CN112592537A - High-elasticity cable protection pipe and preparation method thereof - Google Patents

High-elasticity cable protection pipe and preparation method thereof Download PDF

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Publication number
CN112592537A
CN112592537A CN202011612630.6A CN202011612630A CN112592537A CN 112592537 A CN112592537 A CN 112592537A CN 202011612630 A CN202011612630 A CN 202011612630A CN 112592537 A CN112592537 A CN 112592537A
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China
Prior art keywords
parts
cable protection
raw materials
elasticity
protection pipe
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Pending
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CN202011612630.6A
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Chinese (zh)
Inventor
王峰
王飞
秦金刚
薛宇
张汶卓
马建波
庄严
马洪举
和军茹
杨亮
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Nanyang Power Supply Co of State Grid Henan Electric Power Co Ltd
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Nanyang Power Supply Co of State Grid Henan Electric Power Co Ltd
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Priority to CN202011612630.6A priority Critical patent/CN112592537A/en
Publication of CN112592537A publication Critical patent/CN112592537A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Details Of Indoor Wiring (AREA)

Abstract

The invention belongs to the technical field of cable protection pipes, and particularly relates to a high-elasticity cable protection pipe and a preparation method thereof, wherein the high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight: 10-20 parts of polybutadiene rubber, 20-30 parts of fluorosilicone rubber, 25-35 parts of polypropylene, 4-11 parts of polyurethane elastic fiber, 0.5-2 parts of expanded graphite, 5-10 parts of chlorinated paraffin, 2-7 parts of antimony trioxide, 1-3 parts of nano titanium dioxide and 1-5 parts of stearic acid. The cable protection pipe has the advantages of high strength, good toughness, high elasticity and excellent wear resistance.

Description

High-elasticity cable protection pipe and preparation method thereof
Technical Field
The invention belongs to the technical field of cable protection pipes, and particularly relates to a high-elasticity cable protection pipe and a preparation method thereof.
Background
At the cabling in-process, the cable protection pipe that generally adopts the polyvinyl chloride material is with the cable protection, and the power protection pipe elasticity of current polyvinyl chloride material is general, and under the impact force effect, it is poor to cable protecting effect, and wear resistance is also relatively poor moreover, at many times pull in-process, the easy friction damage of cable.
The Chinese invention patent application with publication number CN111363271A discloses a corrosion-resistant MPP power cable protection tube material and a preparation method thereof, the power cable protection tube material comprises 30-40 parts of polyvinyl chloride resin, 10-20 parts of propylene-ethylene random copolymer, 8-20 parts of fluorosilicone rubber, 10-20 parts of oxidized polyethylene wax, 5-15 parts of nano silica powder, 3-9 parts of nano calcium carbonate, 4-10 parts of white carbon black, 7-14 parts of tri (2, 4-di-tert-butylphenyl) phosphorous acid, 8-20 parts of silicon nitride, 8-18 parts of silicon carbide compound, 2-6 parts of mica powder, 4-10 parts of carbon fiber, 6-16 parts of expandable graphite, 2-4 parts of CPE flame retardant and 5-10 parts of lithium china stone powder by weight, the preparation method is simple, the prepared power cable protection pipe is high in strength, not easy to deform, excellent in flame retardance, high temperature resistance and wear resistance, suitable for being used in severe environments and long in service life. However, the patent has more inorganic materials, poor compatibility among the raw materials and poor toughness.
The Chinese patent application with the publication number of CN105400068A discloses a graphene oxide modified polypropylene power cable protection tube, which comprises the following raw materials in parts by weight: 60-80 parts of polypropylene, 5-20 parts of butadiene rubber, 5-10 parts of acrylonitrile-butadiene-styrene copolymer, 5-10 parts of metallocene polyethylene, 2-5 parts of nano silica sol, 2-10 parts of graphene oxide, 3-10 parts of nano calcium carbonate, 1-5 parts of talcum powder, 1-5 parts of polyacrylonitrile fiber, 2-10 parts of carboxyl-terminated liquid nitrile rubber, 1-5 parts of phenolic resin, 1-5 parts of polytetrafluoroethylene, 1-3.5 parts of epoxy soybean oil, 2-10 parts of maleimide, 0.5-1.5 parts of dicumyl peroxide, 0.1-1 part of antioxidant, 0.1-0.5 part of dimeric (3, 4-dimethyl) segmental sorbitol and 2-5 parts of silane coupling agent. However, the silicone rubber cable protection pipe of the patent has general wear resistance and is easy to be damaged by friction in a long-term use process.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a high-elasticity cable protection pipe and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
10-20 parts of polybutadiene rubber, 20-30 parts of fluorosilicone rubber, 25-35 parts of polypropylene, 4-11 parts of polyurethane elastic fiber, 0.5-2 parts of expanded graphite, 5-10 parts of chlorinated paraffin, 2-7 parts of antimony trioxide, 1-3 parts of nano titanium dioxide and 1-5 parts of stearic acid.
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
15 parts of polybutadiene rubber, 25 parts of fluorosilicone rubber, 29 parts of polypropylene, 8 parts of polyurethane elastic fiber, 1 part of expanded graphite, 8 parts of chlorinated paraffin, 4 parts of antimony trioxide, 2 parts of nano titanium dioxide and 3 parts of stearic acid.
Preferably, the particle size of the nano titanium dioxide is 10-50 nm.
The preparation method of the cable protection tube material comprises the following steps:
(1) preparing various raw materials according to the weight parts;
(2) adding the raw materials into a mixing roll for mixing to obtain a mixture;
(3) adding the mixture into a double-screw extruder for mixing, and extruding and molding through a die;
(4) and (5) cooling and cutting after shaping to obtain the product.
Preferably, the mixing temperature in the step (2) is 150 ℃ and 170 ℃, and the time is 20-30 min.
Preferably, the outer surface of the cable protection pipe obtained in the step (4) is wound with a boron fiber braided layer.
The invention has the following positive beneficial effects:
1. the polybutadiene rubber has excellent high elasticity, low temperature resistance and wear resistance, and has good compatibility with fluorosilicone rubber and polypropylene; the fluorosilicone rubber has excellent oil resistance, solvent resistance, chemical resistance, heat resistance, cold resistance, radiation resistance and ageing resistance; the polypropylene has chemical resistance, heat resistance, electrical insulation, high-strength mechanical property and good high-wear-resistance processing property, can be well bonded with polybutadiene rubber and fluorosilicone rubber, and improves the wear resistance and elasticity of the material; the polyurethane elastic fiber belongs to elastic fiber, and has high strength, tear resistance and wear resistance; the flexibility, resilience and plasticity of the material are improved by the expanded graphite and the chlorinated paraffin; antimony trioxide flame retardant; the wear-resisting property of the material is further enhanced by the nano titanium dioxide and the stearic acid, and the obtained cable protection pipe has the advantages of high strength, good toughness, high elasticity and excellent wear-resisting property under the synergistic action of the raw materials.
Detailed Description
The invention will be further illustrated with reference to some specific embodiments.
Example 1
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
10 parts of polybutadiene rubber, 20 parts of fluorosilicone rubber, 25 parts of polypropylene, 4 parts of polyurethane elastic fiber, 0.5 part of expanded graphite, 5 parts of chlorinated paraffin, 2 parts of antimony trioxide, 1 part of nano titanium dioxide and 1 part of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation method of the cable protection tube material comprises the following steps:
(1) preparing various raw materials according to the parts by weight; (2) adding the raw materials into a mixing roll for mixing to obtain a mixture; (3) adding the mixture into a double-screw extruder for mixing, and extruding and molding through a die; mixing temperature
The temperature is 150 ℃ and 170 ℃, and the time is 20-30 min; and (4) cooling after shaping, and cutting to obtain the product.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 30.8MPa, the elongation at break is 358%, the tear strength is 36.5MPa, and the strength and the toughness are high; the rebound resilience is as high as 65 percent, and the elasticity is good; the friction coefficient is as low as 0.36, and the wear resistance is good.
Example 2
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
12 parts of polybutadiene rubber, 21 parts of fluorosilicone rubber, 27 parts of polypropylene, 6 parts of polyurethane elastic fiber, 0.8 part of expanded graphite, 6 parts of chlorinated paraffin, 3 parts of antimony trioxide, 1.5 parts of nano titanium dioxide and 1.5 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation of the above-described cable protective tube material is described in example 1.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 27.9MPa, the elongation at break is 326%, the tear strength is 38.1MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is up to 66 percent, and the elasticity is good; the friction coefficient is as low as 0.41, and the wear resistance is good.
Example 3
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
15 parts of polybutadiene rubber, 25 parts of fluorosilicone rubber, 29 parts of polypropylene, 8 parts of polyurethane elastic fiber, 1 part of expanded graphite, 8 parts of chlorinated paraffin, 4 parts of antimony trioxide, 2 parts of nano titanium dioxide and 3 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation of the above-described cable protective tube material is described in example 1.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 31.2MPa, the elongation at break is 372%, the tear strength is 38.5MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is as high as 65 percent, and the elasticity is good; the friction coefficient is as low as 0.35, and the wear resistance is good.
Example 4
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
16 parts of polybutadiene rubber, 27 parts of fluorosilicone rubber, 31 parts of polypropylene, 9 parts of polyurethane elastic fiber, 1.5 parts of expanded graphite, 8 parts of chlorinated paraffin, 5 parts of antimony trioxide, 2 parts of nano titanium dioxide and 3.5 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation of the above-described cable protective tube material is described in example 1.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 29.3MPa, the elongation at break is 334%, the tear strength is 37.0MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is as high as 62 percent, and the elasticity is good; the friction coefficient is as low as 0.42, and the wear resistance is good.
Example 5
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
19 parts of polybutadiene rubber, 28 parts of fluorosilicone rubber, 33 parts of polypropylene, 10 parts of polyurethane elastic fiber, 1.8 parts of expanded graphite, 10 parts of chlorinated paraffin, 5 parts of antimony trioxide, 2.5 parts of nano titanium dioxide and 4 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation of the above-described cable protective tube material is described in example 1.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 36.8MPa, the elongation at break is 315%, the tear strength is 37.2MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is as high as 62 percent, and the elasticity is good; the friction coefficient is as low as 0.38, and the wear resistance is good.
Example 6
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
20 parts of polybutadiene rubber, 30 parts of fluorosilicone rubber, 35 parts of polypropylene, 11 parts of polyurethane elastic fiber, 2 parts of expanded graphite, 10 parts of chlorinated paraffin, 7 parts of antimony trioxide, 3 parts of nano titanium dioxide and 5 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation of the above-described cable protective tube material is described in example 1.
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 28.4MPa, the elongation at break is 367%, the tear strength is 37.4MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is as high as 60 percent, and the elasticity is good; the friction coefficient is as low as 0.44, and the wear resistance is good.
Example 7
A high-elasticity cable protection pipe is prepared from the following raw materials in parts by weight:
15 parts of polybutadiene rubber, 23 parts of fluorosilicone rubber, 30 parts of polypropylene, 10 parts of polyurethane elastic fiber, 1.2 parts of expanded graphite, 9 parts of chlorinated paraffin, 4 parts of antimony trioxide, 2 parts of nano titanium dioxide and 2 parts of stearic acid.
The particle size of the nano titanium dioxide is 10-50 nm.
The preparation method of the cable protection tube material comprises the following steps:
(1) preparing various raw materials according to the parts by weight;
(2) adding the raw materials into a mixing roll for mixing to obtain a mixture;
(3) adding the mixture into a double-screw extruder for mixing, and extruding and molding through a die; mixing temperature
The temperature is 150 ℃ and 170 ℃, and the time is 20-30 min;
(4) cooling after shaping, and cutting into cable protection pipes;
(5) and (4) winding a boron fiber braided layer on the outer surface of the cable protection pipe obtained in the step (4).
And (3) performance test results: the tensile strength of the outer protective layer obtained in the embodiment is 33.6MPa, the elongation at break is 354%, the tearing strength is 38.9MPa, and the outer protective layer is high in strength and good in toughness; the rebound resilience is as high as 64 percent, and the elasticity is good; the friction coefficient is as low as 0.41, and the wear resistance is good.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and other modifications or equivalent substitutions made by the technical solutions of the present invention by those of ordinary skill in the art should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. A high-elasticity cable protection pipe is characterized by being prepared from the following raw materials in parts by weight:
10-20 parts of polybutadiene rubber, 20-30 parts of fluorosilicone rubber, 25-35 parts of polypropylene, 4-11 parts of polyurethane elastic fiber, 0.5-2 parts of expanded graphite, 5-10 parts of chlorinated paraffin, 2-7 parts of antimony trioxide, 1-3 parts of nano titanium dioxide and 1-5 parts of stearic acid.
2. The highly elastic cable protection tube according to claim 1, characterized by being made of the following raw materials in parts by weight:
15 parts of polybutadiene rubber, 25 parts of fluorosilicone rubber, 29 parts of polypropylene, 8 parts of polyurethane elastic fiber, 1 part of expanded graphite, 8 parts of chlorinated paraffin, 4 parts of antimony trioxide, 2 parts of nano titanium dioxide and 3 parts of stearic acid.
3. The highly elastic cable protection tube according to claim 1 or 2, wherein the nano titanium dioxide has a particle size of 10 to 50 nm.
4. A method for preparing a highly elastic cable protection tube according to any one of claims 1 to 3, comprising the steps of:
(1) preparing various raw materials according to the weight parts;
(2) adding the raw materials into a mixing roll for mixing to obtain a mixture;
(3) adding the mixture into a double-screw extruder for mixing, and extruding and molding through a die;
(4) and (5) cooling and cutting after shaping to obtain the product.
5. The method for preparing a highly elastic cable protection tube as claimed in claim 4, wherein the mixing temperature in step (2) is 150 ℃ and 170 ℃ for 20-30 min.
6. The method for preparing a highly elastic cable protection tube according to claim 4, wherein the outer surface of the cable protection tube obtained in the step (4) is wound with a braided layer of boron fiber.
CN202011612630.6A 2020-12-30 2020-12-30 High-elasticity cable protection pipe and preparation method thereof Pending CN112592537A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113848120A (en) * 2021-09-30 2021-12-28 浙江律通复合材料有限公司 Composite material shrinkage rate test equipment
CN117384434A (en) * 2023-12-13 2024-01-12 弘飞线缆集团股份公司 High-elasticity super-wear-resistant cable sheath material and cable

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107573555A (en) * 2017-11-01 2018-01-12 安徽美腾特种电缆材料有限公司 A kind of high performance cable material
CN108752750A (en) * 2018-07-18 2018-11-06 江苏铭鼎新材料科技有限公司 A kind of formula and preparation method thereof of environment-friendly type thermostable power cable protecting pipe
CN108929488A (en) * 2018-07-26 2018-12-04 合肥欧仕嘉机电设备有限公司 A kind of High-performance power protecting pipe and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107573555A (en) * 2017-11-01 2018-01-12 安徽美腾特种电缆材料有限公司 A kind of high performance cable material
CN108752750A (en) * 2018-07-18 2018-11-06 江苏铭鼎新材料科技有限公司 A kind of formula and preparation method thereof of environment-friendly type thermostable power cable protecting pipe
CN108929488A (en) * 2018-07-26 2018-12-04 合肥欧仕嘉机电设备有限公司 A kind of High-performance power protecting pipe and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
许健南, 中国轻工业出版社 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113848120A (en) * 2021-09-30 2021-12-28 浙江律通复合材料有限公司 Composite material shrinkage rate test equipment
CN117384434A (en) * 2023-12-13 2024-01-12 弘飞线缆集团股份公司 High-elasticity super-wear-resistant cable sheath material and cable
CN117384434B (en) * 2023-12-13 2024-02-27 弘飞线缆集团股份公司 High-elasticity super-wear-resistant cable sheath material and cable

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Application publication date: 20210402