CN112604873B - Integrated photocuring alkali-resistant treatment method and device - Google Patents
Integrated photocuring alkali-resistant treatment method and device Download PDFInfo
- Publication number
- CN112604873B CN112604873B CN202011431306.4A CN202011431306A CN112604873B CN 112604873 B CN112604873 B CN 112604873B CN 202011431306 A CN202011431306 A CN 202011431306A CN 112604873 B CN112604873 B CN 112604873B
- Authority
- CN
- China
- Prior art keywords
- module
- fixedly connected
- dust removal
- spraying
- stone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/061—Special surface effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/144—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/30—Other inorganic substrates, e.g. ceramics, silicon
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses an integrated photocuring alkali-repellent treatment method and a device thereof, which comprise a supporting bottom plate, a movement limiting groove, a protective sealing cover, a photocuring box, an ultraviolet lamp and a clamping unit; the upper surface of the supporting bottom plate is provided with a movement limiting groove; a protective sealing cover is fixedly connected to the upper surface of the supporting bottom plate; a light curing box is fixedly connected inside the protective sealing cover; a plurality of ultraviolet lamps are fixedly connected inside the photocuring box; a clamping unit is connected in the movement limiting groove in a sliding manner; the high-molecular anti-alkali agent and the light-cured resin are mixed and sprayed, and then ultraviolet rays are irradiated to form an anti-alkali protective layer, so that the function of quickly forming a hard, wear-resistant, durable and transparent protective layer with a transparent appearance is realized, the problem of low efficiency of the traditional manual anti-alkali is solved, and the anti-alkali efficiency of the stone is improved; the function of simply fixing stones with different sizes and thicknesses is realized, the problem that the compatibility of the traditional alkali-resisting device is poor is solved, and the compatibility of the device to stones with different sizes is improved.
Description
Technical Field
The invention relates to an anti-alkali treatment device, in particular to an integrated photocuring anti-alkali treatment method and an integrated photocuring anti-alkali treatment device.
Background
Stone alkali-resistant is a disease frequently seen and occurring in large area; the alkali resistance of the stone is not easy to identify, a layer of white powder is slightly formed on the surface of the stone, and new powder is generated within a few days after the powder is wiped off; the main compositions of the white powder comprise NaOH, Ca (OH)2, Na2O3, CaCO3 and MgCO3, which are extremely harmful and can destroy the surface gloss of the stone, and the production of the white powder is mainly that the stone protection treatment is not necessary before construction, so that saline-alkali substances in cement enter the stone and reach the surface of the stone along with water, after the water is evaporated, the saline-alkali substances stay on the surface of the stone, the water continuously rises to the surface of the stone within a period of time, the saline-alkali substances are also continuously carried to the surface of the stone, and the water forms a conveying belt of the saline-alkali substances; in stone alkali-resisting diseases, the phenomenon can be found; the stone surface may be subjected to a swelling phenomenon for a period of time, when we carefully open the swelling place, we find that there is some white powder below, extract the powder and measure its pH, and find that the pH is between 10 and 12, and is alkaline, which is also from the salt and alkali in the cement.
The surface pavement of garden roads and landscape walls in garden engineering needs to use a large amount of stones, and the prevention and control of stone alkali resistance is always a problem difficult to overcome in stone wet-pasting operation; as the stone needs to be paved with cement, alkaline substances on the undried cement can enter the stone and reach the surface of the stone along with the evaporation of water in the stone, and the alkaline substances are left on the surface of the stone after the evaporation of the water, thereby greatly influencing the appearance quality of the natural stone; the existing method is to use a beneficial daub water-insulation method and a six-surface spraying method, the beneficial daub is one of the main materials for alkali-resistant prevention and control at present, but the beneficial daub is long in drying time and difficult to carry out alkali-resistant processing on site in humid weather; most of the anti-alkali treatment is carried out in factories, but the finished product anti-alkali stone processed in factories has higher cost and general cost performance; therefore, an integrated photo-curing alkali-resisting treatment method and a device thereof are provided for solving the problems.
Disclosure of Invention
In order to make up for the problems of long alkali-resistant working time, low efficiency, short protection time and general cost performance of the prior art, the invention provides an integrated photocuring alkali-resistant treatment method and a device thereof.
An integrated photocuring anti-alkali treatment device comprises a feeding and discharging module, wherein the feeding and discharging module comprises a supporting bottom plate, a padding plate, a limiting plate, a movement limiting groove and a protective sealing cover; the upper surface of the supporting bottom plate is provided with a movement limiting groove; a protective sealing cover is fixedly connected to the upper surface of the supporting bottom plate; the lower surface of the supporting bottom plate is fixedly connected with a plurality of heightening plates; a plurality of limiting plates are fixedly connected to the upper surface of the supporting bottom plate; a transportation module is connected in the movement limiting groove in a sliding mode; the protective sealing cover is provided with a spraying module, a dust removal module and an irradiation module.
Preferably, the transportation module comprises a transportation vehicle, a supporting arm, an electric air pump, a rotating plate, a second rotating cylinder, a bearing arm, a hydraulic telescopic shaft, a clamping piece universal shaft and a clamping piece adjusting rod; a transport vehicle is buckled and slidably connected in the movable limiting groove; the upper surface of the transport vehicle is fixedly connected with two supporting arms
Preferably, the supporting arm is fixedly connected with a rotating plate through an opening and a bearing in a rotating way; a second rotary cylinder is fixedly connected to one side of the rotating plate; the second rotary cylinder is fixedly connected to the supporting arm; a plurality of bearing arms are symmetrically hinged on the rotating plate; the tail end of the bearing arm is fixedly connected with a clamping piece universal shaft; the clamping piece universal shaft is hinged with a clamping piece; a plurality of clamping piece adjusting rods are adjustably and fixedly connected between the clamping pieces and the bearing arm; a hydraulic telescopic shaft is hinged between the bearing arm and the rotating plate.
Preferably, the spray module comprises a storage tank; a storage box is arranged in the protective sealing cover; the storage box is fixedly connected with a second communicating pipe in a communicating manner; the other end of the second communicating pipe is communicated and fixedly connected with the input end of the pressure pump; the pressure pump is fixedly connected inside the spraying fixing box; the output end of the pressure pump is fixedly connected with a first communicating pipe; a plurality of atomizing nozzles are fixedly communicated with the first communicating pipe; the atomizing nozzle is fixedly connected to the spraying fixing box; the upper surface of the spraying fixing box is fixedly connected with a plurality of guide shafts; a second communicating pipe is inserted into the opening in the guide shaft; the guide shaft is inserted in the protective sealing cover in a sliding manner; the upper surface of the spraying fixing box is fixedly connected with a first air cylinder; the fixed end of the first cylinder is fixedly connected inside the protective sealing cover.
Preferably, a plurality of movable doors are hinged inside the protective sealing cover; the movable door is fixedly connected with a sealing strip; and a first rotary cylinder is fixedly connected to the upper end of a hinged shaft of the movable door.
Preferably, the dust removal module comprises an air extractor; an air extractor is fixedly connected with an inner opening of the protective sealing cover; the output end of the air pump is fixedly connected with an absorption liquid processing box; the upper surface of the absorption liquid processing box is fixedly connected with an outlet pipe in a communicating way; and a one-way valve is fixedly connected at the communicated and fixedly connected part of the absorption liquid processing box and the air extractor.
Preferably, the irradiation module comprises a light curing box and an ultraviolet lamp; the photocuring box is fixedly connected to the top surface inside the protective sealing cover; a plurality of ultraviolet lamps are fixedly connected inside the photocuring box; the side surface of the movable door and the inner wall of the protective sealing cover are fixedly connected with a single-face mirror.
An integrated photo-curing alkali-resisting treatment method; by adopting the integrated photocuring alkali-repellent treatment device, the treatment method comprises the following steps;
s1; the transport vehicle moves on the supporting base plate, the bearing arm is opened, and the stone needing anti-alkali processing is put in and then closed;
s2; a movable door between the support bottom plate and the spraying module is opened, the transport vehicle enters the spraying module, and the rotating plate rotates to enable the stone A to face upwards and the stone B to face downwards;
s3; opening the bearing arm of the A surface of the stone, lowering the spraying module and starting spraying the A surface;
s4; the bearing arm on the surface A is put down but does not contact the surface of the stone, then the movable doors on the left and the right of the dust removal module are opened, the dust removal module starts to work, and when the transport vehicle passes through the dust removal module, the floating coating is absorbed;
s5; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the enhancement effect of the single-sided mirror, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s6; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by the air pump to discharge heat and waste gas, moving the transport vehicle to the spraying module, closing the movable door between the dust removal module and the spraying module, keeping the movable door between the dust removal module and the dust removal module open, and continuously radiating;
s7; the transport vehicle is arranged in the spraying module, the rotating plate rotates to enable the stone B to face upwards and the stone A to face downwards, the bearing arm of the stone B is lifted, and spraying of the stone B is started;
s8; putting down the B-surface bearing arm without contacting the surface of the stone, then opening the left and right movable doors of the dust removal module, starting the air pump to work, enabling the transport vehicle to enter the irradiation module, and absorbing floating paint when the transport vehicle passes through the dust removal module;
s9; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the reinforcing effect of the mirror surface, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s10; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by an air pump to discharge heat and waste gas, enabling the transport vehicle to run on the supporting bottom plate, closing the movable door between the dust removal module and the spraying module, and keeping the transport vehicle in the spraying module;
s11; the transport vehicle is arranged in the spraying module, and the rotating plate rotates to enable the stone to be in a vertical state;
s12; a movable door between the feeding and discharging module and the spraying module is opened, the transport vehicle moves out of the spraying module, and an operator takes out the processed stone from the feeding and discharging module.
The invention has the advantages that:
1. according to the invention, through the structural design of the supporting bottom plate, the movement limiting groove, the protective sealing cover, the movable door, the sealing strip, the first rotary air cylinder, the photocuring box, the ultraviolet lamp, the transport vehicle, the electric air pump, the rotating plate, the second rotary air cylinder, the bearing arm, the hydraulic telescopic shaft, the air pump, the clamping piece and the single-face mirror, the high-molecular alkali-resisting agent and the photocuring resin are mixed and sprayed and then irradiated with ultraviolet rays to form an alkali-resisting protective layer, so that the function of quickly forming a hard, wear-resisting, durable and transparent protective layer with an appearance is realized, the problem of low efficiency of the traditional manual alkali-resisting is solved, and the alkali-resisting efficiency of the stone is improved;
2. according to the invention, through the structural design of the transport vehicle, the supporting arm, the electric air pump, the rotating plate, the second rotating cylinder, the bearing arm, the hydraulic telescopic shaft and the clamping piece, the function of simply fixing stones with different sizes and thicknesses is realized, the problem of poor compatibility of the traditional alkali-resisting device is solved, and the compatibility of the device to stones with different sizes is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic diagram of the method steps of one embodiment of the present invention
FIG. 2 is a schematic external structural view of an embodiment of the present invention;
FIG. 3 is a first cross-sectional front view of an embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a second front view of an embodiment of the present invention;
FIG. 5 is a schematic top cross-sectional view of an embodiment of the present invention;
FIG. 6 is a schematic illustration of method steps S1 and S13;
FIG. 7 is a schematic illustration of method steps S2, S10, and S12;
FIG. 8 is a schematic illustration of method steps S2 and S10;
FIG. 9 is a schematic illustration of method steps S3 and S7;
FIG. 10 is a schematic illustration of method steps S4, S6, S8 and S11;
FIG. 11 is a schematic illustration of method steps S5 and S9;
FIG. 12 is a schematic view of an expanded configuration of a transport module according to an embodiment of the present invention;
fig. 13 is a schematic view of a clamping structure of a transport module according to an embodiment of the invention.
In the figure: 1. a support base plate; 2. a step-up plate; 3. a limiting plate; 4. a movement limiting groove; 5. a protective seal cover; 6. a movable door; 7. a sealing strip; 8. a first rotary cylinder; 9. a light curing box; 10. an ultraviolet lamp; 11. an air extractor; 12. an absorption liquid processing box; 13. an outlet pipe; 14. a one-way valve; 15. spraying a fixed box; 16. an atomizing nozzle; 17. a first communication pipe; 18. a pressure pump; 19. a guide shaft; 20. a first cylinder; 21. a second communicating pipe; 22. a storage box; 23. a transport vehicle; 24. a support arm; 25. an electric air pump; 26. a rotating plate; 27. a second rotary cylinder; 28. a carrying arm; 29. a hydraulic telescopic shaft; 30. a clip; 31. a single-sided mirror; 32. a clip cardan shaft; 33. the clamping piece adjusting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of the present invention
Referring to fig. 1-13, in this embodiment, to illustrate the position relationship and connection relationship between the functional modules, a detailed description is given here, and the sequence between the structures is different from the sequence of the integrated photo-curing alkali-reverse treatment method, which is only used to clearly and fully disclose the technical solution in this embodiment;
an integrated photo-curing alkali-resistant treatment device comprises a feeding and discharging module, wherein the feeding and discharging module comprises a supporting bottom plate 1, a heightening plate 2, a limiting plate 3, a movement limiting groove 4 and a protective sealing cover 5; the upper surface of the supporting bottom plate 1 is provided with a movement limiting groove 4; a protective sealing cover 5 is fixedly connected to the upper surface of the supporting bottom plate 1; the lower surface of the supporting bottom plate 1 is fixedly connected with a plurality of heightening plates 2; a plurality of limiting plates 3 are fixedly connected to the upper surface of the supporting bottom plate 1; the movement limiting groove 4 is internally and slidably connected with a transportation module; the protective sealing cover 5 is provided with a spraying module, a dust removal module and an irradiation module;
the transportation module comprises a transportation vehicle 23, a supporting arm 24, an electric air pump 25, a rotating plate 26, a second rotating air cylinder 27, a bearing arm 28, a hydraulic telescopic shaft 29, a clamping piece 30, a clamping piece universal shaft 32 and a clamping piece adjusting rod 33; a transport vehicle 23 is connected in the movement limiting groove 4 in a buckled and sliding manner; two supporting arms 24 are fixedly connected to the upper surface of the transport vehicle 23;
the supporting arm 24 is fixedly connected with a rotating plate 26 through an opening and a bearing in a rotating way; a second rotary cylinder 27 is fixedly connected to one side of the rotating plate 26; the second rotary cylinder 27 is fixedly connected to the supporting arm 24; a plurality of bearing arms 28 are symmetrically hinged on the rotating plate 26; the tail end of the bearing arm 28 is fixedly connected with a clip cardan shaft 32; the clamping piece 30 is hinged on the clamping piece universal shaft 32; a plurality of clamping piece adjusting rods 33 are adjustably and fixedly connected between the clamping pieces 30 and the bearing arms 28; a hydraulic telescopic shaft 29 is hinged between the bearing arm 28 and the rotating plate 26;
a plurality of movable doors 6 are hinged inside the protective sealing cover 5; a sealing strip 7 is fixedly connected to the movable door 6; the side surface of the movable door 6 and the inner wall of the protective sealing cover 5 are fixedly connected with a single-face mirror 31; a first rotary cylinder 8 is fixedly connected to the upper end of a hinged shaft of the movable door 6;
the spray module includes a storage tank 22; a storage box 22 is arranged inside the protective sealing cover 5; the storage box 22 is fixedly connected with a second communicating pipe 21; the other end of the second communicating pipe 21 is fixedly connected with the input end of the pressure pump 18; the pressure pump 18 is fixedly connected inside the spraying fixing box 15; the output end of the pressure pump 18 is fixedly connected with a first communicating pipe 17; a plurality of atomizing nozzles 16 are fixedly communicated with the first communication pipe 17; the atomizing nozzle 16 is fixedly connected to the spraying fixing box 15; the upper surface of the spraying fixing box 15 is fixedly connected with a plurality of guide shafts 19; a second communicating pipe 21 is inserted into an opening in the guide shaft 19; the guide shaft 19 is inserted in the protective sealing cover 5 in a sliding manner; the upper surface of the spraying fixing box 15 is fixedly connected with a first air cylinder 20; the fixed end of the first cylinder 20 is fixedly connected inside the protective sealing cover 5;
a plurality of movable doors 6 are hinged inside the protective sealing cover 5; a sealing strip 7 is fixedly connected to the movable door 6; a first rotary cylinder 8 is fixedly connected to the upper end of a hinged shaft of the movable door 6;
the dust removal module comprises an air extractor 11; an air extractor 11 is fixedly connected with an inner opening of the protective sealing cover 5; the output end of the air pump 11 is fixedly connected with an absorption liquid processing box 12; an outlet pipe 13 is fixedly connected with the upper surface of the absorption liquid processing box 12 in a communicating manner; a one-way valve 14 is fixedly connected at the communicated and fixed position of the absorption liquid processing box 12 and the air pump 11;
the irradiation module comprises a light curing box 9 and an ultraviolet lamp 10; the light curing box 9 is fixedly connected with the inner top surface of the protective sealing cover 5; a plurality of ultraviolet lamps 10 are fixedly connected inside the light curing box 9; the side surface of the movable door 6 and the inner wall of the protective sealing cover 5 are fixedly connected with a single-face mirror 31.
An integrated photo-curing alkali-resisting treatment method; by adopting the integrated photocuring alkali-repellent treatment device, the treatment method comprises the following steps;
s1; the transport vehicle moves on the supporting base plate, the bearing arm is opened, and the stone needing anti-alkali processing is put in and then closed;
s2; a movable door between the support bottom plate and the spraying module is opened, the transport vehicle enters the spraying module, and the rotating plate rotates to enable the stone A to face upwards and the stone B to face downwards;
s3; opening the bearing arm of the A surface of the stone, lowering the spraying module and starting spraying the A surface;
s4; the bearing arm on the surface A is put down but does not contact the surface of the stone, then the movable doors on the left and the right of the dust removal module are opened, the dust removal module starts to work, and when the transport vehicle passes through the dust removal module, the floating coating is absorbed;
s5; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the enhancement effect of the single-sided mirror, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s6; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by the air pump to discharge heat and waste gas, moving the transport vehicle to the spraying module, closing the movable door between the dust removal module and the spraying module, keeping the movable door between the dust removal module and the dust removal module open, and continuously radiating;
s7; the transport vehicle is arranged in the spraying module, the rotating plate rotates to enable the stone B to face upwards and the stone A to face downwards, the bearing arm of the stone B is lifted, and spraying of the stone B is started;
s8; putting down the B-surface bearing arm without contacting the surface of the stone, then opening the left and right movable doors of the dust removal module, starting the air pump to work, enabling the transport vehicle to enter the irradiation module, and absorbing floating paint when the transport vehicle passes through the dust removal module;
s9; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the reinforcing effect of the mirror surface, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s10; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by an air pump to discharge heat and waste gas, enabling the transport vehicle to run on the supporting bottom plate, closing the movable door between the dust removal module and the spraying module, and keeping the transport vehicle in the spraying module;
s11; the transport vehicle is arranged in the spraying module, and the rotating plate rotates to enable the stone to be in a vertical state;
s12; a movable door between the feeding and discharging module and the spraying module is opened, the transport vehicle moves out of the spraying module, and an operator takes out the processed stone from the feeding and discharging module.
The working principle of the device of the invention is as follows: the device is characterized in that four heightening plates 2 are fixedly connected to the lower surface of a supporting base plate 1, two limiting plates 3 are fixedly connected to the left end and the right end of the upper surface of the supporting base plate 1, and two movement limiting grooves 4 are formed in the upper surface of the supporting base plate 1; the upper surface of the supporting bottom plate 1 is fixedly connected with a protective sealing cover 5, six split movable doors 6 are hinged inside the protective sealing cover 5, the two contact positions of the movable doors 6 are fixedly connected with sealing strips 7, the side surfaces of the movable doors 6 and the inner wall of the protective sealing cover 5 are fixedly connected with single-face mirrors 31, the upper ends of the movable doors 6 are fixedly connected with first rotating air cylinders 8, and the opening and closing can be pneumatically controlled through the design; the light curing box 9 is fixedly connected to the top surface of the inner part of the protective sealing cover 5, the plurality of ultraviolet lamps 10 are fixedly connected to the inner part of the light curing box 9, and by means of the design, the effects of sealing and darkroom are achieved in the inner part of the protective sealing cover 8, and meanwhile, ultraviolet rays emitted by the ultraviolet lamps 10 can be reflected under the action of the multi-surface single-face mirror 31, so that the curing effect is enhanced; through the design, the device can perform air suction and absorption on the air and heat inside the protective sealing cover 5 through the air suction machine 11, and perform filtration treatment on the carbon tetrachloride and the water inside the absorption liquid treatment box 12, thereby being convenient for protecting the environment; through the design that the storage box 22 is fixedly connected inside the protective sealing cover 5, the storage box 22 is fixedly connected with the second communicating pipe 21, the other end of the second communicating pipe 21 is fixedly connected with the input end of the pressure pump 18, the output end of the pressure pump 18 is fixedly connected with the first communicating pipe 17, the other end of the first communicating pipe 17 is fixedly connected with the atomizing nozzles 16 in parallel, the atomizing nozzles 16 are uniformly and fixedly connected in the spraying fixed box 15, the upper end of the fixed box 15 is fixedly connected with the guide shafts 19, the second communicating pipe 21 penetrates through the inner opening of each guide shaft 19, the upper surface of the fixed box 15 is fixedly connected with the movable end of the first air cylinder 20, and the fixed end of the first air cylinder 20 is fixedly connected in the protective sealing cover 5, the device can extract and pressurize the light-cured resin in the storage box 22 through the pressure pump 18 and is changed into an atomizing state through the atomizing nozzles 16 so as to realize high-efficiency large-area spraying, meanwhile, the lifting work is realized under the matching of the first air cylinder 20 and the guide shaft 19; the transportation vehicle 23 is connected with the inside of the movement limiting groove 4 through rolling friction, the transportation vehicle 23 is composed of a motor, a speed reducer and gears, two supporting arms 24 are fixedly connected with two ends of the upper surface of the transportation vehicle 23, a rotating plate 26 is rotatably connected on the supporting arms 24 through bearings, one surface of the rotating plate 26 is fixedly connected with a second rotating cylinder 27, the second rotating cylinder 27 is fixedly connected on the supporting arms 24, four bearing arms 28 are hinged on the surface of the rotating plate 26 in a vertical and bilateral symmetry manner, a clamping piece universal shaft 32 is hinged at the tail end of the bearing arm 28, a clamping piece 30 is hinged on the clamping piece universal shaft 32, a plurality of adjusting rods 33 are hinged between the clamping piece 30 and the bearing arms 28, a non-slip mat made of rubber is fixedly connected on the clamping surface of the clamping piece 30, a plurality of hydraulic telescopic shafts 29 are hinged on the surface of the rotating plate 26, the movable end of the hydraulic telescopic shaft 29 is hinged with the bearing arms 28, a plurality of electric air pumps 25 are fixedly connected on the opening of the upper surface of the transportation vehicle 23, through such design for this device can be through the pneumatic power that electric air pump 25 is sufficient for second revolving cylinder 27, thereby realizes that the centre gripping opens and rotatory rotation, thereby realizes the turn-over and carries out the function of spraying, can realize advancing and retreating under electric control's transport vechicle 28 effect simultaneously, thereby realizes accurate control removal between spraying module, dust removal module, irradiation module.
The method steps in this embodiment; s1; the transport vehicle moves on the supporting bottom plate, the supporting arm is opened, and the stone needing alkali-resistant processing is put in; s2; a movable door between the support bottom plate and the spraying module is opened, the transport vehicle enters the spraying module, and the rotating plate rotates to enable the stone A to face upwards and the stone B to face downwards; s3; opening the support arm on the A surface of the stone, lowering the spraying module, and starting spraying the A surface; s4; the bearing arm on the surface A is put down but does not contact the surface of the stone, then the movable doors on the left and the right of the dust removal module are opened, the dust removal module starts to work, the transport vehicle enters the protective sealing cover, and floating paint is absorbed when the transport vehicle passes through the dust removal module; s5; after the movable door is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the reinforcing effect of the single-sided mirror, the light-cured resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film; s6; after photocuring is finished, the movable door is opened, the air pump continues to work to discharge heat and waste gas, the transport vehicle runs to the spraying module, the movable doors of the dust removal module and the spraying module are closed, the movable door between the dust removal module and the ultraviolet lamp is kept open, and heat dissipation is continued; s7; the transport vehicle is arranged in the spraying module, the rotating plate rotates to enable the stone B to face upwards and the stone A to face downwards, the bearing arm of the stone B is lifted, and spraying of the stone B is started; s8; putting down the B-surface bearing arm without contacting the surface of the stone, then opening the left and right movable doors of the dust removal module, starting the air pump to work, enabling the transport vehicle to enter the irradiation module, and absorbing floating paint when the transport vehicle passes through the dust removal module; s9; after the movable door of the irradiation module is closed, the ultraviolet lamp works to emit ultraviolet rays, and the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured under the reinforcing effect of the mirror surface to form a hard protective film; s10; after photocuring is finished, the movable door is opened, the air pump continues to work to discharge heat and waste gas, the transport vehicle runs on the supporting bottom plate, and the movable doors of the dust removal module and the spraying module are closed; s11; the transport vehicle is arranged in the spraying module, and the rotating plate rotates to enable the stone to be in a vertical state; s12; a movable door between the feeding and discharging module and the spraying module is opened, the transport vehicle moves out of the spraying module, and an operator takes out the processed stone from the feeding and discharging module.
The structures of the electric air pump, the first rotary air cylinder, the second rotary air cylinder, the first air cylinder and the hydraulic telescopic shaft belong to the prior art, so the structure is not described in the document of the invention.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (6)
1. An integrated photo-curing alkali-resistant treatment device is characterized in that; including the business turn over material module: the feeding and discharging module comprises a supporting bottom plate (1), a raising plate (2), a limiting plate (3), a movement limiting groove (4) and a protective sealing cover (5); the upper surface of the supporting bottom plate (1) is provided with a movement limiting groove (4); a protective sealing cover (5) is fixedly connected to the upper surface of the supporting bottom plate (1); the lower surface of the supporting bottom plate (1) is fixedly connected with a plurality of heightening plates (2); a plurality of limiting plates (3) are fixedly connected to the upper surface of the supporting bottom plate (1); the movement limiting groove (4) is internally and slidably connected with a transportation module; the protective sealing cover (5) is provided with a spraying module, a dust removal module and an irradiation module; the transportation module comprises a transportation vehicle (23), a supporting arm (24), an electric air pump (25), a rotating plate (26), a second rotating air cylinder (27), a bearing arm (28), a hydraulic telescopic shaft (29), a clamping piece (30), a clamping piece universal shaft (32) and a clamping piece adjusting rod (33); a transport vehicle (23) is connected in the movement limiting groove (4) in a buckling and sliding manner; two supporting arms (24) are fixedly connected to the upper surface of the transport vehicle (23); the supporting arm (24) is fixedly connected with a rotating plate (26) through an opening hole and a bearing in a rotating way; a second rotary cylinder (27) is fixedly connected to one side of the rotating plate (26); the second rotary cylinder (27) is fixedly connected to the supporting arm (24); a plurality of bearing arms (28) are symmetrically hinged on the rotating plate (26); the tail end of the bearing arm (28) is fixedly connected with a clamping piece universal shaft (32); the clamping piece universal shaft (32) is hinged with a clamping piece (30); a plurality of clamping piece adjusting rods (33) are adjustably and fixedly connected between the clamping pieces (30) and the bearing arm (28); a hydraulic telescopic shaft (29) is hinged between the bearing arm (28) and the rotating plate (26).
2. The integrated photo-curing alkali-resisting treatment device of claim 1, wherein: the spray module comprises a storage tank (22); a storage box (22) is arranged in the protective sealing cover (5); a second communicating pipe (21) is fixedly communicated with the storage box (22); the other end of the second communicating pipe (21) is communicated and fixedly connected with the input end of the pressure pump (18); the pressure pump (18) is fixedly connected inside the spraying fixing box (15); the output end of the pressure pump (18) is fixedly connected with a first communicating pipe (17); a plurality of atomizing nozzles (16) are fixedly communicated with the first communicating pipe (17); the atomizing nozzle (16) is fixedly connected to the spraying fixing box (15); the upper surface of the spraying fixing box (15) is fixedly connected with a plurality of guide shafts (19); a second communicating pipe (21) is inserted into an opening in the guide shaft (19); the guide shaft (19) is inserted in the protective sealing cover (5) in a sliding manner; the upper surface of the spraying fixing box (15) is fixedly connected with a first air cylinder (20); the fixed end of the first cylinder (20) is fixedly connected inside the protective sealing cover (5).
3. The integrated photo-curing alkali-resisting treatment device as claimed in claim 2, wherein: a plurality of movable doors (6) are hinged inside the protective sealing cover (5); a sealing strip (7) is fixedly connected to the movable door (6); and a first rotary cylinder (8) is fixedly connected to the upper end of a hinged shaft of the movable door (6).
4. The integrated photo-curing alkali-resisting treatment device of claim 3, wherein: the dust removal module comprises an air extractor (11); an air extractor (11) is fixedly connected with an inner opening of the protective sealing cover (5); the output end of the air pump (11) is fixedly connected with an absorption liquid processing box (12); an outlet pipe (13) is fixedly connected with the upper surface of the absorption liquid processing box (12) in a communicating manner; the absorption liquid processing box (12) is fixedly connected with the air extractor (11) through a one-way valve (14).
5. The integrated photo-curing alkali-resisting treatment device as claimed in claim 4, wherein: the irradiation module comprises a light curing box (9) and an ultraviolet lamp (10); the light curing box (9) is fixedly connected with the inner top surface of the protective sealing cover (5); a plurality of ultraviolet lamps (10) are fixedly connected inside the light curing box (9); the side surface of the movable door (6) and the inner wall of the protective sealing cover (5) are fixedly connected with a single-face mirror (31).
6. An integrated photo-curing alkali-resisting treatment method; the method is characterized in that: the integrated photo-curing alkali-resisting treatment device of the claim 5 is adopted, and the treatment method comprises the following steps;
s1; the transport vehicle moves on the supporting base plate, the bearing arm is opened, and the stone needing anti-alkali processing is put in and then closed;
s2; a movable door between the support bottom plate and the spraying module is opened, the transport vehicle enters the spraying module, and the rotating plate rotates to enable the stone A to face upwards and the stone B to face downwards;
s3; opening the bearing arm of the A surface of the stone, lowering the spraying module and starting spraying the A surface;
s4; the bearing arm on the surface A is put down but does not contact the surface of the stone, then the movable doors on the left and the right of the dust removal module are opened, the dust removal module starts to work, and when the transport vehicle passes through the dust removal module, the floating coating is absorbed;
s5; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the enhancement effect of the single-sided mirror, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s6; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by the air pump to discharge heat and waste gas, moving the transport vehicle to the spraying module, closing the movable door between the dust removal module and the spraying module, keeping the movable door between the dust removal module and the dust removal module open, and continuously radiating;
s7; the transport vehicle is arranged in the spraying module, the rotating plate rotates to enable the stone B to face upwards and the stone A to face downwards, the bearing arm of the stone B is lifted, and spraying of the stone B is started;
s8; putting down the B-surface bearing arm without contacting the surface of the stone, then opening the left and right movable doors of the dust removal module, starting the air pump to work, enabling the transport vehicle to enter the irradiation module, and absorbing floating paint when the transport vehicle passes through the dust removal module;
s9; after the transport vehicle enters the irradiation module through the dust removal module, the movable door between the irradiation module and the dust removal module is closed, the ultraviolet lamp works to emit ultraviolet rays, and under the reinforcing effect of the mirror surface, the photocuring resin containing the high-molecular anti-alkali agent is rapidly cured to form a hard protective film;
s10; after photocuring is finished, opening a movable door between the irradiation module and the dust removal module, continuously working by an air pump to discharge heat and waste gas, enabling the transport vehicle to run on the supporting bottom plate, closing the movable door between the dust removal module and the spraying module, and keeping the transport vehicle in the spraying module;
s11; the transport vehicle is arranged in the spraying module, and the rotating plate rotates to enable the stone to be in a vertical state;
s12; a movable door between the feeding and discharging module and the spraying module is opened, the transport vehicle moves out of the spraying module, and an operator takes out the processed stone from the feeding and discharging module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011431306.4A CN112604873B (en) | 2020-12-07 | 2020-12-07 | Integrated photocuring alkali-resistant treatment method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011431306.4A CN112604873B (en) | 2020-12-07 | 2020-12-07 | Integrated photocuring alkali-resistant treatment method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112604873A CN112604873A (en) | 2021-04-06 |
| CN112604873B true CN112604873B (en) | 2022-04-19 |
Family
ID=75229509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011431306.4A Active CN112604873B (en) | 2020-12-07 | 2020-12-07 | Integrated photocuring alkali-resistant treatment method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112604873B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005034215A1 (en) * | 2005-07-19 | 2007-01-25 | Basf Ag | Process for coating surfaces |
| CN110694842A (en) * | 2019-10-17 | 2020-01-17 | 陈明会 | Turnover paint spraying device for freight car assembly line |
| CN110793297A (en) * | 2019-10-29 | 2020-02-14 | 苏州天园景观艺术工程有限公司 | Stone alkali-returning treatment equipment and treatment method thereof |
| CN111282746A (en) * | 2020-02-28 | 2020-06-16 | 重庆双驰门窗有限公司 | Door plant is turn-over device for japanning |
| CN111375507A (en) * | 2020-03-24 | 2020-07-07 | 北京艺轩吉装饰工程有限公司 | Rotate high-efficient spraying device of guide formula building decorative panel |
-
2020
- 2020-12-07 CN CN202011431306.4A patent/CN112604873B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005034215A1 (en) * | 2005-07-19 | 2007-01-25 | Basf Ag | Process for coating surfaces |
| CN110694842A (en) * | 2019-10-17 | 2020-01-17 | 陈明会 | Turnover paint spraying device for freight car assembly line |
| CN110793297A (en) * | 2019-10-29 | 2020-02-14 | 苏州天园景观艺术工程有限公司 | Stone alkali-returning treatment equipment and treatment method thereof |
| CN111282746A (en) * | 2020-02-28 | 2020-06-16 | 重庆双驰门窗有限公司 | Door plant is turn-over device for japanning |
| CN111375507A (en) * | 2020-03-24 | 2020-07-07 | 北京艺轩吉装饰工程有限公司 | Rotate high-efficient spraying device of guide formula building decorative panel |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112604873A (en) | 2021-04-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108393340B (en) | Argillization formula soil prosthetic devices | |
| CN107447967A (en) | A kind of Multifunction wall processing unit for building | |
| CN206731457U (en) | A kind of paint-dipping drying device | |
| CN206897690U (en) | A kind of spray equipment of gardens trunk whitewashing | |
| CN206794231U (en) | A kind of solar energy photovoltaic glass cleaning device | |
| CN112604873B (en) | Integrated photocuring alkali-resistant treatment method and device | |
| CN101020331A (en) | Process of making moistureproof health wooden floor board with self-cleaning function | |
| CN205272396U (en) | Plastic refuse handles assembly line | |
| CN113262904A (en) | Spraying device is used in jack production | |
| CN105032675B (en) | A kind of wood of drying function plays rolling paint device | |
| CN217473921U (en) | Novel coating spraying device | |
| CN110185240A (en) | A kind of dried bean noodles device for indoor decorative paint | |
| CN107859297B (en) | Efficient paint spraying equipment based on building wall surface | |
| CN213996563U (en) | Brushing device for photocureable coating | |
| CN112252682A (en) | Multi-angle pit repairing and wall painting device | |
| CN207110385U (en) | It is a kind of to be applied to indoor efficient automatic device of whitewashing a wall | |
| CN206046437U (en) | UV coating ultraviolet multiaspect curing | |
| CN206712624U (en) | A kind of exhaust fan makes and uses rotor spot gluing equipment | |
| CN116282793B (en) | Polluted sludge recycling and self-treatment system | |
| CN214347671U (en) | Offshore wind power is at labour concrete cushion cap anticorrosive coating drying device | |
| CN219923403U (en) | Paint curing agent spraying device | |
| CN217140937U (en) | Waterproofing membrane coating unit of adjustable waterproofing membrane size | |
| CN113909029B (en) | Ecological building material decorates with surperficial paint spraying machine | |
| CN215939867U (en) | Environment-friendly coating apparatus for producing | |
| CN220414900U (en) | Waterproof material paver |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |