CN112607873A - Scale and corrosion inhibitor for acidic wastewater evaporation system - Google Patents

Scale and corrosion inhibitor for acidic wastewater evaporation system Download PDF

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Publication number
CN112607873A
CN112607873A CN202011452294.3A CN202011452294A CN112607873A CN 112607873 A CN112607873 A CN 112607873A CN 202011452294 A CN202011452294 A CN 202011452294A CN 112607873 A CN112607873 A CN 112607873A
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China
Prior art keywords
scale
imidazoline
corrosion inhibitor
acid
acidic wastewater
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CN202011452294.3A
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Inventor
南粉益
王丽莉
张国辉
王玲燕
李珍
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/12Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a scale and corrosion inhibitor for an acidic wastewater evaporation system, which comprises the following components in percentage by weight: 30-35% of imidazoline quaternary ammonium salt, 10-15% of dispersant and 50-60% of deionized water; the imidazoline quaternary ammonium salt is obtained by reacting high-carbon-chain fatty acid with organic amine under the action of a water carrying agent to obtain an imidazoline intermediate, and then reacting the imidazoline intermediate with a quaternizing agent; wherein the high-carbon-chain fatty acid is any one of peanut oleic acid, erucic acid and C21 dibasic acid. The scale and corrosion inhibitor has good corrosion and scale inhibition effects in an acidic wastewater evaporation system, imidazoline quaternary ammonium salt corrosion inhibition components synthesized by high-carbon-chain fatty acids are adsorbed on the surface of equipment pipeline materials to form a compact adsorption film, and hydrogen ion corrosion in acidic wastewater is prevented; the dispersant component can well disperse inorganic salt crystals, so that the inorganic salt crystals are difficult to aggregate on the surface of equipment to form inorganic salt scale, the scaling risk of the equipment is reduced, and the operation period of the equipment is prolonged.

Description

Scale and corrosion inhibitor for acidic wastewater evaporation system
Technical Field
The invention belongs to the technical field of industrial acidic sewage treatment and environmental protection, and particularly relates to a compound scale and corrosion inhibitor.
Background
In the industrial acid wastewater treatment process, an evaporation and biochemical system treatment process is mostly adopted, and in an evaporation treatment unit, in order to prevent the acid wastewater from corroding system equipment and pipelines, alloy materials with good corrosion resistance are mostly adopted, and one-time investment is very high. In addition, in the operation process of the equipment, due to evaporation and concentration of the wastewater, inorganic salt is seriously scaled, the heat exchange effect is influenced, the equipment needs to be regularly descaled and cleaned, and the wastewater treatment cost is increased.
The corrosion and scale inhibitor for the acid medium mainly comprises inorganic corrosion inhibitors and organic corrosion inhibitors, wherein the organic corrosion inhibitors are commonly used corrosion inhibitors, and imidazoline corrosion inhibitors have wide application research in the acid medium due to low toxicity and good stability. The existing corrosion inhibitor has the defects that the scale can not be effectively inhibited while the corrosion inhibition rate is improved, or the dosage required by part of the corrosion inhibitor is very high, so that the medicament cost is greatly increased. Chinese patent CN 105152370A adopts adipic acid and triethylene tetramine to react to obtain adipic acid bis-imidazoline, then the adipic acid bis-imidazoline reacts with inorganic phosphide to obtain bis-imidazoline phosphonic acid, and the bis-imidazoline phosphonic acid is compounded to obtain the bis-imidazoline phosphonate corrosion and scale inhibitor, wherein the dosage is 100mg/L, the corrosion inhibition rate is 79.8%, and the carbonate scale inhibition rate is 83.6%; chinese patent CN 106832165A adopts organic carboxylic acid, diethylenetriamine, catalyst and aromatic hydrocarbon solvent to react to obtain imidazoline matrix, then reacts with chlorophenol and sodium hydroxide solution to obtain imidazoline phenol condensation compound, and then reacts with 4-chloro-1-hydroxybutane sodium sulfonate aqueous solution to obtain water-soluble imidazoline quaternary ammonium salt, and then the water-soluble imidazoline quaternary ammonium salt is compounded to obtain corrosion inhibitor, the dosage is 500ppm, and the corrosion inhibition rate is 96.21% -99.22%; chinese patent CN103723843A adopts organic acid, organic amine and benzene solution to react to obtain imidazoline, and then reacts with quaternization reagent to obtain the product, the dosage is 500ppm, and the corrosion inhibition rate is 93.3-96.8%. Therefore, a novel efficient corrosion and scale inhibitor which can prevent corrosion and effectively inhibit scale is needed to solve the problem of corrosion and scale formation of an acidic wastewater evaporation treatment system.
Disclosure of Invention
The invention aims to provide a compound scale and corrosion inhibitor which is used for an acidic wastewater evaporation treatment system to reduce equipment investment and treatment cost.
Aiming at the purposes, the scale and corrosion inhibitor adopted by the invention comprises the following components in percentage by weight: 30-35% of imidazoline quaternary ammonium salt, 10-15% of dispersant and 50-60% of deionized water; the imidazoline quaternary ammonium salt is obtained by reacting high-carbon-chain fatty acid with organic amine under the action of a water carrying agent to obtain an imidazoline intermediate, and then reacting the imidazoline intermediate with a quaternization reagent.
The preparation method of the imidazoline quaternary ammonium salt comprises the following steps: stirring and refluxing high-carbon-chain fatty acid and organic amine at 140-160 ℃ for reaction for 3-3.5 hours under the action of a water carrying agent, then heating to 220-240 ℃, evaporating the water carrying agent, continuing to react for 3-4 hours to obtain an imidazoline intermediate, cooling the imidazoline intermediate to 70-80 ℃, adding a quaternization reagent, and reacting for 2-3 hours at constant temperature to obtain the catalyst.
The high-carbon-chain fatty acid is any one of arachidic acid, erucic acid and C21 dibasic acid, the organic amine is any one of diethylenetriamine and triethylene tetramine, the quaternizing agent is glacial acetic acid, and the water carrying agent is xylene. The molar ratio of the high-carbon-chain fatty acid to the organic amine to the quaternizing agent is 1: 1.0-1.2: 0.7-1.0, and the mass ratio of the water carrying agent to the organic amine is preferably 1: 2.0-2.2.
The dispersant is polyepoxysuccinic acid sodium.
The invention has the following beneficial effects:
the scale and corrosion inhibitor has good corrosion and scale inhibition effects in an acidic wastewater evaporation system, imidazoline quaternary ammonium salt corrosion inhibition components synthesized by high-carbon-chain fatty acids are adsorbed on the surface of equipment pipeline materials to form a compact adsorption film, and hydrogen ion corrosion in acidic wastewater is prevented; the dispersant component can well disperse inorganic salt crystals, so that the inorganic salt crystals are difficult to aggregate on the surface of equipment to form inorganic salt scale, the scaling risk of the equipment is reduced, and the operation period of the equipment is prolonged.
Detailed Description
The present invention will be described in further detail with reference to examples, but the scope of the present invention is not limited to these examples.
Example 1
Putting 316g of arachidic acid and 103g of diethylenetriamine into a reaction kettle, adding 51g of dimethylbenzene as a water carrying agent, stirring and refluxing at 140 ℃ for 3h, then heating to 220 ℃, evaporating the water carrying agent, and continuing to react for 3h to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 80 ℃, adding 50g of glacial acetic acid, and reacting at constant temperature for 2h to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
Example 2
Adding 341g of erucic acid and 112g of diethylenetriamine into a reaction kettle, adding 56g of dimethylbenzene as a water carrying agent, stirring and refluxing at 140 ℃ for reaction for 3h, then heating to 220 ℃, and continuing the reaction for 3.5h after the water carrying agent is evaporated out to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 80 ℃, adding 52g of glacial acetic acid, and reacting at constant temperature for 2.2h to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
Example 3
Adding 320g C21 dibasic acid and 120g diethylenetriamine into a reaction kettle, stirring and refluxing 60g dimethylbenzene as a water carrying agent at 140 ℃ for 3h, then heating to 220 ℃, evaporating the water carrying agent and continuing to react for 3h to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 75 ℃, adding 55g of glacial acetic acid, and reacting at constant temperature for 2h to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
Example 4
Adding 316g of arachidic acid and 146g of triethylene tetramine into a reaction kettle, adding 73g of dimethylbenzene as a water carrying agent, stirring and refluxing at 150 ℃ for 3 hours, heating to 230 ℃, evaporating the water carrying agent, and continuing to react for 4 hours to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 80 ℃, adding 60g of glacial acetic acid, and reacting at constant temperature for 2h to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
Example 5
Adding 341g of erucic acid and 150g of triethylene tetramine into a reaction kettle, adding 75g of dimethylbenzene as a water carrying agent, stirring and refluxing at 150 ℃ for reaction for 3 hours, then heating to 230 ℃, evaporating the water carrying agent, and continuing to react for 4 hours to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 80 ℃, adding 50g of glacial acetic acid, and reacting at constant temperature for 2h to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
Example 6
Adding 320g C21 dibasic acid and 140g triethylene tetramine into a reaction kettle, adding 70g xylene as a water carrying agent, stirring and refluxing at 140 ℃ for reaction for 3 hours, then heating to 240 ℃, evaporating the water carrying agent, and continuing to react for 4 hours to obtain an imidazoline intermediate. And cooling the imidazoline intermediate to 80 ℃, adding 55g of glacial acetic acid of the molar weight of the imidazoline intermediate, and reacting for 2 hours at constant temperature to obtain the imidazoline quaternary ammonium salt. 300g of imidazoline quaternary ammonium salt, 150g of polyepoxy sodium succinate and 550g of deionized water are compounded to obtain the scale and corrosion inhibitor product.
The performance of the scale and corrosion inhibitor prepared in the above examples 1 to 6 is evaluated, and the performance test method and evaluation index of the corrosion inhibitor for acidification, which are SY/T5405-2019 in the oil and gas industry standard of the people's republic of china, "calcium carbonate deposition method for measuring scale inhibition performance of water treatment agent", which is GB/T16632-2008 in the national standard of the people's republic of china, are referred to. The corrosion inhibition performance is determined by taking 5% sulfuric acid solution as a corrosion medium, taking 304 stainless steel as a hanging piece, keeping the temperature at 120 ℃ for 2 hours, and preparing artificial simulated brine by using a scale inhibition performance test medium according to standard requirements. The results are shown in Table 1.
TABLE 1 Scale and Corrosion inhibitor Performance test results
Figure BDA0002827568570000041
From the experimental results shown in table 1, the scale and corrosion inhibitor of the present invention has good corrosion and scale inhibition performance, and both the corrosion inhibition rate and the scale inhibition rate can reach more than 90% when the dosage is 70mg/L, wherein the corrosion inhibition rate of the scale and corrosion inhibitor prepared in example 6 reaches 97.6% and the scale inhibition rate reaches 96.4% when the dosage is 70 mg/L. According to the simulation experiment of the process conditions and the wastewater properties of the acidic wastewater evaporation system, the material specification of equipment is reduced, equipment pipelines in the system can be well protected, the economic benefit is good, and meanwhile, the scale inhibition performance can delay the inorganic salt scaling and prolong the operation period of the equipment.

Claims (6)

1. A scale and corrosion inhibitor for an acidic wastewater evaporation system is characterized in that: the scale and corrosion inhibitor comprises the following components in percentage by weight: 30-35% of imidazoline quaternary ammonium salt, 10-15% of dispersant and 50-60% of deionized water; the imidazoline quaternary ammonium salt is obtained by reacting high-carbon-chain fatty acid with organic amine under the action of a water carrying agent to obtain an imidazoline intermediate, and then reacting the imidazoline intermediate with a quaternizing agent; wherein the high-carbon-chain fatty acid is any one of peanut oleic acid, erucic acid and C21 dibasic acid.
2. The scale and corrosion inhibitor for an acidic wastewater evaporation system of claim 1, wherein: the imidazoline quaternary ammonium salt is obtained by stirring and refluxing high-carbon-chain fatty acid and organic amine at 140-160 ℃ for 3-3.5 hours under the action of a water carrying agent, then heating to 220-240 ℃, evaporating the water carrying agent, continuing to react for 3-4 hours to obtain an imidazoline intermediate, cooling the imidazoline intermediate to 70-80 ℃, adding a quaternization reagent, and reacting at constant temperature for 2-3 hours.
3. The scale and corrosion inhibitor for an acidic wastewater evaporation system according to claim 1 or 2, wherein: the organic amine is any one of diethylenetriamine and triethylene tetramine.
4. The scale and corrosion inhibitor for an acidic wastewater evaporation system according to claim 1 or 2, wherein: the quaternizing agent is glacial acetic acid, and the water carrying agent is dimethylbenzene.
5. The scale and corrosion inhibitor for an acidic wastewater evaporation system according to claim 1 or 2, wherein: the molar ratio of the high-carbon-chain fatty acid to the organic amine to the quaternizing agent is 1: 1.0-1.2: 0.7-1.0, and the mass ratio of the water carrying agent to the organic amine is 1: 2.0-2.2.
6. The scale and corrosion inhibitor for an acidic wastewater evaporation system according to claim 1, wherein: the dispersant is polyepoxysuccinic acid sodium.
CN202011452294.3A 2020-12-10 2020-12-10 Scale and corrosion inhibitor for acidic wastewater evaporation system Pending CN112607873A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4713184A (en) * 1985-09-26 1987-12-15 Zaid Najib H Dispersed oil soluble corrosion inhibitor and water soluble phosphonate scale inhibitor composition
CN103602328A (en) * 2013-10-28 2014-02-26 中国石油天然气股份有限公司 Compounded imidazoline corrosion inhibitor and preparation method thereof
CN103723843A (en) * 2013-12-13 2014-04-16 中国石油天然气股份有限公司 Novel corrosion and scale inhibitor and preparation method thereof
CN104830303A (en) * 2015-05-05 2015-08-12 中国石油天然气股份有限公司 Corrosion and scale inhibition foaming drainage agent and preparation method and application thereof
CN109809573A (en) * 2017-11-22 2019-05-28 中国石油化工股份有限公司 A kind of steam flooding field recovered water corrosion inhibiter and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4713184A (en) * 1985-09-26 1987-12-15 Zaid Najib H Dispersed oil soluble corrosion inhibitor and water soluble phosphonate scale inhibitor composition
CN103602328A (en) * 2013-10-28 2014-02-26 中国石油天然气股份有限公司 Compounded imidazoline corrosion inhibitor and preparation method thereof
CN103723843A (en) * 2013-12-13 2014-04-16 中国石油天然气股份有限公司 Novel corrosion and scale inhibitor and preparation method thereof
CN104830303A (en) * 2015-05-05 2015-08-12 中国石油天然气股份有限公司 Corrosion and scale inhibition foaming drainage agent and preparation method and application thereof
CN109809573A (en) * 2017-11-22 2019-05-28 中国石油化工股份有限公司 A kind of steam flooding field recovered water corrosion inhibiter and preparation method thereof

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Application publication date: 20210406