CN112602785A - Fat-soluble natural antioxidant and preparation method and application thereof - Google Patents

Fat-soluble natural antioxidant and preparation method and application thereof Download PDF

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Publication number
CN112602785A
CN112602785A CN202011300363.9A CN202011300363A CN112602785A CN 112602785 A CN112602785 A CN 112602785A CN 202011300363 A CN202011300363 A CN 202011300363A CN 112602785 A CN112602785 A CN 112602785A
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China
Prior art keywords
fat
soluble natural
natural antioxidant
tar
dimethoxyphenol
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Inventor
张本田
张丽丽
林翔云
张越炜
马怀祥
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JIANGSU LITIAN TECHNOLOGY CO LTD
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JIANGSU LITIAN TECHNOLOGY CO LTD
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Priority to CN202011300363.9A priority Critical patent/CN112602785A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/06Preservation of finished products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/06Preservation of finished products

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention provides a fat-soluble natural antioxidant and a preparation method and application thereof, belonging to the technical field of industrial waste liquid recycling. The preparation method of the fat-soluble natural antioxidant provided by the invention comprises the following steps: heating and rectifying tar which is a byproduct generated when the plant material is charred until the total mass content of methoxyphenol compounds and dimethoxyphenol compounds in the obtained fraction is more than or equal to 60%, and collecting the fraction to obtain a fat-soluble natural antioxidant; the temperature of the heating rectification is 240-280 ℃. The invention takes the tar oil by-product produced in the process of burning the plant material as the raw material to prepare the fat-soluble natural antioxidant, has wide raw material source, low price and low production cost, and can be widely produced and used; the fat-soluble natural antioxidant prepared by the invention contains methoxyphenol and dimethoxyphenol compounds, has excellent oxidation resistance, can be used for oxidation resistance of foods and daily chemical products, and is most suitable for being used as a feed antioxidant.

Description

Fat-soluble natural antioxidant and preparation method and application thereof
Technical Field
The invention relates to the technical field of industrial waste liquid recycling, in particular to a fat-soluble natural antioxidant and a preparation method and application thereof.
Background
The fat-soluble antioxidant is a substance which is uniformly distributed in the grease, can well play an antioxidation role on the grease and the food containing the grease and can prevent the oxidation rancidity of the grease and the food containing the grease. The fat-soluble antioxidants are divided into two categories of artificially synthesized fat-soluble antioxidants and natural fat-soluble antioxidants. Most of the antioxidants currently used in various countries are synthesized artificially, and Butyl Hydroxyanisole (BHA), dibutyl hydroxytoluene (BHT), Propyl Gallate (PG), Ethoxyquinoline (EMQ), tert-butylhydroquinone (TBHQ), and the like are widely used. The natural fat-soluble antioxidant includes guaiac resin, tocopherol mixed concentrate, carotenoid, etc.
However, BHA is suspected of being carcinogenic, and in 1986, FAO/WHO also reported that large doses of BHA were carcinogenic in rat forestomach and caused esophageal hyperplasia in pigs and dogs. However, in 1989, when the FAO/WHO was reevaluated, it was thought that the rat forestomach was carcinogenic only at particularly high doses (20g/kg), and had no deleterious effects on pigs and dogs. Since the human has no anterior stomach, ADI value is set to 0-0.5 mg/kg, and the ADI is allowed to be used in food. BHT has the suspicion of inhibiting the activity of human respiratory enzymes. The FDA in the united states was once banned, and countries greece, turkey, etc. were banned. Other safety can be ensured as proved by later reasons, and the ADI value is reduced to 0-0.3mg/kg for continuous use. The feed formula contains a large amount of unsaturated fatty acid ester, and only fat-soluble antioxidants can be used. BHT is a white crystalline particle, and even if it is finely ground, in a premix or a compound feed composed of a mixture of BHT and easily oxidizable components in the feed, each component is still a single particle, and therefore, BHT cannot sufficiently exert an antioxidant effect, which is a key reason why BHT cannot sufficiently exert its effect. PG cannot be used alone in feed due to its high price and low solubility in oil and fat. In addition to propyl gallate, octyl gallate, isoamyl gallate, dodecyl gallate and the like, are substantially similar to PG. The disadvantage of EMQ is that the color change of EMQ is too fast and too big, when used in large amount in premix, the EMQ color is deepened rapidly, which is often mistaken for the quality change of feed, and is substantially caused by the color change of EMQ, and the EMQ color does not affect the quality of feed, which is also an important reason that EMQ is not willing to be added in food. Furthermore, the antioxidant effect of EMQ on certain oils is not ideal. TBHQ has better antioxidant effect than BHA and BHT, but has higher price and is difficult to accept in feed. Natural antioxidants such as guaiac resin, tocopherol mixed concentrate, carotenoids, etc. are more expensive and have hardly been applied in feeds. Therefore, the fat-soluble natural antioxidant with excellent oxidation resistance and low preparation cost has important significance.
A great amount of tar is produced as a byproduct in the burning of carbon, active carbon and the like by various plant materials, such as wood tar, bamboo tar, straw tar, grass tar and the like, and the tar is black and smelly and seriously pollutes the environment when being discharged at will. To date, no report has been made on the use of tar for the preparation of fat-soluble antioxidants.
Disclosure of Invention
The invention aims to provide a fat-soluble natural antioxidant, a preparation method and application thereof.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a preparation method of a fat-soluble natural antioxidant, which comprises the following steps:
heating and rectifying tar which is a byproduct generated when the plant material is charred until the total mass content of methoxyphenol compounds and dimethoxyphenol compounds in the obtained fraction is more than or equal to 60%, and collecting the fraction to obtain a fat-soluble natural antioxidant;
the temperature of the heating rectification is 240-280 ℃.
Preferably, the tar comprises wood tar, pine tar, bamboo tar, straw tar or grass tar.
Preferably, the pressure of the heated rectification is 760 mmHg.
Preferably, the temperature of the heating rectification is 250-260 ℃.
Preferably, the heating rectification is performed by using high-temperature heat conduction oil.
Preferably, the total mass content of the methoxyphenol compounds and the dimethoxyphenol compounds in the fraction is detected by GC-MS.
The fat-soluble natural antioxidant prepared by the preparation method in the technical scheme comprises a methoxyphenol compound and a dimethoxyphenol compound, wherein the methoxyphenol compound comprises one or more of 2-methoxy-5-methylphenol, 2-methoxy-5-ethylphenol, 2-methoxy-4-ethylphenol and 4-vinyl-2-methoxyphenol, and the dimethoxyphenol compound comprises 2, 6-dimethoxyphenol, 2, 4-dimethoxyphenol, 4, 5-dimethoxy-2-methylphenol and 3, 5-dimethoxy-2-methylphenol.
The invention provides application of the fat-soluble natural antioxidant in the technical scheme in food, daily chemical products and feed.
The invention provides a preparation method of a fat-soluble natural antioxidant, which comprises the following steps: heating and rectifying tar which is a byproduct generated when the plant material is charred until the total mass content of methoxyphenol compounds and dimethoxyphenol compounds in the obtained fraction is more than or equal to 60%, and collecting the fraction to obtain a fat-soluble natural antioxidant; the temperature of the heating rectification is 240-280 ℃. The invention takes the tar oil by-product produced in the process of burning the plant material as the raw material to prepare the fat-soluble natural antioxidant, has wide raw material source, low price and low production cost, and can be widely produced and used; the fat-soluble natural antioxidant prepared by the invention contains methoxyphenol and dimethoxyphenol compounds, is easy to dissolve in grease, has excellent antioxidant performance, can be used for the antioxidation of foods and daily chemical products, and is most suitable for being used as a feed antioxidant.
The invention realizes the full utilization of the tar which is the byproduct in the charcoal burning of the plant material, and avoids the environmental pollution of the tar.
Detailed Description
The invention provides a preparation method of a fat-soluble natural antioxidant, which comprises the following steps:
heating and rectifying tar which is a byproduct generated when the plant material is charred until the total mass content of methoxyphenol compounds and dimethoxyphenol compounds in the obtained fraction is more than or equal to 60%, and collecting the fraction to obtain a fat-soluble natural antioxidant;
the temperature of the heating rectification is 240-280 ℃.
In the present invention, unless otherwise specified, all the starting materials required for the preparation are commercially available products well known to those skilled in the art.
In the invention, the tar by-produced in the process of burning the plant material is preferably a commercial product, and the tar preferably comprises wood tar, pine tar, bamboo tar, straw tar or grass tar.
In the present invention, the thermal distillation is preferably performed in a distillation column, and the distillation column is not particularly limited in the present invention, and may be a distillation column known in the art.
In the present invention, the pressure of the thermal distillation is preferably 760 mmHg.
In the invention, the temperature of the heating rectification is 240-280 ℃, preferably 250-260 ℃, and more preferably 255 ℃. The heating rectification is preferably carried out by using high-temperature heat conduction oil, the high-temperature heat conduction oil is not particularly limited by the invention, and the high-temperature heat conduction oil can be a commercially available product well known in the field, and in the embodiment of the invention, the type of the high-temperature heat conduction oil is specifically IOTA-255A.
The total mass content of the methoxyphenol compounds and the dimethoxyphenol compounds in the fractions is preferably detected by GC-MS. In the present invention, the conditions for the GC-MS detection are preferably: sample inlet temperature 240 ℃, detector temperature 250 ℃, temperature rise program: the temperature is increased to 200 ℃ at the speed of 10 ℃/min at the initial 100 ℃, and the temperature is preserved for 50 min.
The process for collecting the fractions is not particularly limited in the present invention, and may be performed according to a process well known in the art.
The fat-soluble natural antioxidant prepared by the preparation method in the technical scheme comprises a methoxyphenol compound and a dimethoxyphenol compound, wherein the methoxyphenol compound comprises one or more of 2-methoxy-5-methylphenol, 2-methoxy-5-ethylphenol, 2-methoxy-4-ethylphenol and 4-vinyl-2-methoxyphenol, and the dimethoxyphenol compound comprises 2, 6-dimethoxyphenol, 2, 4-dimethoxyphenol, 4, 5-dimethoxy-2-methylphenol and 3, 5-dimethoxy-2-methylphenol.
In the fat-soluble natural antioxidant prepared by the invention, the total mass content of the methoxyl phenolic compound and the dimethoxyl phenolic compound is more than or equal to 60 percent, and the fat-soluble antioxidant has higher quality.
The invention provides application of the fat-soluble natural antioxidant in the technical scheme in food, daily chemical products and feed. The method of the present invention is not particularly limited, and the method may be applied according to a method known in the art.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Putting 1000 kg of bamboo tar byproduct generated by charring of moso bamboos produced by Fujian Sanming into a heating kettle of a rectifying tower, performing heating rectification by using high-temperature heat conduction oil (type IOTA-255A) under the conditions of pressure of 760mmHg and temperature of 240-280 ℃ to obtain 434 kg of fraction, namely fat-soluble natural antioxidant (marked as A), detecting the components of the fat-soluble natural antioxidant by using GC-MS (conditions are that the injection port temperature is 240 ℃, the detector temperature is 250 ℃, the temperature rising program is initial 100 ℃, the temperature rises to 200 ℃ at 10 ℃/min, the temperature is kept for 50min), calculating according to peak area, and preparing the fat-soluble natural antioxidant A containing 12.5% of 2-methoxy-5-methylphenol, 8.6% of 2-methoxy-5-ethylphenol, 15.7% of 4-vinyl-2-methoxyphenol and 17.9% of 2, 6-dimethoxyphenol, 19.0 percent of 4, 5-dimethoxy-2-methylphenol and 3.13 percent of 3, 5-dimethoxy-2-methylphenol, namely the total mass content of the methoxyphenol and the dimethoxyphenol in the prepared fat-soluble natural antioxidant A is 76.83 percent.
Performance testing
Evaluation of antioxidant effect: carrying out an experiment by using mixed oil obtained by mixing lard oil and soybean oil according to the volume ratio of 1:1, taking 40 250mL beakers (numbered), processing 2 parallel samples in each beaker, and taking an average value of results; fat-soluble natural antioxidant A was added in an amount of 0.1% in each treatment. All beakers were placed at 50 ℃ and the peroxide number (POV) and TBA (optical density) of the mixed oil were measured every other day, while blank (i.e., no fat-soluble natural antioxidant A was added) and commercially available ethoxyquin were used as a comparison, and the results are shown in tables 1 and 2.
TABLE 1 peroxide number (POV) (unit: mg/kg) data for fat-soluble natural antioxidant A prepared in example 1
Time Blank control group Ethoxyquin Fat-soluble natural antioxidant A
Initiation of 4.52 4.95 4.66
Day one 4.91 5.08 5.23
The next day 5.95 7.24 6.99
The third day 8.03 9.03 8.71
The fourth day 12.77 11.12 9.90
TABLE 2 TBA (unit: absorbance/kg) data of the fat-soluble natural antioxidant A prepared in example 1
Time Blank control group Ethoxyquin Fat-soluble natural antioxidant A
Initiation of 323.22 336.75 324.75
Day one 357.45 348.06 344.59
The next day 687.11 363.66 398.60
The third day 892.74 558.39 476.83
The fourth day 1047.9 675.85 561.28
As can be seen from tables 1 and 2, the fat-soluble antioxidant of the present invention has more excellent antioxidant effect compared to the blank and ethoxyquin.
Example 2
Putting 1000 kg of pine tar byproduct generated during the charring of pine produced by Fujiande chemical into a heating kettle of a rectifying tower, performing heating rectification by using high-temperature heat conduction oil (IOTA-255A) under the conditions of pressure of 760mmHg and temperature of 240-280 ℃ to obtain 358 kg of fraction, namely fat-soluble natural antioxidant (marked as B), detecting the components by GC-MS (the conditions are that the injection port temperature is 240 ℃, the detector temperature is 250 ℃, the temperature rising program is initial 100 ℃, the temperature rises to 200 ℃ at the rate of 10 ℃/min, and the temperature is kept for 50min), calculating according to peak areas, and preparing the fat-soluble natural antioxidant B containing 10.3% of 2-methoxy-5-methylphenol, 8.2% of 2-methoxy-4-ethylphenol, 14.5% of 4-vinyl-2-methoxyphenol and 18.4% of 2, 4-dimethoxyphenol, 6.2 percent of 4, 5-dimethoxy-2-methylphenol and 5.91 percent of 3, 5-dimethoxy-2-methylphenol. In the prepared fat-soluble natural antioxidant B, the total mass content of the methoxyphenol and the dimethoxyphenol is 63.51 percent.
Performance testing
The fat-soluble natural antioxidant B prepared in example 2 was tested for its antioxidant effect according to the above-mentioned performance test method in example 1, while blank (i.e., without adding the fat-soluble natural antioxidant B) and commercial ethoxyquin were used as a comparison, and the results are shown in tables 3 and 4.
TABLE 3 peroxide number (POV) (unit: mg/kg) data for fat-soluble natural antioxidant B prepared in example 2
Time Blank control group Ethoxyquin Fat-soluble natural antioxidant B
Initiation of 4.63 4.82 4.75
Day one 4.99 5.01 5.34
The next day 5.92 7.34 6.87
The third day 8.24 9.25 8.93
The fourth day 12.96 11.01 10.21
TABLE 4 TBA (unit: absorbance/kg) data of fat-soluble natural antioxidant B prepared in example 2
Time Blank control group Ethoxyquin Fat-soluble natural antioxidant B
Initiation of 325.56 338.74 335.83
Day one 358.20 350.12 346.70
The next day 689.91 373.44 396.38
The third day 899.79 561.35 483.49
The fourth day 1059.92 682.56 552.33
As can be seen from tables 3 and 4, the fat-soluble antioxidant prepared from pine tar has more excellent antioxidant effect, as compared with the blank and ethoxyquin.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (8)

1. The preparation method of the fat-soluble natural antioxidant is characterized by comprising the following steps:
heating and rectifying tar which is a byproduct generated when the plant material is charred until the total mass content of methoxyphenol compounds and dimethoxyphenol compounds in the obtained fraction is more than or equal to 60%, and collecting the fraction to obtain a fat-soluble natural antioxidant;
the temperature of the heating rectification is 240-280 ℃.
2. The method of claim 1, wherein the tar comprises wood tar, pine tar, bamboo tar, straw tar, or grass tar.
3. The production method according to claim 1, wherein the pressure of the thermal rectification is 760 mmHg.
4. The preparation method according to claim 1, wherein the temperature of the heated rectification is 250-260 ℃.
5. The production method according to claim 1 or 4, characterized in that the thermal distillation is performed using high-temperature thermal oil.
6. The method according to claim 1, wherein the total mass content of the methoxyphenol compound and the dimethoxyphenol compound in the fraction is measured by GC-MS.
7. The fat-soluble natural antioxidant prepared by the preparation method of any one of claims 1 to 6 comprises a methoxyphenol compound and a dimethoxyphenol compound, wherein the methoxyphenol compound comprises one or more of 2-methoxy-5-methylphenol, 2-methoxy-5-ethylphenol, 2-methoxy-4-ethylphenol and 4-vinyl-2-methoxyphenol, and the dimethoxyphenol compound comprises 2, 6-dimethoxyphenol, 2, 4-dimethoxyphenol, 4, 5-dimethoxy-2-methylphenol and 3, 5-dimethoxy-2-methylphenol.
8. The use of the fat-soluble natural antioxidant according to claim 7 in foods, daily use chemicals and feeds.
CN202011300363.9A 2020-11-19 2020-11-19 Fat-soluble natural antioxidant and preparation method and application thereof Pending CN112602785A (en)

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