CN112604845A - Pigment switching method and spraying device - Google Patents

Pigment switching method and spraying device Download PDF

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Publication number
CN112604845A
CN112604845A CN202011539174.7A CN202011539174A CN112604845A CN 112604845 A CN112604845 A CN 112604845A CN 202011539174 A CN202011539174 A CN 202011539174A CN 112604845 A CN112604845 A CN 112604845A
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CN
China
Prior art keywords
air
spray gun
air supply
pigment
paint
Prior art date
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Pending
Application number
CN202011539174.7A
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Chinese (zh)
Inventor
丁颖
王蒙
王洪昆
王文刚
边志宏
王萌
焦杨
马瑞峰
杨胜
凌强
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Beijing Tieke Heli Technology Co ltd
Shenhua Railway Equipment Co Ltd
Original Assignee
Beijing Tieke Heli Technology Co ltd
Shenhua Railway Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Beijing Tieke Heli Technology Co ltd, Shenhua Railway Equipment Co Ltd filed Critical Beijing Tieke Heli Technology Co ltd
Priority to CN202011539174.7A priority Critical patent/CN112604845A/en
Publication of CN112604845A publication Critical patent/CN112604845A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1472Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet separate supply lines supplying different materials to separate outlets of the spraying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump

Abstract

The invention relates to a pigment switching method and a spraying device. The pigment switching method comprises the following steps: maincenter control mechanism, air compression mechanism, spray gun air feed mechanism, atomizing mechanism, spray width mechanism, a plurality of pigment conveying mechanism and a plurality of spray gun still include following step: the air pressure mechanism is used for conveying air flow for the spray gun air supply mechanism, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms; delivering a gas flow for the plurality of spray guns through the spray gun gas supply mechanism; carrying out atomization control on the spray guns through the atomization mechanism; the spraying width control is carried out on the plurality of spray guns through the spraying width mechanism; and controlling any one of the pigment conveying mechanisms to convey the pigment to the corresponding spray gun through a central control mechanism. The pigment switching method realizes automatic switching of the pigments, so that the pigment switching is more convenient.

Description

Pigment switching method and spraying device
Technical Field
The invention relates to the technical field of truck spraying, in particular to a pigment switching method and a spraying device.
Background
The rail wagon can carry out the sign painting operation to the wagon vehicle according to actual in-service behavior, often can use a plurality of spray guns to carry out the spraying of colour switching in the in-process of carrying out the sign spraying. The traditional marking operation is carried out manually. For example: the operator utilizes manpower or electronic dolly to move the specific part of vehicle, need handheld bushing and spray gun to carry out the sign and scribble and beat, when needs switch the spray gun colour, the operator often need manually change the required pigment of spray gun to it is very inconvenient to make the pigment switching of spray gun.
Disclosure of Invention
In view of the above, it is necessary to provide a paint switching method for solving the problem of inconvenience in switching paint of a spray gun.
A pigment switching method, the pigment switching method comprising: maincenter control mechanism, air compression mechanism, spray gun air feed mechanism, atomizing mechanism, spray width mechanism, a plurality of pigment conveying mechanism and a plurality of spray gun still include following step: the air pressure mechanism is used for conveying air flow for the spray gun air supply mechanism, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms; delivering a gas flow for the plurality of spray guns through the spray gun gas supply mechanism; carrying out atomization control on the spray guns through the atomization mechanism; the spraying width control is carried out on the plurality of spray guns through the spraying width mechanism; and controlling any one of the pigment conveying mechanisms to convey the pigment to the corresponding spray gun through a central control mechanism.
A spraying device adopting the pigment switching method further comprises the following steps: the air compression module is used for conveying air flow for the spray gun air supply mechanism, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms; the spray gun gas supply module is used for conveying gas flow for the spray gun; the atomization module is used for carrying out atomization control on the spray guns; the spray width module is used for carrying out spray width control on the spray guns; the pigment conveying module is used for conveying pigment to the spray gun; the central control module is used for controlling any one of the pigment conveying mechanisms to convey the pigment to the corresponding spray gun.
In one embodiment, in the step of delivering the air flows to the spray gun air supply mechanism, the atomizing mechanism, the air-jet width mechanism and the plurality of pigment delivery mechanisms through the air pressure mechanism, the air pressure mechanism includes an air compressor and an air filter, and the air compressor delivers the air flows to the spray gun air supply mechanism, the atomizing mechanism, the air-jet width mechanism and the plurality of pigment delivery mechanisms through the air filter.
In one embodiment, the pigment switching method further includes an air supply pipeline, a first air supply branch and a second air supply branch, the air supply pipeline is connected with the air pressure mechanism, the first air supply branch and the second air supply branch are used for achieving shunting and conveying of air flow in the air supply pipeline, the first air supply branch is used for conveying air flow for the pigment conveying mechanism and the spray gun air supply mechanism, and the second air supply branch is used for conveying air flow for the atomizing mechanism and the amplitude spraying mechanism.
In one embodiment, in the step of controlling any one of the plurality of pigment conveying mechanisms to convey the pigment to the corresponding spray gun through the central control mechanism, the pigment switching method further includes a feeding line, the pigment conveying mechanism includes a first fluid control valve, a diaphragm pump, a flow rate proportional valve and a second fluid control valve, the diaphragm pump is connected with the first air supply branch through the first fluid control valve and is communicated with the spray gun, the feeding line can receive the air flow conveyed by the first air supply branch, and the feeding line conveys the pigment to the diaphragm pump through the second fluid control valve.
In one embodiment, in the step of controlling any one of the plurality of paint delivery mechanisms to deliver paint to the corresponding spray gun through the central control mechanism, the paint delivery mechanism further includes a return line through which return flow of the spray gun to the diaphragm pump is achieved.
In one embodiment, in the step of controlling any one of the paint delivery mechanisms to deliver paint to the corresponding spray gun through the central control mechanism, the paint switching method further includes a water-oil separator, and the paint is subjected to water-oil separation through the water-oil separator.
In one embodiment, in the step of delivering the air flow for the plurality of spray guns by the spray gun air supply mechanism, the spray gun air supply mechanism includes a spray gun air supply pipeline, a plurality of spray gun air inlet branches and a plurality of electromagnetic control valves, the air flow delivered by the first air supply branch is received by the spray gun air supply pipeline, the plurality of spray gun air inlet branches are all communicated with the spray gun air supply pipeline, and the communication between the spray gun air inlet branches and the spray guns is controlled by the electromagnetic control valves.
In one embodiment, in the step of controlling atomization of the plurality of spray guns by the atomization mechanism, the atomization mechanism comprises an atomization air supply pipeline, a plurality of atomization air inlet pipelines and a plurality of third fluid control valves, the atomization air supply pipeline receives the air flow conveyed by the second air supply branch, the atomization air inlet branches are communicated with the atomization air supply pipeline, and the third fluid control valves control the communication between the atomization air inlet branches and the spray guns.
In one embodiment, in the step of controlling the spraying widths of the plurality of spray guns by the spraying width mechanism, the spraying width mechanism includes a spraying width air supply pipeline, a plurality of spraying width air inlet pipelines and a plurality of fourth fluid control valves, the air flow supplied by the second air supply branch is received by the spraying width air supply pipeline, the plurality of spraying width air inlet branches are all communicated with the spraying width air supply pipeline, and the communication between the spraying width air inlet branches and the spray guns is controlled by the fourth fluid control valves.
When the pigment switching method is used, the using number of the plurality of pigment conveying mechanisms and the using number of the corresponding spray guns are determined according to the spraying task, and different pigments required by spraying are loaded into the plurality of pigment conveying mechanisms respectively. The pigment to be sprayed is determined according to the spraying requirement, and then the pigment conveying mechanism filled with the pigment is communicated with a corresponding spray gun (the spray gun connected with the pigment conveying mechanism) through a central control mechanism. Meanwhile, the air pressure mechanism works, namely the air supply mechanism of the spray gun, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms can obtain corresponding air flows. Pigment conveying mechanism can carry pigment to spray gun department under the drive of air current, and spray gun air feed mechanism carries the air current for the spray gun, then atomizing mechanism and spray amplitude mechanism can carry out spray amplitude control and atomizing control to corresponding spray gun under the effect of air current to make the spray gun guarantee the spray amplitude and the atomizing degree of spray gun when spraying preset pigment, guaranteed the spraying effect of spray gun promptly. Further, when the pigment of spray gun needs to be switched, the pigment conveying mechanism which is communicated with the spray gun is blocked by the central control mechanism, then the pigment conveying mechanism corresponding to the central control mechanism is communicated with the corresponding spray gun by the central control mechanism according to the pigment required to be used, meanwhile, the pigment conveying mechanism can be supplied with air by the same set of air pressure mechanism, the air flow is conveyed for the spray gun by the same set of spray gun air supply mechanism, and the corresponding spray gun is subjected to spray width control and atomization control by the same set of atomization mechanism and the same set of spray width mechanism. Compared with the traditional mode of manually switching the pigments, the pigment switching method realizes the automatic switching of the pigments, so that the pigment switching is more convenient.
When the spraying device is used, the air supply mechanism, the atomizing mechanism, the spraying amplitude mechanism and the plurality of pigment conveying mechanisms of the spraying gun can obtain corresponding air flows through the air compression module, and the atomizing effect of the plurality of spraying guns when spraying is ensured through the atomizing module. The spray width of a plurality of spray guns when spraying the pigment is ensured by the spray width module. The pigment conveying module conveys corresponding pigment to the spray gun through the pigment conveying mechanism according to actual pigment requirements. The central control module selects a pigment conveying mechanism filled with required pigment according to the actual pigment requirement and realizes the communication with the corresponding spray gun. The spraying device realizes automatic switching of the pigments, so that the pigments are switched more conveniently.
Drawings
FIG. 1 is a flow chart of a pigment switching method;
fig. 2 is a structural control diagram of a pigment switching method.
10. Air supply line, 20, first air supply line, 30, second air supply line, 40, return line, 100, air pressure mechanism, 110, air compressor, 120, air filter, 200, spray gun air supply mechanism, 210, spray gun air supply line, 220, spray gun air supply line, 230, electromagnetic control valve, 300, atomization mechanism, 310, atomization air supply line, 320, atomization air supply line, 330, third fluid control valve, 400, spray amplitude mechanism, 410, spray amplitude air supply line, 420, spray amplitude air supply line, 430, fourth fluid control valve, 500, pigment delivery mechanism, 510, first fluid control valve, 520, diaphragm pump, 530, flow ratio valve, 540, second fluid control valve, 550, feed control valve, 600, spray gun.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1 and 2, in one embodiment, the pigment switching method includes: the center control mechanism, the air pressure mechanism 100, the spray gun air supply mechanism 200, the atomization mechanism 300, the spray width mechanism 400, the plurality of pigment conveying mechanisms 500 and the plurality of spray guns 600 further comprise the following steps: the air pressure mechanism 100 is used for conveying air flows for the spray gun air supply mechanism 200, the atomization mechanism 300, the spraying amplitude mechanism 400 and the plurality of pigment conveying mechanisms 500; delivering a gas flow to a plurality of the spray guns 600 through the spray gun gas supply mechanism 200; the atomization mechanism 300 is used for carrying out atomization control on the plurality of spray guns 600; the plurality of spray guns 600 are controlled by the spray width mechanism 400; the paint delivery mechanism 500 of any one of the plurality of paint delivery mechanisms 500 is controlled by a central control mechanism to deliver paint to the corresponding spray gun 600.
When the above-described paint switching method is used, the number of the plurality of paint delivery mechanisms 500 and the number of the corresponding spray guns 600 to be used are determined according to the task of spraying, and different paints necessary for spraying are loaded into the plurality of paint delivery mechanisms 500, respectively. The pigment to be sprayed is determined according to the spraying requirement, and then the pigment delivery mechanism 500 containing the pigment is communicated with the corresponding spray gun 600 (the spray gun 600 connected with the pigment delivery mechanism 500) through the central control mechanism. Meanwhile, the air pressure mechanism 100 is operated, that is, the air supply mechanism 200, the atomization mechanism 300, the spraying width mechanism 400 and the plurality of pigment conveying mechanisms 500 all obtain corresponding air flows. Pigment conveying mechanism 500 can carry pigment to spray gun 600 department under the drive of air current, and spray gun air feed mechanism 200 carries the air current for spray gun 600, then atomizing mechanism 300 and spray width mechanism 400 can carry out spray width control and atomizing control to corresponding spray gun 600 under the effect of air current to make spray gun 600 guarantee spray width and the atomizing degree of spray gun 600 when spraying preset pigment, guaranteed spray gun 600's spraying effect promptly. Further, when the pigment of the spray gun 600 needs to be switched, the pigment conveying mechanism 500 and the spray gun 600 which are communicated before are blocked by the central control mechanism, then the pigment conveying mechanism 500 corresponding to the central control mechanism is communicated with the corresponding spray gun 600 by the central control mechanism according to the pigment needed to be used, meanwhile, the pigment conveying mechanism 500 can be supplied with air by the same set of air pressure mechanism 100, the air flow is conveyed for the spray gun 600 by the same set of spray gun air supply mechanism 200, and the spray amplitude control and the atomization control are carried out on the corresponding spray gun 600 by the same set of atomization mechanism 300 and the same set of spray amplitude mechanism 400. Compared with the traditional mode of manually switching the pigments, the pigment switching method realizes the automatic switching of the pigments, so that the pigment switching is more convenient.
As shown in fig. 2, in one embodiment, in the step of delivering the air flow to the gun air supply mechanism 200, the atomizing mechanism 300, the spraying mechanism 400 and the plurality of paint delivery mechanisms 500 through the air pressure mechanism 100, the air pressure mechanism 100 includes an air compressor 110 and an air filter 120, and the air compressor 110 delivers the air flow to the gun air supply mechanism 200, the atomizing mechanism 300, the spraying mechanism 400 and the plurality of paint delivery mechanisms 500 through the air filter 120. Specifically, the air outlet mode of the air compressor 110 combined with the air filter can ensure that the air outlet of the air compressing mechanism 100 is more stable on one hand, and can also reduce the impurities carried in the air on the other hand.
As shown in fig. 2, in an embodiment, the pigment switching method further includes an air supply pipeline 10, a first air supply branch 20, and a second air supply branch 30, the air supply pipeline 10 is connected to the air pressure mechanism 100, the first air supply branch 20 and the second air supply branch 30 are used to achieve split air flow delivery in the air supply pipeline 10, the first air supply branch 20 is used to deliver air flow to the pigment delivery mechanism 500 and the spray gun air supply mechanism 200, and the second air supply branch 30 is used to deliver air flow to the atomization mechanism 300 and the spray amplitude mechanism 400. Specifically, the air flow output by the air pressure mechanism 100 is received through the air supply pipeline 10, and then two or more branches may be selected to communicate with the air supply pipeline 10 according to actual connection requirements. For example: in this embodiment, the gas flow in the gas supply pipeline 10 may be divided by the first gas supply branch 20 and the second gas supply branch 30. Further, the air pressure used by the pigment delivery mechanism 500 and the air supply mechanism 200 of the spray gun may be different from the air pressure used by the atomizing mechanism 300 and the air supply mechanism 400, so that the pressure regulating valves may be additionally provided on the first air supply branch 20 and the second air supply branch 30, that is, the divided air pressure of the first air supply branch 20 and the second air supply branch 30 may be adjusted according to actual requirements, thereby ensuring the normal operation of the pigment delivery mechanism 500, the air supply mechanism 200 of the spray gun, the atomizing mechanism 300 and the air supply mechanism 400.
As shown in fig. 2, in one embodiment, in the step of controlling any one of the plurality of paint delivery mechanisms 500 to deliver paint to the corresponding spray gun 600 through the central control mechanism, the paint switching method further includes a supply line, the paint delivery mechanism 500 includes a first fluid control valve 510, a diaphragm pump 520, a flow rate proportional valve 530 and a second fluid control valve 540, the diaphragm pump 520 is connected to the first air supply branch 20 through the first fluid control valve 510, the diaphragm pump 520 is communicated with the spray gun 600, the supply line can receive the air flow delivered by the first air supply branch 20, and the supply line delivers paint to the diaphragm pump 520 through the second fluid control valve 540. In particular, the central control mechanism may be a PLC controller or a PC computer. The supply line may be configured to divert the flow of the first air delivery branch 20, and a supply control valve 550 (e.g., SMC control valve) may be added to the supply line to control the flow of paint from the diaphragm pump 520 to the spray gun 600. For example: when one of the paint delivery mechanisms 500 is required to deliver the yellow paint to the spray gun 600, the first fluid control valve 510 (the first fluid control valve 510 for the yellow paint) is first opened, that is, the diaphragm pump 520 can perform suction on the yellow paint by means of the air flow of the first air supply branch 20, and then the flow proportional valve 530 (the flow proportional valve 530 for the yellow paint) and the second fluid control valve 540 (the second fluid control valve 540 for the yellow paint) perform communication between the supply line and the spray gun 600 (the spray gun 600 for spraying the yellow paint), that is, the diaphragm pump 520 is controlled to deliver the paint amount to the spray gun 600 through the supply line. When the color transfer mechanism 500 needs to be replaced with the red color, the first fluid control valve 510 corresponding to the color transfer mechanism 500 for the yellow color is closed, i.e., the communication between the first air supply branch 20 and the color transfer mechanism 500 for the yellow color is blocked. At the same time, the feed line is blocked from communicating with the spray gun 600 by the second fluid control valve 540 for the yellow pigment. Then, the pigment-feeding mechanism 500 for red pigment is connected to the first air-feeding branch 20, and at the same time, the first fluid control valve 510 for red pigment is opened, so that the diaphragm pump 520 can suck the red pigment, and then the supply line is connected to the red pigment spray gun 600 through the flow rate proportional valve 530 for red pigment and the second control valve for red pigment.
As shown in fig. 2, in one embodiment, in the step of controlling any one of the plurality of paint delivery mechanisms 500 to deliver paint to the corresponding spray gun 600 through the central control mechanism, the paint delivery mechanism 500 further includes a return line 40, and the return of the spray gun 600 to the diaphragm pump 520 is realized through the return line 40. Specifically, in order to prevent the paint from being collected at the spray gun 600, when the spray gun 600 finishes spraying, the paint staying at the spray gun 600 may be returned to the diaphragm pump 520 through the return line 40 for recycling.
In one embodiment, in the step of controlling any one of the paint delivery mechanisms 500 of the plurality of paint delivery mechanisms 500 to deliver the paint to the corresponding spray gun 600 through the central control mechanism, the paint switching method further includes a water-oil separator, through which the paint is subjected to water-oil separation. Specifically, the concentration of the pigment may vary due to uncontrollable factors affecting the stored pigment during blending, and thus, the concentration of the pigment for spraying by the spray gun 600 may be too dilute. Therefore, when the pigment concentration does not meet the spraying requirement, the pigment may be subjected to water-oil separation by the water-oil separator, and then the water-oil separated pigment may be conveyed to the spray gun 600 by the diaphragm pump 520.
As shown in fig. 2, in one embodiment, in the step of supplying the air flow to the plurality of spray guns 600 through the spray gun air supply mechanism 200, the spray gun air supply mechanism 200 includes a spray gun air supply line 210, a plurality of spray gun air supply branches 220 and a plurality of solenoid control valves 230, the air flow supplied by the first air supply branch 20 is received through the spray gun air supply line 210, the plurality of spray gun air supply branches 220 are all communicated with the spray gun air supply line 210, and the communication between the spray gun air supply branches 220 and the spray guns 600 is controlled through the solenoid control valves 230. Specifically, when the spray gun 600 needs to perform a spraying operation, the air flow of the second air supply branch 30 is branched through the spray gun air supply pipeline 210, then the air flow in the spray gun air supply pipeline 210 is guided into the air inlet pipeline of the spray gun 600 through the electromagnetic control valve 230, and finally the air flow is communicated with the corresponding spray gun 600 through the air inlet pipeline of the spray gun 600, that is, the spraying power of the spray gun 600 is ensured.
As shown in fig. 2, in one embodiment, in the step of controlling atomization of a plurality of spray guns 600 by the atomization mechanism 300, the atomization mechanism 300 includes an atomization air supply line 310, a plurality of atomization air supply lines 320, and a plurality of third fluid control valves 330, receives the air flow supplied by the second air supply branch 30 through the atomization air supply line 310, communicates with the atomization air supply line 310 through the plurality of atomization air supply branches, and controls the communication between the atomization air supply branches and the spray guns 600 through the third fluid control valves 330. Specifically, when the spray gun 600 needs to perform a spraying operation, the air flow of the second air supply branch 30 is branched through the atomizing air supply pipeline 310, then the air flow in the atomizing air supply pipeline 310 is guided into the atomizing air supply pipeline 320 through the third fluid control valve 330, and finally the air flow is communicated with the corresponding spray gun 600 through the atomizing air supply pipeline 320, that is, the atomizing control of the spray gun 600 is realized.
In one embodiment, as shown in fig. 2, in the step of controlling the spraying widths of the plurality of spray guns 600 by the spraying width mechanism 400, the spraying width mechanism 400 includes a spraying width air supply pipeline 410, a plurality of spraying width air inlet pipelines 420 and a plurality of fourth fluid control valves 430, the air flow supplied by the second air supply branch 30 is received by the spraying width air supply pipeline 410, the plurality of spraying width air inlet branches are all communicated with the spraying width air supply pipeline 410, and the communication between the spraying width air inlet branches and the spray guns 600 is controlled by the fourth fluid control valves 430. Specifically, when the spray gun 600 needs to perform a spraying operation, the air flow of the second air supply branch 30 is divided by the air supply pipe 410, then the air flow in the air supply pipe 410 is guided into the atomization air inlet pipe 320 by the fourth fluid control valve 430, and finally the air flow is communicated with the corresponding spray gun 600 through the atomization air inlet pipe 320, that is, the atomization control of the spray gun 600 is realized.
In one embodiment, a spraying apparatus using the pigment switching method according to any one of the above embodiments further includes: an air pressure module, configured to deliver air flows to the air supply mechanism 200, the atomization mechanism 300, the amplitude spraying mechanism 400, and the plurality of pigment delivery mechanisms 500 of the spray gun; the spray gun 600 gas supply module is used for conveying gas flow for the spray gun 600; the atomization module is used for carrying out atomization control on the spray guns 600; the spray width module is used for carrying out spray width control on the spray guns 600; a paint delivery module for delivering paint to the spray gun 600; a hub control module for controlling any one of the paint delivery mechanisms 500 to deliver paint to the corresponding spray gun 600.
When the spraying device is used, the air supply mechanism 200, the atomizing mechanism 300, the spraying width mechanism 400 and the plurality of pigment conveying mechanisms 500 of the spray gun can obtain corresponding air flows through the air pressure module, and the atomizing effect of the plurality of spray guns 600 during spraying is ensured through the atomizing module. The spray pattern of the plurality of spray guns 600 when spraying paint is ensured by the spray pattern module. The paint delivery module delivers the corresponding paint to the spray gun 600 through the paint delivery mechanism 500 according to the actual paint requirements. The central control module selects the paint delivery mechanism 500 containing the desired paint and communicates with the corresponding spray gun 600 based on the actual paint requirements. The spraying device realizes automatic switching of the pigments, so that the pigments are switched more conveniently.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Claims (10)

1. A pigment switching method, characterized by comprising: maincenter control mechanism, air compression mechanism, spray gun air feed mechanism, atomizing mechanism, spray width mechanism, a plurality of pigment conveying mechanism and a plurality of spray gun still include following step: the air pressure mechanism is used for conveying air flow for the spray gun air supply mechanism, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms; delivering a gas flow for the plurality of spray guns through the spray gun gas supply mechanism; carrying out atomization control on the spray guns through the atomization mechanism; the spraying width control is carried out on the plurality of spray guns through the spraying width mechanism; and controlling any one of the pigment conveying mechanisms to convey the pigment to the corresponding spray gun through a central control mechanism.
2. The paint switching method according to claim 1, wherein in the step of sending the air flows to the air supply mechanism for the paint spray gun, the atomizing mechanism, the air-jet width mechanism, and the plurality of paint delivery mechanisms by the air pressure mechanism, the air pressure mechanism includes an air compressor and an air filter, and the air compressor sends the air flows to the air supply mechanism for the paint spray gun, the atomizing mechanism, the air-jet width mechanism, and the plurality of paint delivery mechanisms by the air filter.
3. The pigment switching method according to claim 1, further comprising an air supply pipeline, a first air supply branch and a second air supply branch, wherein the air supply pipeline is connected to the air pressure mechanism, the first air supply branch and the second air supply branch are used for shunting and conveying the air flow in the air supply pipeline, the first air supply branch is used for conveying the air flow for the pigment conveying mechanism and the air supply mechanism of the spray gun, and the second air supply branch is used for conveying the air flow for the atomizing mechanism and the air amplitude mechanism.
4. The paint switching method according to claim 3, further comprising a supply line, wherein the paint delivery mechanism includes a first fluid control valve, a diaphragm pump, a flow rate proportional valve, and a second fluid control valve, the diaphragm pump is connected to the first air supply branch via the first fluid control valve, the diaphragm pump is in communication with the spray gun, the supply line is capable of receiving the air flow supplied from the first air supply branch, and the supply line supplies the paint to the diaphragm pump via the second fluid control valve.
5. The paint switching method according to claim 4, wherein in the step of controlling any one of the plurality of paint delivery mechanisms to deliver paint to the corresponding spray gun by a central control mechanism, the paint delivery mechanism further includes a return line through which return of the spray gun to the diaphragm pump is effected.
6. The paint switching method according to claim 4, wherein in the step of controlling any one of the plurality of paint delivery mechanisms to deliver paint to the corresponding spray gun by a central control mechanism, the paint switching method further comprises a water-oil separator through which the paint is subjected to water-oil separation.
7. The paint switching method according to claim 3, wherein in the step of supplying the air flow to the plurality of spray guns through the spray gun air supply mechanism, the spray gun air supply mechanism includes a spray gun air supply line, a plurality of spray gun air supply branches, and a plurality of solenoid control valves, the air flow supplied from the first air supply branch is received through the spray gun air supply line, the plurality of spray gun air supply branches are all communicated with the spray gun air supply line, and the communication of the spray gun air supply branches with the spray guns is controlled by the solenoid control valves.
8. The paint switching method according to claim 3, wherein in the step of controlling atomization of the plurality of spray guns by the atomizing mechanism, the atomizing mechanism includes an atomizing air supply line, a plurality of atomizing air inlet lines, and a plurality of third fluid control valves, the air flow supplied by the second air supply branch is received by the atomizing air supply line, the atomizing air inlet lines are all communicated with the atomizing air supply line, and the communication between the atomizing air inlet lines and the spray guns is controlled by the third fluid control valves.
9. The paint switching method according to claim 3, wherein in the step of controlling the plurality of spray guns by the nozzle-amplitude mechanism, the nozzle-amplitude mechanism includes a nozzle-amplitude air supply line, a plurality of nozzle-amplitude air inlet lines, and a plurality of fourth fluid control valves, the air flow supplied by the second air supply branch is received by the nozzle-amplitude air supply line, the plurality of nozzle-amplitude air inlet branches are all communicated with the nozzle-amplitude air supply line, and the communication of the nozzle-amplitude air inlet branches with the spray guns is controlled by the fourth fluid control valves.
10. A paint spraying apparatus, characterized in that the paint switching method according to any one of claims 1 to 9 is employed, further comprising:
the air compression module is used for conveying air flow for the spray gun air supply mechanism, the atomization mechanism, the amplitude spraying mechanism and the plurality of pigment conveying mechanisms;
the spray gun gas supply module is used for conveying gas flow for the spray gun;
the atomization module is used for carrying out atomization control on the spray guns;
the spray width module is used for carrying out spray width control on the spray guns;
the pigment conveying module is used for conveying pigment to the spray gun;
the central control module is used for controlling any one of the pigment conveying mechanisms to convey the pigment to the corresponding spray gun.
CN202011539174.7A 2020-12-23 2020-12-23 Pigment switching method and spraying device Pending CN112604845A (en)

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CN203972201U (en) * 2014-05-13 2014-12-03 东莞普洛汇森自动化科技有限公司 A kind of robot painting control system
CN106622831A (en) * 2017-02-25 2017-05-10 中信戴卡股份有限公司 Hub paint spraying device provided with combined type spraying gun spraying robot
CN106702631A (en) * 2017-02-22 2017-05-24 常州高凯精密机械有限公司 Multicolor long-spray width atomized spray-painting equipment and control system thereof
CN111921734A (en) * 2020-08-28 2020-11-13 深圳远荣智能制造股份有限公司 Fluid pipeline paint supply system and method for automatic color changing metering spraying

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US6234405B1 (en) * 1998-06-22 2001-05-22 Abb K.K. Painting device
CN203972201U (en) * 2014-05-13 2014-12-03 东莞普洛汇森自动化科技有限公司 A kind of robot painting control system
CN106702631A (en) * 2017-02-22 2017-05-24 常州高凯精密机械有限公司 Multicolor long-spray width atomized spray-painting equipment and control system thereof
CN106622831A (en) * 2017-02-25 2017-05-10 中信戴卡股份有限公司 Hub paint spraying device provided with combined type spraying gun spraying robot
CN111921734A (en) * 2020-08-28 2020-11-13 深圳远荣智能制造股份有限公司 Fluid pipeline paint supply system and method for automatic color changing metering spraying

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Publication number Priority date Publication date Assignee Title
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