CN112605904A - Production process of louver wheel with high wear resistance - Google Patents
Production process of louver wheel with high wear resistance Download PDFInfo
- Publication number
- CN112605904A CN112605904A CN202011573012.5A CN202011573012A CN112605904A CN 112605904 A CN112605904 A CN 112605904A CN 202011573012 A CN202011573012 A CN 202011573012A CN 112605904 A CN112605904 A CN 112605904A
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- CN
- China
- Prior art keywords
- blade
- wheel
- chassis
- louver
- processing equipment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/02—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
- B24D13/06—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery the flaps or strips being individually attached
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
Abstract
The invention relates to the technical field of louver wheel production, and discloses a production process of a louver wheel with high wear resistance, which comprises the following steps: the first step is as follows: manufacturing a blade; the second step is that: placing the chassis of the louver blade wheel on a slewing mechanism of processing equipment, and driving the chassis to rotate by the slewing mechanism and conveying the chassis to a gluing station; the third step: filling resin glue into the bottom plate gluing groove by a processing equipment gluing mechanism; the fourth step: conveying the base plate after being coated with the glue to a blade cutting station by a slewing mechanism of the processing equipment; the fifth step: conveying the base plate with the adhered blades to a shaping station by a rotating mechanism of the processing equipment to obtain a shaped hundred-blade wheel; and a sixth step: and the rotating mechanism of the processing equipment conveys the shaped shutter wheel out of the shaping station. This high wearability louver wheel production technology sets up the vulcanized paper and calcines abrasive paper for as the substrate, and wear-resisting effect is good, and the corundum granule is coated in the outside of calcining abrasive paper simultaneously for the blade has good grinding effect and wear-resisting effect when polishing.
Description
Technical Field
The invention relates to the technical field of louver wheel production, in particular to a production process of a high-wear-resistance louver wheel.
Background
The blade wheel (blade wheel) is called strong elastic grinding disk, and is made up by using plastic or fibre net cover and sand cloth blade through a certain bonding process. The hundred impellers are a simplified product of thousand impellers, are mainly used for grinding and polishing in industrial production, and belong to industrial consumable products. The impeller base body is provided with screen cloth, nylon, plastic, vulcanized fiber paper and the like, and the blades are different in number and are uniformly distributed in a fan shape. The grain size is 36# -400#, is most common as 60# and 80#, and has an outer diameter of 4 '-7' which is arranged in an angle grinder, is used for grinding and coping welding seams and front edge burrs, can be used with a cymbal-shaped grinding wheel for exchange, has the advantages of good elasticity, high efficiency, good heat dissipation and low noise, can replace a resin cymbal-shaped grinding wheel, has stronger elasticity, higher tensile and bending strength, good self-sharpening property, high grinding rate and low noise, and is suitable for grinding welding seams and stamping part burrs in a box body. The polishing agent is mainly applied to grinding and polishing treatment of various stainless steel and carbon steel structural parts.
The prior art has the following defects and shortcomings:
the base member of traditional tripe wheel is mostly screen cloth, nylon and plastics, and when using, wear-resisting effect is poor to lead to the life of tripe wheel shorter, it is very necessary to design a high wearability tripe wheel.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production process of a louver wheel with high wear resistance, which can solve the problem of poor wear resistance effect of the existing louver wheel; the process effectively solves the problem of poor wear resistance of the louver wheel by arranging the vulcanized fiber paper and the calcined sand paper as base materials and coating corundum particles on the outer side of the calcined sand paper.
In order to achieve the purpose of the production process of the louver wheel with high wear resistance, the invention provides the following technical scheme: a production process of a louver wheel with high wear resistance comprises the following steps:
the method comprises the following steps: manufacturing a blade material belt, and then conveying the forged blade material belt to processing equipment and blade cutting equipment for later use;
step two: placing the chassis of the louver blade wheel on a slewing mechanism of processing equipment, and driving the chassis to rotate by the slewing mechanism and conveying the chassis to a gluing station;
step three: the processing equipment gluing mechanism is used for gluing the inside of the rotating chassis gluing groove;
step four: conveying the chassis subjected to gluing to a blade cutting station by a machining equipment swing mechanism, cutting the blade material belt by the blade cutting mechanism, conveying the cut blade to a blade pasting part on the chassis, and mounting the blade on the outer side of an adhesive groove for mounting a wheel core by gluing and pasting to obtain the chassis subjected to blade pasting;
step five: conveying the base plate with the adhered blades to a shaping station by a rotating mechanism of the processing equipment, and shaping the blades on the base plate with the adhered blades by a shaping device to obtain a shaped hundred-blade wheel;
step six: and conveying the shaped shutter wheel out of the shaping station by a slewing mechanism of the processing equipment, and taking out the shaped shutter wheel.
Preferably, the blade adopts vulcanized paper and calcined sand paper as base materials, and corundum particles are coated on the outer side of the calcined sand paper.
Preferably, the glue is resin glue, and the glue is uniformly coated in the bottom plate gluing groove through a processing equipment gluing mechanism.
Preferably, the blades are uniformly adhered and installed at equal angles outside the adhesive groove for installing the wheel core.
Specifically, the louver wheel that high abrasion louver wheel production technology processing formed, including the chassis, the chassis surface is provided with the blade, the blade inlayer is provided with the steel paper layer, the steel paper layer skin is provided with calcines sand paper layer, it is provided with the wearing layer to calcine sand paper layer skin.
Compared with the prior art, the invention provides a production process of a louver wheel with high wear resistance, which has the following beneficial effects:
this high wearability louver wheel production technology, through setting up the vulcanized paper and calcining abrasive paper for as the substrate, the base member of solving traditional louver wheel is mostly screen cloth, nylon and plastics, when using, the poor problem of abrasive paper, the outside coating corundum granule of calcining abrasive paper simultaneously for the blade has good grinding effect and abrasive effect when polishing, and the noise is low moreover, and the radiating effect is good, effectively improves the life of blade.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of the internal structure of the blade of the present invention.
In the figure: 1. a chassis; 2. a blade; 3. a steel paper layer; 4. calcining the sand paper layer; 5. and a wear-resistant layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a manufacturing method of a high wear-resistant louver wheel includes:
the method comprises the following steps: manufacturing a blade material belt, and then conveying the forged blade material belt to processing equipment and blade cutting equipment for later use;
step two: placing the chassis of the louver blade wheel on a slewing mechanism of processing equipment, and driving the chassis to rotate by the slewing mechanism and conveying the chassis to a gluing station;
step three: the processing equipment gluing mechanism is used for gluing the inside of the rotating chassis gluing groove;
step four: conveying the chassis subjected to gluing to a blade cutting station by a machining equipment swing mechanism, cutting the blade material belt by the blade cutting mechanism, conveying the cut blade to a blade pasting part on the chassis, and mounting the blade on the outer side of an adhesive groove for mounting a wheel core by gluing and pasting to obtain the chassis subjected to blade pasting;
step five: conveying the base plate with the adhered blades to a shaping station by a rotating mechanism of the processing equipment, and shaping the blades on the base plate with the adhered blades by a shaping device to obtain a shaped hundred-blade wheel;
step six: and conveying the shaped shutter wheel out of the shaping station by a slewing mechanism of the processing equipment, and taking out the shaped shutter wheel.
In summary, the blade selects vulcanized paper and calcined sand paper as base materials, corundum particles are coated on the outer side of the calcined sand paper, and the vulcanized paper and the calcined sand paper are used as the base materials, so that the problem that most of base bodies of traditional shutter wheels are screen cloth, nylon and plastic is solved, when the shutter wheel is used, the abrasion-resistant effect is poor, and meanwhile, the corundum particles are coated on the outer side of the calcined sand paper, so that the blade has good grinding effect and abrasion-resistant effect when being polished, the noise is low, the heat dissipation effect is good, and the service life of the blade is effectively prolonged; the glue is resin glue, the glue is uniformly coated in the chassis gluing groove through a processing equipment gluing mechanism, and the blades are fixedly adhered and installed in the chassis gluing groove through the resin glue; the equal-angle uniform pasting of the blades is installed outside the adhesive groove of the wheel core, so that the surface flatness is guaranteed, and the polishing is facilitated.
The work use flow and the installation method of this structure do, this high wearability louver wheel production technology is when using, through setting up steel paper layer 3 and calcining sand paper layer 4 for being as the substrate, the base member of solving traditional louver wheel is mostly the screen cloth, nylon and plastics, when using, the poor problem of wear-resisting effect, simultaneously in calcining sand paper layer 4's outside coating corundum granule, make the blade when polishing, have good grinding effect and wear-resisting effect, and the noise is low, the radiating effect is good, effectively improve the life of blade.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A production process of a louver wheel with high wear resistance comprises the following steps:
the method comprises the following steps: manufacturing a blade material belt, and then conveying the forged blade material belt to processing equipment and blade cutting equipment for later use;
step two: placing the chassis of the louver blade wheel on a slewing mechanism of processing equipment, and driving the chassis to rotate by the slewing mechanism and conveying the chassis to a gluing station;
step three: the processing equipment gluing mechanism is used for gluing the inside of the rotating chassis gluing groove;
step four: conveying the chassis subjected to gluing to a blade cutting station by a machining equipment swing mechanism, cutting the blade material belt by the blade cutting mechanism, conveying the cut blade to a blade pasting part on the chassis, and mounting the blade on the outer side of an adhesive groove for mounting a wheel core by gluing and pasting to obtain the chassis subjected to blade pasting;
step five: conveying the base plate with the adhered blades to a shaping station by a rotating mechanism of the processing equipment, and shaping the blades on the base plate with the adhered blades by a shaping device to obtain a shaped hundred-blade wheel;
step six: and conveying the shaped shutter wheel out of the shaping station by a slewing mechanism of the processing equipment, and taking out the shaped shutter wheel.
2. The process for manufacturing a high wear resistance louver wheel according to the step one, wherein: the blade selects vulcanized fiber paper and calcined sand paper as base materials, and corundum particles are coated on the outer side of the calcined sand paper.
3. The production process of the louver wheel with high wear resistance as claimed in the step three of the claim 1, wherein: the glue is resin glue, and the glue is uniformly coated in the gluing groove of the chassis through a glue coating mechanism of the processing equipment.
4. The production process of the louver wheel with high wear resistance as per step four of the claim 1, wherein: the blades are uniformly adhered and installed on the outer side of the adhesive groove for installing the wheel core at equal angles.
5. The production process of the louver wheel with high wear resistance as claimed in claim 1, wherein: the louver wheel processed by the high-wear-resistance louver wheel production process comprises a chassis (1), wherein a blade (2) is arranged on the surface of the chassis (1), a steel paper layer (3) is arranged on the innermost layer of the blade (2), a calcined sand paper layer (4) is arranged on the outer layer of the steel paper layer (3), and a wear-resistant layer (5) is arranged on the outer layer of the calcined sand paper layer (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011573012.5A CN112605904A (en) | 2020-12-28 | 2020-12-28 | Production process of louver wheel with high wear resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011573012.5A CN112605904A (en) | 2020-12-28 | 2020-12-28 | Production process of louver wheel with high wear resistance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112605904A true CN112605904A (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011573012.5A Pending CN112605904A (en) | 2020-12-28 | 2020-12-28 | Production process of louver wheel with high wear resistance |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406898A (en) * | 2022-02-24 | 2022-04-29 | 丹阳市励高研磨材料有限公司 | Anti-falling shutter wheel and production process thereof |
Citations (7)
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|---|---|---|---|---|
| DE10022106C1 (en) * | 2000-05-08 | 2001-07-26 | Helmut Weis Gmbh | Method for attaching sanding or polishing strips to a rotary head or disk comprises applying sanding or polishing material to strips of textile stuck to it which are coated with high viscosity, moisture-curable, one component adhesive |
| CN102794720A (en) * | 2012-08-01 | 2012-11-28 | 上海青浦良明工贸有限公司 | Flap wheel production device and production method |
| CN103350403A (en) * | 2013-07-22 | 2013-10-16 | 上海青浦良明工贸有限公司 | Flap wheel |
| CN105773459A (en) * | 2016-03-18 | 2016-07-20 | 扬中市博威磨具有限公司 | High-performance elastic shutter grinding sand disc and production process thereof |
| CN210335644U (en) * | 2019-07-22 | 2020-04-17 | 常州冠日电器工具有限公司 | High-wear-resistance shutter wheel |
| CN210360958U (en) * | 2019-07-22 | 2020-04-21 | 常州冠日电器工具有限公司 | Stainless steel is tripe wheel for burnishing and polishing |
| CN211589791U (en) * | 2020-01-18 | 2020-09-29 | 菊龙（天津）磨具有限公司 | Novel grinding louver wheel with structure |
-
2020
- 2020-12-28 CN CN202011573012.5A patent/CN112605904A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10022106C1 (en) * | 2000-05-08 | 2001-07-26 | Helmut Weis Gmbh | Method for attaching sanding or polishing strips to a rotary head or disk comprises applying sanding or polishing material to strips of textile stuck to it which are coated with high viscosity, moisture-curable, one component adhesive |
| CN102794720A (en) * | 2012-08-01 | 2012-11-28 | 上海青浦良明工贸有限公司 | Flap wheel production device and production method |
| CN103350403A (en) * | 2013-07-22 | 2013-10-16 | 上海青浦良明工贸有限公司 | Flap wheel |
| CN105773459A (en) * | 2016-03-18 | 2016-07-20 | 扬中市博威磨具有限公司 | High-performance elastic shutter grinding sand disc and production process thereof |
| CN210335644U (en) * | 2019-07-22 | 2020-04-17 | 常州冠日电器工具有限公司 | High-wear-resistance shutter wheel |
| CN210360958U (en) * | 2019-07-22 | 2020-04-21 | 常州冠日电器工具有限公司 | Stainless steel is tripe wheel for burnishing and polishing |
| CN211589791U (en) * | 2020-01-18 | 2020-09-29 | 菊龙（天津）磨具有限公司 | Novel grinding louver wheel with structure |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406898A (en) * | 2022-02-24 | 2022-04-29 | 丹阳市励高研磨材料有限公司 | Anti-falling shutter wheel and production process thereof |
| CN114406898B (en) * | 2022-02-24 | 2024-03-08 | 丹阳市励高研磨材料有限公司 | Anti-falling hundred-impeller and production process thereof |
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Application publication date: 20210406 |