Process for producing lithium hydroxide monohydrate by mixing spodumene and salt lake ores
Technical Field
The invention relates to the technical field of lithium hydroxide production, in particular to a process for producing lithium hydroxide monohydrate by mixing spodumene and salt lake ores.
Background
The lithium hydroxide is widely applied to industries such as chemical raw materials, metallurgy, battery industry, ceramics, national defense, atomic energy, aerospace and the like, is used as an alkaline storage battery additive in the battery industry, can prolong the service life of the alkaline storage battery additive and increase the storage capacity of the alkaline storage battery additive. The main method for producing lithium hydroxide monohydrate at present is to use spodumene as a raw material and obtain the lithium hydroxide monohydrate through the process steps of high-temperature calcination transformation, cooling, ball milling, acidification roasting, cooling, size mixing, leaching, squeezing separation, sodium sulfate freezing separation, evaporation, low-temperature recrystallization and the like.
However, spodumene is insufficient in resources, and a new mineral source needs to be searched to meet the production requirement. Salt lake ore Li2SO4·H2The content of O is 80.1-92.1%, the average content is 85.1%, in the prior art, lithium products produced by salt lake ores are only industrial grade generally, and the economic restriction factors for producing battery grade products from the path are more.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a process for producing lithium hydroxide monohydrate by mixing spodumene and salt lake ore.
The purpose of the invention is realized by the following technical scheme:
a process for producing lithium hydroxide monohydrate by mixing spodumene and salt lake ores comprises the following steps:
s1, sequentially calcining spodumene, cooling, finely grinding, carrying out acid addition reaction and cooling, cooling a product of the acid addition reaction to be less than or equal to 90 ℃, and then mixing the product with water to obtain slurry with the solid content of 10-70%;
s2, adding calcium carbonate slurry into the slurry obtained in the step S1, stirring and leaching, adjusting the temperature in a leaching tank to be less than or equal to 60 ℃ and the pH value to be 5.5-6, adding calcium oxide to adjust the pH value to be 8-9 after leaching for 20 minutes, then filtering by using a filter press, adding salt lake ore into the filtered clear liquid, and controlling the mixed material Li2The concentration of O is 30-48 g/L, the mixed liquid is purified by lithium hydroxide mother liquor or calcium oxide, the pH value is adjusted to 9-12, and impurities of iron, manganese, aluminum and calcium in the filtered clear liquid are removed;
s3, filtering the clear filtrate obtained in the step S2 again to obtain purified liquid and purified filter residues, causticizing the purified liquid by using 50% alkaline solution or crude product mother liquor, wherein the pH value of the causticized solution is 11-14, and the temperature is normal temperature;
s4, filtering the solution causticized in the step S3 to obtain a causticized liquid and causticized filter residues, wherein the equivalent content of lithium hydroxide Li2O in the causticized liquid is controlled to be 30-75 g/L, and the causticized liquid is filtered by a precision filter to remove part of calcium ions;
s5, freezing and separating the filtered causticized liquid into sodium sulfate decahydrate and lithium hydroxide solution in a freezing workshop, wherein the freezing temperature is-5 to-20 ℃;
s6, purifying sodium sulfate decahydrate through evaporation concentration, heating to take out crystal water to obtain anhydrous sodium sulfate, heating to 200-800 ℃, filtering the lithium hydroxide solution through a precision filter to remove a part of calcium ions, then carrying out evaporation concentration, crystallizing, centrifuging, re-melting, filtering through the precision filter, carrying out evaporation concentration after filtering, cooling, crystallizing and separating to obtain lithium hydroxide crystals, heating through a disc dryer to obtain lithium hydroxide monohydrate, and heating to 50-150 ℃;
s7, conveying the lithium hydroxide monohydrate obtained by heating the disc dryer to a vibrating screen through an air conveying device for particle screening, conveying the screened material to a vacuum feeding system for buffering, intermittently feeding the material to a weighing system through a spiral feeder, and then discharging the material to a pre-mixer;
s8, conveying the materials from the pre-mixer to a raw material distribution system, conveying one path of the materials to a vacuum feeding system, stacking the materials after passing through an automatic packaging system, and entering a finished product warehouse; and the other path is sent to a vacuum feeding system, is stacked through an airflow crushing system and an automatic packaging system and enters a finished product warehouse, and the finished product controls the magnetic substance not to exceed 30 PPb.
Further, in step S1, during calcination, the calcination temperature is 950 to 1200 ℃, the particle size of the fine powder is required to be 200 meshes, acid is added for reaction, sulfuric acid with a concentration of 98% is added, and the acid-to-material ratio is 2 to 4: 1, adding acid for reaction, and cooling to below 60 ℃; and during cooling, the cooling is carried out in a water cooling mode.
Further, in step S2, the calcium carbonate slurry is mixed with calcium carbonate and water to form a slurry with a solid content of 10% to 55%; after filtering by the filter press, rinsing the filter cake by using tap water or process water, then purging the filter cake by using compressed air to ensure that the water content of the filter cake is less than or equal to 20%, and returning the obtained rinsing water to be used for size mixing in the step S1; during purification, if lithium hydroxide mother liquor is added, the concentration of the lithium hydroxide mother liquor is 10-50%, and if calcium oxide is added, the calcium oxide is powder with the mass fraction of more than 75% or calcium oxide slurry with the solid content of 10-55%.
Further, in the step S3, adding water into the purified filter residue to prepare slurry with the solid content of 10-70%, and returning to the step S1; the alkaline solution is sodium hydroxide solution, lithium hydroxide solution or the mixed solution of the sodium hydroxide solution and the lithium hydroxide solution.
Further, in step S4, the causticized filter residue is added with water to be prepared into slurry with the solid content of 10-70%, and then the process returns to the step S2 for purification.
The invention has the following advantages:
1. the process for producing lithium hydroxide monohydrate by mixing spodumene and salt lake ore takes the mixed spodumene and salt lake ore as raw materials, wherein the salt lake ore Li2SO4·H2The content of O is 80.1-92.1%, and the average content is 85.1%. According to the process, spodumene and salt lake ore are mixed to produce the lithium hydroxide monohydrate, so that the dilemma of insufficient lithium ore resources is solved, the risk of resisting resource shortage of a production line is increased, and the problem of low quality of lithium hydroxide produced from the salt lake ore resources is solved.
2. The improvement of the process can precipitate most of impurity ions such as Fe, Cu, Zn, Al and the like in the leaching stage, and filter the leached filter residue as a filter cake.
3. The lithium hydroxide mother liquor is used for purification, so that the introduction of calcium ions can be greatly reduced, the content of the calcium ions in the product is reduced, the quality of the lithium hydroxide product is improved, meanwhile, calcium oxide is properly used as a purifying agent, calcium salt can be used as a filter cake in a filter pressing step, the impurity removal effect of purification is improved, and part of impurities are removed.
4. The lithium hydroxide mother liquor is used for causticizing instead of liquid caustic soda, so that the using amount of the liquid caustic soda can be reduced, the generation cost is saved, the external moisture is reduced, the circulation of water in a system is greatly reduced, and the operation cost is saved.
5. The adjusted leaching process can reduce the use amount of calcium carbonate, thereby reducing the generation amount of carbon dioxide, enabling the leaching reaction to become mild, and avoiding the potential safety hazards such as overflowing caused by a large amount of bubbles.
6. The main component of the salt lake ore is lithium sulfate which can be directly purified and causticized, thereby reducing the introduction of calcium ions in the leaching link, reducing the content of the calcium ions in the product and improving the grade of the product; and meanwhile, the mother liquor containing the chloride ions is carbonized and precipitated to obtain industrial-grade lithium carbonate, the added value of the product is increased, and the mother liquor containing the chloride ions obtained by lithium precipitation is used for producing lithium chloride.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following.
As shown in fig. 1, a process for producing lithium hydroxide monohydrate from a mixture of spodumene and salt lake ore, comprising the steps of:
s1, sequentially calcining spodumene, cooling, finely grinding, carrying out acid addition reaction and cooling, cooling a product of the acid addition reaction to be less than or equal to 90 ℃, and then mixing the product with water to obtain slurry with the solid content of 10-70%;
s2, adding calcium carbonate slurry into the slurry obtained in the step S1, stirring and leaching, adjusting the temperature in a leaching tank to be less than or equal to 60 ℃ and the pH value to be 5.5-6, adding calcium oxide to adjust the pH value to be 8-9 after leaching for 20 minutes, then filtering by using a filter press, adding salt lake ore into the filtered clear liquid, and controlling the mixed material Li2The concentration of O is 30-48 g/L, the mixed liquid is purified by lithium hydroxide mother liquor or calcium oxide, the pH value is adjusted to 9-12, and impurities of iron, manganese, aluminum and calcium in the filtered clear liquid are removed;
s3, filtering the clear filtrate obtained in the step S2 again to obtain purified liquid and purified filter residues, causticizing the purified liquid by using 50% alkaline solution or crude product mother liquor, wherein the pH value of the causticized solution is 11-14, and the temperature is normal temperature;
s4, filtering the solution causticized in the step S3 to obtain a causticized liquid and causticized filter residues, wherein the equivalent content of lithium hydroxide Li2O in the causticized liquid is controlled to be 30-75 g/L, and the causticized liquid is filtered by a precision filter to remove part of calcium ions;
s5, freezing and separating the filtered causticized liquid into sodium sulfate decahydrate and lithium hydroxide solution in a freezing workshop, wherein the freezing temperature is-5 to-20 ℃;
s6, purifying sodium sulfate decahydrate through evaporation concentration, heating to take out crystal water to obtain anhydrous sodium sulfate, heating to 200-800 ℃, filtering the lithium hydroxide solution through a precision filter to remove a part of calcium ions, then carrying out evaporation concentration, crystallizing, centrifuging, re-melting, filtering through the precision filter, carrying out evaporation concentration after filtering, cooling, crystallizing and separating to obtain lithium hydroxide crystals, heating through a disc dryer to obtain lithium hydroxide monohydrate, and heating to 50-150 ℃;
s7, conveying the lithium hydroxide monohydrate obtained by heating the disc dryer to a vibrating screen through an air conveying device for particle screening, conveying the screened material to a vacuum feeding system for buffering, intermittently feeding the material to a weighing system through a spiral feeder, and then discharging the material to a pre-mixer;
s8, conveying the materials from the pre-mixer to a raw material distribution system, conveying one path of the materials to a vacuum feeding system, stacking the materials after passing through an automatic packaging system, and entering a finished product warehouse; and the other path is sent to a vacuum feeding system, is stacked through an airflow crushing system and an automatic packaging system and enters a finished product warehouse, and the finished product controls the magnetic substance not to exceed 30 PPb.
Further, in step S1, during calcination, the calcination temperature is 950 to 1200 ℃, the particle size of the fine powder is required to be 200 meshes, acid is added for reaction, sulfuric acid with a concentration of 98% is added, and the acid-to-material ratio is 2 to 4: 1, adding acid for reaction, and cooling to below 60 ℃; and during cooling, the cooling is carried out in a water cooling mode.
Further, in step S2, the calcium carbonate slurry is mixed with calcium carbonate and water to form a slurry with a solid content of 10% to 55%; after filtering by the filter press, rinsing the filter cake by using tap water or process water, then purging the filter cake by using compressed air to ensure that the water content of the filter cake is less than or equal to 20%, and returning the obtained rinsing water to be used for size mixing in the step S1; during purification, if lithium hydroxide mother liquor is added, the concentration of the lithium hydroxide mother liquor is 10-50%, and if calcium oxide is added, the calcium oxide is powder with the mass fraction of more than 75% or calcium oxide slurry with the solid content of 10-55%.
Further, in the step S3, adding water into the purified filter residue to prepare slurry with the solid content of 10-70%, and returning to the step S1; the alkaline solution is sodium hydroxide solution, lithium hydroxide solution or the mixed solution of the sodium hydroxide solution and the lithium hydroxide solution.
Further, in step S4, the causticized filter residue is added with water to be prepared into slurry with the solid content of 10-70%, and then the process returns to the step S2 for purification.
The invention improves the traditional method for preparing lithium hydroxide by adopting spodumene, and the process for preparing the lithium hydroxide monohydrate by mixing the spodumene and the salt lake ore takes the mixed spodumene and the salt lake ore as raw materials, wherein the salt lake ore Li is2SO4·H2The content of O is 80.1-92.1%, and the average content is 85.1%. According to the process, spodumene and salt lake ore are mixed to produce the lithium hydroxide monohydrate, so that the dilemma of insufficient lithium ore resources is solved, the risk of resisting resource shortage of a production line is increased, and the problem of low quality of lithium hydroxide produced from the salt lake ore resources is solved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.