CN112616215A - LED lamp tube assembling mechanism and assembling method thereof - Google Patents
LED lamp tube assembling mechanism and assembling method thereof Download PDFInfo
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- CN112616215A CN112616215A CN202011491492.0A CN202011491492A CN112616215A CN 112616215 A CN112616215 A CN 112616215A CN 202011491492 A CN202011491492 A CN 202011491492A CN 112616215 A CN112616215 A CN 112616215A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims description 44
- 238000009434 installation Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002740 effect on eyes Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
- F21V15/015—Devices for covering joints between adjacent lighting devices; End coverings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
- F21V19/004—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by deformation of parts or snap action mountings, e.g. using clips
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/02—Wall, ceiling, or floor bases; Fixing pendants or arms to the bases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses an LED lamp tube assembling mechanism and an assembling method thereof, and the LED lamp tube assembling mechanism comprises a shell, wherein the top of the shell is fixedly connected with a fixed support, an LED luminous lamp panel is arranged in the shell, one end of the shell is provided with an electrifying end part, the other side of the shell is provided with a fixed end part, two ends of the shell are respectively provided with a fixed assembly, the fixed assemblies and the fixed support are arranged in a matching way, the electrified end part and the fixed end part are respectively and fixedly connected to two ends of the shell by the fixed assemblies, and the shell is positioned below the LED; the method comprises the following steps: a. preparation before assembly; b. the LED light-emitting lamp panel is connected with the fixed seat; c. the lampshade is connected with the fixed seat; d. a fixed end and a power-on end; e, finishing the assembly. The LED lamp tube has a simple structure and is convenient to install, so that the processing efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of LED lamps, and particularly relates to an LED lamp tube assembling mechanism and an assembling method thereof.
Background
An LED, i.e., a semiconductor light emitting diode, is a solid state semiconductor device that can directly convert electricity into light. The LED energy-saving lamp adopts a high-brightness white light-emitting diode light-emitting source, and has the advantages of high lighting effect, low power consumption, long service life, easy control, no maintenance, safety and environmental protection; the LED light source is a new generation solid cold light source, has soft and bright light color, rich and colorful property, low loss and low energy consumption, is green and environment-friendly, and is suitable for long-time illumination of families, markets, banks, hospitals, hotels and restaurants and other various public places. The lamp has no direct current flash, has good protection effect on eyes, and is the best choice for a desk lamp and a flashlight.
In the prior art, the structure of the LED lamp tube is complex and tedious, so that the assembly time is increased, and the working efficiency is greatly reduced; meanwhile, the LED lamp tube assembling method is a flow line operation with two symmetrical sides, and the operation is that each operator takes up parts from the flow line to complete partial processes and then puts the parts back to the flow line, and then the operators in the next process take up the parts again to complete the next assembling step.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides an LED lamp tube assembling mechanism and an assembling method thereof.A fixing support is arranged at the top of a shell and used for fixing the shell on a cavity, an LED light-emitting lamp panel is arranged in the shell, one end of the shell is provided with a power-on end part, the other end of the shell is provided with a fixing end part, the bottom of the shell is of a light-transmitting structure, and the power is supplied to an LED light-emitting lamp panel machine through the power-on end part, so that the LED light-emitting lamp panel emits light through the shell; in the assembling method, all parts of the LED lamp tube are assembled on an assembling device, the fixed seats are assembled on a conveying frame respectively, the LED luminous lamp panel is assembled on a first pushing piece, the lampshade is assembled on a second pushing piece, then the fixed end part and the electrified end part are assembled on two sides of a synchronous clamping piece respectively, and the assembling is carried out in a concentrated mode, so that the assembling time is shortened, the assembling efficiency is improved, and the problem that the parts are omitted due to the relation between the assembling speed and the proficiency in the step-by-step assembling is avoided, and the reject ratio is increased; then the conveying frame is driven to drive the fixed seat to slide towards the first pushing part, the first guide rod is driven by the first pushing cylinder to drive the LED light-emitting lamp panel on the L-shaped placing frame to slide towards one side of the fixed seat, so that the LED light-emitting lamp panel slides into the sliding groove of the fixed seat, when the LED light-emitting lamp panel is abutted against the limiting block, the lifting cylinder drives the pushing post to ascend, the pushing post penetrates through the limiting frame to drive the LED light-emitting lamp panel to ascend, the L-shaped hook penetrates through the limiting groove, and simultaneously after the LED light-emitting lamp panel is separated from the limiting block, the first pushing cylinder continues to drive the first guide rod to drive the LED light-emitting lamp panel to slide, so that the L-shaped hook is tightly hung on the limiting groove, the LED light-emitting lamp panel is connected with the fixed seat, the limiting frame is arranged to play a role in positioning for the pushing post, the limiting role in sliding of the LED light-emitting, when the pushing column pushes the LED light-emitting lamp panel, the L-shaped hook is prevented from colliding with the top in the sliding groove; the conveying frame drives the fixing seat to continue to move towards the second pushing part, the second pushing cylinder controls the second guide rod to drive the arc-shaped placing frame provided with the lampshade to move towards one side of the fixing seat, so that a clamping block of the lampshade is clamped in a clamping groove in the bottom of the fixing seat, the lampshade is connected to the bottom of the fixing seat, the arc-shaped placing frame plays a role in protecting the assembly of the lampshade, meanwhile, the arc-shaped placing frame is more attached to the lampshade, the stability between the arc-shaped placing frame and the lampshade is improved, and the lampshade is prevented from shaking in the conveying process; then the conveying frame drives the fixing seat to continuously move towards the synchronous clamping piece, when the fixing seat is positioned above the clamping table, the driving motor in the mounting cavity drives the driving gear to drive the transmission rack, so that the two synchronous push rods simultaneously move towards one side of the fixing seat, the fixing end part and the electrifying end part on a clamping handle are respectively sleeved at two ends of the fixing seat, and the synchronous clamping piece can be simultaneously mounted at two ends of the fixing seat by adopting a single driving motor, so that the assembling time is greatly reduced, the assembling steps are saved, the assembling efficiency is improved, the energy consumption is saved, and the assembling cost is reduced; after the fixing seat is taken down from the conveying frame, fastening screws are screwed in the step holes of the T-shaped fixing blocks, so that the fixing end parts and the electrifying end parts are fixed at two ends of the fixing seat respectively, the integrity among the fixing end parts, the electrifying end parts and the fixing seat is improved, and the connection stability among the fixing end parts, the electrifying end parts and the fixing seat is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a LED fluorescent tube equipment mechanism which characterized in that: the LED illuminating lamp comprises a shell, a fixing support is fixedly connected to the top of the shell, an LED illuminating lamp panel is arranged in the shell, an electrifying end portion is arranged at one end of the shell, a fixing end portion is arranged at the other side of the shell, fixing components are arranged at two ends of the shell and matched with the fixing support, the electrifying end portion and the fixing end portion are respectively and fixedly connected to two ends of the shell by the fixing components, a light-transmitting structure is arranged below the LED illuminating lamp panel by the shell, the shell comprises a fixing seat and a lamp shade, the lamp shade is inserted into two sides of the bottom of the fixing seat, clamping grooves are inwards recessed in two sides of the bottom of the fixing seat, clamping blocks are correspondingly and inwards extended at two ends of the top of the lamp shade and clamped in the clamping grooves, the light emitted by the LED illuminating lamp panel is transmitted through the lamp shade by the arrangement of, the circular telegram tip includes first lid and participates in, first lid and the luminous lamp plate electric connection of LED, participate in and locate the one end that casing was kept away from to first lid, the other end of first lid is equipped with first recess, form the through-hole between the luminous lamp plate of LED and the top in the casing, be equipped with first inserted block in the first recess, the one end of casing is located in the first recess, first inserted block inserts in the one end of through-hole, a location effect is played in the installation of first lid to the setting of first inserted block, the wholeness between first lid and the casing has been increased simultaneously, the steadiness of being connected between first lid and the casing has been improved, the setting of first recess has been realized that first cover is established in the one end of casing. According to the LED lamp tube, the fixing support is arranged at the top of the shell and used for fixing the shell on the cavity, the LED light-emitting lamp panel is arranged in the shell, the electrifying end portion is arranged at one end of the shell, the fixing end portion is arranged at the other end of the shell, the bottom of the shell is of a light-transmitting structure, and the LED light-emitting lamp panel is powered through the electrifying end portion, so that the LED light-emitting lamp panel emits light and emits light through the shell, the LED lamp tube is simple in structure and convenient to install, and machining efficiency is greatly.
Further, both sides arm in the fixing base bottom all is equipped with the spout, and the both sides sliding connection of the luminous lamp plate of LED is in the spout, is equipped with joint spare between the top of the luminous lamp plate of LED and the top of spout, and joint spare fixes the top in the spout with the luminous lamp plate of LED. The setting up of spout has increased the gliding nature that the luminous lamp plate of LED inserted in the fixing base, makes things convenient for the installation of the luminous lamp plate of LED, through setting up joint spare to fix the top in the spout with the luminous lamp plate of LED.
Further, joint spare is equipped with L type couple, and L type couple align to grid has run through the spacing groove at the both sides at the top of the luminous lamp plate of LED, top surface in the spout corresponding L type couple, and L type couple chucking is at the spacing inslot. After the LED light-emitting lamp plate slides into the sliding groove, the LED light-emitting lamp plate is lifted again, the L-shaped hook penetrates through the limiting groove, then the LED light-emitting lamp plate continues to be pushed, the L-shaped hook is clamped in the limiting groove, and therefore the fixed connection of the fixing base and the LED light-emitting lamp plate is achieved.
Further, be equipped with the stopper in the spout is close to the one end of fixed tip, back in the spout is slided into to the luminous lamp plate of LED, and one side at the stopper is supported to the one end of the luminous lamp plate of LED, and L type hook is tightly behind the spacing inslot, and the stopper supports the bottom at the luminous lamp plate of LED. Firstly, the luminous lamp plate of LED slides in the spout, one end when the luminous lamp plate of LED supports on the stopper, upwards lifting the luminous lamp plate of LED, make L type couple pass the spacing groove, continue to promote the luminous lamp plate of LED in to the spout after that, make L type couple chucking at the spacing inslot, thereby realized the fixed connection of the luminous lamp plate of fixing base with LED, the setting of stopper plays a limiting displacement to the installation of the luminous lamp plate of LED, simultaneously plays a supporting seat effect to the luminous lamp plate of LED after the installation is accomplished.
Furthermore, the fixed end part comprises a second cover body, a second groove is formed in one end, close to the shell, of the second cover body, a second inserting block is arranged in the second groove, the other end of the shell is arranged in the second groove, and the second inserting block is inserted into the other end of the through hole. The second cover body is arranged at the other end of the shell in a sleeved mode through the second groove, the second inserting block is arranged to play a role in positioning the second cover body, and meanwhile the integrity between the second cover body and the shell is improved, so that the stability of connection between the second cover body and the shell is improved.
Furthermore, both ends of the shell are provided with positioning holes, positioning columns are correspondingly arranged in the first groove and the second groove, and the positioning columns are inserted into the positioning holes. The arrangement of the positioning holes has a positioning function on the assembly of the first cover body and the second cover body, so that the installation accuracy of the first cover body and the second cover body is improved.
Further, fixed subassembly includes T style of calligraphy fixed block and connecting block, the fixed bolster is the L type, the bottom of fixed bolster and the top fixed connection of casing, the top of fixed bolster is used for connecting on the wall body, thereby fix the casing on the wall body, the bottom of fixed bolster is equipped with the mounting groove, insert respectively in the mounting groove at the both ends of T style of calligraphy fixed block, connecting block fixed connection keeps away from the one end of casing at T style of calligraphy fixed block, the circular telegram tip all corresponds the connecting block with fixed tip and is equipped with the spread groove, the connecting block inserts the spread groove. The setting of fixed bolster mounting groove plays a spacing effect to the both ends of T style of calligraphy fixed block, has increased integrative nature between T style of calligraphy fixed block and the fixed bolster simultaneously to improve the steadiness of being connected between T style of calligraphy fixed block and the fixing base, through the setting of connecting block and spread groove, realized T style of calligraphy fixed block respectively with fixed tip, the fixed connection between the circular telegram tip.
Furthermore, a step hole is formed in one side, close to the center of the shell, of the T-shaped fixing block, a connecting hole is formed in the connecting groove, a fastening screw is arranged in the step hole, and the fastening screw penetrates through the step hole and is screwed in the connecting hole. The shell is fixedly connected with the fixed end portion and the power-on end portion respectively due to the arrangement of the fastening screws, the fastening screws are prevented from protruding out of the T-shaped fixed block due to the arrangement of the stepped holes, and the attractiveness of the LED lamp tube is improved.
An assembling method of an LED lamp tube is characterized by comprising the following steps:
a. preparation before assembly: firstly, detecting the operation condition of an assembling device and resetting the assembling device, then assembling all parts of an LED lamp tube on the assembling device, firstly assembling a fixed seat on a conveying frame of a conveying table, assembling an LED light-emitting lamp panel on a first pushing piece of a pushing table, then assembling a lamp shade on a second pushing piece of the pushing table, and then respectively assembling a fixed end part and a power-on end part on two sides of a synchronous clamping piece;
b. connection of LED light-emitting lamp panel and fixing seat
1) Sliding in the LED luminous lamp panel: the conveying frame drives the fixing seat to slide on the conveying table, after the fixing seat slides to a first pushing part, the first pushing part pushes the LED light-emitting lamp panel towards one side of the fixing seat, so that the LED light-emitting lamp panel slides in along a sliding groove of the fixing seat until one end of the LED light-emitting lamp panel is abutted to a limiting block, the conveying table is L-shaped, sliding grooves are formed in two sides of the top of the conveying table, a sliding block is arranged at the top of the conveying table and is connected in the sliding grooves in a sliding mode, a groove is formed in the bottom of the conveying table, the top end of the fixing support is arranged in the groove, the first pushing part comprises a first pushing cylinder, an L-shaped placing frame and a limiting frame, the first pushing cylinder is fixed to one side of the top surface of the pushing table, the first pushing cylinder is provided with a first guide rod, the first guide rod is connected with one end of the L-shaped placing frame, the L-shaped placing frame is, the limiting frame is positioned at the bottom of the LED light-emitting lamp panel;
2) the LED luminous lamp panel is hung tightly: after the LED light-emitting lamp panel slides into the fixed seat, firstly, the lifting piece runs, the lifting piece comprises a lifting cylinder, a cylinder mounting seat and a pushing column, the lifting cylinder is mounted on the cylinder mounting seat, the pushing column is arranged at the top of the lifting cylinder, the lifting cylinder drives the top of the lifting column to penetrate through the limiting frame, a gap exists between one side, close to the pushing table, of the lifting column and one side, close to the pushing table, of the limiting frame, the pushing column controls the LED light-emitting lamp panel to lift upwards, an L-shaped hook on the LED light-emitting lamp panel penetrates through the limiting groove upwards, then, the first pushing piece controls the LED light-emitting lamp panel to continue to push towards one side of the fixed seat, the L-shaped hook is tightly hung on the limiting groove, and then the lifting piece and the first pushing piece reset;
c. the connection of lamp shade and fixing base: the conveying frame drives the fixing seat provided with the LED light-emitting lamp panel to slide on the conveying table, so that after the fixing seat moves to a second pushing part, one side of the fixing seat of the second pushing part box pushes the lampshade, the lampshade is inserted from a clamping groove of the fixing seat, the lampshade is clamped at the bottom of the fixing seat, the second pushing part comprises a second pushing cylinder and an arc-shaped placing frame, the second pushing cylinder is fixed to the other side of the top surface of the pushing table and provided with a second guide rod, the second guide rod is connected with one end of the arc-shaped placing frame, and the arc-shaped placing frame is matched with the lampshade;
d. fixed end and energized end: the conveying frame drives the fixed seat provided with the lampshade to slide on the conveying table, so that the fixed seat moving rod moves to the position above the synchronous clamping piece, then the fixed end part and the electrified end part positioned at two sides of the synchronous clamping piece synchronously move towards one side of the fixed seat respectively, the fixed end part is sleeved at one end of the fixed seat, the electrified end part is sleeved at the other end of the fixed seat, the synchronous clamping piece comprises a clamping table, a synchronous push rod and a clamping hand, the clamping table is provided with an installation cavity, the two sides of the clamping table are provided with the synchronous push rods, the clamping hand is fixed at the top end of the synchronous push rod, the clamping hand respectively clamps the fixed end part and the electrified end part, the other end of the synchronous push rod penetrates through one side of the clamping table to be positioned in the installation cavity, the height of the synchronous push rod positioned at one side is higher than the height, the driving gear is positioned between the two synchronous push rods, a transmission rack is arranged between the two synchronous push rods corresponding to the driving gear, and after the driving motor rotates, the synchronous push rods positioned at the two sides respectively drive the fixed end part and the electrified end part to move towards one side of the fixed seat;
e, completing assembly: and finally, after the fixed seat is taken down from the conveying frame, fastening screws are screwed in the step holes of the T-shaped fixed blocks, so that the fastening screws are respectively screwed in connecting holes in connecting grooves of the fixed end sleeve and the electrified end sleeve.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
according to the LED lamp tube, the fixing support is arranged at the top of the shell and used for fixing the shell on the cavity, the LED light-emitting lamp panel is arranged in the shell, the electrifying end portion is arranged at one end of the shell, the fixing end portion is arranged at the other end of the shell, the bottom of the shell is of a light-transmitting structure, and the LED light-emitting lamp panel is powered through the electrifying end portion, so that the LED light-emitting lamp panel emits light and emits light through the shell, the LED lamp tube is simple in structure and convenient to install, and machining efficiency is greatly.
In the step a of the invention, all parts of the LED lamp tube are assembled on the assembling device, the fixed seats are respectively assembled on the conveying frame, the LED luminous lamp panel is assembled on the first pushing piece, the lampshade is assembled on the second pushing piece, then the fixed end part and the electrified end part are respectively assembled on two sides of the synchronous clamping piece, and the installation time is shortened by concentrated assembly, thereby improving the installation efficiency, avoiding the omission of part assembly caused by the relation of the assembly speed and the proficiency in the step-by-step assembly, and increasing the reject ratio.
In step b of the invention, a driving conveyor frame drives a fixed seat to slide towards a first pushing part, a first guide rod is driven by a first pushing cylinder to drive an LED light-emitting lamp panel on an L-shaped placing frame to slide towards one side of the fixed seat, so that the LED light-emitting lamp panel slides into a sliding groove of the fixed seat, when the LED light-emitting lamp panel abuts against a limiting block, a lifting cylinder drives a pushing column to ascend, the pushing column penetrates through a limiting frame to drive the LED light-emitting lamp panel to ascend, an L-shaped hook penetrates through the limiting groove, and after the LED light-emitting lamp panel is separated from the limiting block, the first pushing cylinder continuously drives the first guide rod to drive the LED light-emitting lamp panel to slide, so that the L-shaped hook is tightly hung on the limiting groove, the LED light-emitting lamp panel is connected with the fixed seat, the limiting frame plays a role in positioning the pushing column, and the limiting block plays a role in limiting role, make L type couple can pass the spacing groove, when having avoided the top support pillar to push away the luminous lamp plate of LED, the collision takes place at the top in L type couple and the spout.
In the step d of the invention, the conveying frame drives the fixing seat to continuously move towards the synchronous clamping piece, when the fixing seat is positioned above the clamping table, the driving motor in the mounting cavity drives the driving gear to drive the transmission rack, so that the two synchronous push rods simultaneously move towards one side of the fixing seat, the fixing end part and the electrifying end part on the clamping hand are respectively sleeved at the two ends of the fixing seat, and the synchronous clamping piece is arranged by adopting a single driving motor, so that the fixing end part and the electrifying end part can be simultaneously mounted at the two ends of the fixing seat, thereby greatly reducing the assembling time, saving the assembling steps, improving the assembling efficiency, and simultaneously saving the energy consumption, thereby reducing the assembling cost.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram of an LED lamp assembly mechanism according to the present invention;
FIG. 2 is an exploded view of an LED lamp assembly mechanism according to the present invention;
FIG. 3 is a schematic view of the structure of the current-carrying end portion of the present invention;
FIG. 4 is a schematic view of the structure of the fixing end portion of the present invention;
FIG. 5 is an enlarged schematic view of the structure at A in FIG. 2;
FIG. 6 is a schematic structural view of an assembly apparatus according to the present invention;
FIG. 7 is a schematic structural view of the pushing table of the present invention;
FIG. 8 is a schematic view of a structure of the synchronous clamping device of the present invention;
FIG. 9 is a schematic structural view of the LED lamp tube of the present invention after each part is clamped;
fig. 10 is a schematic structural view of the present invention when the lifting member lifts the LED light-emitting lamp panel upward;
fig. 11 is a schematic structural view of the LED light-emitting lamp panel fixed to the fixing base according to the present invention;
FIG. 12 is a schematic view of the lampshade of the present invention when the lampshade is fixed on the fixing base;
FIG. 13 is a schematic view of the present invention with the mounting base on the clamping table;
fig. 14 is a schematic structural view of the present invention when the energizing end and the fixing end are fixed at both ends of the housing.
In the drawings, 1-housing; 2-fixing the bracket; 3-LED light-emitting lamp panel; 4-the energized end; 5-fixing the end; 6-a fixing component; 7-a fixed seat; 8-lampshade; 9-a card slot; 10-a fixture block; 11-a first cover; 12-pin; 13-a first groove; 14-a through hole; 15-a first insert; 16-a chute; 17-L-shaped hooks; 18-a limiting groove; 19-a limiting block; 20-a second cover body; 21-a second groove; 22-a second insert; 23-positioning holes; 24-a locating post; a 25-T-shaped fixed block; 26-connecting blocks; 27-a mounting groove; 28-connecting grooves; 29-a stepped bore; 30-connecting holes; 31-a fastening screw; 32-an assembly device; 33-a transport table; 34-a conveying frame; 35-a first ejector; 36-a second ejector; 37-synchronous clamping piece mounting; 38-a glide groove; 39-a sliding block; 40-a groove; 41-a first jacking cylinder; a 42-L-shaped placing rack; 43-a limit frame; 44-a first guide bar; 45-a lifting member; 46-a lifting cylinder; 47-cylinder mount; 48-pushing the column; 49-a second jacking cylinder; 50-arc placing rack; 51-a second guide bar; 52-clamping table; 53-synchronous push rod; 54-clamping the hand; 55-mounting cavity; 56-driving motor; 57-a drive gear; 58-a drive rack; 59-push bench.
Detailed Description
As shown in fig. 1 to 5, the LED lamp tube assembly mechanism of the present invention comprises a housing 1, a fixing bracket 2 is fixedly connected to the top of the housing 1, an LED light emitting lamp panel 3 is disposed in the housing 1, an energizing end 4 is disposed at one end of the housing 1, a fixing end 5 is disposed at the other side of the housing 1, fixing assemblies 6 are disposed at both ends of the housing 1, the fixing assemblies 6 are disposed in a matching manner with the fixing bracket 2, the energizing end 4 and the fixing end 5 are respectively fixedly connected to both ends of the housing 1, the housing 1 is disposed below the LED light emitting lamp panel 3 and is of a light-transmitting structure, the housing 1 comprises a fixing base 7 and a lamp shade 8, the lamp shade 8 is inserted into both sides of the bottom of the fixing base 7, clamping grooves 9 are recessed into both sides of the bottom of the fixing base 7, clamping blocks 10 are extended inward from both ends of the top of the lamp shade 8, the clamping blocks 10 are clamped in the clamping grooves 9, the clamping groove 9 and the clamping block 10 are arranged to realize the clamping of the lampshade 8 at the bottom of the fixing seat 7 and the convenient and fast assembly between the lampshade 8 and the fixing seat 7, the electrifying end part 4 comprises a first cover body 11 and pins 12, the first cover body 11 is electrically connected with the LED light-emitting lamp panel 3, the pins 12 are arranged at one end of the first cover body 11 far away from the shell 1, a first groove 13 is arranged at the other end of the first cover body 11, a through hole 14 is formed between the LED light-emitting lamp panel 3 and the top in the shell 1, a first inserting block 15 is arranged in the first groove 13, one end of the shell 1 is arranged in the first groove 13, the first inserting block 15 is inserted into one end of the through hole 14, and the arrangement of the first inserting block 15 plays a positioning role in the installation of the first, meanwhile, the integrity between the first cover body 11 and the shell 1 is increased, the connection stability between the first cover body 11 and the shell 1 is improved, and the first sleeve body is arranged at one end of the shell 1 through the arrangement of the first groove 13.
Both sides arm in the 7 bottoms of fixing base all is equipped with spout 16, and the both sides sliding connection of the luminous lamp plate 3 of LED is in spout 16, is equipped with the joint spare between the top of the luminous lamp plate 3 of LED and the top of spout 16, and the joint spare is fixed the top in spout 16 with the luminous lamp plate 3 of LED. The setting of spout 16 has increased the slidability that the luminous lamp plate 3 of LED inserted in fixing base 7, makes things convenient for the installation of the luminous lamp plate 3 of LED, through setting up joint spare to fix the top in spout 16 with the luminous lamp plate 3 of LED.
The joint spare is equipped with L type couple 17, and L type couple 17 align to grid has run through limiting groove 18 in the top surface in the spout 16 corresponds L type couple 17 at the both sides at the top of the luminous lamp plate 3 of LED, and L type couple 17 chucking is in limiting groove 18. After the light-emitting lamp panel 3 of LED slides in the sliding groove 16, the light-emitting lamp panel 3 of LED is lifted again, so that the L-shaped hook 17 penetrates through the limiting groove 18, then the light-emitting lamp panel 3 of LED is continuously pushed, the L-shaped hook 17 is clamped in the limiting groove 18, and the fixed connection between the fixing seat 7 and the light-emitting lamp panel 3 of LED is realized.
Be equipped with stopper 19 in the one end that spout 16 is close to fixed tip 5, back in the luminous lamp plate 3 of LED slided into spout 16, and one end of the luminous lamp plate 3 of LED supports in one side of stopper 19, and L type couple 17 hangs tightly behind limiting groove 18, and stopper 19 supports in the bottom of the luminous lamp plate 3 of LED. At first in sliding into spout 16 with the luminous lamp plate 3 of LED, support on stopper 19 when the luminous lamp plate 3's of LED one end, upwards lifting the luminous lamp plate 3 of LED, make L type couple 17 pass spacing groove 18, continue to promote the luminous lamp plate 3 of LED in spout 16 after that, make L type couple 17 chucking in spacing groove 18, thereby realized the fixed connection of the luminous lamp plate 3 of fixing base 7 with LED, stopper 19 set up and play a limiting displacement to the installation of the luminous lamp plate 3 of LED, play a supporting seat effect to the luminous lamp plate 3 of LED after the installation is accomplished simultaneously.
The fixed end portion 5 includes a second cover body 20, one end of the second cover body 20 close to the casing 1 is provided with a second groove 21, a second insertion block 22 is arranged in the second groove 21, the other end of the casing 1 is arranged in the second groove 21, and the second insertion block 22 is inserted into the other end of the through hole 14. The second groove 21 is arranged to realize that the second cover body 20 is sleeved at the other end of the housing 1, the second inserting block 22 is arranged to play a role in positioning the second cover body 20, and meanwhile, the integrity between the second cover body 20 and the housing 1 is increased, so that the connection stability between the second cover body 20 and the housing 1 is improved.
Both ends of the housing 1 are provided with positioning holes 23, positioning posts 24 are correspondingly arranged in the first groove 13 and the second groove 21, and the positioning posts 24 are inserted into the positioning holes 23. The positioning hole 23 is arranged to play a positioning role in assembling the first cover 11 and the second cover 20, thereby increasing the mounting accuracy of the first cover 11 and the second cover 20.
A stepped hole 29 is formed in one side, close to the center of the shell 1, of the T-shaped fixing block 25, a connecting hole 30 is formed in the connecting groove 28, a fastening screw 31 is arranged in the stepped hole 29, and the fastening screw 31 penetrates through the stepped hole 29 and is screwed in the connecting hole 30. The fastening screws 31 are arranged to realize the fixed connection of the shell 1 with the fixed end portion 5 and the electrified end portion 4 respectively, and the step holes 29 are arranged to prevent the fastening screws 31 from protruding out of the T-shaped fixing blocks 25, so that the attractiveness of the LED lamp tube is improved.
As shown in fig. 6 to 14, the assembling method of an LED lamp tube of the present invention includes the following steps:
a. preparation before assembly: firstly, the assembly device 32 is detected to operate and reset, then each part of the LED lamp tube is assembled on the assembly device 32, the fixed seat 7 is assembled on the conveying frame 34 of the conveying table 33, the LED light-emitting lamp panel 3 is assembled on the first pushing piece 35 of the pushing table 59, the lampshade 8 is assembled on the second pushing piece 36 of the pushing table 59, and then the fixed end part 5 and the electrified end part 4 are respectively assembled on two sides of the synchronous clamping piece 37.
b. Connection of LED luminous lamp panel 3 and fixing seat 7
1) Sliding in of the LED light-emitting lamp panel 3: the conveying frame 34 drives the fixing base 7 to slide on the conveying table 33, so that after the fixing base 7 slides to the first pushing part 35, the first pushing part 35 pushes the LED light-emitting lamp panel 3 towards one side of the fixing base 7, so that the LED light-emitting lamp panel 3 slides in along the sliding groove 16 of the fixing base 7 until one end of the LED light-emitting lamp panel 3 abuts against the limiting block 19, the conveying table 33 is L-shaped, sliding grooves 38 are formed in two sides of the top of the conveying table 33, sliding blocks 39 are arranged on the top of the conveying frame 34, the sliding blocks 39 are slidably connected in the sliding grooves 38, a groove 40 is formed in the bottom of the conveying frame 34, the top end of the fixed support 2 is arranged in the groove 40, the first pushing part 35 comprises a first pushing cylinder 41, an L-shaped placing frame 42 and a limiting frame 43, the first pushing cylinder 41 is fixed on one side of the top surface of the pushing table 59, the first pushing cylinder 41 is provided with a first guide rod 44, the first guide rod 44, l type rack 42 matches the setting with the luminous lamp plate 3 of LED, and spacing frame 43 corresponds 45 fixed connection of lift on L type rack 42, and spacing frame 43 is located the bottom of the luminous lamp plate 3 of LED.
2) Hanging of the LED luminous lamp panel 3: after the LED light-emitting lamp panel 3 slides into the fixing base 7, firstly, the lifting member 45 runs, the lifting member 45 includes a lifting cylinder 46, a cylinder mounting base 47 and a pushing column 48, the lifting cylinder 46 is mounted on the cylinder mounting base 47, the pushing column 48 is arranged at the top of the lifting cylinder 46, the lifting cylinder 46 drives the top of the lifting column to pass through the limiting frame 43, a gap exists between one side of the lifting column close to the pushing table 59 and one side of the limiting frame 43 close to the pushing table 59, the pushing column 48 controls the LED light-emitting lamp panel 3 to be lifted upwards, so that the L-shaped hook 17 on the LED light-emitting lamp panel 3 upwards passes through the limiting groove 18, then, the first pushing member 35 controls the LED light-emitting lamp panel 3 to continue to push towards one side of the fixing base 7, so that the L-shaped hook 17 is tightly hung on the limiting groove 18, and then the lifting member 45 and the first pushing.
c. The connection of the lampshade 8 and the fixed seat 7: the carriage 34 drives the fixing base 7 that is equipped with the luminous lamp plate 3 of LED and slides on carrying the platform 33, make fixing base 7 remove second top pushing piece 36 back, 36 case fixing base 7 one side top pushes away lamp shade 8 on the second, thereby insert lamp shade 8 from draw-in groove 9 of fixing base 7, make lamp shade 8 joint in the bottom of fixing base 7, second top pushing piece 36 includes second top pushes away cylinder 49 and arc rack 50, second top pushes away cylinder 49 and fixes the opposite side at top pushing platform 59 top surface, second top pushes away cylinder 49 and is equipped with second guide arm 51, second guide arm 51 is connected with the one end of arc rack 50, arc rack 50 matches with lamp shade 8 and sets up.
d. Fixed end 5 and energized end 4: the conveying frame 34 drives the fixed seat 7 assembled with the lampshade 8 to slide on the conveying table 33, so that the moving rod of the fixed seat 7 moves to the position above the synchronous clamping piece 37, then the fixed end part 5 and the electrifying end part 4 positioned at two sides of the synchronous clamping piece 37 respectively move towards one side of the fixed seat 7 synchronously, so that the fixed end part 5 is sleeved at one end of the fixed seat 7, the electrifying end part 4 is sleeved at the other end of the fixed seat 7, the synchronous clamping piece 37 comprises a clamping table 52, a synchronous push rod 53 and a clamping hand 54, the clamping table 52 is provided with an installation cavity 55, the two sides of the clamping table 52 are provided with the synchronous push rods 53, the clamping hand 54 is fixed at the top end of the synchronous push rod 53, the clamping hand 54 respectively clamps the fixed end part 5 and the electrifying end part 4, one side of the other end of the synchronous push rod 53 penetrating through the clamping table 52 is positioned in, the middle of installation cavity 55 is equipped with driving motor 56, and driving motor 56's tip is equipped with driving gear 57, and driving gear 57 is located between two synchronous push rods 53, and it is equipped with drive rack 58 to correspond driving gear 57 between two synchronous push rods 53, and driving motor 56 rotates the back, and synchronous push rods 53 that are located both sides drive fixed end 5 respectively and the circular telegram tip 4 removes to fixing base 7 one side.
e, completing assembly: finally, after the fixed seat 7 is removed from the conveying frame 34, the fastening screws 31 are screwed into the connecting holes 30 in the connecting grooves 28 of the fixed end part 5 sleeve and the electrified end part 4 sleeve respectively by screwing the fastening screws 31 into the stepped holes 29 of the T-shaped fixed block 25.
According to the LED lamp tube, the fixing support 2 is arranged at the top of the shell 1, the fixing support 2 is used for fixing the shell 1 on the cavity, the LED light-emitting lamp panel 3 is arranged in the shell 1, the electrifying end part 4 is arranged at one end of the shell 1, the fixing end part 5 is arranged at the other end of the shell 1, the bottom of the shell 1 is of a light-transmitting structure, and the LED light-emitting lamp panel 3 is powered through the electrifying end part 4, so that the LED light-emitting lamp panel 3 emits light through the shell 1, the LED lamp tube is simple in structure and convenient to install, and the processing efficiency is.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (9)
1. The utility model provides a LED fluorescent tube equipment mechanism which characterized in that: the LED illuminating lamp comprises a shell, wherein a fixed support is fixedly connected to the top of the shell, an LED illuminating lamp panel is arranged in the shell, an electrifying end part is arranged at one end of the shell, a fixed end part is arranged at the other side of the shell, fixed components are arranged at both ends of the shell, the fixed components are matched with the fixed support, the electrifying end parts and the fixed end parts are respectively and fixedly connected to both ends of the shell by the fixed components, the shell is positioned below the LED illuminating lamp panel and is of a light-transmitting structure, the shell comprises a fixed seat and a lampshade, the lampshade is inserted into both sides of the bottom of the fixed seat, both sides of the bottom of the fixed seat are inwards sunken with clamping grooves, both ends of the top of the lampshade correspondingly inwards extend to form clamping blocks, the clamping blocks are clamped in the clamping grooves, the electrifying end parts comprise a first cover body and pins, and the first, the base pin is arranged at one end of the shell, which is far away from the first cover body, a first groove is formed in the other end of the first cover body, a through hole is formed between the LED light-emitting lamp panel and the top in the shell, a first insert block is arranged in the first groove, one end of the shell is arranged in the first groove, and the first insert block is inserted into one end of the through hole.
2. The LED lamp tube assembling mechanism of claim 1, wherein: both sides arm in the fixing base bottom all is equipped with the spout, the both sides sliding connection of the luminous lamp plate of LED is in the spout, the top of the luminous lamp plate of LED with be equipped with joint spare between the top of spout, joint spare will the luminous lamp plate of LED is fixed top in the spout.
3. The LED lamp tube assembling mechanism of claim 2, wherein: the joint spare is equipped with L type couple, L type couple align to grid is in the both sides at the top of the luminous lamp plate of LED, top surface in the spout corresponds L type couple runs through there is the spacing groove, L type couple chucking is in the spacing inslot.
4. The LED lamp tube assembling mechanism of claim 3, wherein: the spout is close to be equipped with the stopper in the one end of fixed tip, the luminous lamp plate of LED slides in back in the spout, the one end of the luminous lamp plate of LED is supported one side of stopper, L type hook is tightly in behind the spacing inslot, the stopper is supported the bottom of the luminous lamp plate of LED.
5. The LED lamp tube assembling mechanism of claim 1, wherein: the fixed end part comprises a second cover body, a second groove is formed in one end, close to the shell, of the second cover body, a second inserting block is arranged in the second groove, the other end of the shell is arranged in the second groove, and the second inserting block is inserted into the other end of the through hole.
6. The LED lamp tube assembling mechanism of claim 5, wherein: positioning holes are formed in the two ends of the shell, positioning columns are correspondingly arranged in the first groove and the second groove, and the positioning columns are inserted into the positioning holes.
7. The LED lamp tube assembling mechanism of claim 1, wherein: the fixed subassembly includes T style of calligraphy fixed block and connecting block, the fixed bolster is the L type, the bottom of fixed bolster with the top fixed connection of casing, the top of fixed bolster is used for connecting on the wall body, thereby will the casing is fixed on the wall body, the bottom of fixed bolster is equipped with the mounting groove, insert respectively at the both ends of T style of calligraphy fixed block in the mounting groove, connecting block fixed connection be in T style of calligraphy fixed block is kept away from the one end of casing, the circular telegram tip with fixed tip all corresponds the connecting block is equipped with the spread groove, the connecting block inserts the spread groove.
8. The LED lamp tube assembling mechanism of claim 7, wherein: the T-shaped fixing block is close to one side of the center of the shell and is provided with a step hole, a connecting hole is formed in the connecting groove, a fastening screw is arranged in the step hole and penetrates through the step hole to be screwed in the connecting hole.
9. An assembling method of an LED lamp tube is characterized by comprising the following steps:
a. preparation before assembly: firstly, detecting the operation condition of an assembling device and resetting the assembling device, then assembling all parts of an LED lamp tube on the assembling device, firstly assembling a fixed seat on a conveying frame of a conveying table, assembling an LED light-emitting lamp panel on a first pushing piece of a pushing table, then assembling a lamp shade on a second pushing piece of the pushing table, and then respectively assembling a fixed end part and a power-on end part on two sides of a synchronous clamping piece;
b. connection of LED light-emitting lamp panel and fixing seat
1) Sliding in the LED luminous lamp panel: the conveying frame drives the fixing seat to slide on the conveying table, after the fixing seat slides to a first pushing part, the first pushing part pushes the LED light-emitting lamp panel towards one side of the fixing seat, so that the LED light-emitting lamp panel slides in along a sliding groove of the fixing seat until one end of the LED light-emitting lamp panel is abutted to a limiting block, the conveying table is L-shaped, sliding grooves are formed in two sides of the top of the conveying table, a sliding block is arranged at the top of the conveying table and is connected in the sliding grooves in a sliding mode, a groove is formed in the bottom of the conveying table, the top end of the fixing support is arranged in the groove, the first pushing part comprises a first pushing cylinder, an L-shaped placing frame and a limiting frame, the first pushing cylinder is fixed to one side of the top surface of the pushing table, the first pushing cylinder is provided with a first guide rod, the first guide rod is connected with one end of the L-shaped placing frame, the L-shaped placing frame is, the limiting frame is positioned at the bottom of the LED light-emitting lamp panel;
2) the LED luminous lamp panel is hung tightly: after the LED light-emitting lamp panel slides into the fixed seat, firstly, the lifting piece runs, the lifting piece comprises a lifting cylinder, a cylinder mounting seat and a pushing column, the lifting cylinder is mounted on the cylinder mounting seat, the pushing column is arranged at the top of the lifting cylinder, the lifting cylinder drives the top of the lifting column to penetrate through the limiting frame, a gap exists between one side, close to the pushing table, of the lifting column and one side, close to the pushing table, of the limiting frame, the pushing column controls the LED light-emitting lamp panel to lift upwards, an L-shaped hook on the LED light-emitting lamp panel penetrates through the limiting groove upwards, then, the first pushing piece controls the LED light-emitting lamp panel to continue to push towards one side of the fixed seat, the L-shaped hook is tightly hung on the limiting groove, and then the lifting piece and the first pushing piece reset;
c. the connection of lamp shade and fixing base: the conveying frame drives the fixing seat provided with the LED light-emitting lamp panel to slide on the conveying table, so that after the fixing seat moves to a second pushing part, one side of the fixing seat of the second pushing part box pushes the lampshade, the lampshade is inserted from a clamping groove of the fixing seat, the lampshade is clamped at the bottom of the fixing seat, the second pushing part comprises a second pushing cylinder and an arc-shaped placing frame, the second pushing cylinder is fixed to the other side of the top surface of the pushing table and provided with a second guide rod, the second guide rod is connected with one end of the arc-shaped placing frame, and the arc-shaped placing frame is matched with the lampshade;
d. fixed end and energized end: the conveying frame drives the fixed seat provided with the lampshade to slide on the conveying table, so that the fixed seat moving rod moves to the position above the synchronous clamping piece, then the fixed end part and the electrifying end part positioned at two sides of the synchronous clamping piece synchronously move towards one side of the fixed seat respectively, the fixed end part is sleeved at one end of the fixed seat, the electrifying end part is sleeved at the other end of the fixed seat, the synchronous clamping piece comprises a clamping table, a synchronous push rod and a clamping hand, the clamping table is provided with an installation cavity, the two sides of the clamping table are provided with the synchronous push rods, the clamping hand is fixed at the top end of the synchronous push rod, the clamping hand respectively clamps the fixed end part and the electrifying end part, the other end of the synchronous push rod penetrates through one side of the clamping table to be positioned in the installation cavity, the height of the synchronous push rod positioned at one side is higher than, the driving gear is positioned between the two synchronous push rods, a transmission rack is arranged between the two synchronous push rods corresponding to the driving gear, and after the driving motor rotates, the synchronous push rods positioned at the two sides respectively drive the fixed end part and the electrified end part to move towards one side of the fixed seat;
e, completing assembly: and finally, after the fixed seat is taken down from the conveying frame, fastening screws are screwed in the step holes of the T-shaped fixed blocks, so that the fastening screws are respectively screwed in connecting holes in connecting grooves of the fixed end sleeve and the electrified end sleeve.
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Denomination of invention: A LED tube assembly mechanism and its assembly method Granted publication date: 20240507 Pledgee: Zhejiang Shengzhou Rural Commercial Bank Co.,Ltd. Chongren Sub branch Pledgor: SHAOXING OUNENG OPTOELECTRONIC CO.,LTD. Registration number: Y2024980043719 |