CN112621085A - Boats and ships pipe butt welding centering fixing device - Google Patents
Boats and ships pipe butt welding centering fixing device Download PDFInfo
- Publication number
- CN112621085A CN112621085A CN202011405738.8A CN202011405738A CN112621085A CN 112621085 A CN112621085 A CN 112621085A CN 202011405738 A CN202011405738 A CN 202011405738A CN 112621085 A CN112621085 A CN 112621085A
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- bushing
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- 238000003466 welding Methods 0.000 title claims abstract description 129
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 49
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 230000013011 mating Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a ship pipe butt welding centering fixing device which comprises a fixed outer bushing, an adjusting inner bushing and an adjusting bolt, wherein the fixed outer bushing is arranged on a welding positioning pipe, one end of the welding positioning pipe is welded on the previous pipe, the adjusting inner bushing is arranged on the welding centering pipe, a bolt mounting hole is formed in the adjusting inner bushing and penetrates through the fixed outer bushing, and the adjusting bolt is arranged in the bolt mounting hole. The centering fixing device can be manufactured by machining, and has the advantages of local material availability, simple manufacturing, simple operation, convenience in storage and obvious using effect.
Description
Technical Field
The invention belongs to the technical field of ship construction, and particularly relates to a ship pipe butt welding centering fixing device.
Background
The ship construction is a complex project, the functions of ship equipment are various, and all equipment can not be supplied with energy of a pipeline system during operation. The energy supply is various, and fuel oil, lubricating oil, hydraulic oil, kerosene, waste oil, compressed air, fresh water, seawater, steam, domestic sewage and the like are classified according to the energy. The connection forms of pipelines are quite many, a shipyard uses common flange connection, thread connection and welding connection, the connection of common important pipelines all needs welding connection, and the welding connection is flat butt welding connection of direct welding of pipes and sleeve welding connection adopting a middle sleeve. Due to the fact that space on the ship is small, welding seams for welding the sleeve pipes are large in welding workload and leakage safety instability factors are large, butt welding is generally selected under the condition that conditions permit.
The requirement of flat butt welding is high, gas shielded welding is generally adopted, the butt welding requirement of the gas shielded welding on the pipe is quite high, if the butt welding is not good, defects such as welding air holes and cracks are easy to generate, meanwhile, the pipe is required to be fixed in the welding process, and the welding defect caused by deformation due to high temperature in the welding process is prevented, so that the development of a pipe centering and fixing device is quite necessary.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a centering and fixing device for the butt welding of ship pipes, which can prevent the pipes from high-temperature deformation in the butt welding process, reduce the welding defects and avoid unnecessary reworking.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a ship pipe butt welding centering fixing device, which comprises a fixed outer bushing, an adjusting inner bushing and an adjusting bolt, wherein the fixed outer bushing is arranged on a welding positioning pipe, one end of the welding positioning pipe is welded on the previous pipe, the adjusting inner bushing is arranged on the welding centering pipe, the fixed outer bushing is of an integrally formed structure and comprises a fixed mounting section and a matching mounting section, the inner hole diameter of the fixed mounting section is equal to the outer diameter of the welding positioning pipe, the inner hole diameter of the matching mounting section is larger than the inner hole diameter of the fixed mounting section and gradually increases along the direction far away from the fixed mounting section, a penetrating welding gap is formed in the matching mounting section, the adjusting inner bushing comprises a positioning mounting section and an adjusting mounting section, the outer diameter of the adjusting mounting section gradually decreases along the direction far away from the positioning mounting section, the outer diameter of the adjusting installation section is matched with the inner diameter of the matching installation section, the length of the adjusting installation section is smaller than that of the matching installation section, bolt installation holes are formed in the positioning installation section and the fixing installation section in a penetrating mode, and the adjusting bolts are installed in the bolt installation holes.
Preferably, the adjustment inner bushing comprises an upper part and a lower part which are symmetrically and separately arranged.
Preferably, the number of the bolt mounting holes is 4, the 4 bolt mounting holes are distributed in a square shape, and the adjusting bolt is an M8-M10 bolt.
Preferably, the width of the welding gap is more than 4 times of the width of the welding seam, and the length of the welding gap is more than the diameter of the welding positioning pipe and the welding centering pipe.
Preferably, the welding gap is disposed on the fitting installation section at a position close to the fixed installation section.
Preferably, an anti-slip layer is arranged on the inner side of the adjusting inner bushing.
As a preferred technical scheme, the adjusting inner bushing and the fixing outer bushing are made of steel materials.
Compared with the prior art, the invention has the beneficial effects that:
(1) the centering fixing device can be manufactured by machining, and has the advantages of local material availability, simple manufacturing, simple operation, convenience in storage and obvious using effect.
(2) Compared with the sleeve connection, the sleeve connection has three welding seams, but only one welding seam exists, the occupied space during welding is saved, the risk of leakage in the welding process is reduced, and the welding quality is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of a sleeve joint weld.
Fig. 2 is a schematic structural view of the centering and fixing device of the present invention.
Fig. 3 is a schematic structural view of the outer bushing fixed in the centering and fixing device according to the present invention.
Fig. 4 is a sectional view taken along a-a of fig. 3.
FIG. 5 is a schematic view of an adjustable inner bushing of the centering and fixing device according to the present invention.
Fig. 6 is a sectional view taken along the direction B-B of fig. 5.
Wherein the reference numerals are specified as follows: the adjustable pipe welding device comprises an adjustable inner bushing 1, a fixed outer bushing 2, an adjusting bolt 3, a welding positioning pipe 4, a welding centering pipe 5, a welding gap 6, a bolt mounting hole 7, a fixed mounting section 8, a matching mounting section 9, a positioning mounting section 10 and an adjusting mounting section 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
The pipeline on the ship has complex trend, limited installation space, various pipelines, various mediums such as a slide oil pipe, a fuel oil pipe, a hydraulic oil pipe, a fresh water pipe, a sea water pipe, a steam pipe, a compressed air pipe and the like, and the pipeline on the ship has various connection modes such as flange connection, threaded connection, electric welding and the like. For pipelines of some important systems, direct electric welding connection is generally adopted without considering disassembly, and electric welding connection generally adopts a sleeve connection mode and a direct pipeline butt joint mode in a shipyard. The structure of the sleeve connection is shown in a schematic diagram 1, and the following defects exist:
(1) if the sleeve connection is adopted, the biggest defect is that 3 welding seams exist, the pipe and the sleeve which are welded in advance must be installed in an inner field in advance, and two welding seams are welded in a workshop in advance and are subjected to flaw detection. The integral pipe and the sleeve which are welded in advance in the shipboard construction site are welded with the pipe to be welded in a butt welding way, and flaw detection is carried out after welding is finished. The welding workload and the flaw detection workload are increased, the possibility of welding defects is increased, and potential leakage potential safety hazards are greatly increased.
(2) The general welding of adopting the bushing connection all adopts the process of welding of fillet weld, to welding the angle requirement, the space that needs to weld is bigger than the butt welding of flat, but often the construction space is very limited on the ship, is unfavorable for welding the fillet weld, has brought the inconvenience for the construction.
(3) If a sleeve connection is used, a large number of sleeves of the corresponding pipe specification must be prepared or purchased, which increases the purchase and manufacturing costs.
In view of the fact that pipe-to-pipe butt welding is used in important or critical systems, and in view of the fact that welding costs and requirements of construction personnel are high, improvement of welding quality is very important, welding defects are reduced, and unnecessary reworking is avoided. The embodiment provides a ship pipe butt welding centering fixing device, which comprises three main components, namely an adjusting inner bushing 1, a fixing outer bushing 2 and an adjusting bolt 3, wherein the adjusting inner bushing 1, the fixing outer bushing 2 and the adjusting bolt 3 respectively comprise the fixing outer bushing 2, the adjusting inner bushing 1 and the adjusting bolt 3, the fixing outer bushing 2 is installed on a welding positioning pipe 4, one end of the welding positioning pipe 4 is welded on the previous pipe, and the adjusting inner bushing 1 is installed on a welding centering pipe 5. The adjusting inner bushing 1 and the fixing outer bushing 2 are made of steel materials.
Fixed outer liner 2 is the integrated into one piece formula structure, fixed mounting section 8 and cooperation installation section 9, and the hole diameter of fixed mounting section 8 equals the external diameter of welding position pipe 4, and the hole diameter of cooperation installation section 9 is greater than the hole diameter of fixed mounting section 8 and increases gradually along the direction of keeping away from fixed mounting section 8, sets up the welding space 6 that runs through on the cooperation installation section 9. The width of the welding gap 6 is more than 4 times of the width of the welding seam, and the length of the welding gap 6 is more than the diameter of the welding positioning pipe 4 and the welding centering pipe 5. The welding gap 6 is arranged on the matching installation section 9 close to the fixed installation section 8.
Adjusting neck bush 1 includes two upper and lower parts that symmetry and separation set up, and the inboard of adjusting neck bush 1 is provided with the skid resistant course. Including location installation section 10 and adjustment installation section 11, the 11 external diameters of adjustment installation section reduce along the direction of keeping away from location installation section 10 gradually, and the external diameter of adjustment installation section 11 and the internal diameter phase-match of cooperation installation section 9, the length of adjustment installation section 11 is less than the length of cooperation installation section 9, runs through location installation section 10 and fixed mounting section 8 and is provided with bolt mounting hole 7, and adjusting bolt 3 installs in bolt mounting hole 7. The number of the bolt mounting holes 7 is 4, the 4 bolt mounting holes 7 are distributed in a square shape, M8-M10 bolts are adopted for the adjusting bolts 3, specifically, according to the specification of a welded pipe, and M10 bolts are selected for the diameter of the pipe exceeding 60 mm.
In addition, the embodiment provides a ship pipe butt welding centering fixing method, which comprises the following steps:
step one, preparation before welding; firstly, carrying out surface decontamination and cleaning on the port at one end of the welding positioning pipe 4 and the welding centering pipe 5 which needs to be connected and welded, and if burrs exist, polishing by using a sand skin;
step two, fixing the outer bushing 2; drawing a marking line at a position 50mm away from the port of the welding positioning pipe 4, sleeving the fixed outer lining 2 from the port of the welding positioning pipe 4, and aligning the outer side of the fixed mounting section 8 with the marking line;
step three, centering and mounting; firstly, translating a welding centering pipe 5 to a position which is away from a specified length of a welding positioning pipe 4, adjusting the three-dimensional position of the welding centering pipe 5 according to the welding positioning pipe 4, manually adjusting the welding centering pipe 5 if the welding centering pipe 5 is light in weight, and adjusting the welding centering pipe 5 by using a hoisting block to perform primary positioning if the welding centering pipe 5 is large in size and heavy in weight;
step four, adjusting the installation of the inner bushing 1; the upper and lower adjusting inner bushings 1 are arranged at the upper and lower positions of a welding centering pipe 5, the adjusting installation section 11 is pushed into an inner conical surface of a matching installation section 9 by moving the adjusting inner bushing 1 until the adjusting inner bushing cannot be pushed, adjusting bolts 3 sequentially penetrate through a fixed outer bushing 2 and the adjusting inner bushing 1, nuts are screwed, the four adjusting bolts 3 are screwed in turn, the four adjusting bolts 3 are required to be uniformly stressed and screwed, and cannot be stressed singly, otherwise, the adjusting bolts are easy to clamp, after the four nuts are all screwed, the whole centering process is finished, but the front end of the welding centering pipe 5 needs to be lifted by a hoist, and the influence of the weight of the pipe on the flat butt welding is ensured;
fifthly, the constructor firstly carries out electric welding on the welding seam of the upper half part, the welding wire is inserted into the welding gap 6 on the piece fixing outer bushing 2 for welding, and after the welding seam of 90 degrees 1/4 on the upper part is welded, the welding seam of 90 degrees 1/4 at the bottom is welded from the welding gap 6 on the lower part;
sixthly, after welding of 1/4 welding seams on the upper portion and the lower portion of the centering pipe 5 and the welding positioning pipe 4 is finished, cooling is carried out slightly, the four adjusting bolts 3 are unscrewed, then the fixed outer lining 2 and the adjusting inner lining 1 are rotated, nuts of the four adjusting bolts 3 are screwed, and the five steps are repeated, wherein the 1/4 welding seams left and right of the end openings of the two pipes are welded, and all welding works are completed;
step seven, the welding seam flat butt welding work is completely finished, the four adjusting bolts 3 are unscrewed and removed after cooling, the upper part and the lower part of the adjusting inner bushing 1 are taken down, finally the fixed outer sleeve 2 is horizontally moved to the other end of the piece welding centering pipe 5 leftwards to carry out construction of the next pipe flat butt welding seam, and the step one to the step six are repeated;
and step eight, after the welding operation is finished, flaw detection inspection is carried out on the position of the pipe flat butt welding seam, the position is submitted to shipowner and ship inspection after the flaw detection is qualified, and the whole installation process is finished.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.
Claims (7)
1. A ship pipe butt welding centering fixing device is characterized by comprising a fixed outer bushing, an adjusting inner bushing and an adjusting bolt, wherein the fixed outer bushing is installed on a welding positioning pipe, one end of the welding positioning pipe is welded on the previous pipe, the adjusting inner bushing is installed on the welding centering pipe, the fixed outer bushing is of an integrally formed structure and comprises a fixed installation section and a matched installation section, the inner hole diameter of the fixed installation section is equal to the outer diameter of the welding positioning pipe, the inner hole diameter of the matched installation section is larger than that of the fixed installation section and gradually increases along the direction far away from the fixed installation section, a penetrating welding gap is formed in the matched installation section, the adjusting inner bushing comprises a positioning installation section and an adjusting installation section, the outer diameter of the adjusting installation section gradually decreases along the direction far away from the positioning installation section, the outer diameter of the adjusting installation section is matched with the inner diameter of the matching installation section, the length of the adjusting installation section is smaller than that of the matching installation section, bolt installation holes are formed in the positioning installation section and the fixing installation section in a penetrating mode, and the adjusting bolts are installed in the bolt installation holes.
2. The device as claimed in claim 1, wherein the adjusting inner liner comprises an upper portion and a lower portion which are symmetrically and separately arranged.
3. The marine vessel pipe butt welding centering fixing device as claimed in claim 1, wherein said bolt mounting holes are provided in 4, 4 of said bolt mounting holes are distributed in a square shape, and said adjusting bolt is M8-M10 bolt.
4. The marine pipe butt welding centering fixture of claim 1, wherein the width of said welding gap is greater than 4 times the width of the weld, and the length of said welding gap is greater than the diameter of the welded positioning pipe and the welded centering pipe.
5. The marine pipe butt welding centering fixture of claim 1, wherein said weld gap is provided on said mating installation section adjacent to said fixed installation section.
6. The marine pipe butt welding centering fixing device as claimed in claim 1, wherein an anti-slip layer is provided on an inner side of the adjustment inner bushing.
7. The marine pipe butt welding centering fixture as claimed in claim 1, wherein said adjusting inner bushing and said fixing outer bushing are made of steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011405738.8A CN112621085A (en) | 2020-12-04 | 2020-12-04 | Boats and ships pipe butt welding centering fixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011405738.8A CN112621085A (en) | 2020-12-04 | 2020-12-04 | Boats and ships pipe butt welding centering fixing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112621085A true CN112621085A (en) | 2021-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011405738.8A Pending CN112621085A (en) | 2020-12-04 | 2020-12-04 | Boats and ships pipe butt welding centering fixing device |
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| Country | Link |
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| CN (1) | CN112621085A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002301593A (en) * | 2001-04-03 | 2002-10-15 | Fuji Heavy Ind Ltd | Centering jig |
| JP2016000420A (en) * | 2014-06-12 | 2016-01-07 | 株式会社東芝 | Pipe groove aligning apparatus |
| CN106670717A (en) * | 2017-02-20 | 2017-05-17 | 吴涛 | Butt-joint location device for mechanical part welding |
| CN110576289A (en) * | 2019-09-26 | 2019-12-17 | 上海电气核电设备有限公司 | Clamping tool for improving forming quality of butt weld of heat exchange tube and welding process thereof |
| CN111716066A (en) * | 2020-05-07 | 2020-09-29 | 沪东中华造船(集团)有限公司 | Ship pipe butt welding adjusting tool |
| CN111745316A (en) * | 2020-06-29 | 2020-10-09 | 沪东中华造船(集团)有限公司 | Rapid positioning and correcting method for butt joint of steel pipes |
| CN111992968A (en) * | 2020-06-30 | 2020-11-27 | 上海江南长兴造船有限责任公司 | Pipe butt welding positioning tool and butt welding positioning method |
-
2020
- 2020-12-04 CN CN202011405738.8A patent/CN112621085A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002301593A (en) * | 2001-04-03 | 2002-10-15 | Fuji Heavy Ind Ltd | Centering jig |
| JP2016000420A (en) * | 2014-06-12 | 2016-01-07 | 株式会社東芝 | Pipe groove aligning apparatus |
| CN106670717A (en) * | 2017-02-20 | 2017-05-17 | 吴涛 | Butt-joint location device for mechanical part welding |
| CN110576289A (en) * | 2019-09-26 | 2019-12-17 | 上海电气核电设备有限公司 | Clamping tool for improving forming quality of butt weld of heat exchange tube and welding process thereof |
| CN111716066A (en) * | 2020-05-07 | 2020-09-29 | 沪东中华造船(集团)有限公司 | Ship pipe butt welding adjusting tool |
| CN111745316A (en) * | 2020-06-29 | 2020-10-09 | 沪东中华造船(集团)有限公司 | Rapid positioning and correcting method for butt joint of steel pipes |
| CN111992968A (en) * | 2020-06-30 | 2020-11-27 | 上海江南长兴造船有限责任公司 | Pipe butt welding positioning tool and butt welding positioning method |
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| PB01 | Publication | ||
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Application publication date: 20210409 |