CN112606192A - Uniform force jarring anti-unfilled corner hexagonal slope protection brick demoulding device - Google Patents

Uniform force jarring anti-unfilled corner hexagonal slope protection brick demoulding device Download PDF

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Publication number
CN112606192A
CN112606192A CN202011404330.9A CN202011404330A CN112606192A CN 112606192 A CN112606192 A CN 112606192A CN 202011404330 A CN202011404330 A CN 202011404330A CN 112606192 A CN112606192 A CN 112606192A
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CN
China
Prior art keywords
bevel gear
driving wheel
fixedly connected
plate
gear
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Withdrawn
Application number
CN202011404330.9A
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Chinese (zh)
Inventor
李月全
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Individual
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Individual
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Priority to CN202011404330.9A priority Critical patent/CN112606192A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B28B13/067—Removing the shaped articles from moulds by applying blows or vibrations followed by, or during, the removal of a mould part
    • B08B1/12—
    • B08B1/32—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382—Devices for treating, e.g. sanding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386—Cleaning

Abstract

The invention relates to the field of hydraulic engineering, in particular to a uniform-force-impact-resistant unfilled-corner-preventing hexagonal slope protection brick demolding device. The technical problem is as follows: provides a demoulding device for unfilled corner-proof hexagonal slope protection bricks, which is vibrated by uniform force. The technical scheme of the invention is as follows: a demoulding device of a corner-unfilled hexagonal slope protection brick with uniform force impact comprises a fixed underframe, a baffle, a control display screen, a position correcting system, a mould cleaning system and the like; the baffle is fixedly connected with the fixed underframe. The invention achieves the effects of carrying out multidirectional uniform-force vibration on the hollow hexagonal slope protection brick die, preventing the brick body and the die from being damaged due to uneven stress, synchronously separating the hollow hexagonal slope protection brick from the die integrally, taking out the die from the bottom to avoid the collision of the brick body, and cleaning the die to avoid the abrasion of residual concrete on the die.

Description

Uniform force jarring anti-unfilled corner hexagonal slope protection brick demoulding device
Technical Field
The invention relates to the field of hydraulic engineering, in particular to a uniform-force-impact-resistant unfilled-corner-preventing hexagonal slope protection brick demolding device.
Background
Hexagonal bank protection is a type of slope protection brick, and the shape is the regular hexagon shape, divide into two kinds of hollow hexagonal bank protection and solid hexagonal bank protection, and hexagonal bank protection brick is applied to high-speed, high-speed railway, places such as water conservancy, plays the effect of bank protection and revetment.
Generally be artifical drawing of patterns when the drawing of patterns of hollow hexagonal slope protection brick, the workman utilizes the ejector pin to put the central point of mould and withstands, then handheld mould breaks away from hexagonal slope protection brick vibration, this process consumes a large amount of physical power of workman, still need the workman to bend over the operation, the workman very easily is tired and leads to efficiency reduction, can make hexagonal slope protection brick strike ground when artifical vibrations break away from to hexagonal slope protection brick simultaneously, and then the edge that leads to hexagonal slope protection brick easily receives the unfilled corner of colliding with, influence brick body quality, the inhomogeneous meeting of applying force to the mould simultaneously leads to the damage to the mould and the influence to the brick body drawing of patterns, and the opening face of mould remains partial concrete, can cause wearing and tearing to the mould, can seriously influence the life of mould after long-term use, and can influence the roughness on brick body surface.
In combination with the above problems, there is a need for a device for demoulding unfilled corner-proof hexagonal slope protection bricks, which can be vibrated by uniform force to solve the above problems.
Disclosure of Invention
In order to overcome and generally be artifical drawing of patterns when the drawing of patterns of hollow hexagonal slope protection brick, the workman utilizes the ejector pin to put the central point of mould and withstands, then handheld mould breaks away from hexagonal slope protection brick vibration, this process consumes a large amount of physical power of workman, still need the workman to bend down the operation, the workman is very easily tired to lead to efficiency reduction, can make hexagonal slope protection brick strike ground when artifical vibration breaks away from to hexagonal slope protection brick simultaneously, and then the edge that leads to hexagonal slope protection brick easily receives the unfilled corner of colliding with, influence brick body quality, the inhomogeneous meeting of applying force to the mould simultaneously leads to the damage to the mould and the influence to the brick body drawing of patterns, and the opening face of mould remains partial concrete, can cause wearing and tearing to the mould, can seriously influence the life of mould after long-term use, and can influence the shortcoming of the roughness on brick body surface, the technical problem is: provides a demoulding device for unfilled corner-proof hexagonal slope protection bricks, which is vibrated by uniform force.
The technical scheme of the invention is as follows: the utility model provides an even power is shaken and is hit anti unfilled corner hexagonal slope protection brick shedder, including:
fixing the underframe;
controlling the display screen;
the baffle is fixedly connected with the fixed underframe and is connected with the control display screen;
the correcting system is connected with the fixed underframe and the mould cleaning system;
the mould cleaning system is connected with the fixed underframe;
the demolding system is connected with the fixed frame plate;
and the fixed frame plate is connected with the fixed underframe.
Further, the position correcting system comprises:
a second bevel gear;
a first column gear;
a second column gear;
a fourth transmission wheel;
a fifth transmission wheel;
a chute plate;
pushing the plate;
the first driving wheel is connected with the die cleaning system;
the output shaft of the first power motor is fixedly connected with the first spline shaft, and the first power motor is in bolted connection with the fixed underframe through nuts;
the first spline shaft is connected with the first transmission sleeve plate and fixedly connected with the first bevel gear, and the first spline shaft is rotationally connected with the fixed underframe;
the first transmission sleeve plate is connected with the first flat gear, and the first transmission sleeve plate is connected with the second electric push rod;
the first pinion is positioned on the side surface between the first cylindrical gear and the second cylindrical gear;
the first bevel gear is meshed with the second bevel gear;
one side of the outer surface of the first shaft lever is fixedly connected with the second bevel gear, the other side of the outer surface of the first shaft lever is fixedly connected with the first driving wheel, and the first shaft lever is rotatably connected with the fixed underframe;
the outer surface of the second shaft rod is fixedly connected with the first column gear and the second driving wheel in sequence, and the second shaft rod is rotatably connected with the fixed underframe;
the outer ring surface of the second driving wheel is in transmission connection with a fifth driving wheel through a belt;
the outer surface of the third shaft rod is fixedly connected with the second column gear and a third driving wheel in sequence, and the third shaft rod is rotatably connected with the fixed underframe;
the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt;
one side of the outer surface of the fourth shaft rod is fixedly connected with a fourth driving wheel, the other side of the outer surface of the fourth shaft rod is fixedly connected with a third bevel gear, and the fourth shaft rod is connected with the first transmission mechanism;
the third bevel gear is meshed with the fourth bevel gear;
the fourth bevel gear is connected with the first conveying mechanism;
the first conveying mechanism is connected with the fixed underframe;
the outer surface of the fifth shaft rod is fixedly connected with a fifth driving wheel and a second flat gear in sequence, and the fifth shaft rod is rotationally connected with the fixed underframe;
the second flat gear is meshed with the third flat gear;
the third gear is fixedly connected with the connecting sleeve;
the connecting sleeve is fixedly connected with the second spline shaft and is rotationally connected with the collecting frame;
the second spline shaft is rotatably connected with the second transmission sleeve plate, and the outer surface of the second spline shaft is fixedly connected with the fourth flat gear and the fifth bevel gear in sequence;
the fourth flat gear is positioned on the side surface of the fifth flat gear;
the fifth bevel gear is positioned on the side surface of the sixth bevel gear;
the second transmission sleeve plate is connected with the first electric push rod;
the first electric push rod is fixedly connected with the chute plate;
the fifth flat gear is fixedly connected with the first screw rod;
the sixth bevel gear is fixedly connected with the second screw rod;
the collecting frame is rotationally connected with the first screw rod, fixedly connected with the two groups of sliding rods, fixedly connected with the sliding groove plates and fixedly connected with the fixed underframe;
the first screw rod is in transmission connection with the push plate;
the two sliding rods are in sliding connection with the push plate;
the outer surface of the second screw rod is sequentially in transmission connection with the first righting plate and the second righting plate, and the second screw rod is in rotary connection with the sliding groove plate;
the first position correcting plate is connected with the sliding groove plate in a sliding mode;
the second position correcting plate is connected with the sliding groove plate in a sliding mode;
and the second electric push rod is fixedly connected with the fixed underframe.
Further, the mould clearance system includes:
a first brush roller;
a second brush roller;
a third brush roll;
a fourth brush roller;
a fifth brush roll;
an eleventh transmission wheel;
a sixth brush roller;
the outer ring surface of the eleventh driving wheel is in transmission connection with the first driving wheel through a belt;
the sixth driving wheel is fixedly connected with the first brush roll, and the outer ring surface of the sixth driving wheel is in transmission connection with the seventh driving wheel through a belt;
the seventh driving wheel is fixedly connected with the second brush roll, and the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt;
the eighth driving wheel is fixedly connected with the third brushing roller, and the outer ring surface of the eighth driving wheel is in transmission connection with the ninth driving wheel through a belt;
the ninth driving wheel is fixedly connected with the fourth brush roll, and the outer ring surface of the ninth driving wheel is in transmission connection with the tenth driving wheel through a belt;
the outer ring surface of the tenth driving wheel is in transmission connection with an eleventh driving wheel through a belt, and the tenth driving wheel is fixedly connected with the fifth brush roll;
the outer ring surface of the twelfth driving wheel is in transmission connection with an eleventh driving wheel through a belt, and the twelfth driving wheel is connected with the second conveying mechanism;
the second conveying mechanism is connected with the fixed underframe;
the first support is sequentially and rotatably connected with the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll, and the side face of the first support is provided with an engaging plate;
the second support is sequentially in rotating connection with the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll;
the connecting plate is in transmission connection with the carrying plate and is in rotary connection with the fixed underframe;
the carrying plate is in transmission connection with the connecting block;
the connecting block is connected with the third electric push rod;
and the third electric push rod is fixedly connected with the fixed underframe.
Further, the demolding system comprises:
a limiting block;
a second vibrating assembly;
the electric sliding rail is fixedly connected with the fixed frame plate;
the first vibration assembly is connected with the electric slide rail, the first vibration assembly is connected with the connecting frame, and the first vibration assembly is connected with the second vibration assembly;
and the lower part of the connecting frame is fixedly connected with the limiting block, and the connecting frame is connected with the second vibration assembly.
Further, the first vibration component comprises:
a first splint;
a second splint;
a vibrating rod;
the first electric sliding block is connected with the electric sliding rail in a sliding manner;
the second electric sliding block is in sliding connection with the electric sliding rail;
the seventeenth driving wheel is connected with the second vibration component;
the first electric guide rail is fixedly connected with the first electric sliding block;
the second electric guide rail is fixedly connected with the second electric sliding block;
the sliding bearing frame is sequentially connected with the first electric guide rail and the second electric guide rail in a sliding mode, the sliding bearing frame is connected with the second power motor through a nut in a bolt mode, the sliding bearing frame is connected with the third power motor through a nut in a bolt mode, and the sliding bearing frame is fixedly connected with the connecting frame;
the output shaft of the second power motor is fixedly connected with the thirteenth driving wheel;
the outer ring surface of the thirteenth driving wheel is in transmission connection with the fourteenth driving wheel through a belt;
the fourteenth driving wheel is fixedly connected with the third screw rod;
the outer surface of the third screw rod is in transmission connection with the first clamping plate and the second clamping plate in sequence;
an output shaft of the third power motor is fixedly connected with a fifteenth driving wheel and a seventh bevel gear in sequence;
the outer ring surface of the fifteenth driving wheel is in transmission connection with the sixteenth driving wheel through a belt;
the sixteenth driving wheel is fixedly connected with the sixth shaft rod;
one side of the sixth shaft rod is fixedly connected with the sixth flat gear, the other side of the sixth shaft rod is fixedly connected with the eighth flat gear, and the sixth shaft rod is rotatably connected with the sliding bearing frame;
the sixth flat gear is meshed with the seventh flat gear, and is in transmission connection with the first connecting rod;
the seventh flat gear is in transmission connection with the second connecting rod;
the first connecting rod is in transmission connection with the seventh shaft rod;
the second connecting rod is in transmission connection with the seventh shaft lever;
the eighth flat gear is meshed with the ninth flat gear, and is in transmission connection with the third connecting rod;
the ninth flat gear is in transmission connection with the fourth connecting rod;
the third connecting rod is in transmission connection with the seventh shaft lever;
the fourth connecting rod is in transmission connection with the seventh shaft lever;
the seventh shaft lever is fixedly connected with the connecting plate;
a group of vibrating rods are arranged at four corners below the connecting plate;
the seventh bevel gear is meshed with the eighth bevel gear;
and one side of the eighth shaft lever is fixedly connected with the eighth bevel gear, and the other side of the eighth shaft lever is fixedly connected with the seventeenth driving wheel.
Further, the second vibration component comprises:
a first cam;
an eleventh bevel gear;
a second cam;
a thirteenth bevel gear;
a third cam;
a fifteenth bevel gear;
a fourth cam;
a seventeenth bevel gear;
a fifth cam;
a nineteenth bevel gear;
a sixth cam;
a twentieth bevel gear;
the outer ring surface of the eighteenth driving wheel is in transmission connection with the seventeenth driving wheel through a belt;
the hexagonal frame is fixedly connected with the connecting frame;
the outer surface of the ninth shaft lever is fixedly connected with a ninth bevel gear, an eighteenth driving wheel, a first cam and a tenth bevel gear in sequence, and the ninth shaft lever is rotationally connected with the hexagonal frame;
the ninth bevel gear is meshed with the twentieth bevel gear;
the tenth bevel gear is meshed with the eleventh bevel gear;
the outer surface of the tenth shaft lever is fixedly connected with an eleventh bevel gear, a second cam and a twelfth bevel gear in sequence, and the tenth shaft lever is rotationally connected with the hexagonal frame;
the twelfth bevel gear is meshed with the thirteenth bevel gear;
the outer surface of the eleventh shaft lever is fixedly connected with a thirteenth bevel gear, a third cam and a fourteenth bevel gear in sequence, and the eleventh shaft lever is rotationally connected with the hexagonal frame;
the fourteenth bevel gear is meshed with the fifteenth bevel gear;
the outer surface of the twelfth shaft lever is fixedly connected with a fifteenth bevel gear, a fourth cam and a sixteenth bevel gear in sequence, and the twelfth shaft lever is rotationally connected with the hexagonal frame;
the sixteenth bevel gear is meshed with the seventeenth bevel gear;
the outer surface of the thirteenth shaft lever is fixedly connected with a seventeenth bevel gear, a fifth cam and an eighteenth bevel gear in sequence, and the thirteenth shaft lever is rotationally connected with the hexagonal frame;
the eighteenth bevel gear is meshed with the nineteenth bevel gear;
fourteenth axostylus axostyle, fourteenth axostylus axostyle surface carry out the rigid coupling with nineteenth bevel gear, sixth cam and twentieth bevel gear in proper order, and the fourteenth axostylus axostyle rotates with six arriss framves to be connected.
Further, the outer surface of the second screw rod is provided with bidirectional threads.
Furthermore, the lower part of the limiting block is in a hexagonal frustum pyramid shape.
Compared with the prior art, the invention has the beneficial effects that:
firstly, in order to solve the problems that manual demolding is usually performed when a hollow hexagonal slope protection brick is demolded, workers use ejector rods to push the center of a mold, then hold the mold to vibrate and separate the hexagonal slope protection brick, the process consumes a large amount of physical power of the workers, the workers need to bend down to operate, the workers are very easy to fatigue to cause efficiency reduction, meanwhile, when the hexagonal slope protection brick is vibrated and separated manually, the hexagonal slope protection brick can impact the ground, corner positions of the hexagonal slope protection brick are easy to be knocked and unfilled corners are easy to affect the quality of a brick body, meanwhile, uneven force applied to the mold can cause damage to the mold and influence on demolding of the brick body, part of concrete is left on an opening surface of the mold, the mold can be abraded, the service life of the mold can be seriously influenced after long-term use, and the flatness of the surface of the brick body can be influenced;
secondly, designing a righting system, a mould cleaning system and a demoulding system, wherein when in use, a mould with a hexagonal slope protection brick is manually placed in the righting system in a state that an opening faces downwards, the mould is adjusted to a placing state required by the demoulding system through the righting system, then the adjusted mould is sent into the mould cleaning system and is positioned at a processing position of the demoulding system, the hexagonal slope protection brick in the mould is completely demoulded through the operation of the demoulding system, then the demoulded hexagonal slope protection brick is sent out through the mould cleaning system, and the mould cleaning system is matched with the mould cleaning system to clean the position with more concrete residue at the opening of the mould, and then the mould is sent out;
third, reached and carried out diversified uniform force jarring to hollow hexagonal slope protection brick mould, prevent that the brick body from damaging with the mould atress inequality, make hollow hexagonal slope protection brick and mould whole synchronous break away from to take out the mould by the bottom and avoid the brick body to collide with, clear up the mould simultaneously, avoid remaining the effect that the concrete caused wearing and tearing to the mould.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the righting system of the present invention;
FIG. 3 is a second perspective view of the righting system of the present invention;
FIG. 4 is a schematic view of a first perspective view of the mold cleaning system of the present invention;
FIG. 5 is a schematic diagram of a second perspective view of the mold cleaning system of the present invention;
FIG. 6 is a schematic view of a first perspective of the demolding system of the present invention;
FIG. 7 is a schematic diagram of a second perspective view of the demolding system of the present invention;
FIG. 8 is a first perspective view of the first vibration assembly of the present invention;
FIG. 9 is a second perspective view of the first vibration assembly of the present invention;
fig. 10 is a schematic perspective view of a second vibration assembly according to the present invention.
Part names and serial numbers in the figure: 1_ fixed base frame, 2_ baffle, 3_ control display, 4_ normal position system, 5_ die cleaning system, 6_ demolding system, 7_ fixed frame plate, 401_ first power motor, 402_ first spline shaft, 403_ first transmission sleeve plate, 404_ first flat gear, 405_ first bevel gear, 406_ second bevel gear, 407_ first shaft, 408_ first transmission wheel, 409_ first column gear, 4010_ second shaft, 4011_ second transmission wheel, 4012_ second column gear, 4013_ third shaft, 4014_ third transmission wheel, 4015_ fourth transmission wheel, 4016_ fourth shaft, 4017_ third bevel gear, 4018_ fourth bevel gear, 4019_ first transmission mechanism, 4020_ fifth shaft, 4021_ fifth transmission wheel, 4022_ second flat gear, 4023_ third transmission wheel, 4024_ connecting sleeve, 4025_ second spline shaft, 4026_ fourth flat gear, 4027_ fifth bevel gear, 4028_ second driving sleeve plate, 4029_ first electric push rod, 4030_ fifth flat gear, 4031_ sixth bevel gear, 4032_ collecting rack, 4033_ first lead screw, 4034_ slide bar, 4035_ second lead screw, 4036_ first aligning plate, 4037_ second aligning plate, 4038_ chute plate, 4039_ push plate, 4040_ second electric push rod, 501_ sixth driving wheel, 502_ first brush roller, 503_ seventh driving wheel, 504_ second brush roller, 505_ eighth driving wheel, 506_ third, 507_ ninth driving wheel, 508_ fourth, 509_ tenth driving wheel, 5010_ fifth brush roller, 5011_ eleventh driving wheel, 5012_ sixth brush roller, 5013_ twelfth driving wheel, 5014_ second transmission mechanism, 5015_ first brush roller bracket, 5016_ second brush roller bracket, 5017_ second brush roller, 5018_ object plate, 4029_ third electric push rod, 4030_ second connecting block, 4030_ second electric push rod, 4036_ second electric push rod, 4037_ fifth push rod, 4039_ push rod, 4037_ second driving plate, 4037_ second electric push rod, 4037_, 603_ connecting frame, 604_ limiting block, 605_ second vibrating assembly, 60201_ first electric slide block, 60202_ first electric guide rail, 60203_ second electric slide block, 60204_ second electric guide rail, 60205_ sliding bearing frame, 60206_ second power motor, 60207_ thirteenth driving wheel, 60208_ fourteenth driving wheel, 60209_ third screw rod, 60210_ first clamping plate, 60211_ second clamping plate, 60212_ third power motor, 60213_ fifteenth driving wheel, 60214_ sixteenth driving wheel, 60215_ sixth shaft rod, 60216_ sixth flat gear, 60217_ seventh flat gear, 60235 _ first connecting rod, 60219_ second connecting rod, 60220_ eighth flat gear, 60221_ ninth flat gear, 60222_ third connecting rod, 60223_ fourth connecting rod, 60224_ seventh connecting rod, 60225_ 60226_ connecting plate, 6024 _ seventh connecting rod, 60228_ eighth bevel gear, shaft rod, 60229_ seventeenth driving wheel, 60501_ ninth shaft, 60502_ eighteenth transmission wheel, 60503_ ninth bevel gear, 60504_ first cam, 60505_ tenth bevel gear, 60506_ hexagonal frame, 60507_ tenth shaft, 60508_ eleventh bevel gear, 60509_ second cam, 60510_ twelfth bevel gear, 60511_ eleventh shaft, 60512_ thirteenth bevel gear, 60513_ third cam, 60514_ fourteenth bevel gear, 60515_ twelfth shaft, 60516_ fifteenth bevel gear, 60517_ fourth cam, 60518_ sixteenth bevel gear, 519_ thirteenth shaft, 60520_ seventeenth bevel gear, 60521_ fifth cam, 60522_ eighteenth bevel gear, 60523_ fourteenth shaft, 60524_ nineteenth bevel gear, 60525_ sixth cam, 60526_ twentieth bevel gear.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
A demoulding device for unfilled corner-resistant hexagonal slope protection bricks with uniform force jarring effect is shown in figures 1-10 and comprises a fixed underframe, a baffle, a control display screen, a position correcting system, a mould cleaning system, a demoulding system and a fixed frame plate; the baffle is fixedly connected with the fixed underframe; the baffle is connected with the control display screen; the righting system is connected with the fixed underframe; the position correcting system is connected with the mould cleaning system; the mould cleaning system is connected with the fixed underframe; the demoulding system is connected with the fixed frame plate; the fixed frame plate is connected with the fixed underframe.
When the device is used, the device is horizontally fixed at a position required to be used, a power supply is connected externally, an operator carries out integral allocation on the device by controlling a display screen, the device starts to work after being debugged, firstly, a mould with the hexagonal slope protection bricks is manually placed in a position aligning system in a state that an opening faces downwards, the mould is adjusted to a placing state required by a demoulding system through the position aligning system, then, the adjusted mould is sent into a mould cleaning system and is positioned at a processing position of the demoulding system, the hexagonal slope protection bricks in the mould are completely demoulded through the operation of the demoulding system, then, the demoulded hexagonal slope protection bricks are sent out through the mould cleaning system, the position with more concrete residues at the opening of the mould is cleaned through the demoulding system matched with the mould cleaning system, then, the mould is sent out, and the device achieves multidirectional uniform force vibration on a hollow hexagonal slope protection brick mould, prevent that the brick body from damaging with the mould atress inequality, make hollow hexagonal slope protection brick and mould whole synchronous break away from to take out the mould by the bottom and avoid the brick body to collide with, clear up the mould simultaneously, avoid remaining the effect that the concrete caused wearing and tearing to the mould.
The aligning system comprises a first power motor, a first spline shaft, a first transmission sleeve plate, a first flat gear, a first bevel gear, a second bevel gear, a first shaft rod, a first transmission wheel, a first column gear, a second shaft rod, a second transmission wheel, a second column gear, a third shaft rod, a third transmission wheel, a fourth shaft rod, a third bevel gear, a fourth bevel gear, a first transmission mechanism, a fifth shaft rod, a fifth transmission wheel, a second flat gear, a third flat gear, a connecting sleeve, a second spline shaft, a fourth flat gear, a fifth bevel gear, a second transmission sleeve plate, a first electric push rod, a fifth flat gear, a sixth bevel gear, an integration frame, a first screw rod, a slide rod, a second screw rod, a first aligning plate, a second aligning plate, a chute plate, a push plate and a second electric push rod; the first driving wheel is connected with the mould cleaning system; the output shaft of the first power motor is fixedly connected with the first spline shaft; the first power motor is in bolted connection with the fixed underframe through a nut; the first spline shaft is connected with the first transmission sleeve plate; the first spline shaft is fixedly connected with the first bevel gear; the first spline shaft is rotationally connected with the fixed underframe; the first transmission sleeve plate is connected with the first flat gear; the first transmission sleeve plate is connected with the second electric push rod; the first flat gear is positioned on the middle side surface of the first column gear and the second column gear; the first bevel gear and the second bevel gear are meshed with each other; one side of the outer surface of the first shaft rod is fixedly connected with the second bevel gear; the other side of the outer surface of the first shaft rod is fixedly connected with a first driving wheel; the first shaft lever is rotationally connected with the fixed underframe; the outer surface of the second shaft lever is fixedly connected with the first column gear and the second transmission wheel in sequence; the second shaft lever is rotationally connected with the fixed underframe; the outer ring surface of the second driving wheel is in transmission connection with a fifth driving wheel through a belt; the outer surface of the third shaft rod is fixedly connected with the second column gear and the third driving wheel in sequence; the third shaft lever is rotationally connected with the fixed underframe; the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt; one side of the outer surface of the fourth shaft rod is fixedly connected with a fourth driving wheel; the other side of the outer surface of the fourth shaft rod is fixedly connected with a third bevel gear; the fourth shaft lever is connected with the first transmission mechanism; the third bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is connected with the first transmission mechanism; the first conveying mechanism is connected with the fixed underframe; the outer surface of the fifth shaft rod is fixedly connected with a fifth driving wheel and a second flat gear in sequence; the fifth shaft lever is rotationally connected with the fixed underframe; the second flat gear is meshed with the third flat gear; the third flat gear is fixedly connected with the connecting sleeve; the connecting sleeve is fixedly connected with the second spline shaft; the connecting sleeve is rotationally connected with the collecting frame; the second spline shaft is rotationally connected with the second transmission sleeve plate; the outer surface of the second spline shaft is fixedly connected with a fourth flat gear and a fifth bevel gear in sequence; the fourth flat gear is positioned on the side surface of the fifth flat gear; the fifth bevel gear is positioned on the side surface of the sixth bevel gear; the second transmission sleeve plate is connected with the first electric push rod; the first electric push rod is fixedly connected with the chute plate; the fifth flat gear is fixedly connected with the first screw rod; the sixth bevel gear is fixedly connected with the second screw rod; the collecting frame is rotationally connected with the first screw rod; the collecting frame is fixedly connected with the two groups of sliding rods; the collecting frame is fixedly connected with the chute plate; the collecting frame is fixedly connected with the fixed underframe; the first screw rod is in transmission connection with the push plate; the two sliding rods are in sliding connection with the push plate; the outer surface of the second screw rod is in transmission connection with the first position correcting plate and the second position correcting plate in sequence; the second screw rod is rotatably connected with the chute plate; the first position correcting plate is connected with the sliding groove plate in a sliding mode; the second position correcting plate is connected with the sliding groove plate in a sliding mode; the second electric push rod is fixedly connected with the fixed underframe.
Firstly, a mould is placed between a sliding chute plate and a push plate in a state that an opening faces downwards, a first power motor is started to enable a first spline shaft to rotate, then the first spline shaft drives a first bevel gear to rotate, then the first bevel gear drives a second bevel gear to rotate, further the second bevel gear drives a first shaft rod to rotate, further the first shaft rod drives a first driving wheel to rotate, further a first driving wheel can be driven by the first shaft rod to rotate, further a mould cleaning system can be driven by the first driving wheel, a second electric push rod is started to push the first driving sleeve plate, the first driving sleeve plate and the first flat gear can slide on the outer surface of the first spline shaft, further the first flat gear is controlled to be selectively meshed with a first column gear and a second column gear, when the first flat gear is meshed with the first column gear for transmission, the second column gear is driven to rotate by the rotation of the first column gear, further the second shaft rod drives a, the second driving wheel drives a fifth driving wheel through a belt, the fifth driving wheel drives a fifth shaft rod to rotate, the fifth shaft rod drives a second flat gear to rotate, the second flat gear drives a third flat gear to rotate, the third flat gear drives a second spline shaft through a connecting sleeve, a first electric push rod is started to push a second driving sleeve plate, the second spline shaft is driven to slide in the connecting sleeve through the second driving sleeve plate, a fourth flat gear and a fifth bevel gear are synchronously driven to translate, the fifth bevel gear can be controlled to be meshed with a sixth bevel gear, the fourth flat gear and the fifth flat gear are controlled to be meshed, the fourth flat gear and the fifth flat gear are meshed at the same time, the fourth flat gear and the fifth flat gear are firstly driven to mesh and drive, the fifth flat gear rotates to drive a first screw rod to rotate, the first screw rod drives a push plate to translate, and the push plate simultaneously slides on the outer surface of the slide rod, the push plate moves towards one side close to the chute plate, the die is pushed against the side face of the chute plate, then the fifth bevel gear and the sixth bevel gear are controlled to be in meshing transmission, meanwhile, the fourth flat gear and the fifth flat gear are disengaged, and further, the sixth bevel gear rotates to drive the second screw rod to rotate, two threads are symmetrically arranged on the outer surface of the second screw rod, the first and second normal plates are respectively positioned at two thread positions on the outer surface of the second screw rod, when the second screw rod rotates, the first and second normal plates are enabled to move close to each other, the first and second normal plates simultaneously slide in the chute plate, the first and second normal plates are symmetrically arranged, the contact surfaces of the first and second normal plates and the die are inclined surfaces, the two inclined surfaces are placed in a one-hundred-twenty-degree open type, and further, the die is shifted through the first and second normal plates, the mold is in a hexagonal prism shape, the mold is adjusted to a state that one side surface is parallel to the push plate, the collection frame is connected with the fixed underframe through two groups of electric lifting plates, the two groups of electric lifting plates are started, the collection frame moves upwards, the push plate moves upwards to separate from the side surface of the mold, the mold can be transferred, then the first flat gear and the second flat gear are controlled to be in meshing transmission, the third shaft rod is driven to rotate through the rotation of the second flat gear, the third shaft rod drives the third driving wheel to rotate, the third driving wheel drives the fourth driving wheel to rotate, the fourth driving wheel drives the fourth shaft rod to rotate, the fourth shaft rod drives the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear to rotate, the fourth bevel gear drives the first conveying mechanism, and the mold is driven to move through the first conveying mechanism, the mould is conveyed into the mould cleaning system, and the system realizes the righting of the mould and is convenient for the subsequent demoulding treatment of the hexagonal slope protection bricks.
The die cleaning system comprises a sixth driving wheel, a first brush roller, a seventh driving wheel, a second brush roller, an eighth driving wheel, a third brush roller, a ninth driving wheel, a fourth brush roller, a tenth driving wheel, a fifth brush roller, an eleventh driving wheel, a sixth brush roller, a twelfth driving wheel, a second conveying mechanism, a first support, a second support, a connecting plate, a carrying plate, a connecting block and a third electric push rod; the outer ring surface of the eleventh driving wheel is in transmission connection with the first driving wheel through a belt; the sixth driving wheel is fixedly connected with the first brush roll; the outer ring surface of the sixth driving wheel is in transmission connection with the seventh driving wheel through a belt; the seventh driving wheel is fixedly connected with the second brush roll; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the eighth driving wheel is fixedly connected with the third brush roller; the outer ring surface of the eighth driving wheel is in transmission connection with the ninth driving wheel through a belt; the ninth driving wheel is fixedly connected with the fourth brush roll; the outer ring surface of the ninth driving wheel is in transmission connection with the tenth driving wheel through a belt; the outer ring surface of the tenth driving wheel is in transmission connection with the eleventh driving wheel through a belt; the tenth driving wheel is fixedly connected with the fifth brush roll; the outer ring surface of the twelfth driving wheel is in transmission connection with the eleventh driving wheel through a belt; the twelfth driving wheel is connected with the second conveying mechanism; the second conveying mechanism is connected with the fixed underframe; the first support is sequentially in rotating connection with the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll; a connecting plate is arranged on the side surface of the first bracket; the second support is sequentially in rotating connection with the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll; the connecting plate is in transmission connection with the carrying plate; the connecting plate is rotatably connected with the fixed underframe; the carrying plate is in transmission connection with the connecting block; the connecting block is connected with the third electric push rod; the third electric push rod is fixedly connected with the fixed underframe.
After the mold is transferred to the carrying plate in a state of being adjusted, demolding the mold through a demolding system, after demolding is completed, starting a third electric push rod, pushing a connecting block upwards, further enabling the carrying plate to incline, enabling a connecting plate to rotate in a matched mode, enabling the hexagonal slope protection brick after demolding to slide onto a second conveying mechanism, enabling an eleventh driving wheel to be driven through a first driving wheel, further enabling the eleventh driving wheel to be driven through a belt to drive a twelfth driving wheel, enabling the second conveying mechanism to send out the hexagonal slope protection brick after demolding through the twelfth driving wheel, enabling the mold to be clamped in a matched mode through the demolding system, enabling the opening surface of the mold to be in contact with the upper surfaces of the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll, at the moment, driving the sixth brush roll to rotate through the eleventh driving wheel, and driving a tenth driving wheel to rotate, a tenth driving wheel drives a fifth brush roll to rotate, a ninth driving wheel drives a ninth driving wheel to rotate, the ninth driving wheel drives a fourth brush roll to rotate, the ninth driving wheel drives an eighth driving wheel to rotate, the eighth driving wheel drives a third brush roll to rotate, the eighth driving wheel drives a seventh driving wheel, the seventh driving wheel drives a second brush roll to rotate, the seventh driving wheel drives a sixth driving wheel to rotate, the sixth driving wheel drives a first brush roll to rotate, the opening surface of the mold is brushed by simultaneously rotating the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll, residual concrete is brushed, then a demolding system stops clamping the mold, and the cleaned mold is sent out by rotating the first brush roll, the second brush roll, the third brush roll, the fourth brush roll, the fifth brush roll and the sixth brush roll, the system realizes the cleaning of the mould after demoulding, and avoids the abrasion of the residual concrete to the mould.
The demoulding system comprises an electric sliding rail, a first vibrating component, a connecting frame, a limiting block and a second vibrating component; the electric slide rail is fixedly connected with the fixed frame plate; the first vibration component is connected with the electric slide rail; the first vibration assembly is connected with the connecting frame; the first vibration component is connected with the second vibration component; the lower part of the connecting frame is fixedly connected with the limiting block; the link is connected with the second vibration subassembly.
When the mould is transferred to the loading plate in a state of being adjusted, the local part of the first vibration component, the connecting frame, the limiting block and the second vibration component move downwards, the limiting block is clamped in the hexagonal prism-shaped groove of the mould, the hexagonal frustum is arranged below the limiting block, the edge of the hexagonal slope protection brick can be prevented from being damaged during demoulding, then the bottom surface and six side surfaces of the mould are simultaneously vibrated by the first vibration component and the second vibration component, so that the mould is separated from the hexagonal slope protection brick inside, so that the hexagonal slope protection bricks fall off the die, when the die needs to be cleaned, the electric slide rail is started, meanwhile, the mould is clamped by the first vibrating component, and then the first vibrating component is controlled to move by the electric slide rail to realize the transfer of the mould, this system has realized making hollow hexagonal slope protection brick and the whole synchronous break away from of mould to take out the mould by the bottom and avoid the brick body to collide with.
The first vibration component comprises a first electric slide block, a first electric guide rail, a second electric slide block, a second electric guide rail, a sliding bearing frame, a second power motor, a thirteenth transmission wheel, a fourteenth transmission wheel, a third screw rod, a first clamping plate, a second clamping plate, a third power motor, a fifteenth transmission wheel, a sixteenth transmission wheel, a sixth shaft lever, a sixth flat gear, a seventh flat gear, a first connecting rod, a second connecting rod, an eighth flat gear, a ninth flat gear, a third connecting rod, a fourth connecting rod, a seventh shaft lever, a connecting plate, a vibration lever, a seventh bevel gear, an eighth shaft lever, an eighth bevel gear and a seventeenth transmission wheel; the first electric sliding block is connected with the electric sliding rail in a sliding manner; the second electric sliding block is connected with the electric sliding rail in a sliding manner; the seventeenth driving wheel is connected with the second vibration component; the first electric guide rail is fixedly connected with the first electric slide block; the second electric guide rail is fixedly connected with the second electric slide block; the sliding bearing frame is sequentially connected with the first electric guide rail and the second electric guide rail in a sliding manner; the sliding bearing frame is connected with a second power motor through a bolt by a nut; the sliding bearing frame is connected with a third power motor through a nut by a bolt; the sliding bearing frame is fixedly connected with the connecting frame; an output shaft of the second power motor is fixedly connected with a thirteenth driving wheel; the outer ring surface of the thirteenth driving wheel is in transmission connection with the fourteenth driving wheel through a belt; the fourteenth driving wheel is fixedly connected with the third screw rod; the outer surface of the third screw rod is in transmission connection with the first clamping plate and the second clamping plate in sequence; an output shaft of the third power motor is fixedly connected with a fifteenth driving wheel and a seventh bevel gear in sequence; the outer ring surface of the fifteenth driving wheel is in transmission connection with the sixteenth driving wheel through a belt; the sixteenth driving wheel is fixedly connected with the sixth shaft rod; one side of the sixth shaft rod is fixedly connected with the sixth flat gear; the other side of the sixth shaft rod is fixedly connected with the eighth flat gear; the sixth shaft lever is rotationally connected with the sliding bearing frame; the sixth flat gear and the seventh flat gear are meshed with each other; the sixth flat gear is in transmission connection with the first connecting rod; the seventh flat gear is in transmission connection with the second connecting rod; the first connecting rod is in transmission connection with the seventh shaft rod; the second connecting rod is in transmission connection with the seventh shaft lever; the eighth flat gear is meshed with the ninth flat gear; the eighth spur gear is in transmission connection with the third connecting rod; the ninth flat gear is in transmission connection with the fourth connecting rod; the third connecting rod is in transmission connection with the seventh shaft lever; the fourth connecting rod is in transmission connection with the seventh shaft lever; the seventh shaft lever is fixedly connected with the connecting plate; a group of vibrating rods are arranged at four corners below the connecting plate; the seventh bevel gear is meshed with the eighth bevel gear; one side of the eighth shaft lever is fixedly connected with an eighth bevel gear; the other side of the eighth shaft lever is fixedly connected with a seventeenth driving wheel.
Firstly, a first electric guide rail and a second electric guide rail are started, a sliding bearing frame is controlled to move downwards through electromagnetic force, a limiting block is clamped in a hexagonal prism-shaped groove of a die, then a third power motor is started, a fifteenth driving wheel is rotated, a fifteenth driving wheel drives a sixteenth driving wheel to rotate, a sixteenth driving wheel drives a sixth shaft to rotate, a sixth shaft drives a sixth flat gear and an eighth flat gear to rotate simultaneously, a seventh flat gear is driven to rotate through the sixth flat gear, the sixth flat gear drives a first connecting rod, the first connecting rod is connected to the position of the sixth flat gear, which is deviated from the axis, through a rotating shaft, the connecting part makes circular motion, the connecting rotating shaft synchronously rotates in a matched manner, the seventh flat gear drives a second connecting rod, the second connecting rod is connected to the position of the seventh flat gear, which is deviated from the axis, through the rotating shaft, the connection part is made to do circular motion and the connection rotating shaft is synchronously matched and rotated, a sixth flat gear and a first connecting rod combination and a seventh flat gear and a second connecting rod combination are symmetrically arranged, the tops of the first connecting rod and the second connecting rod drive one side of a seventh shaft rod to do up-and-down reciprocating motion, meanwhile, an eighth flat gear drives a ninth flat gear to rotate, the eighth flat gear drives a third connecting rod, the third connecting rod is connected to the position of the eighth flat gear, which is deviated from the axis, through a rotating shaft, so that the connection part does circular motion and the connection rotating shaft is synchronously matched and rotated, the ninth flat gear drives a fourth connecting rod, the fourth connecting rod is connected to the position of the ninth flat gear, which is deviated from the axis, through a rotating shaft, so that the connection part does circular motion and the connection rotating shaft is synchronously matched and rotated, the eighth flat gear and the third connecting rod combination and the ninth flat gear and the fourth connecting rod combination are symmetrically arranged, the top of the third connecting rod and the top of the fourth connecting rod drive the other side of the seventh shaft rod to do up-down reciprocating motion, so that the whole seventh shaft rod does up-down reciprocating motion, further the seventh shaft rod drives the connecting plate to do up-down reciprocating motion synchronously, further the connecting plate drives the vibrating rods at four corners below to do up-down reciprocating motion, knocking vibration is carried out on the top of the die, when the die is knocked and vibrated synchronously by the second vibrating assembly, the hexagonal slope protection brick is separated from the die, then the second power motor is started, the thirteenth driving wheel is rotated, further the thirteenth driving wheel drives the fourteenth driving wheel to rotate, further the fourteenth driving wheel drives the third screw rod to rotate, the outer surface of the third screw rod is provided with bidirectional threads, so that the first clamping plate and the second clamping plate move close to each other, a group of polished rods are arranged on two sides of the third screw rod, and then make first splint and second splint clip the mould, move up through first electronic guide rail and the electronic guide rail control slip accepting frame of second, and then clip the mould and move up, move through electronic slide rail control first electronic slider and the electronic slider of second, and then make first splint and second splint drive the mould and move in step, cooperate mould clearance system to clear up the mould, this system has realized the diversified vibration drawing of patterns to the mould.
The second vibration component comprises a ninth shaft lever, an eighteenth driving wheel, a ninth bevel gear, a first cam, a tenth bevel gear, a hexagonal frame, a tenth shaft lever, an eleventh bevel gear, a second cam, a twelfth bevel gear, an eleventh shaft lever, a thirteenth bevel gear, a third cam, a fourteenth bevel gear, a twelfth shaft lever, a fifteenth bevel gear, a fourth cam, a sixteenth bevel gear, a thirteenth shaft lever, a seventeenth bevel gear, a fifth cam, an eighteenth bevel gear, a fourteenth shaft lever, a nineteenth bevel gear, a sixth cam and a twentieth bevel gear; the outer ring surface of the eighteenth driving wheel is in transmission connection with the seventeenth driving wheel through a belt; the hexagonal frame is fixedly connected with the connecting frame; the outer surface of the ninth shaft lever is fixedly connected with a ninth bevel gear, an eighteenth driving wheel, a first cam and a tenth bevel gear in sequence; the ninth shaft lever is rotationally connected with the hexagonal frame; the ninth bevel gear and the twentieth bevel gear are meshed with each other; the tenth bevel gear is meshed with the eleventh bevel gear; the outer surface of the tenth shaft lever is fixedly connected with an eleventh bevel gear, a second cam and a twelfth bevel gear in sequence; the tenth shaft lever is rotationally connected with the hexagonal frame; the twelfth bevel gear is meshed with the thirteenth bevel gear; the outer surface of the eleventh shaft lever is fixedly connected with a thirteenth bevel gear, a third cam and a fourteenth bevel gear in sequence; the eleventh shaft lever is rotationally connected with the hexagonal frame; the fourteenth bevel gear and the fifteenth bevel gear are meshed with each other; the outer surface of the twelfth shaft lever is fixedly connected with a fifteenth bevel gear, a fourth cam and a sixteenth bevel gear in sequence; the twelfth shaft lever is rotationally connected with the hexagonal frame; the sixteenth bevel gear and the seventeenth bevel gear are meshed with each other; the outer surface of the thirteenth shaft lever is fixedly connected with a seventeenth bevel gear, a fifth cam and an eighteenth bevel gear in sequence; the thirteenth shaft lever is rotationally connected with the hexagonal frame; the eighteenth bevel gear is meshed with the nineteenth bevel gear; the outer surface of the fourteenth shaft lever is fixedly connected with a nineteenth bevel gear, a sixth cam and a twentieth bevel gear in sequence; the fourteenth shaft lever is rotationally connected with the hexagonal frame.
Firstly, the seventeenth driving wheel drives the eighteenth driving wheel to rotate, the eighteenth driving wheel drives the ninth shaft lever to rotate, the ninth shaft lever drives the ninth bevel gear, the first cam and the tenth bevel gear rotate synchronously, the ninth bevel gear drives the twentieth bevel gear to rotate, the tenth bevel gear drives the eleventh bevel gear to rotate, the eleventh bevel gear drives the tenth shaft lever to rotate, the tenth shaft lever drives the second cam and the twelfth bevel gear to rotate synchronously, the twelfth bevel gear drives the thirteenth bevel gear to rotate, the thirteenth bevel gear drives the eleventh shaft lever to rotate, the eleventh shaft lever drives the third cam and the fourteenth bevel gear to rotate, the fourteenth bevel gear drives the fifteenth bevel gear to rotate, and the fifteenth bevel gear drives the twelfth shaft lever to rotate, and then the twelfth shaft lever drives the fourth cam and the sixteenth bevel gear to synchronously rotate, and then the sixteenth bevel gear drives the seventeenth bevel gear to rotate, and then the seventeenth bevel gear drives the thirteenth shaft lever to rotate, and then the thirteenth shaft lever drives the fifth cam and the eighteenth bevel gear to rotate, and then the eighteenth bevel gear drives the nineteenth bevel gear to rotate, and then the nineteenth bevel gear drives the fourteenth shaft lever to rotate, and then the fourteenth shaft lever drives the sixth cam and the twentieth bevel gear to rotate, and through the synchronous rotation of the first cam, the second cam, the third cam, the fourth cam, the fifth cam and the sixth cam, through the vibration acting force of one knocking on the mold when the convex parts of the first cam, the second cam, the third cam, the fourth cam, the fifth cam and the sixth cam rotate to the mold position each time, six side surfaces of the hexagonal slope protection brick are simultaneously demolded, this system has realized six sides of hexagonal slope protection brick drawing of patterns simultaneously.
The outer surface of the second screw rod is provided with bidirectional threads.
The first and second position correcting plates can synchronously move in opposite directions.
The lower part of the limiting block is in a hexagonal frustum pyramid shape.
Can avoid damaging the edge of the hexagonal slope protection brick during demoulding.
The present application is described in detail above, and the principles and embodiments of the present application are described herein by using specific examples, which are only used to help understand the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.

Claims (8)

1. The utility model provides an even power is shaken and is hit anti unfilled corner hexagonal slope protection brick shedder, including:
a fixed chassis (1);
a control display screen (3);
the baffle (2), the baffle (2) is fixedly connected with the fixed underframe (1), and the baffle (2) is connected with the control display screen (3);
it is characterized by also comprising:
the correcting system (4), the correcting system (4) is connected with the fixed underframe (1), and the correcting system (4) is connected with the mould cleaning system (5);
the mould cleaning system (5), the mould cleaning system (5) is connected with the fixed underframe (1);
the demolding system (6), the demolding system (6) is connected with the fixed frame plate (7);
the fixed frame plate (7), the fixed frame plate (7) is connected with the fixed underframe (1).
2. The device for preventing the demoulding of the unfilled corner hexagonal slope-protecting brick under the action of uniform force and vibration according to claim 1, wherein the righting system (4) comprises:
a second bevel gear (406);
a first column gear (409);
a second column gear (4012);
a fourth drive wheel (4015);
a fifth transmission wheel (4021);
a chute plate (4038);
a push plate (4039);
the first driving wheel (408), the first driving wheel (408) is connected with the mould cleaning system (5);
the output shaft of the first power motor (401) is fixedly connected with a first spline shaft (402), and the first power motor (401) is in bolted connection with the fixed underframe (1) through nuts;
the first spline shaft (402), the first spline shaft (402) is connected with the first driving sleeve plate (403), the first spline shaft (402) is fixedly connected with the first bevel gear (405), and the first spline shaft (402) is rotationally connected with the fixed underframe (1);
the first transmission sleeve plate (403), the first transmission sleeve plate (403) is connected with the first flat gear (404), and the first transmission sleeve plate (403) is connected with the second electric push rod (4040);
a first pinion (404), the first pinion (404) being located on a medial side of the first and second column gears (409, 4012);
the first bevel gear (405), the first bevel gear (405) and the second bevel gear (406) are meshed with each other;
one side of the outer surface of the first shaft lever (407) is fixedly connected with the second bevel gear (406), the other side of the outer surface of the first shaft lever (407) is fixedly connected with the first transmission wheel (408), and the first shaft lever (407) is rotatably connected with the fixed chassis (1);
the outer surface of the second shaft lever (4010) is fixedly connected with the first column gear (409) and the second driving wheel (4011) in sequence, and the second shaft lever (4010) is rotatably connected with the fixed underframe (1);
the outer ring surface of the second driving wheel (4011) is in transmission connection with a fifth driving wheel (4021) through a belt;
the outer surface of the third shaft lever (4013) is fixedly connected with a second column gear (4012) and a third driving wheel (4014) in sequence, and the third shaft lever (4013) is rotatably connected with the fixed underframe (1);
the outer ring surface of the third driving wheel (4014) is in transmission connection with a fourth driving wheel (4015) through a belt;
one side of the outer surface of the fourth shaft lever (4016) is fixedly connected with a fourth driving wheel (4015), the other side of the outer surface of the fourth shaft lever (4016) is fixedly connected with a third bevel gear (4017), and the fourth shaft lever (4016) is connected with a first transmission mechanism (4019);
a third bevel gear (4017), the third bevel gear (4017) and the fourth bevel gear (4018) being intermeshed;
the fourth bevel gear (4018), the fourth bevel gear (4018) links with first transmission mechanism (4019);
the first conveying mechanism (4019), the first conveying mechanism (4019) is connected with the fixed underframe (1);
the outer surface of the fifth shaft lever (4020) is fixedly connected with a fifth driving wheel (4021) and a second flat gear (4022) in sequence, and the fifth shaft lever (4020) is rotationally connected with the fixed underframe (1);
a second pinion (4022), the second pinion (4022) and the third pinion (4023) being in mesh with each other;
the third flat gear (4023), the third flat gear (4023) is fixedly connected with the connecting sleeve (4024);
the connecting sleeve (4024), the connecting sleeve (4024) is fixedly connected with the second spline shaft (4025), and the connecting sleeve (4024) is rotatably connected with the collecting frame (4032);
the second spline shaft (4025), the second spline shaft (4025) is in rotary connection with the second transmission sleeve plate (4028), and the outer surface of the second spline shaft (4025) is fixedly connected with the fourth flat gear (4026) and the fifth bevel gear (4027) in sequence;
a fourth flat gear (4026), wherein the fourth flat gear (4026) is located on the side of the fifth flat gear (4030);
a fifth bevel gear (4027), wherein the fifth bevel gear (4027) is located on the side of the sixth bevel gear (4031);
the second transmission sleeve plate (4028), the second transmission sleeve plate (4028) is connected with the first electric push rod (4029);
the first electric push rod (4029), the first electric push rod (4029) is fixedly connected with the chute plate (4038);
the fifth flat gear (4030), the fifth flat gear (4030) is fixedly connected with the first screw rod (4033);
the sixth bevel gear (4031), the sixth bevel gear (4031) is fixedly connected with the second screw rod (4035);
the integrated frame (4032), the integrated frame (4032) and the first screw rod (4033) are connected in a rotating mode, the integrated frame (4032) is fixedly connected with the two groups of sliding rods (4034), the integrated frame (4032) is fixedly connected with the sliding groove plate (4038), and the integrated frame (4032) is fixedly connected with the fixed bottom frame (1);
the first screw rod (4033), the first screw rod (4033) and the push plate (4039) are in transmission connection;
the two sliding rods (4034) are connected with the push plate (4039) in a sliding manner;
the outer surface of the second screw rod (4035) is sequentially in transmission connection with the first aligning plate (4036) and the second aligning plate (4037), and the second screw rod (4035) is in rotation connection with the sliding groove plate (4038);
the first correcting plate (4036), the first correcting plate (4036) and the chute plate (4038) are connected in a sliding mode;
the second correcting plate (4037), the second correcting plate (4037) and the sliding groove plate (4038) are connected in a sliding mode;
and the second electric push rod (4040) is fixedly connected with the fixed underframe (1).
3. The device for uniformly vibrating and demoulding unfilled corner-preventing hexagonal slope protection bricks according to claim 2, wherein the mould cleaning system (5) comprises:
a first brush roll (502);
a second brush roll (504);
a third brush roll (506);
a fourth brush roller (508);
a fifth brush roller (5010);
an eleventh transmission wheel (5011);
a sixth brush roller (5012);
the outer ring surface of the eleventh transmission wheel (5011) is in transmission connection with the first transmission wheel (408) through a belt;
the sixth driving wheel (501), the sixth driving wheel (501) is fixedly connected with the first brush roll (502), and the outer annular surface of the sixth driving wheel (501) is in transmission connection with the seventh driving wheel (503) through a belt;
the seventh driving wheel (503), the seventh driving wheel (503) is fixedly connected with the second brush roll (504), and the outer annular surface of the seventh driving wheel (503) is in transmission connection with the eighth driving wheel (505) through a belt;
the eighth driving wheel (505), the eighth driving wheel (505) is fixedly connected with the third brush roll (506), and the outer annular surface of the eighth driving wheel (505) is in transmission connection with the ninth driving wheel (507) through a belt;
a ninth driving wheel (507), the ninth driving wheel (507) is fixedly connected with the fourth brush roll (508), and the outer annular surface of the ninth driving wheel (507) is in transmission connection with a tenth driving wheel (509) through a belt;
the outer ring surface of the tenth driving wheel (509) is in transmission connection with an eleventh driving wheel (5011) through a belt, and the tenth driving wheel (509) is fixedly connected with a fifth brush roller (5010);
the outer ring surface of the twelfth transmission wheel (5013) is in transmission connection with the eleventh transmission wheel (5011) through a belt, and the twelfth transmission wheel (5013) is connected with the second conveying mechanism (5014);
a second transfer mechanism (5014), the second transfer mechanism (5014) being connected to the fixed chassis (1);
the brush roller device comprises a first support (5015), wherein the first support (5015) is sequentially and rotatably connected with a first brush roller (502), a second brush roller (504), a third brush roller (506), a fourth brush roller (508), a fifth brush roller (5010) and a sixth brush roller (5012), and a connecting plate (5017) is arranged on the side face of the first support (5015);
the second support (5016), the second support (5016) is sequentially in rotating connection with the first brush roller (502), the second brush roller (504), the third brush roller (506), the fourth brush roller (508), the fifth brush roller (5010) and the sixth brush roller (5012);
the connecting plate (5017), the connecting plate (5017) is in transmission connection with the carrying plate (5018), and the connecting plate (5017) is in rotary connection with the fixed underframe (1);
the object carrying plate (5018), the object carrying plate (5018) is in transmission connection with the connecting block (5019);
the connecting block (5019), the connecting block (5019) is connected with the third electric push rod (5020);
and the third electric push rod (5020) are fixedly connected with the fixed underframe (1).
4. The device for demoulding an unfilled corner-preventing hexagonal slope-protecting brick under uniform force impact according to claim 3, wherein the demoulding system (6) comprises:
a stop block (604);
a second vibratory assembly (605);
the electric sliding rail (601), the electric sliding rail (601) is fixedly connected with the fixed frame plate (7);
the first vibration component (602), the first vibration component (602) is connected with the electric sliding rail (601), the first vibration component (602) is connected with the connecting frame (603), and the first vibration component (602) is connected with the second vibration component (605);
the lower part of the connecting frame (603) is fixedly connected with a limiting block (604), and the connecting frame (603) is connected with a second vibration component (605).
5. The device for uniformly vibrating and demoulding unfilled corner-proof hexagonal slope-protecting brick as claimed in claim 4, wherein the first vibrating component (602) comprises:
a first clamp plate (60210);
a second clamping plate (60211);
a vibrating rod (60226);
the first electric slide block (60201) is connected with the electric slide rail (601) in a sliding way;
the second electric slider (60203), the second electric slider (60203) is connected with the electric slide rail (601) in a sliding way;
a seventeenth driving wheel (60230), wherein the seventeenth driving wheel (60230) is connected with the second vibration component (605);
the first electric guide rail (60202) is fixedly connected with the first electric slide block (60201);
the second electric guide rail (60204) is fixedly connected with the second electric slide block (60203);
the sliding bearing frame (60205), the sliding bearing frame (60205) is sequentially connected with the first electric guide rail (60202) and the second electric guide rail (60204) in a sliding way, the sliding bearing frame (60205) is connected with the second power motor (60206) through a nut and a bolt, the sliding bearing frame (60205) is connected with the third power motor (60212) through a nut and a bolt, and the sliding bearing frame (60205) is fixedly connected with the connecting frame (603);
the output shaft of the second power motor (60206) is fixedly connected with a thirteenth driving wheel (60207);
the outer ring surface of the thirteenth driving wheel (60207) is in transmission connection with the fourteenth driving wheel (60208) through a belt;
a fourteenth driving wheel (60208), wherein the fourteenth driving wheel (60208) is fixedly connected with the third screw rod (60209);
the outer surface of the third screw rod (60209) is in transmission connection with the first clamping plate (60210) and the second clamping plate (60211) in sequence;
the output shaft of the third power motor (60212), the third power motor (60212) is fixedly connected with the fifteenth driving wheel (60213) and the seventh bevel gear (60227) in sequence;
the outer ring surface of the fifteenth driving wheel (60213) is in transmission connection with a sixteenth driving wheel (60214) through a belt;
a sixteenth driving wheel (60214), wherein the sixteenth driving wheel (60214) is fixedly connected with the sixth shaft lever (60215);
one side of the sixth shaft rod (60215) is fixedly connected with the sixth flat gear (60216), the other side of the sixth shaft rod (60215) is fixedly connected with the eighth flat gear (60220), and the sixth shaft rod (60215) is rotatably connected with the sliding bearing frame (60205);
a sixth flat gear (60216), wherein the sixth flat gear (60216) is meshed with the seventh flat gear (60217), and the sixth flat gear (60216) is in transmission connection with the first connecting rod (60218);
the seventh flat gear (60217) is in transmission connection with the second connecting rod (60219);
the first connecting rod (60218), the first connecting rod (60218) is in transmission connection with the seventh shaft lever (60224);
the second connecting rod (60219), the second connecting rod (60219) is in transmission connection with the seventh shaft lever (60224);
an eighth spur gear (60220), wherein the eighth spur gear (60220) is meshed with the ninth spur gear (60221), and the eighth spur gear (60220) is in transmission connection with the third connecting rod (60222);
a ninth spur gear (60221), wherein the ninth spur gear (60221) is in transmission connection with a fourth connecting rod (60223);
the third connecting rod (60222), the third connecting rod (60222) is in transmission connection with the seventh shaft lever (60224);
the fourth connecting rod (60223), the fourth connecting rod (60223) is in transmission connection with the seventh shaft lever (60224);
the seventh shaft lever (60224), the seventh shaft lever (60224) is fixedly connected with the connecting plate (60225);
a group of vibrating rods (60226) are arranged at four corners below the connecting plate (60225);
a seventh bevel gear (60227), the seventh bevel gear (60227) intermeshing with the eighth bevel gear (60229);
one side of the eighth shaft lever (60228) is fixedly connected with an eighth bevel gear (60229), and the other side of the eighth shaft lever (60228) is fixedly connected with a seventeenth driving wheel (60230).
6. The device for uniformly vibrating and demoulding unfilled corner-proof hexagonal slope-protecting brick as claimed in claim 5, wherein the second vibrating component (605) comprises:
a first cam (60504);
an eleventh bevel gear (60508);
a second cam (60509);
a thirteenth bevel gear (60512);
a third cam (60513);
a fifteenth bevel gear (60516);
a fourth cam (60517);
a seventeenth bevel gear (60520);
a fifth cam (60521);
a nineteenth bevel gear (60524);
a sixth cam (60525);
a twentieth bevel gear (60526);
the outer ring surface of the eighteenth driving wheel (60502) is in transmission connection with a seventeenth driving wheel (60230) through a belt;
the hexagonal frame (60506) is fixedly connected with the connecting frame (603);
the outer surface of the ninth shaft lever (60501) is fixedly connected with a ninth bevel gear (60503), an eighteenth driving wheel (60502), a first cam (60504) and a tenth bevel gear (60505) in sequence, and the ninth shaft lever (60501) is rotatably connected with a hexagonal frame (60506);
a ninth bevel gear (60503), the ninth bevel gear (60503) intermeshing with the twentieth bevel gear (60526);
a tenth bevel gear (60505), the tenth bevel gear (60505) intermeshing with an eleventh bevel gear (60508);
the outer surface of the tenth shaft lever (60507) is fixedly connected with an eleventh bevel gear (60508), a second cam (60509) and a twelfth bevel gear (60510) in sequence, and the tenth shaft lever (60507) is rotationally connected with a hexagonal frame (60506);
a twelfth bevel gear (60510), the twelfth bevel gear (60510) and the thirteenth bevel gear (60512) are meshed with each other;
the outer surface of the eleventh shaft lever (60511) is fixedly connected with a thirteenth bevel gear (60512), a third cam (60513) and a fourteenth bevel gear (60514) in sequence, and the eleventh shaft lever (60511) is rotationally connected with a hexagonal frame (60506);
a fourteenth bevel gear (60514), the fourteenth bevel gear (60514) intermeshing with the fifteenth bevel gear (60516);
the outer surface of the twelfth shaft lever (60515) is fixedly connected with a fifteenth bevel gear (60516), a fourth cam (60517) and a sixteenth bevel gear (60518) in sequence, and the twelfth shaft lever (60515) is rotationally connected with the hexagonal frame (60506);
a sixteenth bevel gear (60518), the sixteenth bevel gear (60518) and the seventeenth bevel gear (60520) are meshed with each other;
the outer surface of the thirteenth shaft lever (60519) is fixedly connected with a seventeenth bevel gear (60520), a fifth cam (60521) and an eighteenth bevel gear (60522) in sequence, and the thirteenth shaft lever (60519) is rotationally connected with a hexagonal frame (60506);
an eighteenth bevel gear (60522), the eighteenth bevel gear (60522) and the nineteenth bevel gear (60524) being intermeshed;
fourteenth axostylus axostyle (60523), fourteenth axostylus axostyle (60523) surface in proper order with nineteenth bevel gear (60524), sixth cam (60525) and twentieth bevel gear (60526) carry out the rigid coupling, and fourteenth axostylus axostyle (60523) and six arris frame (60506) carry out the rotation and are connected.
7. The device for uniformly vibrating and demoulding the unfilled corner-preventing hexagonal slope-protecting brick as claimed in claim 6, wherein the outer surface of the second screw rod (4035) is provided with bidirectional threads.
8. The device for uniformly vibrating and demoulding the unfilled corner-preventing hexagonal slope protection brick as claimed in claim 7, wherein the lower part of the limiting block (604) is in the shape of a hexagonal frustum pyramid.
CN202011404330.9A 2020-12-05 2020-12-05 Uniform force jarring anti-unfilled corner hexagonal slope protection brick demoulding device Withdrawn CN112606192A (en)

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CN113118075A (en) * 2021-04-07 2021-07-16 莫真珍 Carbon particle coagulation and falling system of carbon fiber rib and falling method thereof
CN113352532A (en) * 2021-04-28 2021-09-07 沈荣 Quick press forming and effective demoulding device for mounting plate of air conditioner outdoor unit
CN113417289A (en) * 2021-05-25 2021-09-21 罗坚发 Device and method for smoothly laying geogrid on slope
CN114044367A (en) * 2021-12-20 2022-02-15 怀宁县永鑫新型建材有限公司 Sand base brick stacking and transferring device that permeates water
CN114130727A (en) * 2021-12-04 2022-03-04 淄博永正化工设备有限公司 Glass lining equipment tank mouth processing and forming device

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CN111136777A (en) * 2020-01-14 2020-05-12 福建群峰机械有限公司 Automatic shaping brickmaking machine
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CN113118075A (en) * 2021-04-07 2021-07-16 莫真珍 Carbon particle coagulation and falling system of carbon fiber rib and falling method thereof
CN113352532A (en) * 2021-04-28 2021-09-07 沈荣 Quick press forming and effective demoulding device for mounting plate of air conditioner outdoor unit
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CN113417289A (en) * 2021-05-25 2021-09-21 罗坚发 Device and method for smoothly laying geogrid on slope
CN114130727A (en) * 2021-12-04 2022-03-04 淄博永正化工设备有限公司 Glass lining equipment tank mouth processing and forming device
CN114044367A (en) * 2021-12-20 2022-02-15 怀宁县永鑫新型建材有限公司 Sand base brick stacking and transferring device that permeates water

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Application publication date: 20210406