Disclosure of Invention
Aiming at the problems, the invention researches and designs a superfine powder grinding and preparing device and a superfine powder grinding and preparing method to solve the problems of low grinding efficiency, long grinding time, high energy consumption, difficulty in preparing superfine powder and the like of the traditional Raymond mill. The technical means adopted by the invention are as follows:
a superfine powder grinding and preparing device comprises a shell, a first grinding mechanism, a second grinding mechanism, a screening device and a first fan, wherein a feed inlet and a discharge outlet are formed in the shell, the first grinding mechanism is arranged at the bottom of the shell and comprises a first driving device, a first speed reducer, a first main shaft and a grinding disc, the first driving device is connected with the first speed reducer, the first speed reducer is connected with the first main shaft, the first main shaft is connected with the grinding disc, the grinding disc is arranged in the shell and can rotate by taking the first main shaft as a rotating shaft, the second grinding mechanism is arranged at the top of the first grinding mechanism and comprises a second driving device, a second speed reducer, a second main shaft, a rotary table supporting frame and a grinding roller, and the second driving device is connected with the second speed reducer, the second speed reducer with the second main shaft links to each other, the second main shaft with the revolving stage support frame is connected, the revolving stage support frame with grinding roller fixed connection, revolving stage support frame and grinding roller can with the second main shaft is rotatory as the rotation axis, the grinding roller stretches into in the mill, and with the mill cooperation is ground, be equipped with first air intake on the casing, the height of first air intake is less than the bottom height of mill, first air intake with first fan links to each other, discharge gate department is equipped with the sieving mechanism that can filter the powder particle diameter.
Preferably, the grinding disc comprises a grinding ring, a base and air holes, the air holes penetrate through the base, the inner wall of the grinding ring is abutted against the side face of the grinding roller, and the rotation directions of the grinding roller and the grinding disc are opposite.
Preferably, a second air inlet is formed in the shell, the height of the second air inlet is higher than that of the top of the grinding disc, the second air inlet is connected with a second fan, and the airflow direction of the second air inlet is tangential to the periphery of the grinding disc.
Preferably, the screening device comprises a third driving device, a third main shaft and a powder concentrator, the third driving device is connected with the powder concentrator through the third main shaft, and the powder concentrator is arranged between the grinding disc and the discharge hole.
Preferably, the grinding device further comprises a bearing frame, the first driving device and the first speed reducer are fixed on the bearing frame, the first main shaft extends into the shell and is connected with the centers of the grinding rollers, the axes of the first main shaft and the second main shaft are overlapped, the second main shaft is connected with the center of the turntable support frame, at least two grinding rollers are uniformly distributed on the periphery of the turntable support frame, and the diameter of the grinding disc is 2/3-5/6 of the diameter of the shell.
Preferably, the first driving device and the second driving device are motors, and the grinding disc and the grinding roller are made of steel or ceramic materials.
A method for applying the superfine powder grinding preparation device comprises the following steps:
s1, feeding the materials into the grinding disc through the feeding hole, starting a first driving device and a second driving device, wherein the first driving device drives a first speed reducer to work, and the first speed reducer drives a first main shaft and the grinding disc to rotate;
s2, starting the first fan and the second fan, blowing air into the shell from the first air inlet and the second air inlet simultaneously, and forming spiral upward swirling air in the shell to assist material grinding;
and S3, starting a third driving device, and driving the powder concentrator to work through a third main shaft.
Preferably, in step S1, the first spindle and the second spindle rotate in opposite directions, and the grinding disc and the grinding roller rotate at 50-800 rpm.
Preferably, the first fan and the second fan are connected to an exhaust duct of the cyclone.
Preferably, the particle size range of the powder screened by the powder concentrator is 80-12000 meshes.
Compared with the prior art, the superfine powder grinding preparation device and the superfine powder grinding preparation method have the beneficial effects that:
1. the grinding roller and the grinding disc are connected by a large-torque and high-power motor, the grinding roller and the grinding disc rotate reversely at a high speed, and the grinding roller and the grinding disc are matched with wind power movement in a direction opposite to the rotating direction of the grinding roller or the grinding disc, so that the grinding roller has a powerful crushing effect, a high-speed friction effect, even an accelerating rolling and grinding effect on raw materials, and can grind the materials into ultrafine powder in a short time.
2. The material screening efficiency is high, and the controllability of the discharged particle size is strong. The discharged particle size screening not only depends on the powder concentrator, but also can be carried out by controlling the wind power rising in the machine body. The fine powder with smaller particle size can reach the powder concentrator under the wind power, while the coarse powder with larger particle size can not fall to the millstone along with the wind rise, and the particle size of the powder reaching the powder concentrator can be regulated and controlled by controlling the wind power.
3. The universality is good. The device and the method can be widely used for grinding and processing various powder, including magnesium oxide, magnesium hydroxide, various powder medicines and the like, and can also be used for material mixing, chemical reaction and other purposes.
4. Simple structure, flexible and convenient operation, low operation energy consumption and capability of realizing macro and continuous preparation of the ultrafine powder.
Detailed Description
Example 1:
as shown in fig. 1-2, an apparatus for grinding and preparing ultrafine powder comprises a housing 1, a first grinding mechanism 2, a second grinding mechanism 3, a screening device 4, and a first fan 5. Casing 1 is hollow structure, is equipped with feed inlet 11 and discharge gate 12 on casing 1, and feed inlet 11 sets up in the side of casing 1, and discharge gate 12 sets up in the top of casing 1. The first grinding mechanism 2 is arranged at the bottom of the shell 1, the first grinding mechanism 2 comprises a first driving device 21, a first speed reducer 23, a first main shaft 24 and a grinding disc 25, the first driving device 21 is connected with the first speed reducer 23 through a first coupler 22, the output end of the first speed reducer 23 is connected with one end of the first main shaft 24, and the other end of the first main shaft 24 is connected with the grinding disc 25. The grinding disc 25 is arranged in the shell 1, the grinding disc 25 can rotate by taking the first main shaft 24 as a rotating shaft, and materials to be ground are sent into the grinding disc 25 through the feeding hole 11 to be ground. The second grinding mechanism 3 is arranged at the top of the first grinding mechanism 2, the second grinding mechanism 3 comprises a second driving device 31, a second speed reducer 33, a second main shaft 34, a rotary table supporting frame 35 and a grinding roller 39, the second driving device 31 is connected with the second speed reducer 33 through a second coupler 32, the output end of the second speed reducer 33 is connected with one end of the second main shaft 34, and the other end of the second main shaft 34 is connected with the rotary table supporting frame 35. The turntable support frame 35 is fixedly connected with the grinding roller 39, the turntable support frame 35 and the grinding roller 39 can rotate by taking the second main shaft 34 as a rotating shaft, and the grinding roller 39 extends into the grinding disc 25 and is matched with the grinding disc 25 for grinding.
The shell 1 is provided with a first air inlet 14, the first air inlet 14 is connected with a first fan 5, the height of the first air inlet 14 is lower than that of the bottom of the grinding disc 25, and the discharge hole 12 is provided with a screening device 4 capable of screening the particle size of powder. The first fan 5 provides wind power to enable the ground materials in the grinding disc 25 to be discharged from the discharge hole 12 along with the airflow, powder particles with qualified particle sizes can smoothly pass through the screening device 4, and materials with larger particle sizes can be prevented from being fed back into the grinding disc 25 to be continuously ground until the particle sizes meet the requirements. Meanwhile, the particle size screening can be carried out by controlling the air volume of the first fan 5, fine particle powder (lighter material) with smaller particle size can reach the powder concentrator 43 under the carrying of wind power, and coarse particle (heavier material) with larger particle size can not fall to the grinding disc 25 along with the rising of the wind, and is ground again. The two particle size regulation and control modes are combined for use, so that the material screening efficiency is higher, and the controllability of the discharged particle size is stronger.
The casing 1 is provided with a second air inlet 15, the height of the second air inlet 15 is higher than that of the top of the grinding disc 25, the second air inlet 15 is connected with the second fan 6, air flow entering from the second air inlet 15 is mixed with air flow entering from the first air inlet 14, spiral upward swirling air is formed in the casing 1, on one hand, material grinding can be assisted, and on the other hand, material screening can be performed. The air inlet direction of the second air inlet 15 is the same as the tangential direction of the shell 1, the air outlet direction of the second air inlet 15 is opposite to the rotation direction of the grinding disc 25 or the grinding roller 39, and air flow entering from the second air inlet 15 can drive materials to enter between the grinding roller 39 and the grinding disc 25, so that the grinding effect is enhanced.
The material with qualified particle size enters a subsequent cyclone separator from a discharge port 12 for powder collection. The first fan 5 and the second fan 6 are connected with an exhaust gas pipe of the cyclone separator, and hot air is continuously blown into the shell 1 by utilizing the exhaust gas of the cyclone separator, so that the cost is saved by recycling. And the hot air can promote the evaporation of water in the processing process and reduce the water content of the grinding powder.
The grinding disc 25 comprises a grinding ring 251, a base 252 and an air hole 253, wherein the base 252 is provided with a central concave form, which is beneficial to the accumulation of large particle powder in the middle of the grinding disc 25. The air hole 253 penetrates through the base 252, the ground materials are gathered in the middle of the base 252 under the driving of the spiral air flow in the shell 1, and the air force provided by the first fan 5 can pass through the air hole 253 to directly bring the materials on the base 252 to the discharge hole 12. The inner wall of the grinding ring 251 is pressed against the side surface of the grinding roller 39, the rotating directions of the grinding roller 39 and the grinding disc 25 are opposite, and the rotating speeds of the grinding disc 25 and the grinding roller 39 are 50-800 r/min. A large-torque and high-power motor is adopted to connect the grinding roller 39 and the grinding disc 25, the grinding roller 39 and the grinding disc 25 rotate reversely at a high speed, and the wind power movement opposite to the rotation direction of the grinding roller 39 is matched, so that the grinding roller has a powerful crushing effect, a high-speed friction effect, even an accelerating rolling and grinding effect on raw materials, and can grind the materials into superfine powder in a short time.
The screening device 4 comprises a third driving device 41, a third main shaft 42 and a powder concentrator 43, wherein the third driving device 41 is connected with the powder concentrator 43 through the third main shaft 42, the powder concentrator 43 is arranged in the shell 1, and the particle size range of powder screened by the powder concentrator 43 is 80-12000 meshes. Specifically, the powder concentrator 43 is disposed below the discharge port 12 and above the second speed reducer 33, and the air flow in the housing 1 is filtered by the powder concentrator 43 and then discharged from the discharge port 12.
The grinding device further comprises a bearing frame 13, wherein the first driving device 21 and the first speed reducer 23 are vertically fixed on the bearing frame 13, and the first main shaft 24 extends into the shell 1 and is connected with the center of the grinding roller 39. The axes of the first main shaft 24 and the grinding roller 39 coincide with the axis of the second main shaft 34, the second main shaft 34 is connected with the center of the turntable support frame 35, the turntable support frame 35 is horizontally arranged at the bottom of the second main shaft 34, at least two short shafts 36 are uniformly distributed on the periphery of the turntable support frame 35, the turntable support frame 35 is fixedly connected with the grinding roller shaft 37 through the short shafts 36, the grinding roller shaft 37 is distributed perpendicular to the turntable support frame 35 and can rotate around the central axis of the turntable support frame 35 by an angle of 0-360 degrees, the grinding roller shaft 37 is fixedly connected with the grinding roller 39 through a stabilizer bar 38 arranged at the lower part, and the side surface of the grinding roller 39 is abutted against the.
The diameter of grinding disc 25 is 2/3-5/6 of the diameter of housing 1, and is optionally 3/4. If the diameter of the grinding disc 25 is too small, the powder treatment capacity is small; if the diameter of the grinding disc 25 is too large, the grinding disc is easy to contact and rub with the shell 1, and the fault occurs. Therefore, by selecting the value, the sufficient powder processing amount can be ensured on the premise of ensuring the operation safety.
The first driving device 21 and the second driving device 31 are motors, which have simple structure, convenient control and large power range and can meet various operation requirements. The grinding disc 25 and the grinding roller 39 are made of high hardness materials, and one or more than two of steel and ceramics can be selected according to different processing raw materials, and ceramics is selected in the embodiment.
A superfine magnesia powder grinding preparation method applying the grinding preparation device comprises the following steps:
s1, placing the pre-ground magnesia powder into a base 252 of a grinding disc 25 through a feed inlet 11, simultaneously starting a first driving device 21 and a second driving device 31, driving a first coupling 22 and a first speed reducer 23 to operate by the first driving device 21, driving a first main shaft 24 and the grinding disc 25 to rotate clockwise by the first speed reducer 23, wherein the rotating speed is 120 revolutions per minute, and the material flows to a grinding ring 251 on the inner periphery under the action of centrifugal force; the second driving device 31 drives the second coupler 32 and the second speed reducer 33 to operate, the second speed reducer 33 drives the second main shaft 34 and the turntable support 35 to rotate anticlockwise, the turntable support 35 drives the grinding roller 39 to rotate anticlockwise through the short shaft 36, the grinding roller shaft 37 and the stabilizer bar 38, the rotating speed is 120 revolutions per minute, at this time, the side surface of the grinding roller 39 is in close contact with the grinding ring 251 on the grinding disc 25, and magnesium oxide clamped in the middle is ground.
S2, starting the first fan 5 and the second fan 6, enabling hot air to enter the device body from the first air inlet 14 and the second air inlet 15 simultaneously, enabling the air outlet direction of the second air inlet 15 to be clockwise, and forming spiral upward swirling air in the device body to assist grinding of magnesium oxide.
And S3, starting the third driving device 41, and driving the powder concentrator 43 to work through the third main shaft 42. The ground light magnesium oxide powder moves upwards under the drive of wind power, the magnesium oxide fine powder meeting the requirement of the particle size passes through the powder concentrator 43 and reaches the discharge port 12, and then enters a subsequent cyclone separator from the discharge port 12 for powder collection; coarse particles which do not reach the particle size requirement cannot reach the powder concentrator 43, descend into the grinding disc 25 under the action of gravity, and are ground again until the particle size requirement is met.
The particle size of the magnesium oxide powder screened by the powder concentrator 43 is 100-1250 meshes, and the yield is 2-4 tons/h.
Example 2:
the difference from the embodiment 1 is that a method for preparing magnesium hydroxide powder comprises the following steps:
and S1, mixing the light-burned magnesia powder with water to form slurry with the solid mass fraction of 30-70%. Adding slurry into a base 252 of a grinding disc 25 through a feed port 11, simultaneously starting a first driving device 21 and a second driving device 31, driving a first coupling 22 and a first speed reducer 23 to operate by the first driving device 21, and driving a first main shaft 24 and the grinding disc 25 to rotate clockwise by the first speed reducer 23, wherein the rotating speed is 200 revolutions per minute, and the material flows through a grinding ring 251 on the inner periphery under the action of centrifugal force; the second driving device 31 drives the second coupling 32 and the second speed reducer 33 to operate, the second speed reducer 33 drives the grinding roller 39 to rotate counterclockwise, the rotation speed is 200 r/min, at the moment, the side surface of the grinding roller 39 is in close contact with the grinding ring 251 on the grinding disc 25, the slurry clamped in the middle is ground, and meanwhile, the magnesium oxide is promoted to hydrate to form magnesium hydroxide.
S2, starting the first fan 5 and the second fan 6, enabling hot air to enter the device body from the first air inlet 14 and the second air inlet 15 simultaneously, enabling the air outlet direction of the second air inlet 15 to be clockwise, drying the ground magnesium hydroxide, forming spiral upward swirling air in the device body, and carrying the formed magnesium hydroxide powder to move upward.
And S3, starting the third driving device 41, and driving the powder concentrator 43 to work through the third main shaft 42. The magnesium hydroxide fine powder meeting the particle size requirement passes through the powder concentrator 43, reaches the discharge port 12, and then enters a subsequent cyclone separator through the discharge port 12 to be collected; coarse particles which do not reach the particle size requirement cannot reach the powder concentrator 43, descend into the grinding disc 25 under the action of gravity, and are ground again until the particle size requirement is met.
The particle size of the magnesium hydroxide powder screened by the powder concentrator 43 is 1000-12000 meshes, and the yield is 1-3 tons/h. The specific particle size distribution is shown in FIG. 3.
Based on the above, the device has the advantages of simple structure and convenient operation, adopts a large-torque and high-power motor to connect the grinding roller 39 and the grinding disc 25, enables the grinding roller 39 and the grinding disc 25 to rotate reversely at a high speed, is matched with wind power grinding in the direction opposite to the rotation direction of the grinding roller 39, has a strong crushing effect, a high-speed friction effect and even an accelerating grinding and grinding effect on raw materials, can grind the materials into ultrafine powder in a short time, and realizes efficient powder screening.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.