CN112621664B - Utilize bolt hole to produce flange split device of high thrust - Google Patents

Utilize bolt hole to produce flange split device of high thrust Download PDF

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Publication number
CN112621664B
CN112621664B CN202011569514.0A CN202011569514A CN112621664B CN 112621664 B CN112621664 B CN 112621664B CN 202011569514 A CN202011569514 A CN 202011569514A CN 112621664 B CN112621664 B CN 112621664B
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China
Prior art keywords
pull rod
plate
support
groove
supporting beam
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CN202011569514.0A
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CN112621664A (en
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井光祥
郭辉
张卫东
陈俊
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Nanjing Jinling Petrochemical Construction And Installation Engineering Co ltd
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Nanjing Jinling Petrochemical Construction And Installation Engineering Co ltd
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Publication of CN112621664A publication Critical patent/CN112621664A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/14Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
    • B25B27/16Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same abutted flanges

Abstract

The utility model relates to a flange splitting device which utilizes bolt holes to generate high thrust, which is applied to the technical field of reactors and comprises a splitting support and a jack used for driving the splitting support, wherein the splitting support comprises a supporting beam, a supporting rod, a pull rod, a stop block, a pin plate and a backing plate; the pull rod is equipped with two along a supporting beam's length direction, the bracing piece is located between two pull rods, the one end and the bracing piece of jack are contradicted, and the other end contradict in supporting beam is last, the backing plate sets up the one end of keeping away from the jack at the bracing piece. This application promotes a supporting beam through the jack and drives the pull rod to one side removal of keeping away from the top flange to drive the round pin board and support tightly to hang and cover, make the round pin board to hang and cover the powerful thrust of production, in order to reach the effect of dismantling the hanging cover from the top flange.

Description

Utilize bolt hole to produce flange split device of high thrust
Technical Field
The application relates to the technical field of reactors, in particular to a flange splitting device capable of generating high thrust by utilizing bolt holes.
Background
The reactor is a device for realizing the reaction process and is widely applied to the fields of chemical industry, oil refining, metallurgy and the like. The reactor is used for realizing a liquid phase single phase reaction process and a liquid-liquid, gas-liquid, liquid-solid, gas-liquid-solid and other multi-phase reaction processes.
The hoisting of a large-scale reactor is generally carried out by using a hoisting cover, sometimes, when the hoisting cover is designed, in order to obtain better shearing resistance when the reactor is in a horizontal state, a boss matched with the inner diameter of a top flange of the reactor is designed on the hoisting cover, and simultaneously, an operator can connect the hoisting cover with the top flange of the reactor through bolts before hoisting. And during the manufacturing process of the hanging cover, the boss and the inner diameter of the top flange of the reactor can generate interference fit, at the moment, a hydraulic wrench is needed to rotate the bolt to tightly press the hanging cover and the top flange of the reactor, so that the boss and the inner diameter of the top flange of the reactor generate tight fit, and the friction force generated during the tight fit can reach dozens of tons to hundreds of tons.
In view of the above-mentioned related technologies, the inventor believes that after the reactor is hoisted, as a large friction force is generated between the boss and the inner diameter of the top flange of the reactor, the removal of the hoisting cover is extremely difficult, time and labor are consumed, and the removal efficiency of the hoisting cover is greatly influenced.
Disclosure of Invention
In order to improve after reactor hoist and mount, the extremely difficult problem is demolishd to the hoisting lid, this application provides an utilize flange split device that the bolt hole produced thrust.
The application provides a flange split device that utilizes bolt hole to produce high thrust adopts following technical scheme:
a flange splitting device capable of generating high thrust by utilizing bolt holes comprises a splitting support and a jack for driving the splitting support, wherein the splitting support comprises a supporting beam, a supporting rod, a pull rod, a stop block, a pin plate and a base plate; the pull rod is equipped with two along a supporting beam's length direction, the bracing piece is located between two pull rods, the one end and the bracing piece of jack are contradicted, and the other end contradict in supporting beam is last, the backing plate sets up the one end of keeping away from the jack at the bracing piece.
By adopting the technical scheme, in the process of removing the hanging cover, an operator firstly inserts the base plate between the top flange and the hanging cover to shield one bolt hole of the top flange by the base plate, then the operator inserts the support rod into the bolt hole of the hanging cover and pushes one end of the support rod against the base plate, then the operator inserts one pull rod into the bolt hole of the hanging cover adjacent to the support rod and inserts the other pull rod into the bolt hole of the hanging cover adjacent to the support rod, at the moment, the stop block and part of the pull rod are positioned in the bolt hole of the top flange, meanwhile, the operator inserts the pin plate between the top flange and the hanging cover and buckles the pin plate on the pull rod to enable the pull rod to pass through the notch, then the operator places the jack between the support rod and the support beam and starts the jack to enable the jack to push the support beam to drive the pull rod to move to one side far away from the top flange, the dog is contradicted with the round pin board this moment to drive the round pin board and support tightly to hanging to cover, thereby make the round pin board to hanging to cover and produce powerful thrust, in order to reach the effect of dismantling the hanging cover from the top flange, simultaneously through the cooperation of split support and jack, need not to adopt any welding process, utilize the clearance between bolt hole and the flange face to set up the frock, can reach anticipated effect, the convenience of operation has been improved, the security performance is high, it is steady to promote, and split support field assembly is quick.
Optionally, the pull rod is fixed on the support beam through a connecting piece, the connecting piece includes a connecting seat and a clamping plate, an insertion groove is radially formed in one end of the connecting seat close to the support beam, sliding blocks are arranged on two opposite side walls of the insertion groove, sliding grooves are formed in two side walls of the support beam opposite to each other along the length direction, one sliding block is slidably arranged in one sliding groove, the other sliding block is slidably arranged in the other sliding groove, and a bolt which is simultaneously inserted into the sliding block is arranged on the support beam in a penetrating manner; the connecting seat is kept away from the one end of inserting groove and has been seted up the spread groove, splint set up in the spread groove, the bore that inserting groove one end was kept away from to the spread groove is less, splint slide to set up in the spread groove, the size that splint are close to inserting groove one end is great, just splint are equipped with two along the central line symmetry of spread groove, two the wall that the splint deviated from all laminates with the inner wall of spread groove mutually.
Through adopting above-mentioned technical scheme, the operator is when the equipment split support, the operator is kept away from the one end of dog with the pull rod and is pegged graft between two splint, and promote two splint and slide along the inclined plane of spread groove, make two splint be close to and support tightly on the pull rod to the pull rod, in order to reach the effect of fixed pull rod, the operator is pegged graft the slider in the spout after that, and carry out spacingly through the bolt to the slider, in order to reach the effect of fixed connection seat, thereby realize connecting pull rod and a supporting beam's purpose, and then be convenient for the operator to carry out fast assembly at the scene to the split support.
Optionally, a sinking groove is formed in one end, close to the supporting beam, of the pull rod, a resisting spring is arranged on the bottom wall of the sinking groove, and the other end of the resisting spring extends out of the sinking groove.
Through adopting above-mentioned technical scheme, when the operator pegged graft a supporting beam in the inserting groove, a supporting beam extrudees to supporting tight spring, it has elastic restoring force to support tight spring to receive the compression, and support tight spring under the effect of elastic restoring force, promote the pull rod and remove to one side of keeping away from a supporting beam, the pull rod drives two splint and continues to slide along the inclined plane of spread groove this moment, make splint further support tightly on the pull rod, thereby be convenient for the operator tentatively fix a position the pull rod, and then be convenient for the operator carries out fast assembly to the split support.
Optionally, an anti-falling assembly is arranged on the connecting seat and comprises a positioning sleeve in threaded connection with the connecting seat, a through hole for the pull rod to pass through is formed in the bottom wall of the positioning sleeve, and an anti-falling plate is arranged between the connecting seat and the bottom wall of the positioning sleeve.
Through adopting above-mentioned technical scheme, when the pull rod breaks away from between two splint, the pull rod drives the diapire conflict of anticreep board and position sleeve, and the position sleeve carries on spacingly to the anticreep board this moment to the position sleeve is further fixed to the pull rod through the anticreep board, takes place with the condition that reduces the pull rod and break away from a supporting beam.
Optionally, an end cover that the anticreep board was kept away from to the pull rod is equipped with the go-between, the go-between sets up the one side that deviates from the dog at the round pin board, wear to be equipped with the splice bar simultaneously on go-between and the anticreep board, the splice bar evenly is provided with a plurality of along the circumferencial direction of pull rod.
Through adopting above-mentioned technical scheme, when the fracture appeared in the pull rod middle part, the distance extension between go-between and the anticreep board, the splice bar atress this moment to carry the pull rod after the fracture and draw, thereby increase the stability of split support, with the condition that the split support breaks away from hanging to cover and send out, avoided the potential safety hazard.
Optionally, the pull rod is sleeved with a sliding ring between the anti-falling plate and the connecting seat, one end of the connecting rib, which is far away from the connecting ring, penetrates through the anti-falling plate and is fixed on the sliding ring, and a buffer spring is sleeved on the connecting rib between the sliding ring and the anti-falling plate.
Through adopting above-mentioned technical scheme, the splice bar is at the in-process of atress, and the splice bar drives slip ring and is close to the anticreep board, and the slip ring compresses buffer spring this moment, and buffer spring has elastic restoring force by compression to buffer spring cushions the energy-absorbing to the slip ring under the effect of elastic restoring force, thereby has produced the effect of buffering to the slip ring, and then the cracked possibility appears in the twinkling of an eye that reduces the splice bar atress.
Optionally, a leveling mechanism is arranged on one side, facing the jack, of the supporting beam, and comprises a leveling plate and a leveling seat, and the leveling plate is connected to the connecting seat through a first tension spring; the leveling seat is including being fixed in a supporting beam on the fixed block, one side that the fixed block deviates from a supporting beam is equipped with the leveling piece, the leveling piece is connected on the fixed block through the second extension spring, a plurality of ball groove has been seted up to one side that the fixed block deviates from a supporting beam, a plurality of all be equipped with the adjusting ball in the ball groove, the sliding groove has been seted up towards one side of ball groove to the leveling piece, it is provided with the sliding block to slide in the sliding groove, the adjusting ball is contradicted on the sliding block, be equipped with the guide block on the diapire in sliding groove, the one end that the sliding groove was kept away from to the guide block is equipped with the direction inclined plane, it is provided with the ball inconsistent with the sliding block to slide on the direction inclined plane, threaded connection has the adjusting screw who offsets with the ball on the leveling piece.
By adopting the technical scheme, in the process that a piston rod of the jack rises, the upper end face of the piston rod is abutted against the leveling plate and generates thrust to the leveling plate, so that the leveling plate stretches the first tension spring, the first spring stretches to have elastic contraction force, the leveling plate is pulled to be tightly attached to the end face of the piston rod under the action of the elastic contraction force, until the leveling plate is abutted against the leveling block, an operator rotates the adjusting bolt to enable the adjusting bolt to push the ball to roll on the guide inclined plane, at the moment, the ball pushes the sliding block to slide in the sliding groove, the sliding block adjusts the gap between the leveling block and the fixed block through the adjusting ball, and when the end face of the leveling block departing from the fixed block is attached to the end face of the leveling plate, the operator stops the operator, so that the jack better applies the thrust to the supporting beam and can enable the supporting beam to receive more stable thrust, thereby improving the stress balance of the supporting beam and improving the pushing smoothness of the jack.
Optionally, the fixing block and the wall surface opposite to the leveling block are provided with limiting grooves, and two limiting grooves are provided with limiting balls.
By adopting the technical scheme, in the process of adjusting the leveling block, the limiting ball can limit the moving direction of the leveling block through the limiting groove, so that the stability of the leveling block is improved, and the possibility of dislocation between the leveling block and the fixing block is reduced.
Optionally, a support piece is arranged on the pull rod, the support piece comprises a support ring and a support cylinder, the support cylinder is fixed on the support ring, the support cylinder is arranged on one side of the support ring departing from the support beam, and the pull rod penetrates through the support ring and the support cylinder.
Through adopting above-mentioned technical scheme, after the bolt hole that the drop cover was worn to locate by the pull rod, the operator promoted to support between the section of thick bamboo grafting pull rod and the inner wall of bolt hole for a support section of thick bamboo is filled up the clearance between pull rod and the bolt hole, thereby increases the stability of pull rod, and then be convenient for the pull rod carries out stable promotion to the drop cover, and promoted a supporting beam's stability, so that the piston rod of jack and a supporting beam carry out stable contact, can reduce the condition emergence of pull rod wearing and tearing bolt hole simultaneously.
Optionally, a fixing part for fixing the jack is arranged on the supporting rod, the fixing part comprises a positioning plate, the positioning plate is fixed at one end, away from the base plate, of the supporting rod, the positioning plate is hinged to a plurality of pressing plates along the circumferential direction, the pressing plates are hinged to a pressing plate for abutting against the jack, one end, close to the positioning plate, of the supporting rod is in threaded connection with a pressing block, one end, close to the positioning plate, of the pressing block is provided with a pressing inclined surface, and one end, away from the pressing plate, of the pressing plate abuts against the pressing inclined surface.
Through adopting above-mentioned technical scheme, after the operator placed the jack on the locating plate, the jack is located a plurality of and supports between the tight board, the operator rotates the piece of supporting this moment, make to support tight inclined plane and produce the inclined thrust to the clamp plate, thereby will support tight board and support tightly on the jack, with the effect that reaches fixed jack, and then increase the stability of being connected between jack and the bracing piece, take place with the condition that reduces jack follow bracing piece landing, and can reduce the hoisting cover in the twinkling of an eye that breaks away from on the top flange, the condition that the jack breaks away from the locating lever takes place, the stability of jack has further been improved, the potential safety hazard has been avoided.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the jack pushes the supporting beam to drive the pull rod to move to one side far away from the top flange and drives the pin plate to tightly abut against the hanging cover, so that the pin plate generates strong thrust on the hanging cover to achieve the effect of removing the hanging cover from the top flange;
2. the jack can better apply thrust to the supporting beam through the leveling mechanism, the supporting beam can bear more stable thrust, the stress balance of the supporting beam is improved, and the pushing and lifting smoothness of the jack is improved;
3. the effect of fixing the jack can be achieved through the fixing piece, so that the connection stability between the jack and the supporting rod is improved, the situation that the jack slides off the supporting rod is reduced, and potential safety hazards are avoided.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is an overall structural schematic diagram of a split stent according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram for embodying the connecting member according to the embodiment of the present application.
Fig. 4 is a schematic structural diagram for embodying a leveling seat in an embodiment of the present application.
Description of reference numerals: 1. disassembling the bracket; 11. a support beam; 111. a chute; 12. a support bar; 13. a pull rod; 131. sinking a groove; 132. the spring is tightly propped; 133. pushing the plate; 134. a convex ring; 14. a stopper; 15. a pin plate; 151. a notch; 152. a flange; 16. a base plate; 161. a bump; 2. a jack; 3. a connecting member; 31. a connecting seat; 311. inserting grooves; 312. connecting grooves; 32. a splint; 321. a clamping groove; 322. a half ring groove; 33. a slider; 34. a bolt; 4. an anti-drop component; 41. a positioning sleeve; 411. a through hole; 42. an anti-drop plate; 43. a connecting ring; 44. connecting ribs; 45. a slip ring; 46. a buffer spring; 5. a leveling mechanism; 51. leveling; 52. a leveling seat; 521. a fixed block; 5211. a ball groove; 522. a leveling block; 5221. a sliding groove; 5222. a limiting groove; 523. a second tension spring; 524. adjusting the ball; 525. a sliding block; 526. a guide block; 5261. a guide slope; 527. a ball bearing; 528. adjusting the screw rod; 529. a limiting ball; 53. a first tension spring; 6. a support member; 61. a support cylinder; 62. a support ring; 7. a fixing member; 71. positioning a plate; 72. pressing a plate; 73. a propping plate; 74. a propping block; 741. tightly abutting against the inclined plane; 8. hanging a cover; 9. a top flange.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses utilize bolt hole to produce flange split device of high thrust.
Referring to fig. 1 and 2, the flange splitting apparatus includes a splitting bracket 1 and a jack 2, and the splitting bracket 1 includes a support beam 11, a pull rod 13, a stopper 14, a pin plate 15, a support rod 12, and a pad plate 16. The two pull rods 13 are arranged along the length direction of the support beam 11, the two pull rods 13 are symmetrically arranged along the central line of the vertical direction of the support beam 11, and the two pull rods 13 are fixed on the support beam 11 through the connecting piece 3. The stopper 14 is sleeved at one end of the pull rod 13 far away from the support beam 11, and the stopper 14 can be fixed on the pull rod 13 in a welding mode or in a threaded connection mode. The supporting rod 12 is arranged between the two pull rods 13, the jack 2 is fixed on the supporting rod 12 through the fixing piece 7, and in addition, the jack 2 can lift 50 tons.
Referring to fig. 1 and 2, in the process of disassembling and assembling the hanging cover 8, four flange disassembling devices are uniformly distributed along the circumferential direction of the hanging cover 8 by an operator. In the use process, an operator fixes the splitting support 1 and the jack 2 in sequence. An operator firstly inserts the base plate 16 into the gap between the hanging cover 8 and the top flange 9, so that the base plate 16 shields one of the bolt holes on the top flange 9. Be equipped with the lug 161 the same with bolt hole size on the backing plate 16, the backing plate 16 is at the in-process that shelters from the bolt hole, and the lug 161 inlays and establishes in the bolt hole to carry on spacingly to the backing plate 16, with the cooperation stability that increases between backing plate 16 and the top flange 9. The operator then passes the support rod 12 through the bolt hole in the cap 8 and abuts the backing plate 16 so that the backing plate 16 supports the support rod 12, and the operator positions the jack 2 via the fixing member 7.
Referring to fig. 1 and 2, the operator inserts one of the tie rods 13 into the bolt hole of the hanger cover 8 adjacent to the support rod 12 and inserts the other tie rod 13 into the other bolt hole adjacent to the support rod 12, so that the tie rod 13 pushes the stopper 14 into the bolt hole of the top flange 9. Then, the operator inserts the pin plate 15 into the gap between the top flange 9 and the hanging cover 8, and a notch 151 is opened at one end of the pin plate 15 in the length direction, and the operator pushes the pin plate 15 so that the pull rod 13 is inserted into the notch 151.
Referring to fig. 1 and 2, the operator then activates the four jacks 2 simultaneously, so that the jacks 2 push the supporting beam 11 to move to the side away from the hanging cover 8, at this time, the supporting beam 11 drives the pull rod 13 to move, and the pull rod 13 drives the pin plate 15 to abut against the hanging cover 8 through the stopper 14, so that the pin plate 15 generates a strong pushing force on the hanging cover 8, thereby achieving the effect of removing the hanging cover 8 from the top flange 9. Simultaneously, one side of the backing plate 16, which is close to the bottom wall of the notch 151 and deviates from the stop block 14, is provided with a flange 152, and when the pin plate 15 is tightly propped against the hanging cover 8, the flange 152 is embedded in a bolt hole of the hanging cover 8, so that the pin plate 15 is limited, and the stability of the pin plate 15 is improved.
Referring to fig. 2 and 3, the connection member 3 includes a connection seat 31 slidably provided on the support beam 11, and the connection seat 31 has a cylindrical shape. One end of the connecting seat 31 along the length direction is provided with an inserting groove 311 along the radial direction, and the supporting beam 11 is arranged in the inserting groove 311 in a penetrating way. The inserting groove 311 is provided with a sliding block 33 on two opposite side walls, and the two sliding blocks 33 and the connecting seat 31 are integrally formed. Simultaneously, two side walls of the support beam 11 in the vertical direction are both provided with a sliding groove 111 in the length direction, one sliding block 33 is arranged in the sliding groove 111 in a sliding manner, and the other sliding block 33 is arranged in the other sliding groove 111 in a sliding manner. The support beam 11 is provided with a bolt 34 penetrating through the slider 33 on a side away from the connecting seat 31, so that an operator can quickly fix the position of the connecting seat 31.
Referring to fig. 2 and 3, one end of the connecting seat 31 away from the supporting beam 11 is provided with a connecting groove 312 communicated with the inserting groove 311, the connecting groove 312 is in a truncated cone shape, and the caliber of the connecting groove 312 near one end of the supporting beam 11 is larger. The connecting groove 312 is provided with two clamping plates 32 with the same size in a sliding manner, and the opposite wall surfaces of the two clamping plates 32 are provided with a clamping groove 321 along the vertical direction. The clamping plate 32 has a larger dimension near one end of the support beam 11, and two side walls of the clamping plate 32 facing away from each other are attached to the side walls of the connecting groove 312. The pull rod 13 is disposed between the two clamping plates 32 and embedded in the clamping groove 321, and the two clamping plates 32 simultaneously support the pull rod 13 tightly, so as to achieve the effect of fixing the pull rod 13, thereby facilitating the operator to quickly connect the pull rod 13 with the supporting beam 11.
Referring to fig. 2 and 3, when the jack 2 pushes the supporting beam 11 to move, the supporting beam 11 drives the connecting seat 31 to move, and the connecting sleeve generates oblique thrust to the two clamping plates 32 through the connecting groove 312, so that the two clamping plates 32 further abut against the pull rod 13, and the connection firmness between the pull rod 13 and the connecting seat 31 is increased. Meanwhile, the side wall of the clamping groove 321 is provided with a semi-ring groove 322, a plurality of semi-ring grooves 322 are uniformly distributed along the vertical direction of the clamping plate 32, and the pull rod 13 is provided with a plurality of convex rings 134 with the same size as the semi-ring grooves 322. In the process that splint 32 and pull rod 13 support tightly, bulge loop 134 inlays and establishes semi-ring groove 322 in, semi-ring groove 322 is further spacing to pull rod 13 through bulge loop 134 this moment to the condition that reduces pull rod 13 and breaks away from between two splint 32 takes place, thereby has increased the fastness of connection between pull rod 13 and the connecting seat 31.
Referring to fig. 2 and 3, a sinking groove 131 is formed at one end of the pull rod 13 facing the supporting beam 11, a resisting spring 132 is fixedly connected to the bottom wall of the sinking groove 131, a part of the resisting spring 132 extends out of the sinking groove 131, and a push plate 133 is fixedly connected to the bottom wall of the sinking groove 131, wherein the diameter of the push plate 133 is the same as that of the sinking groove 131. When the operator inserts the pull rod 13 between the two clamping plates 32, the push plate 133 abuts against the supporting beam 11, the operator continues to push the pull rod 13 to approach the supporting beam 11, the push plate 133 extrudes the abutting spring 132, and the abutting spring 132 has elastic restoring force when compressed. When the operator releases the pull rod 13, the biasing spring 132 urges the push rod to move away from the support beam 11. Meanwhile, the pull rod 13 drives the two clamping plates 32 to move together, and under the guiding action of the connecting groove 312, the two clamping plates 32 are tightly abutted to the pull rod 13, so that the effect of preliminarily positioning the pull rod 13 is achieved, and an operator can connect the pull rod 13 to the supporting beam 11 quickly and conveniently.
Referring to fig. 2 and 3, one end of the connecting seat 31, which is away from the supporting beam 11, is provided with an anti-disengaging assembly 4, the anti-disengaging assembly 4 includes a positioning sleeve 41 which is screwed on the connecting seat 31, a through hole 411 is formed in the bottom wall of the positioning sleeve 41, and the pull rod 13 is inserted into the through hole 411. The pull rod 13 is sleeved with a sliding ring 45 between the anti-dropping plate 42 and the connecting seat 31, and the sliding ring 45 is slidably arranged on the pull rod 13. Meanwhile, the pull rod 13 is fixedly connected with an anti-falling plate 42 between the bottom wall of the positioning sleeve 41 and the connecting seat 31, a connecting ring 43 is arranged at a point of the pull rod 13 far away from the anti-falling plate 42, and the connecting ring 43 is arranged at one side of the pin plate 15 far away from the stopper 14. The connecting ring 43 and the sliding ring 45 are fixedly connected with connecting ribs 44 at the same time, the connecting ribs 44 are made of steel wire ropes, and a plurality of connecting ribs 44 are uniformly distributed along the circumferential direction of the pull rod 13. One end of the connecting rib 44 is fixed on the connecting ring 43, the other end is fixed on the sliding ring 45, and the connecting rib 44 is simultaneously arranged on the bottom wall of the anti-drop plate 42 and the positioning sleeve 41. The connecting rib 44 is provided with a buffer spring 46 between the retaining plate 42 and the slide ring 45, and the buffer spring 46 is in a partially compressed state in a normal state.
Referring to fig. 2 and 3, when the tie bar 13 is broken, the distance between the connection ring 43 and the escape prevention plate 42 is increased. At this moment, the connecting rib 44 drives the sliding ring 45 to approach the anti-falling plate 42, the buffer spring 46 is continuously compressed, the buffer spring 46 is compressed to have elastic restoring force, and the buffer spring 46 buffers the sliding ring 45 to absorb energy and slowly release energy under the action of the elastic restoring force, so that the connecting rib 44 is buffered, and the possibility that the connecting rib 44 is stressed instantly to break when the pull rod 13 breaks is reduced. Meanwhile, the stability of the split support 1 is improved, the situation that the split support 1 is separated from the hanging cover 8 is reduced, and potential safety hazards are avoided.
Referring to fig. 2, the supporting member 6 having the same structure as the supporting rod 12 is sleeved on the pull rod 13, and the connecting rib 44 is inserted into the supporting member 6. The support member 6 can increase the stability of the pull rod 13, so that an operator can assemble the split bracket 1 quickly and conveniently.
Referring to fig. 2, the fixing member 7 includes a positioning plate 71 fixed to the support rod 12, and the jack 2 is placed on the positioning plate 71. The positioning plate 71 is hinged with a plurality of pressing plates 72 along the circumferential direction, the number of the pressing plates 72 can be four, and the four pressing plates 72 are uniformly distributed along the circumferential direction of the positioning plate 71. The pressing plate 72 is close to one end of the jack 2, and one side of the pressing plate facing the jack 2 is hinged with a pressing plate 73, and the pressing plate 73 is arc-shaped. The supporting rod 12 is screwed with a abutting block 74 at a side of the positioning plate 71 away from the jack 2, an abutting inclined plane 741 is disposed at an end of the abutting block 74 facing the positioning plate 71, and an end of the pressing plate 72 away from the abutting plate 73 abuts against the abutting inclined plane 741. The operator rotates the abutment block 74 so that the abutment block 74 approaches the positioning plate 71. At this time, the abutting inclined plane 741 generates an oblique thrust to the pressing plate 72, so that the pressing plate 72 pushes the abutting plate 73 to abut against the jack 2, thereby achieving an effect of fixing the jack 2, and increasing the connection stability between the jack 2 and the supporting rod 12.
Referring to fig. 2 and 4, a leveling mechanism 5 is arranged on one side of the support beam 11 facing the jack 2, the leveling mechanism 5 comprises a leveling plate 51 and a leveling seat 52, and a first tension spring 53 is connected to each of two ends of the leveling plate 51 in the length direction. One end of one of the first tension springs 53, which is far away from the leveling plate 51, is fixed on one of the connecting seats 31, and one end of the other first tension spring 53, which is far away from the leveling plate 51, is fixed on the other connecting seat 31. The leveling seat 52 includes a fixing block 521 fixed on the support beam 11, and a leveling block 522 disposed between the fixing block 521 and the leveling plate 51, and the leveling block 522 is connected to the fixing block 521 by a second tension spring 523. The wall surfaces of the fixing block 521 opposite to the leveling block 522 are respectively provided with a limiting groove 5222, two limiting grooves 5222 are internally provided with a limiting ball 529, and four second tension springs 523 are uniformly distributed along the circumferential direction of the limiting grooves 5222. And the four second tension springs 523 pull the leveling block 522 to tightly abut against the limiting ball 529 in the limiting groove 5222 under the action of elastic contraction force, and at the moment, the limiting ball 529 plays a limiting role in limiting the leveling block 522 so as to reduce the possibility of dislocation between the leveling block 522 and the fixed block 521.
Referring to fig. 2 and 4, three ball grooves 5211 are formed in the wall surface of the fixing block 521 facing the leveling block 522, the midpoint connecting line of the three ball grooves 5211 is an equilateral triangle, and an adjusting ball 524 is disposed in each of the three ball grooves 5211. The leveling block 522 is provided with a sliding groove 5221 towards one side of the ball groove 5211, the sliding block 525 is slidably arranged in the sliding groove 5221, the bottom wall of the sliding groove 5221 is provided with a guide block 526, and the adjusting ball 524 abuts against the sliding block 525. The bottom wall of the sliding groove 5221 is provided with a guide block 526, one end of the guide block 526, which is away from the bottom wall of the sliding groove 5221, is provided with a guide inclined surface 5261, a ball 527 is arranged between the guide inclined surface 5261 and the sliding block 525, and the ball 527 is simultaneously abutted against the guide inclined surface 5261 and the sliding block 525. An adjusting screw 528 is screwed on the side wall of the adjusting block, and one end of the adjusting screw 528 extends into the sliding groove 5221 and abuts against the ball 527.
Referring to fig. 2 and 4, in the process of detaching the hanging cover 8, the piston rod of the jack 2 approaches the leveling plate 51 and abuts against the leveling plate 51 to push the leveling plate 51 to approach the support beam 11. At this time, the leveling plate 51 stretches the first tension spring 53, and the first tension spring 53 generates a reverse acting force on the leveling plate 51, so that the leveling plate 51 is pulled to abut against the end surface of the piston rod of the jack 2, and the leveling plate 51 is made to abut against the end surface of the piston rod. Until the leveling plate 51 abuts against the leveling block 522, the operator rotates the adjustment screw 528, so that the adjustment screw 528 pushes the balls 527 to roll on the guide slopes 5261. Meanwhile, the ball 527 pushes the sliding block 525 to slide in the sliding groove 5221, the gap between the adjusting block and the fixing block 521 is adjusted through the adjusting ball 524, the end face of the leveling block 522 departing from the fixing block 521 completely butts against the wall surface of the leveling plate 51, so that the jack 2 can better apply the thrust to the supporting beam 11, the supporting beam 11 can be more stably thrust, the supporting beam 11 is uniformly stressed, and the lifting smoothness of the jack 2 is improved.
The implementation principle of the flange splitting device utilizing the bolt holes to generate large thrust is as follows: in the process of dismounting the hanging cover 8, an operator firstly inserts the base plate 16 into the gap between the hanging cover 8 and the top flange 9, so that the base plate 16 shields one of the bolt holes on the top flange 9. The operator then passes the support pole 12 through the bolt hole in the cap 8 and against the backing plate 16 so that the backing plate 16 supports the support pole 12. Meanwhile, the operator inserts the support cylinder 61 into the bolt hole to fix the support rod 12, so as to increase the stability of the support rod 12. The operator then places the jack 2 on the positioning plate 71 and rotates the abutting block 74, so that the abutting block 74 pushes the pressing plate 72, and the pressing plate 72 pushes the abutting plate 73 to abut on the jack 2, so as to achieve the effect of fixing the jack 2.
The operator inserts one of the tie rods 13 into the bolt hole of the drop cap 8 adjacent to the support rod 12 and inserts the other tie rod 13 into the other bolt hole adjacent to the support rod 12 so that the tie rod 13 pushes the stopper 14 into the bolt hole of the top flange 9. The operator then inserts the pin plate 15 into the gap between the top flange 9 and the flap 8, so that the tie rod 13 engages in the recess 151. Then the operator starts the jack 2, so that the piston rod of the jack 2 pushes the leveling plate 51 to abut against the leveling block 522, and at the moment, the operator rotates the adjusting bolt, so that the leveling block 522 is tightly attached to the leveling plate 51. Finally, an operator sets four splitting supports 1 and jacks 2 along the circumferential direction of the hanging cover 8 and simultaneously starts the four jacks 2, so that the jacks 2 push the supporting beam 11 to move towards one side far away from the hanging cover 8, the supporting beam 11 drives the pull rod 13 to move, the pull rod 13 drives the pin plate 15 through the stop block 14 to abut against the hanging cover 8, and the pin plate 15 generates strong thrust to the hanging cover 8 so as to achieve the effect of removing the hanging cover 8 from the top flange 9.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides an utilize bolt hole to produce flange split device of high thrust which characterized in that: the split support comprises a split support (1) and a jack (2) used for driving the split support (1), wherein the split support (1) comprises a supporting beam (11), a supporting rod (12), a pull rod (13), a stop block (14), a pin plate (15) and a base plate (16), the pull rod (13) is connected to the supporting beam (11), the stop block (14) is arranged at one end, far away from the supporting beam (11), of the pull rod (13), a notch (151) is formed in the pin plate (15), and the pull rod (13) penetrates through the notch (151);
the lifting jack is characterized in that two pull rods (13) are arranged along the length direction of the supporting beam (11), the supporting rod (12) is positioned between the two pull rods (13), one end of the lifting jack (2) is abutted against the supporting rod (12), the other end of the lifting jack is abutted against the supporting beam (11), and the backing plate (16) is arranged at one end, far away from the lifting jack (2), of the supporting rod (12);
the pull rod (13) is fixed on the supporting beam (11) through the connecting piece (3), the connecting piece (3) comprises a connecting seat (31) and a clamping plate (32), one end, close to the supporting beam (11), of the connecting seat (31) is provided with an insertion groove (311) along the radial direction, two opposite side walls of the insertion groove (311) are respectively provided with a sliding block (33), two side walls, which are deviated from the supporting beam (11), are respectively provided with a sliding groove (111) along the length direction, one sliding block (33) is arranged in one sliding groove (111) in a sliding mode, the other sliding block (33) is arranged in the other sliding groove (111) in a sliding mode, and the supporting beam (11) is provided with a plug pin (34) which is arranged on the sliding block (33) in a penetrating mode;
connecting groove (312) have been seted up to connecting seat (31) one end of keeping away from inserting groove (311), splint (32) set up in connecting groove (312), the bore that inserting groove (311) one end was kept away from in connecting groove (312) is less, splint (32) slide to be set up in connecting groove (312), splint (32) are close to the size of inserting groove (311) one end great, just splint (32) are equipped with two along the central line symmetry of connecting groove (312), two the wall that splint (32) deviate from mutually all laminates with the inner wall of connecting groove (312).
2. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 1, wherein: one end of the pull rod (13) close to the supporting beam (11) is provided with a sinking groove (131), the bottom wall of the sinking groove (131) is provided with a propping spring (132), and the other end of the propping spring (132) extends out of the sinking groove (131).
3. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 1, wherein: be equipped with anticreep subassembly (4) on connecting seat (31), anticreep subassembly (4) are including position sleeve (41) of threaded connection on connecting seat (31), set up through-hole (411) that supply pull rod (13) to pass on the diapire of position sleeve (41), pull rod (13) are equipped with anticreep board (42) between the diapire of connecting seat (31) and position sleeve (41).
4. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 3, wherein: one pot head that anticreep board (42) were kept away from in pull rod (13) is equipped with go-between (43), go-between (43) set up in one side that cotter plate (15) deviates from dog (14), wear to be equipped with splice bar (44) simultaneously on go-between (43) and anticreep board (42), splice bar (44) evenly are provided with a plurality of along the circumferencial direction of pull rod (13).
5. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 4, wherein: pull rod (13) are equipped with slip ring (45) between anticreep board (42) and connecting seat (31), anticreep board (42) are passed and are fixed in on slip ring (45) to the one end that go away from go-between (43) in splice bar (44), splice bar (44) are equipped with buffer spring (46) between slip ring (45) and anticreep board (42).
6. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 1, wherein: one side, facing the jack (2), of the support beam (11) is provided with a leveling mechanism (5), the leveling mechanism (5) comprises a leveling plate (51) and a leveling seat (52), and the leveling plate (51) is connected to the connecting seat (31) through a first tension spring (53);
the leveling seat (52) comprises a fixed block (521) fixed on a supporting beam (11), a leveling block (522) is arranged on one side of the fixed block (521) departing from the supporting beam (11), the leveling block (522) is connected to the fixed block (521) through a second tension spring (523), a plurality of ball grooves (5211) and a plurality of adjusting balls (524) are arranged on one side of the fixed block (521) departing from the supporting beam (11), a sliding groove (5221) is formed in one side of the leveling block (522) facing the ball grooves (5211), a sliding block (525) is arranged in the sliding groove (5221) in a sliding mode, the adjusting balls (524) are abutted to the sliding block (525), a guide block (526) is arranged on the bottom wall of the sliding groove (5221), a guide inclined surface (5261) is arranged at one end, far away from the sliding groove (5221), of the guide block (526), and a ball (527) abutting against the sliding block (525) is arranged on the guide inclined surface (5261), the leveling block (522) is in threaded connection with an adjusting screw rod (528) which is in butt contact with the ball (527).
7. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 6, wherein: limiting grooves (5222) are formed in the wall surfaces, opposite to the leveling blocks (522), of the fixing blocks (521), and limiting balls (529) are arranged in the two limiting grooves (5222).
8. A flange disassembling device for generating high thrust by using bolt holes according to claim 1 or 4, wherein: be equipped with a support piece (6) on pull rod (13), support piece (6) are including support ring (62) and a support section of thick bamboo (61), support section of thick bamboo (61) and be fixed in on support ring (62), a support section of thick bamboo (61) set up the one side that deviates from a supporting beam (11) at support ring (62), just pull rod (13) wear to locate in support ring (62) and a support section of thick bamboo (61) simultaneously.
9. The flange disassembling device for generating high thrust by using the bolt holes as claimed in claim 1, wherein: be equipped with on bracing piece (12) and be used for fixed fixing element (7) of fixed jack (2), fixed element (7) are including locating plate (71), locating plate (71) are fixed in bracing piece (12) and keep away from the one end of backing plate (16), locating plate (71) articulate along the circumferencial direction has a plurality of clamp plate (72), articulated on clamp plate (72) have be used for supporting tight jack (2) support tight board (73), the one end threaded connection that bracing piece (12) are close to locating plate (71) has support tight piece (74), the one end that supports tight piece (74) and is close to locating plate (71) is equipped with supports tight inclined plane (741), clamp plate (72) are kept away from the one end of supporting tight board (73) and are contradicted in supporting tight inclined plane (741).
CN202011569514.0A 2020-12-26 2020-12-26 Utilize bolt hole to produce flange split device of high thrust Active CN112621664B (en)

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CN203751641U (en) * 2014-01-07 2014-08-06 江西铜业股份有限公司 Final drive chain wheel hub dismantling device for bulldozer
CN212146238U (en) * 2020-05-15 2020-12-15 石家庄雷力工具有限公司 Lower-jacking type locking pliers

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CN201423600Y (en) * 2009-06-09 2010-03-17 山东聊城鲁西化工第二化肥有限公司 Multifunctional puller
MX2010002061A (en) * 2010-02-22 2011-08-31 Luis Gerardo Oyervides Ochoa Manually actuated hydraulic flange separator and aligner.
CN204397294U (en) * 2015-01-14 2015-06-17 浙江佑谦特种材料有限公司 A kind of clutch disassembling apparatus
CN210389058U (en) * 2019-07-11 2020-04-24 山东丰源通达电力有限公司 Special puller for medium-sized coupler of boiler fan
CN211761211U (en) * 2020-01-17 2020-10-27 筠连川煤芙蓉新维煤业有限公司 Large-scale water pump impeller disassembling platform puller

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Publication number Priority date Publication date Assignee Title
CN203751641U (en) * 2014-01-07 2014-08-06 江西铜业股份有限公司 Final drive chain wheel hub dismantling device for bulldozer
CN212146238U (en) * 2020-05-15 2020-12-15 石家庄雷力工具有限公司 Lower-jacking type locking pliers

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