CN112599956B - Intelligent manufacturing system of 5G rod sleeve antenna - Google Patents
Intelligent manufacturing system of 5G rod sleeve antenna Download PDFInfo
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- CN112599956B CN112599956B CN202011544954.0A CN202011544954A CN112599956B CN 112599956 B CN112599956 B CN 112599956B CN 202011544954 A CN202011544954 A CN 202011544954A CN 112599956 B CN112599956 B CN 112599956B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000003466 welding Methods 0.000 claims abstract description 38
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 14
- 230000001070 adhesive effect Effects 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims description 26
- 239000010949 copper Substances 0.000 claims description 26
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 25
- 239000002994 raw material Substances 0.000 claims description 24
- 238000007689 inspection Methods 0.000 claims description 17
- 238000004806 packaging method and process Methods 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 12
- 238000012797 qualification Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010295 mobile communication Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/24—Supports; Mounting means by structural association with other equipment or articles with receiving set
- H01Q1/241—Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Support Of Aerials (AREA)
Abstract
The invention is suitable for the technical field of antenna manufacturing, and provides an intelligent manufacturing system of a 5G rod sleeve antenna, which is characterized in that a plurality of production lines are arranged, each production line comprises a line cutting module, a PIN needle welding module, a female head mounting module, a riveting module, a drying module, a welding module, a first assembling module, an adhesive module and a second assembling module, and the line cutting module is used for cutting a cable to obtain a cable section with a preset length; the PIN needle welding module is used for welding and fixing one end of the PIN needle at one end of the cable section, and welding and fixing the other end of the PIN needle at one end of the screw rod; the female head installation module is used for installing a female head on the rotating part; the drying module is used for enabling the other end of the cable section to pass through the hinged support, the connecting piece, the rotating part and the female head, so that intelligent division and intelligent manufacturing of the rod sleeve antenna production line can be realized, each module can be used for installing one part of the rod sleeve antenna, and the production efficiency and the product quality can be effectively improved.
Description
Technical Field
The invention belongs to the technical field of antenna manufacturing, and particularly relates to an intelligent manufacturing system of a 5G rod sleeve antenna.
Background
The fifth Generation mobile communication technology (english: 5th Generation mobile networks or 5th Generation wireless systems, 5th-Generation, abbreviated as 5G or 5G technology) is the latest Generation cellular mobile communication technology, also an extension following the 4G (LTE-A, wiMax), 3G (UMTS, LTE) and 2G (GSM) systems. The performance goals of 5G are high data rates, reduced latency, energy savings, reduced cost, increased system capacity, and large-scale device connectivity. The 5G antenna is used to release the 5G communication signal and the antenna generally employs a rod sleeve antenna, which is manufactured by a production line.
The existing manufacturing system for the rod sleeve antenna is not intelligent enough and has insufficient industrial division, thereby being unfavorable for improving the production efficiency and the product quality.
Disclosure of Invention
The invention provides an intelligent manufacturing system of a 5G rod sleeve antenna, and aims to solve the problems in the prior art.
The invention is realized in that an intelligent manufacturing system of a 5G rod sleeve antenna, the 5G rod sleeve antenna comprises: the antenna rod comprises an antenna rod sleeve, a hinged support, a connecting piece, a rotating part, a female head, a screw rod, a cable section, a PIN needle and a copper pipe;
the antenna rod sleeve comprises two sleeve covers which are oppositely arranged; the hinge support is fixed at the end part of the antenna rod sleeve; the connecting piece is hinged with the hinged support, and the female head is connected with the hinged support through the rotating part; the copper pipe is positioned in the antenna rod sleeve, and one end of the copper pipe is fixed at one end of the antenna rod sleeve, which is far away from the hinge support; one end of the screw rod is fixedly connected with the other end of the copper pipe, one end of the screw rod is fixedly connected with one end of the PIN needle, the other end of the PIN needle is fixedly connected with one end of the cable section, and the other end of the cable section penetrates through the hinged support, the connecting piece, the rotating part and the female head;
the intelligent manufacturing system comprises a plurality of production lines, wherein each production line comprises a wire cutting module, a PIN needle welding module, a female head mounting module, a riveting module, a penetrating and drying module, a welding module, a first assembling module, an adhesive module and a second assembling module;
the wire cutting module is used for cutting the cable to obtain a cable section with a preset length;
the PIN needle welding module is used for welding and fixing one end of the PIN needle at one end of the cable section, and welding and fixing the other end of the PIN needle at one end of the screw rod;
the female head installation module is used for installing a female head on the rotating part;
the riveting module is used for riveting one end of the copper pipe at the end part of the antenna rod sleeve;
the drying module is used for enabling the other end of the cable section to pass through the hinged support, the connecting piece, the rotating part and the female head;
the welding module is used for welding and fixing the other end of the copper pipe at the other end of the screw rod;
the first assembly module is used for assembling two sleeve covers of the antenna rod sleeve in a covering manner;
the adhesive module is used for coating adhesive between the two sleeve covers, and coating and bonding the joint of the hinged support and the antenna rod sleeve, so that the two sleeve covers are bonded and fixed, and the hinged support and the antenna rod sleeve are bonded;
the second assembling module is used for assembling the connecting piece and the hinge support so as to enable the connecting piece and the hinge support to be hinged and fixed.
Preferably, the device further comprises a checking module for checking the raw materials of the antenna mast sleeve, the hinge support, the connecting piece, the rotating part, the female head, the screw rod, the cable section, the PIN needle and the copper pipe.
Preferably, the device further comprises a storage module, wherein the storage module is used for storing the raw materials subjected to inspection in a classified mode.
Preferably, the device further comprises a material receiving module for giving corresponding amount of raw materials according to the production efficiency of each production line.
Preferably, the system further comprises a testing module for testing finished rod sleeve antenna products through a network analyzer.
Preferably, the device further comprises a full inspection module for detecting finished products after the test is finished so as to intercept products which do not meet the preset qualification conditions.
Preferably, the packaging device further comprises a packaging module, wherein the packaging module is used for packaging the products in batches.
Preferably, the packaging machine further comprises an inventory module for warehousing and storing the packaged products.
Preferably, the system further comprises a warehouse-out inspection module for inspecting the quality of the warehouse-out products according to preset qualification conditions.
Compared with the prior art, the invention has the beneficial effects that: according to the intelligent manufacturing system of the 5G rod sleeve antenna, a plurality of production lines are arranged, each production line comprises the line cutting module, the PIN needle welding module, the female head installing module, the riveting module, the drying module, the welding module, the first assembling module, the adhesive module and the second assembling module, so that the intelligent division and intelligent manufacturing of the rod sleeve antenna production line can be realized, each module can complete the installation of one component of the rod sleeve antenna, and the production efficiency and the product quality can be effectively improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a 5G rod sleeve antenna manufactured according to the present invention.
Fig. 2 is a schematic view of the internal structure of the antenna mast jacket in fig. 1.
FIG. 3 is a schematic diagram of the system principle of the intelligent manufacturing system of the present invention.
In the figure: 1-antenna mast sleeve, 2-hinge support, 3-connecting piece, 4-rotation portion, 5-female head, 6-screw pole, 7-cable section, 8-PIN needle, 9-copper pipe.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The invention provides a technical scheme that: an intelligent manufacturing system for a 5G sleeve antenna for manufacturing a 5G sleeve as shown in fig. 1-2, the 5G sleeve comprising: the antenna rod sleeve 1, the hinge support 2, the connecting piece 3, the rotating part 4, the female head 5, the screw rod 6, the cable section 7, the PIN needle 8 and the copper pipe 9.
The antenna mast sleeve 1 comprises two sleeve covers which are oppositely arranged; the hinged support 2 is fixed at the end part of the antenna rod sleeve 1; the connecting piece 3 is hinged with the hinged support 2, and the female head 5 is connected with the hinged support 2 through the rotating part 4; the copper pipe 9 is positioned in the antenna rod sleeve 1, and one end of the copper pipe 9 is fixed at one end of the antenna rod sleeve 1 far away from the hinge support 2; one end of the screw rod 6 is fixedly connected with the other end of the copper pipe 9, one end of the screw rod 6 is fixedly connected with one end of the PIN needle 8, the other end of the PIN needle is fixedly connected with one end of the cable section 7, and the other end of the cable section 7 penetrates through the hinged support 2, the connecting piece 3, the rotating part 4 and the female head 5. The end of the female head 5 remote from the rotating part 4 has a screw thread groove from which the cable section 7 protrudes to the outside after passing through the female head 5. The rotating part 4 is rotationally connected with the female head 5 and the connecting piece 3. The hinge support 2 and the antenna rod sleeve 1 are connected in an adhesive mode. The fixing mode between the two sleeve covers is bonding. The screw rod 6 and the copper pipe 9 are connected by welding. The PIN 8 is fixed to the screw rod 6 and the cable section 7 by welding.
The intelligent manufacturing system includes a plurality of production lines. As shown in fig. 3, each production line includes an inspection module, a storage module, a material receiving module, a line cutting module, a PIN welding module, a female head mounting module, a riveting module, a drying module, a welding module, a first assembling module, a viscose module, a second assembling module, a testing module, a full inspection module, a packaging module, an inventory module and a delivery inspection module.
The checking module is used for checking the raw materials of the antenna rod sleeve 1, the hinged support 2, the connecting piece 3, the rotating part 4, the female head 5, the screw rod 6, the cable section 7, the PIN needle 8 and the copper pipe 9. The inspection module can inspect the product quality and quantity of the raw materials, so that the products of unqualified raw materials are returned, insufficient raw materials are supplemented, and the subsequent production operation can be smoothly carried out.
The storage module is used for storing the raw materials after inspection in a classified mode. Each raw material is placed in the storage module in a partitioned manner, so that the follow-up classified material taking is facilitated.
The material receiving module is used for giving corresponding raw materials according to the production efficiency of each production line. The responsible person of each production line obtains the raw materials of the next day from the material receiving module according to the residual raw material amount of the production line on the same day and the average raw material amount required by production on each day, and the sum of the raw materials and the residual raw materials is the raw material amount required by daily production, so that the raw materials can be reasonably distributed, and the waste is reduced.
The wire cutting module is used for cutting the cable to obtain a cable segment 7 with a preset length. The raw materials of the cable section are coiled cables, and the cable can be peeled and cut by the wire cutting module according to the preset length. And the wire cutting module adopts an automatic wire cutting machine.
The PIN needle welding module is used for fixing one end of the PIN needle 8 at one end of the cable section 8 in a welded mode, and fixing the other end of the PIN needle 8 at one end of the screw rod 6 in a welded mode. The PIN needle welding module adopts soldering iron to realize welding.
The female mounting module is used for mounting the female 5 on the rotating part 4.
The riveting module is used for riveting one end of the copper pipe 9 at the end of the antenna rod sleeve 1. The riveting module adopts a riveting machine to realize riveting operation.
The drying module is used for enabling the other end of the cable section 7 to pass through the hinged support 2, the connecting piece 3, the rotating part 4 and the female head 5. The penetrating and drying module realizes penetrating and drying operation through the hot drying gun.
The welding module is used for welding and fixing the other end of the copper pipe at the other end of the screw rod 6. The welding module adopts soldering iron to realize welding operation.
The first assembly module is used for assembling the two covers of the antenna rod sleeve 1 in a covering manner.
The adhesive module is used for coating adhesive between the two sleeve covers, and coating adhesive at the joint of the hinged support 2 and the antenna mast sleeve 1, so that the two sleeve covers are adhered and fixed, and the hinged support 2 and the antenna mast sleeve 1 are adhered.
The second assembly module is used for assembling the connecting piece 3 and the hinge support 2 so as to enable the connecting piece 3 and the hinge support 2 to be hinged and fixed.
The testing module is used for testing and processing finished rod sleeve antenna products through the network analyzer.
The full detection module is used for detecting finished products after the test is finished so as to intercept products which do not meet preset qualification conditions.
The packaging module is used for packaging the products in batches. And each product is weighed by adopting an electronic scale so as to ensure that the number of products in each product is within a preset number range.
The inventory module is used for warehousing and storing the packaged products.
The ex-warehouse inspection module is used for inspecting the quality of the ex-warehouse products according to preset qualification conditions.
According to the intelligent manufacturing system of the 5G rod sleeve antenna, raw materials of the antenna rod sleeve 1, the hinge support 2, the connecting piece 3, the rotating part 4, the female head 5, the screw rod 6, the cable section 7, the PIN needle 8 and the copper pipe 9 are sequentially checked through the checking module, and the checked raw material receiving module is used for giving corresponding raw materials according to the production efficiency of each production line through the storage module. The cable is cut by a wire cutting module to obtain a cable segment 7 of a preset length. One end of the PIN needle 8 is welded and fixed at one end of the cable section 8 through the PIN needle welding module, and the other end of the PIN needle 8 is welded and fixed at one end of the screw rod 6. The female 5 is mounted on the rotating portion 4 by a female mounting module. One end of the copper pipe 9 is riveted at the end of the antenna rod sleeve 1 through a riveting module. The other end of the cable section 7 passes through the hinged support 2, the connecting piece 3, the rotating part 4 and the female head 5 through the drying module. The other end of the copper pipe is welded and fixed at the other end of the screw rod 6 through a welding module. The welding module adopts soldering iron to realize welding operation. The two covers of the antenna mast sleeve 1 are assembled in a covering manner through the first assembly module. The adhesive module is used for coating the adhesive between the two sleeve covers, and the joint of the hinged support 2 and the antenna mast sleeve 1 is coated and bonded, so that the two sleeve covers are bonded and fixed, and the hinged support 2 and the antenna mast sleeve 1 are bonded. The link 3 is assembled with the hinge support 2 by the second assembly module so that the link 3 and the hinge support 2 are hinge-fixed. At this time, the preliminary processing of the product is finished, and then the finished product of the rod sleeve antenna is tested and processed through the test module. And detecting the finished product which is tested by the full detection module so as to intercept the product which does not meet the preset qualification condition. And packaging the products in batches through a packaging module. And warehousing and storing the packaged products through an inventory module. And carrying out quality inspection on the products to be delivered according to preset qualification conditions through a delivery inspection module, and completing delivery of the qualified products.
In summary, according to the intelligent manufacturing system of the 5G rod sleeve antenna, a plurality of production lines are arranged, each production line comprises the inspection module, the storage module, the material receiving module, the wire cutting module, the PIN needle welding module, the female head installing module, the riveting module, the penetrating and drying module, the welding module, the first assembling module, the viscose module, the second assembling module, the testing module, the full inspection module, the packaging module, the inventory module and the warehouse-out inspection module, so that the intelligent division and the intelligent manufacturing of the rod sleeve antenna production line can be realized, each module can complete the installation of one part of the rod sleeve antenna, and the production efficiency and the product quality can be effectively improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. An intelligent manufacturing system of 5G pole sleeve antenna which is characterized in that:
the 5G rod sleeve antenna comprises: the antenna rod sleeve (1), the hinged support (2), the connecting piece (3), the rotating part (4), the female head (5), the screw rod (6), the cable section (7), the PIN needle (8) and the copper pipe (9);
the antenna mast sleeve (1) comprises two sleeve covers which are oppositely arranged; the hinge support (2) is fixed at the end part of the antenna rod sleeve (1); the connecting piece (3) is hinged with the hinged support (2), and the female head (5) is connected with the hinged support (2) through the rotating part (4); the copper pipe (9) is positioned in the antenna rod sleeve (1), and one end of the copper pipe (9) is fixed at one end, far away from the hinge support (2), of the antenna rod sleeve (1); one end of the screw rod (6) is fixedly connected with the other end of the copper pipe (9), one end of the screw rod (6) is fixedly connected with one end of the PIN needle (8), the other end of the PIN needle is fixedly connected with one end of the cable section (7), and the other end of the cable section (7) penetrates through the hinged support (2), the connecting piece (3), the rotating part (4) and the female head (5);
the intelligent manufacturing system comprises a plurality of production lines, wherein each production line comprises a wire cutting module, a PIN needle welding module, a female head mounting module, a riveting module, a penetrating and drying module, a welding module, a first assembling module, an adhesive module and a second assembling module;
the wire cutting module is used for cutting the cable to obtain a cable section (7) with a preset length;
the PIN needle welding module is used for welding and fixing one end of a PIN needle (8) at one end of the cable section (7), and welding and fixing the other end of the PIN needle (8) at one end of the screw rod (6);
the female head installation module is used for installing a female head (5) on the rotating part (4);
the riveting module is used for riveting one end of the copper pipe (9) at the end part of the antenna rod sleeve (1);
the drying module is used for enabling the other end of the cable section (7) to pass through the hinged support (2), the connecting piece (3), the rotating part (4) and the female head (5);
the welding module is used for welding and fixing the other end of the copper pipe at the other end of the screw rod (6);
the first assembly module is used for assembling two sleeve covers of the antenna rod sleeve (1) in a covering manner;
the adhesive module is used for coating adhesive between the two sleeve covers, and coating and bonding the joint of the hinge support (2) and the antenna rod sleeve (1), so that the two sleeve covers are bonded and fixed, and the hinge support (2) and the antenna rod sleeve (1) are bonded;
the second assembling module is used for assembling the connecting piece (3) and the hinged support (2) so as to enable the connecting piece (3) to be hinged and fixed with the hinged support (2);
the device further comprises an inspection module, wherein the inspection module is used for inspecting the raw materials of the antenna rod sleeve (1), the hinged support (2), the connecting piece (3), the rotating part (4), the female head (5), the screw rod (6), the cable section (7), the PIN needle (8) and the copper pipe (9);
the storage module is used for storing the inspected raw materials in a classified mode;
the device also comprises a material receiving module which is used for giving corresponding quantity of raw materials according to the production efficiency of each production line.
2. The intelligent manufacturing system for a 5G rod sleeve antenna according to claim 1, wherein: the testing module is used for testing finished rod sleeve antenna products through the network analyzer.
3. An intelligent manufacturing system for a 5G rod sleeve antenna according to claim 2, wherein: the full detection module is used for detecting finished products after the test is finished so as to intercept products which do not meet preset qualification conditions.
4. A smart manufacturing system for a 5G rod sleeve antenna as defined in claim 3, wherein: the packaging device further comprises a packaging module, wherein the packaging module is used for packaging products in batches.
5. The intelligent manufacturing system for a 5G rod sleeve antenna according to claim 4, wherein: the system also comprises an inventory module which is used for warehousing and storing the packaged products.
6. The intelligent manufacturing system for a 5G rod sleeve antenna according to claim 5, wherein: the system also comprises a warehouse-out inspection module which is used for inspecting the quality of the warehouse-out products according to the preset qualification conditions.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011544954.0A CN112599956B (en) | 2020-12-23 | 2020-12-23 | Intelligent manufacturing system of 5G rod sleeve antenna |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011544954.0A CN112599956B (en) | 2020-12-23 | 2020-12-23 | Intelligent manufacturing system of 5G rod sleeve antenna |
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| Publication Number | Publication Date |
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| CN112599956A CN112599956A (en) | 2021-04-02 |
| CN112599956B true CN112599956B (en) | 2024-03-12 |
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| CN202011544954.0A Active CN112599956B (en) | 2020-12-23 | 2020-12-23 | Intelligent manufacturing system of 5G rod sleeve antenna |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113612016B (en) * | 2021-08-10 | 2023-05-26 | 深圳国人科技股份有限公司 | Intelligent manufacturing system and manufacturing method for 5G antenna/AFU antenna |
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| CN112599956A (en) | 2021-04-02 |
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