CN112594665A - Flow disturbing device of waste heat boiler - Google Patents
Flow disturbing device of waste heat boiler Download PDFInfo
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- CN112594665A CN112594665A CN202011491709.8A CN202011491709A CN112594665A CN 112594665 A CN112594665 A CN 112594665A CN 202011491709 A CN202011491709 A CN 202011491709A CN 112594665 A CN112594665 A CN 112594665A
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- collection box
- boiler
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- hanging
- turbulence
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B31/00—Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus
- F22B31/08—Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/06—Flue or fire tubes; Accessories therefor, e.g. fire-tube inserts
Abstract
The invention relates to a turbulence device of a waste heat boiler, which comprises an inlet lower collection box, a space bent pipe, membrane type fins, an anti-corrosion and anti-wear layer, an outlet upper collection box, a hanging pipe, a hanging collection box, a sealing box and a limiting comb plate, wherein the inlet lower collection box is connected with the outlet lower collection box; saturated water of the boiler steam drum enters an inlet lower collection box through a downcomer, flows through a space elbow, enters an outlet upper collection box, is collected to a hanging collection box through a hanging pipe, and returns to the boiler steam drum through a pipeline; the inlet lower collection box and the outlet upper collection box are vertically arranged in a horizontal plane; the upper and lower headers are connected through a space elbow, saturated water in the drum enters from the inlet lower header, and is led out from the outlet upper header; the space elbow between the upper header and the lower header is connected and sealed by the fins to form a smoke space partition, and the partition of the device and the vertical water-cooled walls around the radiation flue are combined to form a smoke diversion, mixing and turbulence channel; in the turbulent flow channel formed by the device, the high-temperature flue gas and the low-temperature flue gas realize deflection mixing, and the flow field difference and the temperature field deviation are primarily improved.
Description
Technical Field
The invention relates to the technical field of boiler devices, in particular to a flow disturbing device applied to a waste heat boiler.
Background
As most of solid fuels have the characteristics of complex components and uneven heat value, the phenomena of uneven burning, uneven temperature field and flue gas flow field drift are very common in the burning process. The front radiation water-cooled wall flue of the waste heat boiler is mostly of a cavity structure, and flue gas is subjected to radiation heat exchange in the front flue and enters a convection heat exchange surface after being bent for multiple times; in the process, the field with uneven flow field is not improved due to the influence of local heat exchange difference and mechanical structure bending angle, and the field is further aggravated. After the flue gas enters the convection heat exchange surface, the phenomena of local high temperature and high flow velocity are particularly obvious, and generally occur in a third channel of a vertical waste heat boiler and a horizontal channel of a horizontal type/pi-type boiler, wherein the vertical boiler bias flow occurs in the rear wall area of a three-flue, the horizontal type and the pi-type occur at the top layer position of the horizontal channel, the temperature deviation of a temperature field is within the range of 50-100 ℃, and the speed field deviation is 2-3 m/s. The phenomenon causes that the convection heat exchange surface of the waste heat boiler, particularly a medium-high temperature superheater with a high working medium temperature, the corrosion and abrasion of the pipeline in a local high-temperature high-flow-speed flow field are serious, the wall thickness reduction rate of the pipeline is high, and the pipe explosion phenomenon frequently occurs. The invention relates to a flow disturbing device arranged in a flue of a waste heat boiler, which is used for eliminating the phenomenon of flue gas flow field bias.
Disclosure of Invention
The invention aims to provide a novel flow disturbing device, which solves the problem that the flow field bias flow of high-temperature flue gas entering a convection heat exchange surface of the existing waste heat boiler is easy to accelerate corrosion and abrasion, reduces the content of fly ash in the flue gas of the boiler and can effectively increase the heat exchange effect of a radiation channel.
The technical scheme adopted by the invention is as follows:
a turbulence device of a waste heat boiler; including collection case 1 under the import, space return bend 2, diaphragm type fin 3, anticorrosive abrasionproof layer 4, collection case 5 on the export hangs pipe 6, hangs collection case 7, seal box 8, spacing comb plate 9.
Saturated water of the boiler steam drum enters an inlet lower collection box 1 through a downcomer, flows through a space elbow 2, enters an outlet upper collection box 5, is collected to a hanging collection box 7 through a hanging pipe 6, and returns to the boiler steam drum through a pipeline.
In the device, an inlet lower header 1 and an outlet upper header 5 are vertically arranged in a horizontal plane, as shown in figures 1-2.
Furthermore, the upper collecting box and the lower collecting box are connected through a space elbow 2, the diameter phi of the elbow 2 is in the range of DN20-DN60, the pitch a of the elbow is in the range of 50-100mm, saturated water in the boiler barrel enters from the inlet lower collecting box 1, and is led out from the outlet upper collecting box 5.
Further, a space elbow 2 between the upper collection box and the lower collection box is connected and sealed by the fins 3 to form a smoke air partition, and the partition and vertical water cooling walls around the radiation flue are combined to form a smoke diversion, mixing and flow disturbing channel, as shown in figure 2.
Furthermore, the turbulent flow channel formed by the device can lead the flue gas to deflect clockwise or anticlockwise, and the high-temperature flue gas can deflect to be close to the water-cooled wall of the side wall of the radiant flue.
Furthermore, the vertical distance between the upper header and the lower header meets the condition that the included angle theta between the smoke outlet direction of the device and the horizontal plane is between 30 and 90 degrees and the range of 45 to 60 degrees is a better design space as far as possible, and the design space is schematically shown in a figure 3a and a figure 3 b.
Furthermore, aiming at the radiation flues with different lengths and widths, different numbers of flow disturbing devices can be arranged to achieve the aim of covering the whole cross section as much as 100 percent; meanwhile, a plurality of layers of turbulence devices can be overlapped to achieve a stronger turbulence effect.
Furthermore, the upper header and the lower header of the turbulence device are coated by the nails and the casting material, so that the scouring abrasion and corrosion of high-temperature flue gas are avoided; the space tube panel and the fins can be protected by adopting a plurality of anti-abrasion and anti-corrosion processes such as nails, pouring materials or surfacing, laser cladding, spraying and the like.
Furthermore, the upper collection box 5 of the turbulence device is hung by two hanging pipes 6, the hanging pipes penetrate through the boiler ceiling and enter the main pipe of the ascending pipe of the boiler barrel after being collected by the collection box 7, and the load of the turbulence device is hung on a large plate beam of the boiler top through the hanging facility.
Furthermore, one side of the lower collection box 1 of the turbulent flow device is provided with a hole on the water-cooled wall, the hole is sealed by a sealing box 8, the sealing box is provided with 1-2 layers of metal corrugated rings according to the expansion amount of the boiler body to absorb the thermal expansion difference and realize sealing, and the sealing box is filled with a heat insulation material; the other side of the lower header 1 is provided with a fixture block, the fixture block forms a limiting device with a water-cooled wall of the waste heat boiler through the comb-shaped plate 9, the effect of shaking stopping is achieved, an upper space expansion gap, a lower space expansion gap, a left space expansion gap, a right space expansion gap, a turbulent flow device facility in the boiler are coated by adopting castable or other means, and the smoke is isolated to avoid corrosion.
The invention has the beneficial effects that:
1 in the turbulent flow channel formed by the device, the high-temperature flue gas and the low-temperature flue gas realize deflection mixing, and the flow field difference and the temperature field deviation are primarily improved.
2 the outlet of the box-collecting smoke turbulence channel is arranged on the outlet of the device, smoke on two sides of the device has a certain turbulence deflection angle, and the smoke is further mixed in the smoke channel behind the box-collecting smoke turbulence channel, so that the aim of homogenizing the temperature field of the flow field is fulfilled.
3 in the flow guide flue gas channel formed by the device, the high-temperature flue gas is deflected to one side of the water screen of the radiation flue, so that the heat exchange effect of the whole hot surface is enhanced.
4 in the turbulent flow channel formed by combining the device and the radiation flue, the flow and the residence time of the flue gas in the whole radiation channel are increased, and the utilization rate and the heat exchange effect of the whole hot surface are effectively enhanced.
5 in the flow guiding smoke channel formed by the device, the smoke is guided and turned, and fly ash carried in the smoke is intercepted by the screen and falls into the ash falling hopper or is attached to the outer surface of the screen to form ash accumulation, so that the fly ash content in the smoke is reduced.
Drawings
FIG. 1 is a schematic elevation view of a turbulator mounted in a flue.
FIG. 2 is a schematic plan view of the turbulator mounted in the flue.
FIG. 3a is a schematic view of a spoiler space.
Fig. 3b is a schematic diagram of the horizontal plane angle θ.
FIG. 4a illustrates the flow field elevation effect without turbulators.
Fig. 4b shows the flow field elevation effect after the flow disturbing device is added.
Fig. 5a shows the effect of the cross-section of the temperature field without turbulators.
Fig. 5b shows the effect of the cross-section of the temperature field after the addition of the flow perturbation means.
In the device schematic diagram: 1 import collection box down, 2 space return bends, 3 diaphragm type fins, 4 anticorrosive abrasionproof layers, collection box on the export, 6 hang the pipe, 7 hang the collection box, 8 seal box, 9 spacing comb plates. Of these, the 4 corrosion and wear resistant layers are only partially illustrated in the figures.
Detailed description of the preferred embodiments
A turbulence device of a waste heat boiler; including collection case 1 under the import, space return bend 2, diaphragm type fin 3, anticorrosive abrasionproof layer 4, collection case 5 on the export hangs pipe 6, hangs collection case 7, seal box 8, spacing comb plate 9. Saturated water of the boiler steam drum enters an inlet lower collection box 1 through a downcomer, flows through a space elbow 2, enters an outlet upper collection box 5, is collected to a hanging collection box 7 through a hanging pipe 6, and returns to the boiler steam drum through a pipeline.
In the device, an inlet lower header 1 and an outlet upper header 5 are vertically arranged in a horizontal plane, as shown in figures 1-2.
The upper collecting box and the lower collecting box are connected through a space elbow 2, the diameter phi of the elbow 2 is in the range of DN20-DN60, the pitch a of the elbow is in the range of 50-100mm, the saturated water of the boiler barrel enters from the inlet lower collecting box 1, and is led out from the outlet upper collecting box 5.
The space elbow 2 between the upper collection box and the lower collection box is connected and sealed by the fins 3 to form a smoke air partition, and the partition of the device is combined with vertical water cooling walls around the radiation flue to form a smoke diversion, mixing and turbulent flow channel, as shown in figure 2.
The turbulent flow channel formed by the device can lead the flue gas to deflect clockwise or anticlockwise, and the high-temperature flue gas can deflect close to the side wall water-cooled wall of the radiant flue.
The vertical distance between the upper collection box and the lower collection box meets the condition that the included angle theta between the smoke outlet direction of the device and the horizontal plane is between 30 and 90 degrees as much as possible, and the range of 45 to 60 degrees is taken as a better design space, which is schematically shown in a figure 3a and a figure 3 b.
Aiming at the radiation flues with different lengths and widths, different numbers of flow disturbing devices can be arranged to achieve the aim of covering the whole cross section as much as 100 percent; meanwhile, a plurality of layers of turbulence devices can be overlapped to achieve a stronger turbulence effect.
The upper header and the lower header of the turbulence device are coated by the nails and the casting material, so that the scouring abrasion and corrosion of high-temperature flue gas are avoided; the space tube panel and the fins can be protected by adopting a plurality of anti-abrasion and anti-corrosion processes such as nails, pouring materials or surfacing, laser cladding, spraying and the like.
The upper collection box 5 of the turbulence device is hung by two hanging pipes 6, the hanging pipes penetrate through the boiler ceiling and enter a boiler barrel ascending pipe main pipe after being collected in the collection box 7, and the load of the turbulence device is hung on a large plate beam at the top of the boiler through the hanging facilities.
One side of a lower collection box 1 of the turbulent flow device is provided with a hole on a water-cooled wall, the hole is sealed by a sealing box 8, the sealing box is provided with 1-2 layers of metal corrugated rings according to the expansion amount of a boiler body to absorb the thermal expansion difference and realize sealing, and the sealing box is filled with a heat-insulating material; the other side of the lower header 1 is provided with a fixture block, the fixture block forms a limiting device with a water-cooled wall of the waste heat boiler through the comb-shaped plate 9, the effect of shaking stopping is achieved, an upper space expansion gap, a lower space expansion gap, a left space expansion gap, a right space expansion gap, a turbulent flow device facility in the boiler are coated by adopting castable or other means, and the smoke is isolated to avoid corrosion.
Example one
Taking 750t/d waste incineration waste heat furnace as an example, the fuel calorific value is 1700kcal, and the boiler is horizontally arranged. Two turbulence devices are arranged in the three flues, the deflection direction of the smoke of the upper device is anticlockwise, and the deflection direction of the lower device is clockwise. The cross section size of the three flues is 9090x3600mm, the size DN150 of an upper collection box and a lower collection box of the arranged turbulence device, the space bent pipe adopts a pipe diameter of phi 48, and the pitch between the pipelines is 80 mm. The vertical distance between the upper and lower headers 4400mm, the angle theta is 70 degrees.
And (3) respectively modeling and calculating the boiler by using CFD flow field simulation software: FIG. 4a is a flow field elevation effect without a flow perturbation device, and FIG. 4b is a flow field elevation effect after a flow perturbation device is added; fig. 5a shows the effect of the cross-section of the temperature field without turbulators and fig. 5b shows the effect of the cross-section of the temperature field after turbulators have been added.
As can be seen by comparing the front flow fields (fig. 4a and 4 b): before the turbulence device is not installed, the flue gas flows in the rear wall of the three flues and the top wall of the horizontal flue, the maximum flow speed deviation reaches 2.1m/s, and the flue gas has obvious turbulence areas in the three flues and the horizontal flue; after the turbulence device is installed, turbulence areas in three flues behind the turbulence device basically disappear, the cross section of a horizontal flue behind the outlet of the turbulence device begins, the turbulence phenomenon is greatly improved, the turbulence areas are obviously reduced, the maximum flow speed deviation is reduced to 1.2m/s, and the flow field deviation is improved by more than 40%.
By comparing the front and back temperature fields (fig. 5a and 5b) it can be seen that: before the turbulence device is not installed, the temperature field of the three flues of the boiler and the horizontal flues behind the three flues flows on the rear wall of the three flues and the top wall of the horizontal flue, and the maximum deviation of the temperature field of the inlet of the horizontal flue is 77 ℃ (A, B point temperature difference in figure 5 a); after the turbulence device is installed, the maximum deviation of the cross section of the horizontal flue inlet behind the outlet of the turbulence device is 41 ℃ (C, D point temperature difference in figure 5b), and the deviation of the temperature field is improved by more than 44%.
Claims (6)
1. A turbulence device of a waste heat boiler is characterized by comprising an inlet lower collection box, a space bent pipe, membrane type fins, an anti-corrosion and anti-wear layer, an outlet upper collection box, a hanging pipe, a hanging collection box, a sealing box and a limiting comb plate;
saturated water of the boiler steam drum enters an inlet lower collection box through a downcomer, flows through a space elbow, enters an outlet upper collection box, is collected to a hanging collection box through a hanging pipe, and returns to the boiler steam drum through a pipeline;
the inlet lower collection box and the outlet upper collection box are vertically arranged in a horizontal plane;
the upper and lower headers are connected through a space elbow, saturated water in the drum enters from the inlet lower header, and is led out from the outlet upper header;
the space elbow between the upper header and the lower header is connected and sealed by the fins to form a smoke space partition, and the partition of the device and the vertical water-cooled walls around the radiation flue are combined to form a smoke diversion, mixing and turbulence channel;
the upper collecting box is hung by two hanging pipes, the hanging pipes penetrate through a boiler ceiling, enter a boiler barrel ascending pipe main pipe after being collected in the collecting box, and the turbulence device is hung on a boiler top large plate beam through the hanging facility;
one side of the lower header is provided with a hole on the water-cooled wall, the hole is sealed by a sealing box, the sealing box is provided with 1-2 layers of metal corrugated rings according to the expansion amount of the boiler body to absorb the thermal expansion difference and realize sealing, and the sealing box is filled with a heat insulation material; the fixture block is arranged on the other side of the lower header, the fixture block forms a limiting device through the comb-shaped plate and the water-cooled wall of the waste heat boiler, the shaking stopping effect is achieved, an upper space expansion gap, a lower space expansion gap, a left space expansion gap, a right space expansion gap, a pouring material or other means cladding are adopted for the turbulence device facilities in the boiler, and the flue gas is isolated to avoid corrosion.
2. The heat recovery boiler turbulator device of claim 1, wherein the elbow diameter Φ is in a range of DN20-DN60, and the elbow pitch a is in a range of 50-100 mm.
3. The flow disturbing device of the waste heat boiler as claimed in claim 1, wherein the flow disturbing channel can guide the flue gas to deflect clockwise or counterclockwise, preferably the high-temperature flue gas to deflect the side wall water-cooled wall of the near-radiation flue.
4. The flow disturbing device of the waste heat boiler as claimed in claim 1, wherein the vertical distance between the upper header and the lower header satisfies that the included angle θ between the flue gas outlet direction and the horizontal plane is between 30 ° and 90 °, and the preferred design space is in the range of 45 ° to 60 °.
5. The flow disturbing device of the waste heat boiler as claimed in claim 1, wherein different numbers of flow disturbing devices can be arranged for radiation flues with different lengths and widths to achieve the aim of covering the whole cross section as much as 100%; meanwhile, a plurality of layers of turbulence devices can be overlapped to achieve a stronger turbulence effect.
6. The flow disturbing device of the waste heat boiler as claimed in claim 1, wherein the upper and lower headers are coated with nails and castable to avoid erosion wear and corrosion of high temperature flue gas; the space tube panel and the fins can be protected by adopting processes of nail grabbing and castable materials or surfacing, laser cladding and spraying abrasion-proof and corrosion-proof.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011491709.8A CN112594665B (en) | 2020-12-17 | 2020-12-17 | Flow disturbing device of waste heat boiler |
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| CN202011491709.8A CN112594665B (en) | 2020-12-17 | 2020-12-17 | Flow disturbing device of waste heat boiler |
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| CN112594665A true CN112594665A (en) | 2021-04-02 |
| CN112594665B CN112594665B (en) | 2022-09-30 |
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| GB914048A (en) * | 1958-05-05 | 1962-12-28 | Andre Huet | Improvements in water tube boilers for nuclear power plants |
| US3495949A (en) * | 1965-08-28 | 1970-02-17 | Peter Niedner | Device for mixing gases,liquids or finely grained solids with a carrier gas and for the manufacture of reaction products |
| CN1248683A (en) * | 1999-07-29 | 2000-03-29 | 上海交通大学 | Pitch changeable type superheater and reheater |
| CN2374754Y (en) * | 1999-04-30 | 2000-04-19 | 朱珍锦 | Isolating screen overheat device of power station boiler |
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| CN205403515U (en) * | 2016-02-29 | 2016-07-27 | 四川东方锅炉工业锅炉集团有限公司 | A exhaust -heat boiler for closeburning stove |
| CN109028045A (en) * | 2018-06-12 | 2018-12-18 | 中蓝长化工程科技有限公司 | The anti-high sodium coal combustion of one kind stains circulating fluidized bed boiler and releasing pollution discharge treatment method |
| CN209622757U (en) * | 2019-02-28 | 2019-11-12 | 大唐华银电力股份有限公司金竹山火力发电分公司 | A kind of coal-burning boiler of anti-expansion drawing crack |
| CN209991475U (en) * | 2019-03-05 | 2020-01-24 | 安徽谷王烘干机械有限公司 | Flue gas turbulence device and fire tube boiler |
| CN212057305U (en) * | 2019-12-21 | 2020-12-01 | 上海康恒环境股份有限公司 | Waste incineration exhaust-heat boiler flue gas reflux system |
-
2020
- 2020-12-17 CN CN202011491709.8A patent/CN112594665B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB914048A (en) * | 1958-05-05 | 1962-12-28 | Andre Huet | Improvements in water tube boilers for nuclear power plants |
| US3495949A (en) * | 1965-08-28 | 1970-02-17 | Peter Niedner | Device for mixing gases,liquids or finely grained solids with a carrier gas and for the manufacture of reaction products |
| CN2374754Y (en) * | 1999-04-30 | 2000-04-19 | 朱珍锦 | Isolating screen overheat device of power station boiler |
| CN1248683A (en) * | 1999-07-29 | 2000-03-29 | 上海交通大学 | Pitch changeable type superheater and reheater |
| CN2800065Y (en) * | 2005-04-22 | 2006-07-26 | 自贡市东方锅炉联销技术开发有限公司 | Waste heat boiler for sulfuric acid production by pyrite |
| CN205403515U (en) * | 2016-02-29 | 2016-07-27 | 四川东方锅炉工业锅炉集团有限公司 | A exhaust -heat boiler for closeburning stove |
| CN109028045A (en) * | 2018-06-12 | 2018-12-18 | 中蓝长化工程科技有限公司 | The anti-high sodium coal combustion of one kind stains circulating fluidized bed boiler and releasing pollution discharge treatment method |
| CN209622757U (en) * | 2019-02-28 | 2019-11-12 | 大唐华银电力股份有限公司金竹山火力发电分公司 | A kind of coal-burning boiler of anti-expansion drawing crack |
| CN209991475U (en) * | 2019-03-05 | 2020-01-24 | 安徽谷王烘干机械有限公司 | Flue gas turbulence device and fire tube boiler |
| CN212057305U (en) * | 2019-12-21 | 2020-12-01 | 上海康恒环境股份有限公司 | Waste incineration exhaust-heat boiler flue gas reflux system |
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