CN112606196A - Vibrating platform for concrete pipe pouring - Google Patents
Vibrating platform for concrete pipe pouring Download PDFInfo
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- CN112606196A CN112606196A CN202011537787.7A CN202011537787A CN112606196A CN 112606196 A CN112606196 A CN 112606196A CN 202011537787 A CN202011537787 A CN 202011537787A CN 112606196 A CN112606196 A CN 112606196A
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- 230000007246 mechanism Effects 0.000 claims abstract description 198
- 230000004224 protection Effects 0.000 claims abstract description 100
- 238000009792 diffusion process Methods 0.000 claims abstract description 42
- 238000003756 stirring Methods 0.000 claims abstract description 37
- 238000005266 casting Methods 0.000 claims description 42
- 230000003014 reinforcing effect Effects 0.000 claims description 16
- 230000006978 adaptation Effects 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 8
- 230000035939 shock Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000009979 protective mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/14—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means vibrating, e.g. the surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a vibration platform for pouring a concrete pipe, which comprises a pouring mold mechanism, a vibration platform body, a first diffusion mechanism, a first protection mechanism, a first fixing mechanism, a second fixing mechanism, a cylinder and a stirring mechanism, wherein the pouring mold mechanism is arranged at the position, close to the middle, of the upper end of the vibration platform body, and the second fixing mechanism and a support rod are symmetrically arranged at the positions, close to the two sides, of the upper end of the vibration platform body; according to the invention, the first diffusion mechanism, the second diffusion mechanism, the first protection mechanism, the second protection mechanism and the vibrator body are matched for use, so that the stress of concrete is more even, the fluidity of the concrete is enhanced, and the concrete is more uniformly mixed; the vibrating platform component improves the fluidity of the concrete in the external part of the concrete in a vibrating mode, the compactness of the concrete is enhanced, the stirring mechanism promotes the discharge of the internal air in the internal part of the concrete in a stirring mode, and the problem of inconsistent overall strength of the concrete pipe fitting is solved.
Description
Technical Field
The invention relates to the technical field of concrete pipe pouring, in particular to a vibrating platform for concrete pipe pouring.
Background
The concrete pouring refers to a process of pouring concrete into a mold until the concrete is plasticized, in the civil engineering and building engineering, materials such as concrete are put into the mold to form a preset shape, the free height of the concrete is not more than 2m when the concrete is poured, and corresponding measures are taken when the free height of the concrete exceeds 3 m.
In the existing scheme, the vibration effect of the vibration assembly is poor when the concrete pipe is poured, the flowability of the concrete can not be improved well in a vibration mode, and the problems that the concrete is not uniformly mixed, so that the whole concrete is segmented and the strength is inconsistent exist.
Disclosure of Invention
The invention aims to provide a vibrating platform for concrete pipe pouring, which solves the technical problems that:
through the matching use of the first mold, the first fixing plate, the second mold, the second fixing plate and the funnel, under the action of gravity, the concrete is poured and filled in the area between the first mold, the second mold and the third mold at one time, and a secondary pouring process is not needed, so that the problem of section breakage is avoided, and the pouring effect is better;
the first diffusion mechanism, the second diffusion mechanism, the first protection mechanism, the second protection mechanism and the vibrator body are matched for use, so that the thrust generated by the vibrator body is dispersed into two forces in the horizontal direction and the vertical direction, and compared with unidirectional vibration, when the concrete is subjected to the forces in the two directions, the stress is more even, the wall thickness of the casting mold mechanism can be reduced, the material consumption of the casting mold mechanism is reduced, the production cost is reduced, the economic benefit is improved, the fluidity of the concrete is enhanced, and the concrete is more uniformly mixed;
the motor II, the toothed plate, the fixed column, the sliding chute I and the fixed block are matched for use, so that the height of the protection mechanism I can be adjusted, the protection mechanism is suitable for pouring at different heights, and the applicability of the protection mechanism is improved;
the motor I, the shaft rod II and the stirring blades are matched for use, so that the concrete is stirred, the liquefaction of the concrete is promoted, air bubbles in the concrete are discharged, and the strength of the concrete is improved;
the utility model discloses a concrete pipe spare, including protection mechanism one, protection mechanism two, the vibrator body of protection mechanism one, protection mechanism two, the outside of concrete improves the mobility of concrete through the mode of vibration, the closely knit nature of reinforcing concrete, the discharge of stirring mechanism inside through the mode promotion inside air of stirring in the inside of concrete, the phenomenon of the honeycomb pitted skin of elimination concrete, with improve its intensity, and solved the vibration platform component less and lead to the inconsistent problem of concrete pipe spare bulk strength to the concrete effort that is in the top among the pouring process moreover.
The purpose of the invention can be realized by the following technical scheme:
a vibration platform for concrete pipe pouring comprises a pouring mold mechanism, a vibration table body, a diffusion mechanism I, a protection mechanism I, a fixing mechanism II, an air cylinder and a stirring mechanism, wherein the pouring mold mechanism is arranged at the position, close to the middle, of the upper end of the vibration table body, and the fixing mechanism II and a support rod are symmetrically arranged at the positions, close to the two sides, of the upper end of the vibration table body;
the second fixing mechanism is positioned at one side of the supporting rod close to the casting mold mechanism, a first diffusion mechanism, a first protection mechanism and a first fixing mechanism are arranged between the casting mold mechanism and the second fixing mechanism, the first diffusion mechanism is positioned at one side of the first protection mechanism and the first fixing mechanism close to the casting mold mechanism, the first protection mechanism is positioned at a position on the upper surface of the first fixing mechanism close to the middle, a funnel is arranged at the upper end of the casting mold mechanism, a funnel groove matched with the funnel is arranged on the upper surface of the casting mold mechanism, the funnel is spliced with the casting mold mechanism through the funnel groove, an air cylinder, a stirring mechanism and a supporting plate are arranged above the casting mold mechanism, two ends of the supporting plate are respectively and fixedly connected with the two supporting rods, the air cylinder is positioned at the front end of the supporting plate, the stirring mechanism is positioned at the upper end of the supporting, the output end of the cylinder is connected with the lower surface of the lifting plate, a diffusion mechanism II and a protection mechanism II are installed inside the vibration table body, the diffusion mechanism II is located at the upper end of the protection mechanism II, the upper end of the diffusion mechanism II is connected with the inner wall of the top of the vibration table body, the stirring mechanism comprises a motor I, a shaft rod II, a connecting disc and stirring blades, the motor I is located above the connecting disc, the shaft rod I is installed between the motor I and the connecting disc, a chamber I is arranged inside the connecting disc, the lower end of the shaft rod I penetrates into the chamber I inside the connecting disc, a plurality of shaft rods II are installed at the lower end of the connecting disc, the plurality of shaft rods II are arranged in an annular equidistant array, the upper end of the shaft rod II penetrates into the chamber I inside the connecting disc, and a gear I and a plurality of gears II which are connected in a meshed mode are arranged inside, the gear is sleeved on the first shaft lever, the gear is sleeved on the second shaft lever, and the position, close to the lower end, of the outer surface of the second shaft lever is sleeved with the stirring blade.
Furthermore, the casting die mechanism comprises a first die, a second die, a third die, a first fixing plate and a second fixing plate, wherein the first die is positioned on one side of the second die, the third die is arranged at a position close to the middle in an area defined by the first die and the second die, a plurality of groups of second fixing plates are symmetrically arranged on one side of the first die close to the second die, a plurality of groups of first fixing plates are symmetrically arranged on one side of the second die close to the first die, the plurality of groups of second fixing plates and the first fixing plates are equidistantly arranged, and bolt holes are formed in the second fixing plates and the first fixing plates.
Further, fixed establishment one contains unable adjustment base, fixed column, fixed establishment two contains fixed block, pinion rack, motor two is installed to unable adjustment base's upper surface near the position of front end, unable adjustment base's transversal U type structure of personally submitting, unable adjustment base's inner wall is close to the position symmetry of one side and installs the fixed column, be provided with on the fixed block with the spout one of fixed column looks adaptation, the fixed column passes through spout one and fixed block sliding connection, be provided with fixing bolt on the fixed column, the pinion rack is installed to the front end of fixed block, install gear three on the output of motor two, the tooth end and the gear three meshing of pinion rack are connected.
Further, two contain arc one, litter, arc two, connecting rod of diffusion mechanism, the connecting rod is installed to the lower extreme of arc one, cup jointed arc two and spring one on the surface of connecting rod, spring one is located between arc two and the arc one, be provided with a plurality of spout two on the arc one, the inside sliding connection of spout two has the traveller, be provided with a plurality of fixed slot on the arc two, the post is installed in the inside rotation of fixed slot, install a plurality of litter between arc two and the arc one, the litter rotates with traveller and post respectively and is connected.
Further, the protection mechanism II comprises a protection shell I, a U-shaped stop block and a vibrator body, the U-shaped stop block is sleeved at the lower end of the protection shell I, the vibrator body is arranged inside the protection shell I, the vibrator body comprises a push rod, a push plate, a fixed disc, an impact rod, an impact block, a permanent magnetic meson, a protection shell II, a magnetic block and an air pressure reinforcing pipe, the outer wall of the protection shell II is connected with the inner wall of the protection shell I, an air outlet pipe is arranged on the protection shell II and the protection shell I, the magnetic block and the air pressure reinforcing pipe are arranged at the upper end of the protection shell II, the air pressure reinforcing pipe is located inside the magnetic block, the push rod and the push plate are arranged at the position, close to the lower end, inside the protection shell II, the fixed disc is arranged at the position, close to the middle position, the shock block and the permanent magnet meson are mounted in the position, close to the upper end, of the inner portion of the second protective shell, the permanent magnet meson is located at the upper end of the shock block, a mounting groove matched with the permanent magnet meson is formed in the shock block, a vent hole is formed in the shock block, a shock rod is mounted between the shock block and the fixed disc, a second spring is sleeved on the outer surface of the shock rod, and a through hole matched with the shock rod is formed in the fixed disc.
Furthermore, the upper end of the air pressure reinforcing pipe is connected with a guide pipe, the lower end of the push rod penetrates through the outside of the U-shaped stop block to be connected with the connecting rod in a sliding mode, and the connecting rod is connected with the U-shaped stop block.
Furthermore, the first diffusion mechanism and the second diffusion mechanism are identical in structure, and the first protection mechanism and the second protection mechanism are identical in structure.
The invention has the beneficial effects that:
through the matching use of the first mold, the first fixing plate, the second mold, the second fixing plate and the funnel, under the action of gravity, the concrete is poured and filled in the area between the first mold, the second mold and the third mold at one time, and a secondary pouring process is not needed, so that the problem of section breakage is avoided, and the pouring effect is better;
the first diffusion mechanism, the second diffusion mechanism, the first protection mechanism, the second protection mechanism and the vibrator body are matched for use, so that the thrust generated by the vibrator body is dispersed into two forces in the horizontal direction and the vertical direction, and compared with unidirectional vibration, when concrete is subjected to the forces in the two directions, the stress is more average;
the motor II, the toothed plate, the fixed column, the sliding chute I and the fixed block are matched for use, so that the height of the protection mechanism I can be adjusted, the protection mechanism is suitable for pouring at different heights, and the applicability of the protection mechanism is improved;
the motor I, the shaft rod II and the stirring blades are matched for use, so that the concrete is stirred, the liquefaction of the concrete is promoted, air bubbles in the concrete are discharged, and the strength of the concrete is improved;
the utility model discloses a concrete pipe spare, including protection mechanism one, protection mechanism two, the vibrator body of protection mechanism one, protection mechanism two, the outside of concrete improves the mobility of concrete through the mode of vibration, the closely knit nature of reinforcing concrete, the discharge of stirring mechanism inside through the mode promotion inside air of stirring in the inside of concrete, the phenomenon of the honeycomb pitted skin of elimination concrete, with improve its intensity, and solved the vibration platform component less and lead to the inconsistent problem of concrete pipe spare bulk strength to the concrete effort that is in the top among the pouring process moreover.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of a vibratory platform for concrete pipe casting according to the present invention;
FIG. 2 is a top view of the casting mold mechanism of the present invention;
FIG. 3 is a schematic connection diagram of a first fixing mechanism and a second fixing mechanism according to the present invention;
FIG. 4 is a schematic structural view of a second protection mechanism according to the present invention;
FIG. 5 is a front sectional view of the oscillating table body according to the present invention;
FIG. 6 is a schematic view of the connection between the second diffusion mechanism and the push rod according to the present invention;
FIG. 7 is a front sectional view of the stirring mechanism of the present invention;
fig. 8 is a top view of the first connecting rod and the first arc plate of the present invention.
In the figure: 1. a casting mold mechanism; 2. a vibrating table body; 3. a first diffusion mechanism; 4. a first protection mechanism; 5. a first fixing mechanism; 6. a second fixing mechanism; 10. a cylinder; 11. a stirring mechanism; 12. a second motor; 101. a first mould; 102. a second die; 103. a third mold; 104. a first fixing plate; 105. a second fixing plate; 111. a first motor; 112. a first shaft lever; 113. a second shaft lever; 114. connecting the disks; 115. a stirring blade; 51. a fixed base; 52. fixing a column; 61. a fixed block; 62. a toothed plate; 15. a second diffusion mechanism; 151. a first arc plate; 152. a slide rod; 153. a second arc-shaped plate; 154. a connecting rod; 16. a second protection mechanism; 161. a first protective shell; 162. a U-shaped stop block; 163. a push rod; 164. pushing the plate; 165. fixing the disc; 166. an impact bar; 168. an impact block; 169. a permanent magnet meson; 1610. a second protective shell; 1611. a magnetic block; 1612. a pneumatic pressure intensifier tube.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-8, a vibration platform for concrete pipe casting comprises a casting mold mechanism 1, a vibration platform body 2, a diffusion mechanism one 3, a protection mechanism one 4, a fixing mechanism one 5, a fixing mechanism two 6, a cylinder 10 and a stirring mechanism 11, wherein the casting mold mechanism 1 is installed at a position, close to the middle, of the upper end of the vibration platform body 2, and the fixing mechanism two 6 and a support rod are symmetrically installed at positions, close to two sides, of the upper end of the vibration platform body 2;
the device comprises a fixing mechanism II 6, a diffusion mechanism I3, a protection mechanism I4 and a fixing mechanism I5, wherein the fixing mechanism II 6 is positioned at one side of a supporting rod close to a casting mold mechanism 1, the diffusion mechanism I3 is positioned at one side of the protection mechanism I4 and the fixing mechanism I5 close to the casting mold mechanism 1, the protection mechanism I4 is positioned at a position on the upper surface of the fixing mechanism I5 close to the middle, a funnel is arranged at the upper end of the casting mold mechanism 1, a funnel groove matched with the funnel is arranged on the upper surface of the casting mold mechanism 1, the funnel is spliced with the casting mold mechanism 1 through the funnel groove, an air cylinder 10, a stirring mechanism 11 and a supporting plate are arranged above the casting mold mechanism 1, two ends of the supporting plate are respectively fixedly connected with two supporting rods, and the air cylinder 10 is positioned at the front end of the supporting plate, the stirring mechanism 11 is located at the upper end of the supporting plate, the lifting plate is sleeved on the stirring mechanism 11, the output end of the air cylinder 10 is connected with the lower surface of the lifting plate, a second diffusion mechanism 15 and a second protection mechanism 16 are installed inside the vibrating table body 2, the second diffusion mechanism 15 is located at the upper end of the second protection mechanism 16, the upper end of the second diffusion mechanism 15 is connected with the inner wall of the top of the vibrating table body 2, the stirring mechanism 11 comprises a first motor 111, a first shaft rod 112, a second shaft rod 113, a connecting disc 114 and stirring blades 115, the first motor 111 is located above the connecting disc 114, the first shaft rod 112 is installed between the first motor 111 and the connecting disc 114, a first cavity is arranged inside the connecting disc 114, the lower end of the first shaft rod 112 penetrates into the first cavity inside the connecting disc 114, and a plurality of second shaft rods 113 are installed at the lower end of the connecting disc 114, the second shaft rods 113 are arranged in an annular and equidistant array, the upper ends of the second shaft rods 113 penetrate into a first chamber inside the connecting disc 114, a first gear and a plurality of second gears which are meshed and connected are arranged inside the first chamber, the first shaft rods 112 are sleeved with the gears, the second shaft rods 113 are sleeved with the gears, and stirring blades 115 are sleeved on the outer surfaces of the second shaft rods 113 close to the lower ends of the second shaft rods 113.
The casting mold mechanism 1 comprises a first mold 101, a second mold 102, a third mold 103, a first fixing plate 104 and a second fixing plate 105, wherein the first mold 101 is located on one side of the second mold 102, the third mold 103 is installed at a position, close to the middle, in an area defined by the first mold 101 and the second mold 102, a plurality of groups of second fixing plates 105 are symmetrically installed on one side, close to the second mold 102, of the first mold 101, a plurality of groups of first fixing plates 104 are symmetrically installed on one side, close to the first mold 101, of the second mold 102, the plurality of groups of second fixing plates 105 and the first fixing plates 104 are distributed in an equidistant arrangement mode, and bolt holes are formed in the second fixing plates 105 and the first.
The first fixing mechanism 5 comprises a fixing base 51 and a fixing column 52, the second fixing mechanism 6 comprises a fixing block 61 and a toothed plate 62, a second motor 12 is mounted at a position, close to the front end, of the upper surface of the fixing base 51, the cross section of the fixing base 51 is of a U-shaped structure, the fixing column 52 is symmetrically mounted at a position, close to one side, of the inner wall of the fixing base 51, a first sliding groove matched with the fixing column 52 is formed in the fixing block 61, the fixing column 52 is in sliding connection with the fixing block 61 through a sliding groove, a fixing bolt is arranged on the fixing column 52, the front end of the fixing block 61 is provided with the toothed plate 62, a third gear is mounted at the output end of the second motor 12, and the toothed end of the toothed plate 62 is meshed with.
Diffusion machanism two 15 contains an arc 151, litter 152, two 153 of arc, connecting rod 154 is installed to the lower extreme of an arc 151, cup jointed two 153 of arcs and spring one on the surface of connecting rod 154, and spring one is located between two 153 of arcs and an arc 151, be provided with a plurality of spout two on an arc 151, the inside sliding connection of spout two has the traveller, be provided with a plurality of fixed slot on two 153 of arcs, the inside of fixed slot is rotated and is installed the rotary column, install a plurality of litter 152 between two 153 of arcs and an arc 151, litter 152 rotates with traveller and rotary column respectively and is connected.
The second protection mechanism 16 comprises a first protection shell 161, a U-shaped stop block 162 and a vibrator body, the U-shaped stop block 162 is sleeved at the lower end of the first protection shell 161, the vibrator body is arranged inside the first protection shell 161, the vibrator body comprises a push rod 163, a push plate 164, a fixed disc 165, an impact rod 166, an impact block 168, a permanent magnet meson 169, a second protection shell 1610, a magnetic block 1611 and an air pressure reinforcing pipe 1612, the outer wall of the second protection shell 1610 is connected with the inner wall of the first protection shell 161, an air outlet pipe is arranged on the second protection shell 1610 and the first protection shell 161, the magnetic block 1611 and the air pressure reinforcing pipe 1612 are arranged at the upper end of the second protection shell 1610, the air pressure reinforcing pipe 1612 is positioned inside the magnetic block 1611, the push rod 163 and the push plate 164 are arranged at the position, close to the lower end, inside the second protection shell 1610, the utility model discloses a protection device for a vehicle, including two 1610 of protection casing, the inside of two 1610 of protection casing is close to the position in the middle and installs fixed disc 165, the inside of two 1610 of protection casing is close to the position of upper end and installs impact block 168, permanent magnet meson 169 is located the upper end of impact block 168, be provided with the mounting groove with permanent magnet meson 169 looks adaptation on the impact block 168, be provided with the air vent on the impact block 168, install impact rod 166 between impact block 168 and the fixed disc 165, the surface of impact rod 166 has cup jointed spring two, be provided with the through-hole with impact rod 166 looks adaptation on the fixed disc 165.
The upper end of the air pressure reinforcing tube 1612 is connected with a guide tube, the lower end of the push rod 163 penetrates through the outside of the U-shaped stopper 162 to be connected with the connecting rod 154 in a sliding manner, and the connecting rod 154 is connected with the U-shaped stopper 162.
The first diffusion mechanism 3 and the second diffusion mechanism 15 are identical in structure, and the first protection mechanism 4 and the second protection mechanism 16 are identical in structure.
Example 1
The method comprises the steps that firstly, an air cylinder 10 is started to lift a stirring mechanism 11 upwards, a first clamping groove matched with a first fixing plate 104 is formed in a first mould 101, a second clamping groove matched with a second fixing plate 105 is formed in a second mould 102, the first mould 101 and the second mould 102 are clamped, then bolt fixing is carried out through bolt holes formed in the second fixing plate 105 and the first fixing plate 104, a funnel is installed at the upper end of a casting mould mechanism 1, a funnel groove matched with the funnel is formed in the upper surface of the casting mould mechanism 1, the funnel is connected with the casting mould mechanism 1 in an inserting mode through the funnel groove, stirred concrete is poured into the funnel, under the action of gravity, the concrete fills the area between the first mould 101 and the third mould 102 and the third mould 103, one-time pouring is achieved, the problem of section breaking is avoided, and the pouring effect is better; the first diffusion mechanism 3 and the second diffusion mechanism 15 are identical in structure, the first protection mechanism 4 and the second protection mechanism 16 are both connected with a guide pipe, the other end of the guide pipe is connected with an air pump, when casting is started, the air pump connected with the second protection mechanism 16 is started to charge air into the air pressure reinforcing pipe 1612, the permanent magnetic meson 169 and the magnetic block 1611 attract each other, so that the internal pressure of the air pressure reinforcing pipe 1612 is increased until the internal pressure is larger than the attraction force between the permanent magnetic meson 169 and the magnetic block 1611, the permanent magnetic meson 169 slides in the direction far away from the magnetic block 1611 under the pushing of strong air pressure, the impact rod 166 is pushed to penetrate through the through hole formed in the fixed disc 165 to generate huge thrust on the push plate 164, the push rod 163 is further pushed to slide in the direction close to the first arc plate 151 on the outer, the slide rod 152 slides in the sliding groove II through the slide column, the thrust is dispersed into two forces in the horizontal direction and the vertical direction, the concrete is diffused by the forces in the two directions, the fluidity of the concrete is enhanced, the concrete is mixed more uniformly, the impact block 168 is provided with a vent hole, the permanent magnet meson 169 and the magnetic block 1611 are attracted together again under the action of the spring I and the spring II along with the circulation of air, and the vibrator body returns to the initial state, namely primary vibration is completed; with the addition of concrete and the increase of the casting height, starting an air pump connected with a protection mechanism I4 to further enhance the diffusion effect; starting the second motor 12, wherein the tooth end of the toothed plate 62 is meshed with a gear III mounted on an output shaft of the second motor 12, and the fixed column 52 vertically slides on the fixed block 61 through the sliding chute I to adjust the height of the protection mechanism I4; the stirring mechanism 11 is lowered to an initial position by starting the air cylinder 10, the first motor 111 is started to drive the first shaft rod 112 to rotate, the first gear and the second gear which are connected in a meshed mode are further driven to rotate the second shaft rod 113, then the concrete is stirred by the stirring blades 115, liquefaction of the concrete is promoted, air bubbles in the concrete are discharged, the strength of the concrete is improved, pouring is stopped when the concrete is poured to the height required by a production order, a concrete pipe fitting is manufactured after the concrete is solidified, the first protective mechanism 4 and the second protective mechanism 16 form a vibration platform component together, the stirring mechanism 11 is matched, the concrete is combined compactly, the phenomenon of honeycomb pitted surface of the concrete is eliminated, and the strength of the concrete is improved.
Various aspects disclosed in the embodiments of the present invention:
through the matching use of the first mold 101, the first fixing plate 104, the second mold 102, the second fixing plate 105 and the funnel, under the action of gravity, the concrete is poured and filled in the area between the first mold 101, the second mold 102 and the third mold 103 at one time, and a secondary pouring process is not needed, so that the problem of section breakage is avoided, and the pouring effect is better;
through the matching use of the first diffusion mechanism 3, the second diffusion mechanism 15, the first protection mechanism 4, the second protection mechanism 16 and the vibrator body, the thrust generated by the vibrator body is dispersed into two forces in the horizontal direction and the vertical direction, and compared with unidirectional vibration, when concrete is subjected to the forces in the two directions, the stress is more even, in order to achieve better vibration effect, the wall thickness of the casting mold mechanism 1 can be reduced, the materials used by the casting mold mechanism 1 are reduced, the production cost is reduced, the economic benefit is improved, the fluidity of the concrete is enhanced, and the concrete is more uniformly mixed;
the motor II 12, the toothed plate 62, the fixing column 52, the sliding chute I and the fixing block 61 are matched for use, so that the height of the protection mechanism I4 can be adjusted, the protection mechanism is suitable for pouring at different heights, and the applicability of the protection mechanism is improved;
the motor I111, the shaft rod I112, the shaft rod II 113 and the stirring blade 115 are matched for use, so that concrete is stirred, liquefaction of the concrete is promoted, air bubbles in the concrete are discharged, and the strength of the concrete is improved;
the vibrator body in the first 4 and second 16 protection mechanisms of protection mechanism constitutes a vibration platform component jointly, the outside of concrete improves the mobility of concrete through the mode of vibration, the closely knit nature of reinforcing concrete, the discharge of inside air is promoted through the mode of stirring in the inside of concrete to rabbling mechanism 11, the phenomenon of the honeycomb pitted skin of elimination concrete, in order to improve its intensity, and solved the vibration platform component and less and lead to the inconsistent problem of concrete pipe spare bulk strength to the concrete effort that is in the top among the pouring process.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. The vibrating platform for pouring the concrete pipe is characterized by comprising a pouring mold mechanism (1), a vibrating table body (2), a first diffusion mechanism (3), a first protection mechanism (4), a first fixing mechanism (5), a second fixing mechanism (6), an air cylinder (10) and a stirring mechanism (11), wherein the pouring mold mechanism (1) is arranged at the position, close to the middle, of the upper end of the vibrating table body (2), and the second fixing mechanism (6) and a support rod are symmetrically arranged at the positions, close to the two sides, of the upper end of the vibrating table body (2);
fixing mechanism two (6) are located one side that the bracing piece is close to casting die mechanism (1), install diffusion mechanism (3), protection mechanism (4), fixed establishment (5) between casting die mechanism (1) and fixing mechanism two (6), diffusion mechanism (3) are located one side that protection mechanism (4) and fixed establishment (5) are close to casting die mechanism (1), the upper surface that protection mechanism (4) are located fixed establishment (5) is close to middle position, the funnel is installed to the upper end of casting die mechanism (1), the upper surface of casting die mechanism (1) is provided with the funnel groove with funnel looks adaptation, and the funnel is pegged graft through funnel groove and casting die mechanism (1), cylinder (10), rabbling mechanism (11) are installed to the top of casting die mechanism (1), The two ends of the supporting plate are fixedly connected with the two supporting rods respectively, the air cylinder (10) is located at the front end of the supporting plate, the stirring mechanism (11) is located at the upper end of the supporting plate, the lifting plate is sleeved on the stirring mechanism (11), the output end of the air cylinder (10) is connected with the lower surface of the lifting plate, a diffusion mechanism II (15) and a protection mechanism II (16) are installed inside the vibration table body (2), the diffusion mechanism II (15) is located at the upper end of the protection mechanism II (16), the upper end of the diffusion mechanism II (15) is connected with the inner wall of the top of the vibration table body (2), the stirring mechanism (11) comprises a motor I (111), a shaft rod I (112), a shaft rod II (113), a connecting disc (114) and stirring blades (115), the motor I (111) is located above the connecting disc (114), and a shaft rod I (112) is installed between the motor I (111) and the connecting disc (114), the inner part of the connecting disc (114) is provided with a first cavity, the lower end of the first shaft rod (112) penetrates into the first cavity inside the connecting disc (114), the lower end of the connecting disc (114) is provided with a plurality of second shaft rods (113), the second shaft rods (113) are arranged in an annular equidistant array mode, the upper ends of the second shaft rods (113) penetrate into the first cavity inside the connecting disc (114), the first cavity is internally provided with a first gear and a second gear which are connected in a meshed mode, the first shaft rods (112) are sleeved with the gears, the second shaft rods (113) are sleeved with the gears, and stirring blades (115) are sleeved on the outer surfaces of the second shaft rods (113) close to the lower end.
2. The vibrating platform for concrete pipe casting according to claim 1, the casting mold mechanism (1) comprises a first mold (101), a second mold (102), a third mold (103), a first fixing plate (104) and a second fixing plate (105), the first mold (101) is positioned at one side of the second mold (102), a third mold (103) is arranged in a position close to the middle in an area surrounded by the first mold (101) and the second mold (102), a plurality of second fixing plates (105) are symmetrically arranged on one side of the first mould (101) close to the second mould (102), a plurality of groups of first fixing plates (104) are symmetrically arranged on one side of the second die (102) close to the first die (101), a plurality of groups of second fixing plates (105) and first fixing plates (104) are arranged at equal intervals, and bolt holes are formed in the second fixing plate (105) and the first fixing plate (104).
3. The vibrating platform for concrete pipe pouring according to claim 1, wherein the first fixing mechanism (5) comprises a fixing base (51) and a fixing column (52), the second fixing mechanism (6) comprises a fixing block (61) and a toothed plate (62), a second motor (12) is mounted on the upper surface of the fixing base (51) close to the front end, the cross section of the fixing base (51) is of a U-shaped structure, the fixing columns (52) are symmetrically mounted on the inner wall of the fixing base (51) close to one side, a first sliding groove matched with the fixing column (52) is formed in the fixing block (61), the fixing column (52) is slidably connected with the fixing block (61) through the first sliding groove, a fixing bolt is arranged on the fixing column (52), a toothed plate (62) is mounted at the front end of the fixing block (61), and a third gear is mounted on the output end of the second motor (12), the tooth end of the toothed plate (62) is in meshed connection with the gear III.
4. The vibrating platform for concrete pipe casting according to claim 1, the second diffusion mechanism (15) comprises a first arc-shaped plate (151), a sliding rod (152), a second arc-shaped plate (153) and a connecting rod (154), the lower end of the first arc-shaped plate (151) is provided with a connecting rod (154), the outer surface of the connecting rod (154) is sleeved with a second arc-shaped plate (153) and a first spring, the first spring is positioned between the second arc-shaped plate (153) and the first arc-shaped plate (151), a plurality of second sliding grooves are arranged on the first arc-shaped plate (151), sliding columns are connected inside the second sliding grooves in a sliding manner, a plurality of fixing grooves are arranged on the second arc-shaped plate (153), rotating columns are rotatably arranged inside the fixing grooves, a plurality of sliding rods (152) are installed between the second arc-shaped plate (153) and the first arc-shaped plate (151), and the sliding rods (152) are respectively connected with the sliding columns and the rotating columns in a rotating mode.
5. The vibrating platform for concrete pipe pouring according to claim 1, wherein the second protection mechanism (16) comprises a first protection shell (161), a U-shaped stop block (162) and a vibrator body, the U-shaped stop block (162) is sleeved at the lower end of the first protection shell (161), the vibrator body is arranged inside the first protection shell (161), the vibrator body comprises a push rod (163), a push plate (164), a fixed disc (165), an impact rod (166), an impact block (168), a permanent magnet meson (169), a second protection shell (1610), a magnetic block (1611) and an air pressure reinforcing pipe (1612), the outer wall of the second protection shell (1610) is connected with the inner wall of the first protection shell (161), an air outlet pipe is arranged on the second protection shell (1610) and the first protection shell (161), and the magnetic block (1611) and the magnetic block (1610) are arranged at the upper end of the second protection shell (1610), An air pressure reinforcing pipe (1612), the air pressure reinforcing pipe (1612) is located the inside of magnetic path (1611), push rod (163), push plate (164) are installed to the inside position that is close to the lower extreme of protection casing two (1610), push rod (163) are located the lower extreme of push plate (164), fixed disc (165) are installed to the inside position that is close to the centre of protection casing two (1610), impact block (168), permanent magnet meson (169) are installed to the inside position that is close to the upper end of protection casing two (1610), permanent magnet meson (169) are located the upper end of impact block (168), be provided with the mounting groove with permanent magnet meson (169) looks adaptation on impact block (168), be provided with the air vent on impact block (168), install impact bar (166) between impact block (168) and fixed disc (165), the surface of impact bar (166) has cup jointed spring two, the fixed disc (165) is provided with a through hole matched with the impact rod (166).
6. The vibrating platform for concrete pipe casting according to claim 5, wherein a guide pipe is connected to the upper end of the pneumatic reinforcement pipe (1612), the lower end of the push rod (163) penetrates to the outside of the U-shaped stopper (162) to be slidably connected with the connecting rod (154), and the connecting rod (154) is connected with the U-shaped stopper (162).
7. The vibrating platform for concrete pipe casting according to claim 5, wherein the first diffusion mechanism (3) and the second diffusion mechanism (15) are identical in structure, and the first protection mechanism (4) and the second protection mechanism (16) are identical in structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011537787.7A CN112606196A (en) | 2020-12-23 | 2020-12-23 | Vibrating platform for concrete pipe pouring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011537787.7A CN112606196A (en) | 2020-12-23 | 2020-12-23 | Vibrating platform for concrete pipe pouring |
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| CN112606196A true CN112606196A (en) | 2021-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011537787.7A Pending CN112606196A (en) | 2020-12-23 | 2020-12-23 | Vibrating platform for concrete pipe pouring |
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| CN (1) | CN112606196A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0382653A1 (en) * | 1989-02-01 | 1990-08-16 | Euromat S.A. | Vibrating press for moulding concrete products |
| CN209504421U (en) * | 2018-09-17 | 2019-10-18 | 荆门市明邦建筑材料有限公司 | Casting mold is used in a kind of processing of autoclave aerated concrete building block |
| CN110576503A (en) * | 2018-06-07 | 2019-12-17 | 重庆工程职业技术学院 | Special vibrator for prefabricating road shoulder protecting plate |
| CN210551971U (en) * | 2019-07-29 | 2020-05-19 | 上海砼领建筑科技有限公司 | Concrete vibration platform |
| CN211333723U (en) * | 2019-12-18 | 2020-08-25 | 新疆富力达新型环保建材有限公司 | Concrete block casting mold |
| CN112045821A (en) * | 2020-09-23 | 2020-12-08 | 浙江三杰建筑产业化有限公司 | Prefabricated part production equipment and production process |
-
2020
- 2020-12-23 CN CN202011537787.7A patent/CN112606196A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0382653A1 (en) * | 1989-02-01 | 1990-08-16 | Euromat S.A. | Vibrating press for moulding concrete products |
| CN110576503A (en) * | 2018-06-07 | 2019-12-17 | 重庆工程职业技术学院 | Special vibrator for prefabricating road shoulder protecting plate |
| CN209504421U (en) * | 2018-09-17 | 2019-10-18 | 荆门市明邦建筑材料有限公司 | Casting mold is used in a kind of processing of autoclave aerated concrete building block |
| CN210551971U (en) * | 2019-07-29 | 2020-05-19 | 上海砼领建筑科技有限公司 | Concrete vibration platform |
| CN211333723U (en) * | 2019-12-18 | 2020-08-25 | 新疆富力达新型环保建材有限公司 | Concrete block casting mold |
| CN112045821A (en) * | 2020-09-23 | 2020-12-08 | 浙江三杰建筑产业化有限公司 | Prefabricated part production equipment and production process |
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Application publication date: 20210406 |