CN112604890A - Efficient paint spraying device with dustproof structure for wooden products and working method - Google Patents
Efficient paint spraying device with dustproof structure for wooden products and working method Download PDFInfo
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- CN112604890A CN112604890A CN202011437382.6A CN202011437382A CN112604890A CN 112604890 A CN112604890 A CN 112604890A CN 202011437382 A CN202011437382 A CN 202011437382A CN 112604890 A CN112604890 A CN 112604890A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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Abstract
The invention discloses a high-efficiency paint spraying device with a dustproof structure for a wood product and a working method, relates to the technical field of paint spraying for the wood product, and solves the technical problem that the work efficiency is reduced because paint cannot be uniformly sprayed in the prior art, the interior of a working box is divided into a control box and a spraying box, the bottom end of the control box is fixedly provided with a base, the base is provided with a groove, the top end of the base is fixedly provided with a motor, the output end of the motor is fixedly connected with a transmission shaft, the transmission shaft is sleeved with a shaft sleeve, the shaft sleeve is fixedly connected with the base through a supporting plate, one end of the transmission shaft, far away from the motor, is fixedly provided with a clamp, wood to be sprayed is fixed through the clamp, then the motor runs, an output shaft of the motor drives the transmission shaft to rotate, the transmission shaft drives the clamp to, the paint spraying is more sufficient, the working efficiency is improved, and the working strength of workers is saved.
Description
Technical Field
The invention relates to the technical field of paint spraying for wooden products, in particular to a high-efficiency paint spraying device with a dustproof structure for the wooden products and a working method.
Background
The artificial paint is made of nitrocellulose, resin, pigment, solvent, etc. The paint is usually sprayed on the surface of an object uniformly by a spray gun, is water-resistant, oil-resistant and quick to dry, and is used for painting automobiles, airplanes, woodware, leather and the like. The substance has toxicity, has certain influence on human body, and has different toxicity due to different component contents. The application method should be safe and avoid inhalation and skin contact.
However, in the prior art, the wood cannot be fixed, and paint cannot be uniformly sprayed, so that the working efficiency is reduced.
Disclosure of Invention
The invention aims to provide a high-efficiency paint spraying device with a dustproof structure for a wooden product and a working method.
The purpose of the invention can be realized by the following technical scheme:
the efficient paint spraying device with the dustproof structure for the wooden products comprises a box body, an emergency stop switch, rollers, a controller, a warning lamp, a working box, a cylinder, a telescopic rod, a connecting block, a heat insulation layer, a partition plate, a paint storage box, a hose, a sprayer and a wind pumping box, wherein the two rollers are symmetrically installed at the bottom end of the box body;
the interior of the working box is divided into a control box and a spraying box, the bottom end of the control box is fixedly provided with a base, the base is provided with a groove, the top end of the base is fixedly provided with a motor, the output end of the motor is fixedly connected with a transmission shaft, the transmission shaft is sleeved with a shaft sleeve, the shaft sleeve is fixedly connected with the base through a support plate, and one end of the transmission shaft, far away from the motor, is fixedly provided with a clamp;
the spraying box is characterized in that a baffle is arranged at the bottom end inside the spraying box, a heat insulation layer is arranged on the inner surface of the spraying box, a partition plate is arranged inside the spraying box, a cylinder is fixedly arranged on one side of the partition plate, an output end of the cylinder is provided with a telescopic rod, one end of the telescopic rod, far away from the cylinder, is fixedly connected with a connecting block, the bottom end of the connecting block is fixedly connected with a paint storage box, one end of the paint storage box, far away from the connecting block, is provided with a collision head, a chute is formed in the partition plate, the paint storage box can reciprocate in the chute, one side of the paint storage box, far away from the cylinder, is detachably connected with one end of a hose, the other end of the hose is detachably connected with the paint storage box, the bottom end of the paint storage box is fixedly connected with a tray, the tray is, the top end of the rotary table is fixedly connected with a first conical tooth, the first conical tooth extends into the interior of the supporting table, the bottom end of the interior of the supporting table is fixedly provided with a supporting block, the top end of the supporting block is rotatably connected with a second conical tooth, the second conical tooth is meshed with the first conical tooth, and one end, far away from the first conical tooth, of the second conical tooth is fixedly connected with a rocking handle;
the inside top fixed mounting of box has the exhaust box, the inside bottom fixed mounting of box has dust storage box.
Further, controller communication connection has operation detecting element, dust removal unit and safety monitoring unit, the dust removal unit is used for carrying out the dust to the device and clears away, and the concrete process is as follows:
the method comprises the steps of firstly, acquiring the dust content in a device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is larger than or equal to a dust content threshold value, sending the dust cleaning signal before use to a controller, opening an exhaust fan in an exhaust box after the controller receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is larger than or equal to the dust content threshold value;
step two, after the dust removal time T before use, the controller controls the device to work, the dust content in the device in work is monitored, the dust content in the device in work is obtained, the dust content in the device in work is marked as HZ, if the dust content in the device in work is smaller than a working dust content threshold value, a normal signal is generated, if the dust content in the device in work is larger than or equal to the working dust content threshold value, a dust removal signal is generated and sent to the controller, after the controller receives the dust removal signal, an exhaust fan in the air suction box is opened, the internal dust content of the dust storage box is monitored, and if the internal dust content in the dust storage box is larger than or equal to the dust content threshold value of the dust storage box, a work pause signal is generated and sent to the controller; and if the dust content in the dust storage box is less than the dust content threshold value of the dust storage box, generating a work continuation signal.
Further, the operation detection unit is used for analyzing the operation data of the device, so as to detect the device, the operation data of the device are temperature data, noise data and spraying data, the temperature data is a difference value between the internal temperature of the device and the ambient temperature around the device during working, the noise data is a decibel value of noise generated by the device during working, the spraying data is a ratio of the coverage area of paint on the wood sprayed by the device to the surface area of the wood, and the specific analysis and detection process is as follows:
step S1: acquiring a difference value between the internal temperature of the device and the ambient temperature of the device during working, and marking the difference value between the internal temperature of the device and the ambient temperature of the device during working as CZ;
step S2: acquiring a decibel value of noise generated by a device in working, and marking the decibel value of the noise generated by the device in working as FB;
step S3: acquiring the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood, and marking the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood as MJ;
step S4: by the formula
Acquiring an operation coefficient YX of the device, wherein a1, a2 and a3 are all preset proportional coefficients, a1 is larger than a2 and larger than a3 is larger than 0, and beta is an error correction factor and is 2.30215462;
step S5: compare the operating coefficient of the device YX to an operating threshold:
if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller, and controlling the warning lamp to be green by the controller;
if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, an abnormal device signal is generated and sent to the controller, and the controller controls the warning lamp to be red.
Further, the safety monitoring unit is used for analyzing safety data of the device so as to monitor the device, the safety data of the device is duration data, frequency data and maintenance data, the duration data is a ratio of an operation duration of the device to a shutdown duration of the device, the frequency data is a usage frequency of the device in daily work, and the maintenance data is a ratio of usage times of the device in daily work to maintenance times of the device, and the specific analysis and monitoring process is as follows:
step SS 1: acquiring the ratio of the running time of the device to the shutdown time of the device, and marking the ratio of the running time of the device to the shutdown time of the device as SBZ;
step SS 2: acquiring the use frequency of the device in daily work, and marking the use frequency of the device in daily work as SPL;
step SS 3: acquiring the ratio of the using times of the device to the maintaining times of the device in daily work, and marking the ratio of the using times of the device to the maintaining times of the device in daily work as WXB;
step SS 4: by the formula
Obtaining a safety factor QJ of the device, wherein b1, b2 and b3 are all preset proportionality coefficients, b1 is greater than b2 and greater than b3 is greater than 0, alpha is an error correction factor, and the value of alpha is 2.32515423；
Step SS 5: comparing the safety factor QJ of the device to a safety factor threshold of the device:
if the safety coefficient QJ of the device is larger than or equal to the safety coefficient threshold value of the device, generating a device safety signal, sending the device safety signal to the controller, and controlling the warning lamp to be yellow by the controller;
and if the safety coefficient QJ of the device is less than the safety coefficient threshold value of the device, generating an unsafe signal of the device, and sending the unsafe signal of the device to the controller, wherein the controller controls the warning lamp to be orange.
The working method of the efficient paint spraying device with the dustproof structure for the wooden products comprises the following specific steps of:
step L1: acquiring the dust content in the device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is more than or equal to a dust content threshold value, sending the dust cleaning signal before use to a controller, opening an exhaust fan in an air suction box after the controller receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is more than or equal to the dust content threshold value; after the dust removal time T before use, the controller controls the device to work, monitors the dust content in the device in work, acquires the dust content in the device in work, marks the dust content in the device in work as HZ, generates a normal signal if the dust content in the device in work is less than a working dust content threshold, generates a dust removal signal if the dust content in the device in work is more than or equal to the working dust content threshold, and sends the dust removal signal to the controller; if the dust content in the dust storage box is less than the dust content threshold value of the dust storage box, generating a work continuation signal;
step L2: fixing wood to be painted through a clamp, then operating a motor, driving a transmission shaft to rotate through an output shaft of the motor, driving the clamp to rotate through the transmission shaft, spraying paint through a spray head by a paint storage box, and meanwhile, rotating the clamp to enable the paint to be sprayed more fully;
step L3: the operation data of the device is analyzed through the operation detection unit, so that the device is detected, and the specific analysis and detection process is as follows: acquiring the operation data of the device, acquiring the operation coefficient YX of the device through a formula, and comparing the operation coefficient YX of the device with an operation threshold value: if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller, and controlling the warning lamp to be green by the controller; if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, an abnormal device signal is generated and sent to the controller, and the controller controls the warning lamp to be red.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the wood spraying device, wood to be sprayed is fixed through the clamp, then the motor runs, the output shaft of the motor drives the transmission shaft to rotate, the transmission shaft drives the clamp to rotate, then the paint storage box sprays paint through the spray head, and meanwhile the clamp rotates, so that the paint is sprayed more fully, the working efficiency is improved, and the working strength of workers is saved;
2. in the invention, the operation data of the device is analyzed by the operation detection unit, so that the device is detected and the operation data of the device is obtained; obtaining the running coefficient YX of the device through a formula, and comparing the running coefficient YX of the device with a running threshold value: if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller, and controlling the warning lamp to be green by the controller; if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, an abnormal device signal is generated and sent to the controller, and the controller controls the warning lamp to be red.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a high-efficiency paint spraying device with a dustproof structure for a wood product according to the invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is an enlarged view at B of FIG. 1;
fig. 4 is a schematic block diagram of the present invention.
In the figure: 1. a box body; 2. a scram switch; 3. a roller; 4. a controller; 5. a warning light; 6. a work box; 7. a cylinder; 8. a telescopic rod; 9. connecting blocks; 10. a thermal insulation layer; 11. a partition plate; 12. a paint storage box; 13. a hose; 14. a spray head; 15. an air extraction box; 16. a dust storage box; 17. a shaft sleeve; 18. a motor; 19. a support plate; 20. a base; 21. a groove; 22. a clamp; 23. a baffle plate; 24. a paint box; 25. a turntable; 26. a sponge cushion; 27. a first conical tooth; 28. a second tapered tooth; 29. a rocking handle; 30. a support block; 31. a saddle.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a high-efficiency paint spraying device with a dustproof structure for wooden products comprises a box body 1, an emergency stop switch 2, rollers 3, a controller 4, a warning lamp 5, a working box 6, an air cylinder 7, a telescopic rod 8, a connecting block 9, a heat insulation layer 10, a partition plate 11, a paint storage box 12, a hose 13, a spray head 14 and a wind pumping box 15, wherein the two rollers 3 are symmetrically installed at the bottom end of the box body 1, the emergency stop switch 2 is arranged at the top end of the box body 1, the working box 6 is arranged at one side, far away from the emergency stop switch 2, of the top end of the box body 1, the controller 4 is fixedly installed at one side, close to the emergency stop switch 2, of the working box 6, and the warning lamp 5 is arranged;
the interior of the working box 6 is divided into a control box and a spraying box, the bottom end of the control box is fixedly provided with a base 20, the base 20 is provided with a groove 21, the top end of the base 20 is fixedly provided with a motor 18, the output end of the motor 18 is fixedly connected with a transmission shaft, the transmission shaft is sleeved with a shaft sleeve 17, the shaft sleeve 17 is fixedly connected with the base 20 through a support plate 19, and one end of the transmission shaft, which is far away from the motor 18, is fixedly provided with a clamp 22;
the bottom end in the spraying box is provided with a baffle plate 23, the inner surface of the spraying box is provided with a heat insulation layer 10, the inside of the spraying box is provided with a partition plate 11, one side on the partition plate 11 is fixedly provided with an air cylinder 7, the output end of the air cylinder 7 is provided with a telescopic rod 8, one end of the telescopic rod 8, far away from the air cylinder 7, is fixedly connected with a connecting block 9, the bottom end of the connecting block 9 is fixedly connected with a paint storage box 12, one end of the paint storage box 12, far away from the connecting block 9, is provided with a collision head, the partition plate 11 is provided with a chute, the paint storage box 12 can reciprocate in the chute, one side of the paint storage box 12, far away from the air cylinder 7, is detachably connected with one end of a hose 13, the other end of the hose 13 is detachably connected with a paint box 24, the bottom end of, a rotating disc 25 is arranged at the top end of the supporting table 31, a spongy cushion 26 is arranged between the rotating disc 25 and the supporting table 31, a first conical tooth 27 is fixedly connected to the top end of the rotating disc 25, the first conical tooth 27 extends into the supporting table 31, a supporting block 30 is fixedly installed at the bottom end of the interior of the supporting table 31, a second conical tooth 28 is rotatably connected to the top end of the supporting block 30, the second conical tooth 28 is meshed with the first conical tooth 27, and a rocking handle 29 is fixedly connected to one end, away from the first conical tooth 27, of the second conical tooth 28;
an air extracting box 15 is fixedly arranged at the top end inside the box body 1, and a dust storage box 16 is fixedly arranged at the bottom end inside the box body 1;
the 4 communication connections of controller have operation detecting element, dust removal unit and safety monitoring unit, the dust removal unit is used for carrying out the dust to the device and clears away, and specific process is as follows:
step one, acquiring the dust content in a device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is larger than or equal to a dust content threshold value, sending the dust cleaning signal before use to a controller 4, opening an exhaust fan in an exhaust box 15 after the controller 4 receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is larger than or equal to the dust content threshold value;
step two, after the pre-use dust removal time T, the controller 4 controls the device to work, monitors the dust content in the device in work, obtains the dust content in the device in work, marks the dust content in the device in work as HZ, generates a normal signal if the dust content in the device in work is less than a working dust content threshold, generates a dust removal signal if the dust content in the device in work is greater than or equal to the working dust content threshold, and sends the dust removal signal to the controller 4, the controller 4 opens an exhaust fan in the air suction box 15 after receiving the dust removal signal, and simultaneously monitors the internal dust content of the dust storage box 16, and generates a work pause signal if the internal dust content of the dust storage box 16 is greater than or equal to the dust content threshold of the dust storage box 16, and sends the work pause signal to the controller 4; if the dust content in the dust storage box 16 is less than the dust content threshold value of the dust storage box 16, generating a work continuation signal;
the operation detecting unit is used for analyzing the operation data of the device, so that the device is detected, the operation data of the device is temperature data, noise data and spraying data, the temperature data is the difference value between the internal temperature of the device and the ambient temperature around the device during working, the noise data is the decibel value of the noise generated by the device during working, the spraying data is the ratio of the coverage area of paint on the wood sprayed by the device to the surface area of the wood, and the specific analysis and detection process is as follows:
step S1: acquiring a difference value between the internal temperature of the device and the ambient temperature of the device during working, and marking the difference value between the internal temperature of the device and the ambient temperature of the device during working as CZ;
step S2: acquiring a decibel value of noise generated by a device in working, and marking the decibel value of the noise generated by the device in working as FB;
step S3: acquiring the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood, and marking the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood as MJ;
step S4: by the formula
Acquiring an operation coefficient YX of the device, wherein a1, a2 and a3 are all preset proportional coefficients, a1 is larger than a2 and larger than a3 is larger than 0, and beta is an error correction factor and is 2.30215462;
step S5: compare the operating coefficient of the device YX to an operating threshold:
if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller 4, and controlling the warning lamp 5 to be green by the controller 4;
if the operation coefficient YX of the device is smaller than the operation threshold value, judging that the device is abnormal in operation, generating a device abnormal signal and sending the device abnormal signal to the controller 4, and controlling the warning lamp 5 to be red by the controller 4;
the safety monitoring unit is used for analyzing safety data of the device so as to monitor the device, the safety data of the device are duration data, frequency data and maintenance data, the duration data is a ratio of the operation duration of the device to the shutdown duration of the device, the frequency data is the use frequency of the device in daily work, the maintenance data is a ratio of the use times of the device in daily work to the maintenance times of the device, and the specific analysis and monitoring process is as follows:
step SS 1: acquiring the ratio of the running time of the device to the shutdown time of the device, and marking the ratio of the running time of the device to the shutdown time of the device as SBZ;
step SS 2: acquiring the use frequency of the device in daily work, and marking the use frequency of the device in daily work as SPL;
step SS 3: acquiring the ratio of the using times of the device to the maintaining times of the device in daily work, and marking the ratio of the using times of the device to the maintaining times of the device in daily work as WXB;
step SS 4: by the formula
Obtaining a safety factor QJ of the device, wherein b1, b2 and b3 are all preset proportionality coefficients, b1 is greater than b2 and greater than b3 is greater than 0, and alpha is an error correction factor and is 2.32515423;
step SS 5: comparing the safety factor QJ of the device to a safety factor threshold of the device:
if the safety coefficient QJ of the device is larger than or equal to the safety coefficient threshold value of the device, generating a device safety signal, sending the device safety signal to the controller 4, and controlling the warning lamp 5 to be yellow by the controller 4;
if the safety coefficient QJ of the device is less than the safety coefficient threshold value of the device, generating an unsafe signal of the device, sending the unsafe signal of the device to the controller 4, and controlling the warning lamp 5 to be orange by the controller 4;
the working method of the efficient paint spraying device with the dustproof structure for the wooden products comprises the following specific steps of:
step L1: acquiring the dust content in the device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is more than or equal to a dust content threshold value, sending the dust cleaning signal before use to the controller 4, opening an exhaust fan in the exhaust box 15 after the controller 4 receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is more than or equal to the dust content threshold value; after the pre-use dust removal time T, the controller 4 controls the device to work, monitors the dust content in the device in work, acquires the dust content in the device in work, marks the dust content in the device in work as HZ, generates a normal signal if the dust content in the device in work is less than a working dust content threshold, generates a dust removal signal if the dust content in the device in work is greater than or equal to the working dust content threshold, and sends the dust removal signal to the controller 4, the controller 4 opens an exhaust fan in an exhaust box 15 after receiving the dust removal signal, simultaneously monitors the internal dust content of a dust storage box 16, and generates a work pause signal if the internal dust content of the dust storage box 16 is greater than or equal to the dust content threshold of the dust storage box 16, and sends the work pause signal to the controller 4; if the dust content in the dust storage box 16 is less than the dust content threshold value of the dust storage box 16, generating a work continuation signal;
step L2: fixing wood to be painted through a clamp 22, then operating a motor 18, driving a transmission shaft to rotate by an output shaft of the motor 18, driving the clamp 22 to rotate by the transmission shaft, then spraying paint through a spray head 14 by a paint storage box 12, and simultaneously rotating the clamp 22 to ensure that the paint is sprayed more fully;
step L3: the operation data of the device is analyzed through the operation detection unit, so that the device is detected, and the specific analysis and detection process is as follows: acquiring the operation data of the device, acquiring the operation coefficient YX of the device through a formula, and comparing the operation coefficient YX of the device with an operation threshold value: if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller 4, and controlling the warning lamp 5 to be green by the controller 4; if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, a device abnormal signal is generated and sent to the controller 4, and the controller 4 controls the warning lamp 5 to be red.
The utility model provides a woodwork is with high-efficient paint spraying apparatus and operating method that has dustproof construction, at the during operation, will treat that the wood of spraying paint is fixed through anchor clamps 22, and motor 18 moves afterwards, and motor 18's output shaft drives the transmission shaft and rotates, and the transmission shaft drives anchor clamps 22 and rotates, deposits lacquer case 12 afterwards and passes through shower nozzle 14, carries out the spraying with paint, and anchor clamps 22 rotates simultaneously for the spraying of paint is more abundant.
The above formulas are all quantitative calculation, the formula is a formula obtained by acquiring a large amount of data and performing software simulation to obtain the latest real situation, and the preset parameters in the formula are set by the technical personnel in the field according to the actual situation.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (5)
1. A high-efficiency paint spraying device with a dustproof structure for wooden products is characterized by comprising a box body (1), an emergency stop switch (2), rollers (3), a controller (4), a warning lamp (5), a working box (6), an air cylinder (7), an expansion link (8), a connecting block (9), a heat insulation layer (10), a partition plate (11), a paint storage box (12), a hose (13), a spray head (14) and a wind pumping box (15), two rollers (3) are symmetrically arranged at the bottom end of the box body (1), an emergency stop switch (2) is arranged at the top end of the box body (1), a working box (6) is arranged on one side of the top end of the box body (1) far away from the emergency stop switch (2), a controller (4) is fixedly installed on one side, close to the emergency stop switch (2), of the working box (6), and a warning lamp (5) is arranged at the top end of the working box (6);
the inner part of the working box (6) is divided into a control box and a spraying box, the bottom end of the control box is fixedly provided with a base (20), the base (20) is provided with a groove (21), the top end of the base (20) is fixedly provided with a motor (18), the output end of the motor (18) is fixedly connected with a transmission shaft, the transmission shaft is sleeved with a shaft sleeve (17), the shaft sleeve (17) is fixedly connected with the base (20) through a supporting plate (19), and one end, far away from the motor (18), of the transmission shaft is fixedly provided with a clamp (22);
the inner bottom end of the spraying box is provided with a baffle (23), the inner surface of the spraying box is provided with a heat insulation layer (10), the inner part of the spraying box is provided with a partition plate (11), one side of the partition plate (11) is fixedly provided with an air cylinder (7), the output end of the air cylinder (7) is provided with a telescopic rod (8), one end of the telescopic rod (8) far away from the air cylinder (7) is fixedly connected with a connecting block (9), the bottom end of the connecting block (9) is fixedly connected with a paint storage box (12), one end of the paint storage box (12) far away from the connecting block (9) is provided with a collision head, the partition plate (11) is provided with a sliding groove, the paint storage box (12) can do reciprocating motion in the sliding groove, one side of the paint storage box (12) far away from the air cylinder (7) is detachably connected with one end of a hose (13), the bottom end of the paint box (24) is fixedly connected with a tray table (31), the tray table (31) is fixedly connected with one side of the box body (1), a rotary table (25) is arranged at the top end of the tray table (31), a sponge pad (26) is arranged between the rotary table (25) and the tray table (31), a first conical tooth (27) is fixedly connected to the top end of the rotary table (25), the first conical tooth (27) extends into the tray table (31), a supporting block (30) is fixedly mounted at the bottom end of the interior of the tray table (31), a second conical tooth (28) is rotatably connected to the top end of the supporting block (30), the second conical tooth (28) is meshed with the first conical tooth (27), and a rocking handle (29) is fixedly connected to one end, far away from the first conical tooth (27), of the second conical tooth (28);
the inside top fixed mounting of box (1) has air extracting box (15), the inside bottom fixed mounting of box (1) has dust storage box (16).
2. The efficient paint spraying device with the dustproof structure for the wood products according to the claim 1 is characterized in that the controller (4) is in communication connection with an operation detection unit, a dust removal unit and a safety monitoring unit, wherein the dust removal unit is used for removing dust from the device, and the specific process is as follows:
the method comprises the steps of firstly, acquiring the dust content in a device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is larger than or equal to a dust content threshold value, sending the dust cleaning signal before use to a controller (4), opening an exhaust fan in an air suction box (15) after the controller (4) receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is larger than or equal to the dust content threshold value;
step two, after the dust cleaning time T before use, the controller (4) controls the device to work, and monitoring the dust content in the device in operation to obtain the dust content in the device in operation, and the dust content in the device in operation is marked as HZ, if the dust content in the device in operation is less than the working dust content threshold value, generating a normal signal, if the dust content in the device in work is more than or equal to the working dust content threshold value, generating a dust cleaning signal, and sends the dust cleaning signal to the controller (4), after the controller (4) receives the dust cleaning signal, the exhaust fan in the air pumping box (15) is opened, meanwhile, the dust content in the dust storage box (16) is monitored, if the dust content in the dust storage box (16) is more than or equal to the dust content threshold of the dust storage box (16), generating a work pause signal and sending the work pause signal to the controller (4); if the dust content in the dust storage tank (16) is less than the dust content threshold value of the dust storage tank (16), an operation continuation signal is generated.
3. The efficient paint spraying device with the dustproof structure for the wood products according to claim 2, wherein the operation detection unit is used for analyzing operation data of the device so as to detect the device, the operation data of the device are temperature data, noise data and spraying data, the temperature data is a difference value between an internal temperature of the device and a surrounding environment temperature of the device during operation, the noise data is a decibel value of noise generated by the device during operation, the spraying data is a ratio of a coverage area of paint on the wood sprayed by the device to a surface area of the wood, and the specific analysis and detection process is as follows:
step S1: acquiring a difference value between the internal temperature of the device and the ambient temperature of the device during working, and marking the difference value between the internal temperature of the device and the ambient temperature of the device during working as CZ;
step S2: acquiring a decibel value of noise generated by a device in working, and marking the decibel value of the noise generated by the device in working as FB;
step S3: acquiring the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood, and marking the ratio of the coverage area of the paint on the wood sprayed by the device to the surface area of the wood as MJ;
step S4: by the formula
Acquiring an operation coefficient YX of the device, wherein a1, a2 and a3 are all preset proportional coefficients, a1 is larger than a2 and larger than a3 is larger than 0, and beta is an error correction factor and is 2.30215462;
step S5: compare the operating coefficient of the device YX to an operating threshold:
if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller (4), wherein the controller (4) controls the warning lamp (5) to be green;
if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, a device abnormal signal is generated and sent to the controller (4), and the controller (4) controls the warning lamp (5) to be red.
4. The efficient paint spraying device with the dustproof structure for the wooden products, according to the claim 2, is characterized in that the safety monitoring unit is used for analyzing safety data of the device, so as to monitor the device, the safety data of the device are time length data, frequency data and maintenance data, the time length data is a ratio of operation time length of the device to shutdown time length of the device, the frequency data is use frequency of the device in daily work, the maintenance data is a ratio of use times of the device in daily work to maintenance times of the device, and the specific analysis and monitoring processes are as follows:
step SS 1: acquiring the ratio of the running time of the device to the shutdown time of the device, and marking the ratio of the running time of the device to the shutdown time of the device as SBZ;
step SS 2: acquiring the use frequency of the device in daily work, and marking the use frequency of the device in daily work as SPL;
step SS 3: acquiring the ratio of the using times of the device to the maintaining times of the device in daily work, and marking the ratio of the using times of the device to the maintaining times of the device in daily work as WXB;
step SS 4: by the formula
Obtaining a safety factor QJ of the device, wherein b1, b2 and b3 are all preset proportionality coefficients, b1 is greater than b2 and greater than b3 is greater than 0, and alpha is an error correction factor and is 2.32515423;
step SS 5: comparing the safety factor QJ of the device to a safety factor threshold of the device:
if the safety coefficient QJ of the device is larger than or equal to the safety coefficient threshold value of the device, generating a device safety signal, sending the device safety signal to the controller (4), and controlling the warning lamp (5) to be yellow by the controller (4);
if the safety coefficient QJ of the device is smaller than the safety coefficient threshold value of the device, generating an unsafe signal of the device, sending the unsafe signal of the device to the controller (4), and controlling the warning lamp (5) to be orange by the controller (4).
5. The working method of the efficient paint spraying device with the dustproof structure for the wooden products is characterized by comprising the following steps of:
step L1: acquiring the dust content in the device before operation, marking the dust content in the device before operation as HQ, generating a dust cleaning signal before use if the dust content HQ in the device before operation is larger than or equal to a dust content threshold value, sending the dust cleaning signal before use to a controller (4), opening an exhaust fan in an air suction box (15) after the controller (4) receives the dust cleaning signal before use, setting dust cleaning time T before use, wherein T is a time threshold value, and generating a clean signal if the dust content HQ in the device before operation is larger than or equal to the dust content threshold value; after the dust removal time T before use, the controller (4) controls the device to work and monitors the dust content in the working device to obtain the dust content in the working device, and the dust content in the device in operation is marked as HZ, if the dust content in the device in operation is less than the working dust content threshold value, generating a normal signal, if the dust content in the device in work is more than or equal to the working dust content threshold value, generating a dust cleaning signal, and sends the dust cleaning signal to the controller (4), after the controller (4) receives the dust cleaning signal, the exhaust fan in the air pumping box (15) is opened, meanwhile, the dust content in the dust storage box (16) is monitored, if the dust content in the dust storage box (16) is more than or equal to the dust content threshold of the dust storage box (16), generating a work pause signal and sending the work pause signal to the controller (4); if the dust content in the dust storage box (16) is less than the dust content threshold of the dust storage box (16), generating a working continuation signal;
step L2: fixing wood to be painted through a clamp (22), then operating a motor (18), driving a transmission shaft to rotate by an output shaft of the motor (18), driving the clamp (22) to rotate by the transmission shaft, then spraying paint through a spray head (14) by a paint storage box (12), and simultaneously rotating the clamp (22) to ensure that the paint is sprayed more fully;
step L3: the operation data of the device is analyzed through the operation detection unit, so that the device is detected, and the specific analysis and detection process is as follows: acquiring the operation data of the device, acquiring the operation coefficient YX of the device through a formula, and comparing the operation coefficient YX of the device with an operation threshold value: if the operation coefficient YX of the device is larger than or equal to the operation threshold value, judging that the device operates normally, generating a normal device signal and sending the normal device signal to the controller (4), wherein the controller (4) controls the warning lamp (5) to be green; if the operation coefficient YX of the device is smaller than the operation threshold value, the device is judged to be abnormal in operation, a device abnormal signal is generated and sent to the controller (4), and the controller (4) controls the warning lamp (5) to be red.
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Application publication date: 20210406 |