CN112604592A - Automatic proportioning equipment for glutinous rice flour processing and working method thereof - Google Patents

Automatic proportioning equipment for glutinous rice flour processing and working method thereof Download PDF

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Publication number
CN112604592A
CN112604592A CN202011594528.8A CN202011594528A CN112604592A CN 112604592 A CN112604592 A CN 112604592A CN 202011594528 A CN202011594528 A CN 202011594528A CN 112604592 A CN112604592 A CN 112604592A
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CN
China
Prior art keywords
proportioning
box
plc
motor
electronic scale
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Pending
Application number
CN202011594528.8A
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Chinese (zh)
Inventor
董其云
于瀚
张克
马顺杰
张连富
路兴涛
董健
沈信海
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BENGBU BROTHERS FOODSTUFF TECHNOLOGY CO LTD
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BENGBU BROTHERS FOODSTUFF TECHNOLOGY CO LTD
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Priority to CN202011594528.8A priority Critical patent/CN112604592A/en
Publication of CN112604592A publication Critical patent/CN112604592A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/52Receptacles with two or more compartments
    • B01F35/522Receptacles with two or more compartments comprising compartments keeping the materials to be mixed separated until the mixing is initiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/184Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/06Mixing of food ingredients
    • B01F2101/18Mixing animal food ingredients

Abstract

The invention discloses automatic proportioning equipment for glutinous rice flour processing and a working method thereof, and the automatic proportioning equipment comprises a first conveying mechanism, a second conveying mechanism, a proportioning mechanism, a material storage mechanism and a support frame, wherein the first conveying mechanism is arranged inside the bottom end of the support frame; after adopting above-mentioned structure, can gather the raw materials for the glutinous rice flour processing together and carry out the proportion of unifying for the ratio process is more succinct, simultaneously through setting up the spring, makes ejection of compact funnel can slow down the impact force of raw materials whereabouts, avoids causing the harm to the raw materials, and whole equipment is in the same place storage, ratio, transportation system, makes whole ratio efficiency improve to save equipment cost.

Description

Automatic proportioning equipment for glutinous rice flour processing and working method thereof
Technical Field
The invention relates to the technical field of food processing equipment, in particular to automatic proportioning equipment for processing glutinous rice flour and a working method thereof.
Background
Glutinous rice is sweet in taste and warm in nature, enters spleen, stomach and lung channels, has the effects of tonifying middle-jiao and Qi, strengthening spleen and stomach, stopping sweating due to deficiency and the like, and has the effects of relieving deficiency-cold in spleen and stomach, poor appetite, abdominal distension and diarrhea; meanwhile, the glutinous rice contains substances such as protein, fat, sugar, calcium, phosphorus, iron, vitamin B1, vitamin B2, nicotinic acid, starch and the like, and is rich in nutrition; in particular, the glutinous rice flour processed from glutinous rice is known as soft, tough and smooth, fragrant and glutinous, and is a superior food material for making food such as dumplings, sweet dumplings and the like and household snacks.
Most of the glutinous rice flour of selling on the market at this stage can have some auxiliary materials, increase some other cereals in the raw materials of processing glutinous rice flour, with reinforcing glutinous rice flour taste, supply the nutrient element of other aspects of glutinous rice flour, simultaneously through adding different cereals in order to adapt to different consumer tastes, in this kind of glutinous rice flour course of working, just need carry out reasonable raw materials ratio, the automatic ratio equipment is used in the glutinous rice flour processing of this stage, although can solve the ratio problem, nevertheless still have following problem: 1) the proportioning process is complicated, and different raw materials are singly proportioned, so that the whole proportioning process is complicated and the proportioning time is long; 2) in the proportioning process, when the raw materials are released, the impact force is easy to be overlarge, so that the raw materials and proportioning equipment are damaged, and the preparation of the glutinous rice flour is influenced; 3) each link of storage, ratio, transportation single operation had both led to equipment to be on the large side, and equipment cost improves, also leads to whole ratio efficiency on the low side simultaneously.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide automatic proportioning equipment for processing glutinous rice flour and a working method thereof:
the first material storage cavity, the second material storage cavity and the third material storage cavity are arranged in the material storage box, so that different raw materials can be intensively and uniformly stored in the material storage box, the subsequent proportioning process is facilitated, meanwhile, material storage equipment is simplified, and the equipment cost is saved; by arranging the dust collection mechanism, floating dust generated in the proportioning process of the raw materials is quickly adsorbed, so that the floating dust is prevented from polluting air, and the health of workers is ensured; the spring is arranged between the discharging funnel and the proportioning box, so that the discharging funnel can buffer, impact force generated by collision of different raw materials and the proportioning box in the proportioning release process is effectively relieved, and damage to the raw materials and equipment is avoided; meanwhile, a forty-five degree oblique angle is formed at the top of the discharging funnel, so that the top of the discharging funnel is completely attached to the proportioning box, raw materials are prevented from remaining on the top surface of the discharging funnel, raw materials are prevented from being wasted, and the cost is increased; through unifying storage, ratio, transportation, when having saved equipment, simplified the ratio process, promoted the efficiency of whole ratio, simultaneously through the accurate control of PLC controller for the ratio process is high-efficient accurate more.
The purpose of the invention can be realized by the following technical scheme:
an automatic proportioning device for glutinous rice flour processing comprises a first conveying mechanism, a second conveying mechanism, a proportioning mechanism, a material storage mechanism and a support frame, wherein the first conveying mechanism is arranged inside the bottom end of the support frame;
the proportioning device comprises a proportioning box, the proportioning box is fixedly arranged in the middle of the top end of a first conveying mechanism, a PLC controller is arranged on one side of the bottom end outside the proportioning box, the PLC controller is fixedly arranged on the top end of the first conveying mechanism, a third support plate is arranged in the middle of one side of the proportioning box close to the PLC controller, a dust suction mechanism is arranged at the top of the third support plate, a dust suction port is fixedly arranged in the side wall above the middle of one side of the proportioning box close to the PLC controller, the dust suction port is fixedly connected with the dust suction mechanism, a fourth support plate is arranged in the middle of the back surface of the proportioning box, a weighing mechanism is arranged at the top of the fourth support plate, second mounting grooves are symmetrically arranged on two sides of the bottom end inside the proportioning box, two second mounting grooves are matched and slidably mounted with discharge funnels, mounting bosses are symmetrically arranged on two sides, two a plurality of spring, a plurality of are all installed to installation boss bottom the spring other end is installed on the bottom surface of second mounting groove, ejection of compact funnel bottom is the toper structure, the ratio case is kept away from PLC controller one side and is provided with the operating door, ejection of compact funnel top inboard has the oblique angle, the oblique angle is forty-five degrees.
As a further scheme of the invention: the dust collection mechanism comprises a dust collector body, a connecting pipe and a mounting seat, the dust collector body is fixedly mounted at the top of the third supporting plate, the connecting pipe is fixedly mounted at the suction end of the dust collector body, the mounting seat is fixedly connected to the other end of the connecting pipe, and the mounting seat is fixedly connected with the dust suction opening.
As a further scheme of the invention: the weighing mechanism comprises a third motor, a fixing plate, a rotating round table, an electronic scale and a containing box, the third motor is fixedly installed at the top of a fourth supporting plate, an output shaft of the third motor is fixedly connected with the fixing plate, the rotating round table is symmetrically arranged on two sides of the fixing plate, the fixing plate is rotatably installed in the middle of the inner portion of the proportioning box through the rotating round table, the electronic scale is fixedly installed at the top of the fixing plate, the containing box is fixedly connected with the top of the electronic scale, the opening of the containing box is upward, and the electronic scale is electrically connected with the PLC.
As a further scheme of the invention: the first transmission mechanism comprises first connecting plates, two first connecting plates are symmetrically arranged inside the bottom end of the support frame, cushion blocks are symmetrically and fixedly connected to two ends of the bottom of the first connecting plates, a first driving wheel and a first driven wheel are installed on the two first connecting plates in a matched and rotating mode, a second supporting plate is arranged at the bottom end of the outer portion, close to one side of the first driving wheel, of the first connecting plates on the inner side, a first motor is fixedly installed at the top of the second supporting plate, an output shaft of the first motor is fixedly connected to the first driving wheel, the first driving wheel is in transmission connection with the first driven wheel through a transmission belt, a first supporting plate is welded at the top of the two first connecting plates in a matched and welded mode, a first mounting groove is formed in the middle of the top of the first supporting plate, a frame through opening is formed in the bottom, the proportioning box has been placed at conveyer belt one top, two there is the deflector first connecting plate is close to first from driving wheel one side through bolt fixed mounting, the deflector slope sets up.
As a further scheme of the invention: the second transport mechanism comprises a second connecting plate and a third connecting plate, a second driving wheel and a second driven wheel are installed on the second connecting plate in a matched and rotating mode, a second motor is fixedly installed on one side, close to the second driving wheel, of the third connecting plate, an output shaft of the second motor is fixedly connected to the second driving wheel, the second driving wheel and the second driven wheel are connected through a second conveyor belt in a transmission mode, and the third connecting plate is located below the guide plate.
As a further scheme of the invention: the storage mechanism comprises a storage box, two clapboards are arranged inside the storage box and symmetrically distributed about a vertical central line of the storage box, the inner space of the storage box is divided into a first storage cavity, a second storage cavity and a third storage cavity by the clapboards, a discharge conical opening is arranged at the bottom of the storage box, the lower end of the storage box penetrates through a top plate at the top of the proportioning box and extends into the proportioning box, the discharge conical opening is positioned right above the containing box, a first electromagnetic valve is arranged at the bottom of the first storage cavity, a first upper cover is arranged at the top of the first storage cavity, a second electromagnetic valve is arranged at the bottom of the second storage cavity, a second upper cover is symmetrically arranged at the top of the second storage cavity, a third electromagnetic valve is arranged at the bottom of the third storage cavity, a third upper cover is arranged at the top of the third storage cavity, and the first upper cover and the second upper cover, The bottom of the third upper cover is fixedly connected with a sealing gasket, and the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve are electrically connected with the PLC.
As a further scheme of the invention: the working method of the automatic proportioning equipment for processing the glutinous rice flour comprises the following steps:
step one, opening a first upper cover, a second upper cover and a third upper cover, sequentially injecting brown rice, sticky rice and mung beans into a first storage cavity, a second storage cavity and a third storage cavity, and closing the first upper cover, the second upper cover and the third upper cover after the first storage cavity, the second storage cavity and the third storage cavity are filled with the brown rice, the sticky rice and the mung beans;
before proportioning, setting the proportioning quality A, B, C of the brown rice, the glutinous rice and the mung bean, starting a first motor to drive a first conveyor belt to move, driving a proportioning box to move by the first conveyor belt to move to a position right below a proportioning mechanism, stopping the first motor, and starting a dust collector body;
step three, during proportioning, the PLC sends a first instruction, the first electromagnetic valve is opened, the brown rice is released, the brown rice falls into the containing box through the discharge conical opening, the electronic scale is used for weighing the brown rice, when the released brown rice reaches the A quality, the electronic scale feeds back the first electric signal to the PLC, the PLC sends a second instruction to the first electromagnetic valve, the first electromagnetic valve is closed, the third electromagnetic valve is also sent to the third motor, the third motor is started to drive the fixing plate to rotate, the fixing plate drives the electronic scale and the containing box to rotate by one hundred eighty degrees, the brown rice is poured into the discharge hopper and finally falls into the proportioning box, after the brown rice is poured, the electronic scale feeds back the second electric signal to the PLC again, the PLC sends a fourth instruction to the third motor, the third motor is started again, and the electronic scale and the containing box are driven to rotate by one hundred eighty degrees and;
step four, after the electronic scale and the containing box in the step three rotate one hundred eighty degrees and return to the original positions, the PLC sends a fifth instruction, the second electromagnetic valve is opened to release the sticky rice, the sticky rice falls into the containing box through the discharge conical opening, the weight is weighed through the electronic scale, when the quality of the released glutinous rice reaches B, the electronic scale feeds back an electric signal III to the PLC controller, the PLC controller sends a command VI to the electromagnetic valve II, the electromagnetic valve II is closed, meanwhile, a seventh command is sent to the third motor, the third motor is started to drive the fixing plate to rotate, the fixing plate drives the electronic scale and the containing box to rotate by one hundred eighty degrees, the glutinous rice is poured into the discharging hopper and finally falls into the proportioning box, after the glutinous rice is poured, the electronic scale feeds back an electric signal four to the PLC controller again, the PLC controller sends an instruction eight to the third motor, the third motor is started again, and the electronic scale and the containing box are driven to rotate by one hundred eighty degrees and return to the original positions;
step five, after the electronic scale and the containing box in the step four rotate one hundred eighty degrees and return to the original positions, the PLC controller sends out a command nine, the electromagnetic valve III is opened, the mung beans are released, the mung beans fall into the containing box through the discharge conical opening, the electronic scale is used for weighing the mass, when the quality of the released glutinous rice reaches C, the electronic scale feeds back an electric signal five to the PLC controller, the PLC controller sends out an instruction ten to the electromagnetic valve three, the electromagnetic valve three is closed, simultaneously, an eleventh command is sent to a third motor, the third motor is started to drive a fixing plate to rotate, the fixing plate drives an electronic scale and a containing box to rotate by one hundred eighty degrees, mung beans are poured into a discharging hopper and finally fall into a proportioning box, after the mung beans are poured, feeding back the six electrical signals to the PLC again by the electronic scale, sending a twelve command to the third motor by the PLC, starting the third motor again, and driving the electronic scale and the containing box to rotate one hundred eighty degrees and return to the original positions;
and step six, after the electronic scale and the containing box in the step five rotate by one hundred eighty degrees and return to the original positions, starting the first motor again to drive the first conveying belt to move, driving the proportioning box filled with the raw materials to move by the first conveying belt, moving the proportioning box to the second conveying belt of the second conveying mechanism through the guiding of the guide plate, starting the second motor to drive the second conveying belt to move, and moving the proportioning box filled with the raw materials to the next process for next processing.
The invention has the beneficial effects that:
1. according to the invention, the first storage cavity, the second storage cavity and the third storage cavity are arranged in the storage box, so that different raw materials can be intensively and uniformly stored in the storage box, the subsequent proportioning process is convenient, the storage equipment is simplified, and the equipment cost is saved.
2. According to the invention, the dust collection mechanism is arranged, so that floating dust generated in the raw materials in the proportioning process is quickly adsorbed, the floating dust is prevented from polluting air, and the health of workers is ensured.
3. According to the invention, the spring is arranged between the discharging funnel and the proportioning box, so that the discharging funnel can buffer, the impact force generated by collision of different raw materials and the proportioning box in the proportioning release process is effectively reduced, and the damage to the raw materials and equipment is avoided; discharging funnel top has the oblique angle of forty-five degrees simultaneously for discharging funnel top and ratio case laminate completely, avoid the raw materials to remain on discharging funnel top surface, lead to the raw materials extravagant, the cost-push.
4. According to the invention, the material storage, the proportioning and the transportation are unified, the equipment is saved, the proportioning process is simplified, the whole proportioning efficiency is improved, and the proportioning process is more efficient and accurate through the accurate control of the PLC.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall front structure of the present invention;
FIG. 2 is a schematic view of the overall backside structure of the present invention;
FIG. 3 is a schematic view of a second conveying mechanism according to the present invention;
FIG. 4 is a schematic view of the overall transverse cross-sectional structure of the present invention;
FIG. 5 is a schematic view of the overall longitudinal cross-sectional structure of the present invention;
FIG. 6 is an enlarged view of the area A in FIG. 5;
FIG. 7 is a schematic view of the structure of the discharge funnel of the present invention.
In the figure: 1. a first conveying mechanism; 2. a second transport mechanism; 3. a proportioning mechanism; 4. a material storage mechanism; 5. a support frame; 11. a first connecting plate; 12. a first support plate; 121. a first mounting groove; 13. cushion blocks; 14. a second support plate; 15. a first motor; 16. a first drive wheel; 17. a first driven wheel; 18. a guide plate; 21. a second connecting plate; 22. a third connecting plate; 23. a second motor; 24. a second drive wheel; 25. a second driven wheel; 31. a proportioning box; 311. a dust suction port; 312. a second mounting groove; 32. a third support plate; 33. a dust suction mechanism; 331. a cleaner body; 332. a connecting pipe; 333. a mounting seat; 34. a fourth support plate; 35. a weighing mechanism; 351. a third motor; 352. a fixing plate; 3521. rotating the circular truncated cone; 353. an electronic scale; 354. a containing box; 36. a PLC controller; 37. a discharging hopper; 371. mounting a boss; 372. oblique angle; 38. a spring; 39. an operating door; 41. a material storage box; 42. a first upper cover; 43. a second upper cover; 44. a third upper cover; 45. a partition plate; 46. a first material storage cavity; 47. a second material storage cavity; 48. a third material storage cavity; 49. a discharge cone; 60. and (5) a proportioning box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an automatic proportioning device for processing glutinous rice flour comprises a first conveying mechanism 1, a second conveying mechanism 2, a proportioning mechanism 3, a storage mechanism 4 and a support frame 5, wherein the first conveying mechanism 1 is arranged inside the bottom end of the support frame 5, the storage mechanism 4 is arranged on the top of the support frame 5, the proportioning mechanism 3 is arranged on the top of the first conveying mechanism 1, the proportioning mechanism 3 is positioned under the storage mechanism 4, the top of the proportioning mechanism 3 is connected with the bottom of the storage mechanism 4, and the second conveying mechanism 2 is arranged on one side outside the first conveying mechanism 1;
the proportioning device 3 comprises a proportioning box 31, the proportioning box 31 is fixedly arranged in the middle of the top end of the first conveying mechanism 1, a PLC (programmable logic controller) 36 is arranged on one side of the bottom end outside the proportioning box 31 for intelligent control, so that the proportioning process is simpler and more convenient, the PLC 36 is fixedly arranged on the top end of the first conveying mechanism 1, a third supporting plate 32 is arranged in the middle of one side of the proportioning box 31 close to the PLC 36, a dust suction mechanism 33 is arranged on the top of the third supporting plate 32 for sucking dust generated in the raw material releasing process and avoiding air pollution, a dust suction port 311 is fixedly arranged in the side wall of the proportioning box 31 close to the upper part of the middle of one side of the PLC 36, an inner side port of the dust suction port 311 is inverted with an inclined plane, so that floating dust generated by releasing raw materials is easier to be absorbed, the dust suction port 311 is fixedly connected with the dust suction mechanism 33, a fourth supporting plate, the top of the fourth supporting plate 34 is provided with a weighing mechanism 35, the bottom end inside the proportioning box 31 is bilaterally symmetrically provided with second mounting grooves 312, two second mounting grooves 312 are matched with each other and are slidably mounted with a discharging funnel 37, two sides of the discharging funnel 37 are symmetrically provided with mounting bosses 371, the discharging funnel 37 is slidably mounted in the second mounting grooves 312 through the mounting bosses 371, the bottoms of the two mounting bosses 371 are respectively provided with a plurality of springs 38 for slowing down the impact force generated by the release of raw materials and avoiding the damage of the raw materials and equipment, the other ends of the plurality of springs 38 are mounted on the bottom surface of the second mounting grooves 312, the bottom of the discharging funnel 37 is of a conical structure for facilitating the release of the raw materials, one side of the proportioning box 31, which is far away from the PLC 36, is provided with an operating door 39, the inner side of the top of, make ejection of compact funnel 37 top and ratio case 31 laminate completely, avoid raw materials to remain on ejection of compact funnel 37 top surface, lead to raw materials extravagant, cost increase, PLC controller 36 is 6ED1052-1FB08-0BA 0.
Dust absorption mechanism 33 includes dust catcher body 331, connecting pipe 332, mount pad 333, dust catcher body 331 fixed mounting is at third backup pad 32 top, dust catcher body 331's suction end fixed mounting has connecting pipe 332, connecting pipe 332 other end fixedly connected with mount pad 333, mount pad 333 and suction opening 311 fixed connection make things convenient for dust absorption mechanism 33 to install and dismantle, maintain and maintain dust absorption mechanism 33.
The weighing mechanism 35 comprises a third motor 351, a fixing plate 352, a rotating round table 3521, an electronic scale 353 and a containing box 354, the third motor 351 is fixedly installed at the top of the fourth supporting plate 34, an output shaft of the third motor 351 is fixedly connected with the fixing plate 352, the rotating round table 3521 is symmetrically arranged on two sides of the fixing plate 352, the fixing plate 352 is rotatably installed in the middle of the interior of the proportioning box 31 through the rotating round table 3521, the electronic scale 353 is fixedly installed at the top of the fixing plate 352 and is used for accurately weighing proportioning quality of raw materials so as to guarantee taste of subsequent glutinous rice flour preparation, the containing box 354 is fixedly connected to the top of the electronic scale 353, a box opening of the containing box 354 faces upwards, and the electronic scale 353 is electrically connected with the PLC 36.
The first transmission mechanism 1 comprises first connecting plates 11, two first connecting plates 11 are symmetrically arranged inside the bottom end of a support frame 5, cushion blocks 13 are symmetrically and fixedly connected to two ends of the bottom of each first connecting plate 11, a first driving wheel 16 and a first driven wheel 17 are arranged on the two first connecting plates 11 in a matched and rotating mode, a second supporting plate 14 is arranged at the bottom end of the outer portion of one side, close to the first driving wheel 16, of each first connecting plate 11 on the inner side, a first motor 15 is fixedly arranged at the top of each second supporting plate 14, an output shaft of each first motor 15 is fixedly connected to the corresponding first driving wheel 16, the corresponding first driving wheel 16 is in transmission connection with the corresponding first driven wheel 17 through a transmission belt, the first supporting plates 12 are welded at the tops of the two first connecting plates 11 in a matched mode, a first mounting groove 121 is formed in the middle of the top of the corresponding first, ratio case 31 bottom fixed mounting has in first mounting groove 121, ratio box 60 has been placed at conveyer belt top, two first connecting plate 11 is close to first from driving wheel 17 one side and has deflector 18 through bolt fixed mounting, deflector 18 slope sets up, and ratio box 60 of being convenient for shifts.
Second transport mechanism 2 includes second connecting plate 21, third connecting plate 22, second driving wheel 24 and second from driving wheel 25 are installed in second connecting plate 21 and the cooperation rotation of third connecting plate 22, third connecting plate 22 is close to second driving wheel 24 one side fixed mounting has second motor 23, the output shaft fixed connection of second motor 23 is on second driving wheel 24, second driving wheel 24 and second are connected through the transmission of conveyer belt two from driving wheel 25, third connecting plate 22 is located deflector 18 below.
The storage mechanism 4 comprises a storage box 41, two partition plates 45 are arranged inside the storage box 41, the two partition plates 45 are symmetrically distributed about the vertical central line of the storage box 41, the internal space of the storage box 41 is divided into a first storage cavity 46, a second storage cavity 47 and a third storage cavity 48 by the two partition plates 45, so that different types of raw materials can be stored conveniently, a discharge cone 49 is arranged at the bottom of the storage box 41, the first storage cavity 46, the second storage cavity 47, the third storage cavity 48 are communicated with the discharge cone 49, the lower end of the storage box 41 penetrates through the top plate of the proportioning box 31 and extends into the proportioning box 31, the discharge cone 49 is positioned right above the containing box 354, a first electromagnetic valve is arranged at the bottom of the first storage cavity 46, a first upper cover 42 is arranged at the top of the first storage cavity 46, a second electromagnetic valve is arranged at the bottom of the second storage cavity 47, second upper cover 43 is installed to second storage cavity 47 top symmetry, third storage cavity 48 bottom is provided with solenoid valve three, third upper cover 44 is installed at third storage cavity 48 top, the equal fixedly connected with of first upper cover 42, second upper cover 43, third upper cover 44 bottom is sealed to be filled up, avoids inside raw materials to wet the corruption, solenoid valve one, solenoid valve two and solenoid valve three all with PLC controller 36 electric connection.
The working method of the automatic proportioning equipment for processing the glutinous rice flour comprises the following steps:
step one, opening a first upper cover 42, a second upper cover 43 and a third upper cover 44, sequentially injecting brown rice, sticky rice and mung beans into a first storage cavity 46, a second storage cavity 47 and a third storage cavity 48, and closing the first upper cover 42, the second upper cover 43 and the third upper cover 44 after the first storage cavity, the second storage cavity and the third storage cavity are filled with the brown rice, the sticky rice and the mung beans;
step two, before proportioning, the proportioning quality A, B, C of the brown rice, the glutinous rice and the mung bean is set, the first motor 15 is started to drive the first conveyor belt to move, the first conveyor belt drives the proportioning box 60 to move to be under the proportioning mechanism 3, the first motor 15 is stopped, and the dust collector body 331 is started;
step three, during proportioning, the PLC 36 sends out a command I, opens the first electromagnetic valve to release the brown rice, the brown rice falls into the containing box 354 through the discharge conical opening 49, the electronic scale 353 is used for weighing the brown rice, when the released brown rice reaches the quality A, the electronic scale 353 feeds back the first electric signal to the PLC 36, the PLC 36 sends a second instruction to the first electromagnetic valve, the first electromagnetic valve is closed, meanwhile, a third command is sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate by one hundred eighty degrees, the brown rice is poured into the discharging funnel 37 and finally falls into the proportioning box 60, after the brown rice is completely poured, the electronic scale 353 feeds back the electric signal II to the PLC 36 again, the PLC 36 sends a command IV to the third motor 351, the third motor 351 is started again, and the electronic scale 353 and the containing box 354 are driven to rotate by one hundred eighty degrees and return to the original position;
step four, after the electronic scale 353 and the containing box 354 in the step three rotate one hundred eighty degrees to return to the original positions, the PLC 36 sends a fifth instruction, the second electromagnetic valve is opened to release the glutinous rice, the glutinous rice falls into the containing box 354 through the discharge conical opening 49, the quality is weighed through the electronic scale 353, when the released glutinous rice reaches the quality B, the electronic scale 353 feeds back a third electric signal to the PLC 36, the PLC 36 sends a sixth instruction to the second electromagnetic valve, the second electromagnetic valve is closed, meanwhile, the seventh instruction is sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate one hundred eighty degrees, the glutinous rice is poured into the discharge hopper 37 and finally falls into the proportioning box 60, after the glutinous rice is poured, the electronic scale 353 feeds back the fourth electric signal to the PLC 36 again, the PLC 36 sends an eighth instruction to the third motor 351, the third motor 351 is started again to drive the electronic scale 353 and the containing box 354 to rotate one hundred eighty degrees and return to the original positions;
step five, after the electronic scale 353 and the containing box 354 in the step four rotate one hundred eighty degrees to return to the original positions, the PLC 36 sends a command nine, the electromagnetic valve III is opened, mung beans are released to fall into the containing box 354 through the discharging conical opening 49, the electronic scale 353 is used for weighing the mass, when the released glutinous rice reaches the mass C, the electronic scale 353 feeds back an electric signal five to the PLC 36, the PLC 36 sends a command ten to the electromagnetic valve III, the electromagnetic valve III is closed, meanwhile, a command eleven is also sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate one hundred eighty degrees, mung beans are poured into the discharging hopper 37 and finally fall into the proportioning box 60, after the mung beans are poured, the electronic scale 353 feeds back the electric signal six to the PLC 36 again, and the PLC 36 sends a command twelve to the third motor 351, the third motor 351 is started again to drive the electronic scale 353 and the containing box 354 to rotate one hundred eighty degrees and return to the original positions;
step six, after the electronic scale 353 and the containing box 354 in the step five rotate one hundred eighty degrees and return to the original positions, the first motor 15 is started again to drive the first conveyor belt to move, the first conveyor belt drives the proportioning box 60 containing the raw materials to move, the proportioning box 60 is guided by the guide plate 18 to move to the second conveyor belt of the second conveying mechanism 2, the second motor 23 is started to drive the second conveyor belt to move, and the proportioning box 60 containing the raw materials is moved to the next working procedure for next processing.
The working principle of the invention is as follows:
the first upper cover 42, the second upper cover 43 and the third upper cover 44 are opened, the brown rice, the glutinous rice and the mung bean are sequentially injected into the first storage cavity 46, the second storage cavity 47 and the third storage cavity 48, and after the first storage cavity 46, the second storage cavity 47 and the third storage cavity 48 are filled with the brown rice, the glutinous rice and the mung bean, the first upper cover 42, the second upper cover 43 and the third upper cover 44 are closed; before proportioning, the proportioning quality A, B, C of the brown rice, the glutinous rice and the mung bean is set on the PLC 36, the first motor 15 is started to drive the first conveyor belt to move, the first conveyor belt drives the proportioning box 60 to move to be right below the proportioning mechanism 3, the first motor 15 is stopped, and the dust collector body 331 is started; through setting up first storage cavity 46, second storage cavity 47 and third storage cavity 48 for in the unified storage case 41 can be concentrated to different raw materialss, make things convenient for follow-up ratio process.
During proportioning, the PLC 36 sends a first instruction, the first electromagnetic valve is opened to release the brown rice, the brown rice falls into the containing box 354 through the discharge conical opening 49, the electronic scale 353 is used for weighing the brown rice, when the released brown rice reaches the quality A, the electronic scale 353 feeds back the first electric signal to the PLC 36, the PLC 36 sends a second instruction to the first electromagnetic valve, the first electromagnetic valve is closed, meanwhile, a third command is sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate by one hundred eighty degrees, the brown rice is poured into the discharging funnel 37 and finally falls into the proportioning box 60, after the brown rice is completely poured, the electronic scale 353 feeds back the electric signal II to the PLC 36 again, the PLC 36 sends a command IV to the third motor 351, the third motor 351 is started again, and the electronic scale 353 and the containing box 354 are driven to rotate by one hundred eighty degrees and return to the original position; the PLC 36 sends a fifth instruction, the second electromagnetic valve is opened to release the glutinous rice, the glutinous rice falls into the containing box 354 through the discharge conical opening 49, the weight is weighed through the electronic scale 353, when the quality of the released glutinous rice reaches B, the electronic scale 353 feeds back the third electric signal to the PLC 36, the PLC 36 sends out a sixth instruction to the second electromagnetic valve, the second electromagnetic valve is closed, meanwhile, a seventh command is sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate by one hundred eighty degrees, the sticky rice is poured into the discharging funnel 37 and finally falls into the proportioning box 60, after the sticky rice is poured, the electronic scale 353 feeds back an electric signal four to the PLC 36 again, the PLC 36 sends an instruction eight to the third motor 351, the third motor 351 is started again, and the electronic scale 353 and the containing box 354 are driven to rotate by one hundred eighty degrees and return to the original position; the PLC 36 sends out a command nine, the electromagnetic valve III is opened, the mung beans are released, the mung beans fall into the containing box 354 through the discharge conical opening 49, the electronic scale 353 is used for weighing the mung beans, when the quality of the released glutinous rice reaches C, the electronic scale 353 feeds back an electric signal five to the PLC 36, the PLC 36 sends out a command ten to the electromagnetic valve three, the electromagnetic valve three is closed, meanwhile, an eleventh instruction is sent to the third motor 351, the third motor 351 is started to drive the fixing plate 352 to rotate, the fixing plate 352 drives the electronic scale 353 and the containing box 354 to rotate by one hundred eighty degrees, the mung beans are poured into the discharging hopper 37 and finally fall into the proportioning box 60, after the mung beans are poured, the electronic scale 353 feeds back an electric signal six to the PLC 36 again, the PLC 36 sends an instruction twelve to the third motor 351, the third motor 351 is started again, and the electronic scale 353 and the containing box 354 are driven to rotate one hundred eighty degrees and return to the original positions; through setting up PLC controller 36 control solenoid valve one, solenoid valve two, solenoid valve three for different raw materialss can release in proper order, weigh different raw materialss through electronic scale 353 simultaneously, make whole ratio process simple in order, simultaneously more accurate, improve the efficiency of whole ratio.
When the electronic scale 353 and the containing box 354 rotate one hundred eighty degrees to return to the original positions, the first motor 15 is started again to drive the first conveyor belt to move, the first conveyor belt drives the proportioning box 60 containing the raw materials to move, the proportioning box 60 is guided by the guide plate 18 to move to the second conveyor belt of the second conveying mechanism 2, the second motor 23 is started to drive the second conveyor belt to move, and the proportioning box 60 containing the raw materials is moved to the next process for next processing; through setting up first transport mechanism 1, second transport mechanism 2 for the raw materials after the ratio can the rapid transportation to other processes.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.

Claims (7)

1. The automatic proportioning device for processing the glutinous rice flour is characterized by comprising a first conveying mechanism (1), a second conveying mechanism (2), a proportioning mechanism (3), a storage mechanism (4) and a support frame (5), wherein the first conveying mechanism (1) is arranged inside the bottom end of the support frame (5), the storage mechanism (4) is installed at the top of the support frame (5), the proportioning mechanism (3) is installed at the top of the first conveying mechanism (1), the proportioning mechanism (3) is located under the storage mechanism (4), the top of the proportioning mechanism (3) is connected with the bottom of the storage mechanism (4), and the second conveying mechanism (2) is arranged on one side of the outer portion of the first conveying mechanism (1);
the proportioning mechanism (3) comprises a proportioning box (31), the proportioning box (31) is fixedly installed in the middle of the top end of the first conveying mechanism (1), a PLC (programmable logic controller) (36) is arranged on one side of the bottom end outside the proportioning box (31), the PLC (36) is fixedly installed on the top end of the first conveying mechanism (1), a third supporting plate (32) is arranged in the middle of one side, close to the PLC (36), of the proportioning box (31), a dust suction mechanism (33) is arranged at the top of the third supporting plate (32), a dust suction opening (311) is fixedly installed in the side wall of the proportioning box (31) above the middle of one side, close to the PLC (36), of the proportioning box (31), the dust suction opening (311) is fixedly connected with the dust suction mechanism (33), a fourth supporting plate (34) is arranged in the middle of the back of the proportioning box (31), a weighing mechanism (35) is arranged, second mounting groove (312), two have been seted up to the inside bottom bilateral symmetry of ratio case (31) second mounting groove (312) cooperation slidable mounting has ejection of compact funnel (37), ejection of compact funnel (37) bilateral symmetry is provided with installation base (371), ejection of compact funnel (37) are through installation base (371) slidable mounting in second mounting groove (312), two a plurality of spring (38), a plurality of are all installed to installation base (371) bottom spring (38) other end is installed on the bottom surface of second mounting groove (312), ejection of compact funnel (37) bottom is the toper structure, PLC controller (36) one side is kept away from in ratio case (31) is provided with operating door (39), ejection of compact funnel (37) top inboard has poured oblique angle (372), oblique angle (372) are forty-five degrees.
2. The automatic proportioning device for glutinous rice flour processing according to claim 1, wherein the dust suction mechanism (33) comprises a dust collector body (331), a connecting pipe (332) and a mounting seat (333), the dust collector body (331) is fixedly mounted on the top of the third support plate (32), the connecting pipe (332) is fixedly mounted at the suction port end of the dust collector body (331), the mounting seat (333) is fixedly connected to the other end of the connecting pipe (332), and the mounting seat (333) is fixedly connected to the suction port (311).
3. The automatic proportioning device for glutinous rice flour processing according to claim 1, the weighing mechanism (35) comprises a third motor (351), a fixed plate (352), a rotary round table (3521), an electronic scale (353) and a containing box (354), the third motor (351) is fixedly arranged at the top of the fourth supporting plate (34), the output shaft of the third motor (351) is fixedly connected with a fixing plate (352), the two sides of the fixed plate (352) are symmetrically provided with a rotary round table (3521), the fixed plate (352) is rotatably arranged in the middle of the inner part of the proportioning box (31) through the rotary round table (3521), an electronic scale (353) is fixedly arranged at the top of the fixing plate (352), a containing box (354) is fixedly connected at the top of the electronic scale (353), the opening of the containing box (354) faces upwards, and the electronic scale (353) is electrically connected with the PLC (36).
4. The automatic proportioning device for glutinous rice flour processing according to claim 1, wherein the first conveying mechanism (1) comprises first connecting plates (11), two first connecting plates (11) are symmetrically arranged inside the bottom end of the support frame (5), two ends of the bottom of the first connecting plates (11) are symmetrically and fixedly connected with cushion blocks (13), the two first connecting plates (11) are matched and rotatably provided with a first driving wheel (16) and a first driven wheel (17), the bottom end of the outer portion of one side, close to the first driving wheel (16), of the first connecting plate (11) at the inner side is provided with a second supporting plate (14), the top of the second supporting plate (14) is fixedly provided with a first motor (15), an output shaft of the first motor (15) is fixedly connected to the first driving wheel (16), and the first driving wheel (16) is in transmission connection with the first driven wheel (17) through a conveying belt, two first connecting plate (11) top cooperation welding has first backup pad (12), first mounting groove (121) have been seted up in the middle of first backup pad (12) top, logical frame mouth has been seted up to first mounting groove (121) bottom, ratio case (31) bottom fixed mounting is in first mounting groove (121), ratio box (60), two have been placed at conveyer belt top first connecting plate (11) are close to first from driving wheel (17) one side and have deflector (18) through bolt fixed mounting, deflector (18) slope sets up.
5. The automatic proportioning device for glutinous rice flour processing according to claim 1, wherein the second conveying mechanism (2) comprises a second connecting plate (21) and a third connecting plate (22), the second connecting plate (21) and the third connecting plate (22) are rotatably provided with a second driving wheel (24) and a second driven wheel (25) in a matching manner, a second motor (23) is fixedly arranged on one side of the third connecting plate (22) close to the second driving wheel (24), an output shaft of the second motor (23) is fixedly connected to the second driving wheel (24), the second driving wheel (24) and the second driven wheel (25) are in secondary transmission connection through a conveying belt, and the third connecting plate (22) is located below the guide plate (18).
6. The automatic proportioning device for glutinous rice flour processing according to claim 1, wherein the storing mechanism (4) comprises a storing box (41), two partition plates (45) are arranged inside the storing box (41), the two partition plates (45) are symmetrically distributed about a vertical central line of the storing box (41), the two partition plates (45) divide an inner space of the storing box (41) into a first storing cavity (46), a second storing cavity (47) and a third storing cavity (48), a discharging conical opening (49) is arranged at the bottom of the storing box (41), the lower end of the storing box (41) extends into the proportioning box (31) through a top plate at the top of the proportioning box (31), the discharging conical opening (49) is positioned right above the containing box (354), an electromagnetic valve is arranged at the bottom of the first storing cavity (46), a first upper cover (42) is arranged at the top of the first storing cavity (46), second storage cavity (47) bottom is provided with solenoid valve two, second upper cover (43) are installed to second storage cavity (47) top symmetry, third storage cavity (48) bottom is provided with solenoid valve three, third upper cover (44) are installed at third storage cavity (48) top, the equal fixedly connected with of first upper cover (42), second upper cover (43), third upper cover (44) bottom is sealed, solenoid valve one, solenoid valve two and solenoid valve three all with PLC controller (36) electric connection.
7. The working method of the automatic proportioning equipment for processing the glutinous rice flour is characterized by comprising the following steps of:
step one, opening a first upper cover (42), a second upper cover (43) and a third upper cover (44), sequentially injecting brown rice, sticky rice and mung beans into a first storage cavity (46), a second storage cavity (47) and a third storage cavity (48), and closing the first upper cover (42), the second upper cover (43) and the third upper cover (44) after the first storage cavity, the second storage cavity and the third storage cavity are filled with the brown rice, the sticky rice and the mung beans;
secondly, setting the proportioning quality A, B, C of the brown rice, the sticky rice and the mung bean before proportioning, starting a first motor (15) to drive a first conveyor belt to move, driving a proportioning box (60) to move by the first conveyor belt to move to a position right below a proportioning mechanism (3), stopping the first motor (15), and starting a dust collector body (331);
step three, during proportioning, the PLC (36) sends a first instruction, the first electromagnetic valve is opened to release the brown rice, the brown rice falls into the containing box (354) through the discharging conical opening (49), the electronic scale (353) weighs the brown rice, when the released brown rice reaches the quality A, the electronic scale (353) feeds back the first electric signal to the PLC (36), the PLC (36) sends a second instruction to the first electromagnetic valve, the first electromagnetic valve is closed, the third electric motor (351) is also sent out at the same time, the third electric motor (351) is started to drive the fixing plate (352) to rotate, the fixing plate (352) drives the electronic scale (353) and the containing box (354) to rotate by one hundred eighty degrees, the brown rice is poured into the discharging hopper (37) and finally falls into the proportioning box (60), after the brown rice is poured, the electronic scale (353) feeds back the second electric signal to the PLC (36) again, the PLC (36) sends a fourth instruction to the third electric motor (351), the third motor (351) is started again to drive the electronic scale (353) and the containing box (354) to rotate one hundred eighty degrees and return to the original position;
step four, after the electronic scale (353) and the containing box (354) in the step three rotate one hundred eighty degrees to return to the original positions, the PLC (36) sends a fifth instruction, the second electromagnetic valve is opened to release the sticky rice, the sticky rice falls into the containing box (354) through the discharge conical opening (49), the quality is weighed through the electronic scale (353), when the released sticky rice reaches the quality B, the electronic scale (353) feeds back a third electric signal to the PLC (36), the PLC (36) sends a sixth instruction to the second electromagnetic valve, the second electromagnetic valve is closed, meanwhile, a seventh instruction is sent to the third motor (351), the third motor (351) is started to drive the fixing plate (352) to rotate, the fixing plate (352) drives the electronic scale (353) and the containing box (354) to rotate one hundred eighty degrees, the sticky rice is poured into the discharge funnel (37), finally the sticky rice falls into the proportioning box (60), and after the sticky rice is poured, the electronic scale (353) feeds back the electric signal four to the PLC (36) again, the PLC (36) sends an instruction eight to the third motor (351), the third motor (351) is started again, and the electronic scale (353) and the containing box (354) are driven to rotate by one hundred eighty degrees and return to the original position;
step five, after the electronic scale (353) and the containing box (354) in the step four rotate one hundred eighty degrees to return to the original positions, the PLC (36) sends a command nine, the electromagnetic valve III is opened to release the mung beans, the mung beans fall into the containing box (354) through the discharge conical opening (49), the electronic scale (353) weighs the mass, when the released glutinous rice reaches the mass C, the electronic scale (353) feeds back an electric signal five to the PLC (36), the PLC (36) sends a command ten to the electromagnetic valve III, the electromagnetic valve III is closed, meanwhile, a command eleven is sent to the third motor (351), the third motor (351) is started to drive the fixing plate (352) to rotate, the fixing plate (352) drives the electronic scale (353) and the containing box (354) to rotate one hundred eighty degrees, the mung beans are poured into the discharge hopper (37), finally the mung beans fall into the proportioning box (60), and after the mung beans are poured, the electronic scale (353) feeds back an electric signal six to the PLC (36) again, the PLC (36) sends a command twelve to the third motor (351), the third motor (351) is started again, and the electronic scale (353) and the containing box (354) are driven to rotate one hundred eighty degrees and return to the original position;
and step six, after the electronic scale (353) and the containing box (354) in the step five rotate by one hundred eighty degrees and return to the original positions, the first motor (15) is started again to drive the first conveying belt to move, the first conveying belt drives the proportioning box (60) filled with the raw materials to move, the proportioning box is guided by the guide plate (18) to move to the second conveying belt of the second conveying mechanism (2), the second motor (23) is started to drive the second conveying belt to move, the proportioning box (60) filled with the raw materials is moved to the next working procedure, and the next processing is carried out.
CN202011594528.8A 2020-12-29 2020-12-29 Automatic proportioning equipment for glutinous rice flour processing and working method thereof Pending CN112604592A (en)

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CN202011594528.8A CN112604592A (en) 2020-12-29 2020-12-29 Automatic proportioning equipment for glutinous rice flour processing and working method thereof

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Application Number Priority Date Filing Date Title
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