CN112589848A - Intelligent sensing-based electric heating type gravity blanket and production process thereof - Google Patents
Intelligent sensing-based electric heating type gravity blanket and production process thereof Download PDFInfo
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- CN112589848A CN112589848A CN202011491894.0A CN202011491894A CN112589848A CN 112589848 A CN112589848 A CN 112589848A CN 202011491894 A CN202011491894 A CN 202011491894A CN 112589848 A CN112589848 A CN 112589848A
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- cutting
- gravity
- gravity blanket
- layer
- blanket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/14—Means for treating work or cutting member to facilitate cutting by tensioning the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses an electric heating type gravity blanket based on intelligent sensing and a production process thereof, wherein the electric heating type gravity blanket comprises an electric heating layer, an insulating protective layer, a gravity bead layer, a heat preservation layer, a velvet layer, a gravity blanket coat, an intelligent sensor, a lead and a controller; the periphery of the electric heating layer is wrapped with an insulating protective layer, the electric heating layer is used for heating the electric heating type gravity blanket, the insulating protective layer plays a role in protecting an electric heating structure in the electric heating layer, and meanwhile, the safety performance of the gravity blanket is improved; when people cover the gravity inner blanket, the gravity bead layer stimulates each pressure point on the human body by utilizing the deep contact pressure principle, increases the levels of serotonin and melatonin of people, reduces the heart rate and the blood pressure, and enables the nervous system of people to be relaxed and relaxed, thereby achieving the purposes of relaxing oneself, improving the sleeping environment and improving the sleeping quality; the heat preservation layer is connected to the side of the gravity bead layer far away from the insulating protective layer, and plays a role in heat preservation of the gravity blanket.
Description
Technical Field
The invention relates to the technical field of blankets, in particular to an electric heating type gravity blanket based on intelligent sensing and a production process thereof.
Background
Approximately one third of a person's life is spent in sleep, which helps to restore physical and energy, fine sleep, especially deep sleep, is indispensable for regeneration of human body repair tissue and enhancement of immune system, varying sleep-wake cycles cause fatigue, shortened deep sleep, difficulty in falling asleep, and anorexia, and furthermore, the duration of deep sleep is shortened with age.
With the continuous acceleration of the pace of life in modern society, sub-health becomes a common disease of modern people, the sub-health brings serious sleep problems, and the comfortable sleep environment can relieve the anxiety of people and improve the sleep quality of people. The existing quilt or blanket and the like basically only have the function of keeping warm, so that the emotion of people cannot be relieved by deep contact pressure, and people can sleep more efficiently.
Disclosure of Invention
The invention aims to provide an electric heating type gravity blanket based on intelligent sensing and a production process thereof, and solves the technical problems.
The purpose of the invention can be realized by the following technical scheme:
an electric heating type gravity blanket based on intelligent sensing comprises an electric heating layer, an insulating protective layer, a gravity bead layer, a heat preservation layer, a velvet fabric layer, a gravity blanket outer sleeve, an intelligent sensor, a lead and a controller;
the periphery of the electric heating layer is wrapped with an insulating protective layer, the electric heating layer is used for heating the electric heating type gravity blanket, the insulating protective layer plays a role in protecting an electric heating structure in the electric heating layer, and meanwhile, the safety performance of the gravity blanket is improved;
the upper end and the lower end of the insulating protective layer are both connected with a gravity bead layer, and the gravity bead layer stimulates each pressure point on a human body by utilizing the deep contact pressure principle when people cover the gravity inner blanket, so that the levels of serotonin and melatonin of people are increased, the heart rate and the blood pressure are reduced, the nervous system of people is relaxed and relaxed, and the purposes of relaxing oneself, improving the sleeping environment and improving the sleeping quality are achieved;
the heat preservation layer is connected to one side, far away from the insulating protection layer, of the gravity bead layer, and plays a role in heat preservation of the gravity blanket;
the velvet fabric layer is arranged on one side, away from the gravity bead layer, of the heat preservation layer, and the velvet fabric layer improves the softness and comfort of the gravity blanket;
the gravity blanket outer cover is covered outside the velvet cloth layer, the gravity blanket outer cover plays a role in protecting a gravity blanket component inside the gravity blanket outer cover, a plurality of groups of intelligent sensors are uniformly arranged on the inner side of the gravity blanket outer cover, and the intelligent sensors are used for sensing the temperature value in the gravity blanket;
the controller is connected with the electric heating layer of the gravity blanket and the intelligent sensor through wires, a display screen and a control button are arranged on the controller, the display screen is used for displaying the working state and the temperature value of the gravity blanket, and the control button is used for regulating and controlling the state of the gravity blanket.
A production process of an electric heating type gravity blanket based on intelligent sensing specifically comprises the following steps:
the method comprises the following steps: the method comprises the following steps of sequentially putting a raw material insulation protective layer, a heat insulation layer, a velvet cloth layer and a gravity blanket outer sleeve which are required by gravity blanket production into a cutting device for cutting into specific size specifications, winding the gravity blanket raw material on a feeding roller, rolling the feeding roller to the position under a first air cylinder along a feeding chute through a rolling bearing, driving a telescopic rod to move downwards by the operation of the first air cylinder, pressing and fixing the rolling shaft through the telescopic rod of the first air cylinder, sequentially passing the raw material on the feeding roller through a tension assembly, a feeding compression roller, a feeding supporting plate and a cutting compression roller, and placing the end part of the gravity blanket raw material on a pulling assembly;
step two: the fifth cylinder drives the pulling pressing plate to move upwards, the end part of the gravity blanket raw material is placed on the pulling base, the fifth cylinder drives the pulling pressing plate to move downwards to press the end part of the gravity blanket raw material on the pulling base, the fixing effect of the gravity blanket raw material is ensured through the matching of the pulling pressing block and the pulling pressing groove, the fourth cylinder works to drive the pulling base to move along the guide rod, the moving distance of the pulling base is read through a scale line arranged on the guide rod, and therefore the cutting size control of the gravity blanket raw material is ensured;
step three: after the material pulling assembly pulls the gravity blanket raw material to a proper position, the second air cylinder works to drive the elastic roller to slide on the elastic support, the elastic roller is used for adjusting the cutting tightness of the gravity blanket raw material, the elastic roller is rotatably connected to the bearing seat to ensure the conveying performance of the gravity blanket raw material, and the gravity blanket raw material is adjusted to be tight to ensure the cutting precision;
step four: after the tightness of the raw material is adjusted by the tightness adjusting assembly, the third air cylinder drives the cutting sliding seat to move downwards, the cutting sliding seat moves downwards on the cutting sliding rail, the gravity blanket raw material is cut by a cutting knife arranged on the cutting knife seat, and the gravity blanket raw material is cut into specific sizes and specifications to be subsequently processed;
step five: installing a plurality of groups of intelligent sensors on the inner side of the gravity blanket outer sleeve, sewing three sides of the gravity blanket outer sleeve, installing a zipper on one side which is not sewn, connecting a conducting wire with the electric heating layer, the intelligent sensors and the controller, wrapping the insulating protective layer outside the electric heating layer, sewing the gravity bead layer, the heat preservation layer and the velvet cloth layer on the outer side of the insulating protective layer in sequence, loading the loaded gravity blanket assembly into the gravity blanket outer sleeve, and pulling the zipper to complete the assembly of the gravity blanket.
As a further scheme of the invention, the cutting device comprises a cutting rack, a feeding assembly, a feeding press roller, a tightening assembly, a feeding support plate, a cutting press roller, a cutting assembly, a pulling assembly and a pulling platform;
the feeding component is arranged at the lower part of one side of the cutting frame and is used for feeding the raw material of the gravity blanket, the cutting machine frame is provided with a tightening component which performs tightening adjustment on the feeding of the gravity blanket raw material, the upper part of one side of the cutting machine frame, which is close to the feeding component, is rotatably connected with a feeding press roller, the feeding support plate is fixedly arranged on the cutting machine frame, the cutting assembly is arranged at the upper end of the cutting frame and is positioned at one side far away from the feeding assembly, the cutting assembly is used for cutting and processing the gravity blanket raw material, the cutting machine frame is rotatably connected with a cutting press roller, the cutting press roller is positioned between the feeding support plate and the cutting assembly, the material pulling table is fixedly installed on one side, close to the cutting assembly, of the cutting rack, the material pulling assembly is installed on the material pulling table, and the material pulling assembly plays a role in fixedly pulling materials for cutting the raw materials of the gravity blanket.
As a further scheme of the invention, the feeding assembly comprises a feeding support and a feeding roller; the feeding support is provided with two groups of two sides which are respectively fixedly installed on the cutting rack, a feeding chute is arranged on the feeding support, a feeding support is fixedly connected onto the feeding support, a first cylinder which is vertically downward is installed on the feeding support, connecting shafts are fixedly connected to two ends of the feeding roller, a rolling bearing is fixedly connected onto the connecting shafts, and the rolling bearing is connected onto the feeding chute in a rolling mode.
As a further aspect of the invention, the tightening unit includes a tightening bracket and a bearing seat; the utility model discloses a cutting machine frame, including the bearing frame, the elasticity support is provided with two sets of fixed mounting respectively in the both sides of cutting frame, the one end of elasticity support is rotated and is connected with the guide roll, the elasticity support other end sliding connection has the elasticity roller, the bearing frame is provided with two sets of difference slidable mounting in the both sides of cutting frame, bearing inner race on the bearing frame links to each other with the elasticity roller.
As a further scheme of the invention, a second air cylinder is rotatably arranged on the cutting machine frame, the output end of the second air cylinder is connected with a connecting block, and the connecting block is rotatably connected with the elastic roller.
According to a further scheme of the invention, the cutting assembly comprises a cutting support and cutter seats, the cutting support is provided with two groups and fixedly arranged on two sides of a cutting rack, a third cylinder which faces vertically downwards is fixedly arranged on the cutting support, the output end of the third cylinder is connected with a connecting rod, the lower end of the connecting rod is fixedly connected with the cutter seats, and cutting cutters are arranged on the cutter seats through bolts.
According to a further scheme of the invention, a cutting sliding rail is fixedly mounted on the cutting support, a cutting sliding seat is connected onto the cutting sliding rail in a sliding manner, the upper end of the cutting sliding seat is connected with a connecting rod, and the lower end of the cutting sliding seat is connected with a cutter seat.
As a further scheme of the invention, the material pulling assembly comprises a material pulling vertical plate, a material pulling base and a material pulling bracket; the material pulling device is characterized in that the material pulling vertical plate is fixedly arranged on the material pulling platform, a fourth cylinder is fixedly arranged on the material pulling vertical plate, the output end of the fourth cylinder is connected with the material pulling base, the material pulling base is connected to the material pulling platform in a sliding mode, a material pulling pressure groove is formed in the material pulling base, the material pulling support is fixedly arranged on the material pulling base, a vertical downward fifth cylinder is fixedly arranged on the material pulling support, the output end of the fifth cylinder is connected with a material pulling pressure plate, and a material pulling pressure block matched with the material pulling pressure groove is arranged at the lower end of the material pulling pressure plate.
As a further scheme of the invention, a plurality of groups of guide rods are fixedly arranged on the material pulling vertical plate, the material pulling base is connected to the guide rods in a sliding manner, and the guide rods are provided with scale marks.
The invention has the beneficial effects that: the periphery of the electric heating layer is wrapped with an insulating protective layer, the electric heating layer is used for heating the electric heating type gravity blanket, the insulating protective layer plays a role in protecting an electric heating structure in the electric heating layer, and meanwhile, the safety performance of the gravity blanket is improved; the upper end and the lower end of the insulating protective layer are both connected with a gravity bead layer, and the gravity bead layer stimulates each pressure point on a human body by utilizing the deep contact pressure principle when people cover the gravity inner blanket, so that the levels of serotonin and melatonin of people are increased, the heart rate and the blood pressure are reduced, the nervous system of people is relaxed and relaxed, and the purposes of relaxing oneself, improving the sleeping environment and improving the sleeping quality are achieved; the heat preservation layer is connected to one side of the gravity bead layer, which is far away from the insulating protection layer, and plays a role in heat preservation on the gravity blanket; the velvet fabric layer is arranged on one side, away from the gravity bead layer, of the heat insulation layer, and the velvet fabric layer improves the softness and comfort of the gravity blanket; the gravity blanket outer cover is covered outside the velvet cloth layer, the gravity blanket outer cover plays a role in protecting a gravity blanket component inside the gravity blanket outer cover, and a plurality of groups of intelligent sensors are uniformly arranged on the inner side of the gravity blanket outer cover and are used for sensing the temperature value in the gravity blanket; the controller is connected with the electric heating layer of the gravity blanket and the intelligent sensor through a lead, a display screen and a control button are arranged on the controller, the display screen is used for displaying the working state and the temperature value of the gravity blanket, and the control button is used for regulating and controlling the state of the gravity blanket;
the fifth cylinder drives the pulling pressing plate to move upwards, the end part of the gravity blanket raw material is placed on the pulling base, the fifth cylinder drives the pulling pressing plate to move downwards to press the end part of the gravity blanket raw material on the pulling base, the fixing effect of the gravity blanket raw material is ensured through the matching of the pulling pressing block and the pulling pressing groove, the fourth cylinder works to drive the pulling base to move along the guide rod, the moving distance of the pulling base is read through a scale line arranged on the guide rod, and therefore the cutting size control of the gravity blanket raw material is ensured;
after the material pulling assembly pulls the gravity blanket raw material to a proper position, the second air cylinder works to drive the elastic roller to slide on the elastic support, the elastic roller is used for adjusting the cutting tightness of the gravity blanket raw material, the elastic roller is rotatably connected to the bearing seat to ensure the conveying performance of the gravity blanket raw material, and the gravity blanket raw material is adjusted to be tight to ensure the cutting precision;
after the tightness adjusting component adjusts the tightness of the raw material, the third cylinder drives the cutting sliding seat to move downwards, the cutting sliding seat moves downwards on the cutting sliding rail, the gravity blanket raw material is cut by the cutting knife arranged on the cutting knife seat, and the gravity blanket raw material is cut into specific sizes and specifications to facilitate subsequent processing.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the construction of the gravity blanket of the present invention;
FIG. 2 is a schematic front view of the cutting device of the present invention;
FIG. 3 is a schematic side view of the cutting device of the present invention;
FIG. 4 is a schematic top view of the cutting device of the present invention;
FIG. 5 is a schematic view of the feed assembly of the present invention;
FIG. 6 is a schematic side view of the feed assembly of the present invention;
FIG. 7 is a schematic view of the construction of the take-up assembly of the present invention;
FIG. 8 is a schematic view of the cutting assembly of the present invention;
FIG. 9 is a front view of the cutting assembly of the present invention;
FIG. 10 is a schematic structural view of a drawing base according to the present invention;
in the figure: 10. an electric heating layer; 20. an insulating protective layer; 30. a gravity bead layer; 40. a heat-insulating layer; 50. a velvet cloth layer; 60. a gravity blanket coat; 70. an intelligent sensor; 80. a wire; 90. a controller; 91. a display screen; 92. a control button;
1. a cutter frame; 2. a feeding assembly; 21. a feeding support; 22. a feeding chute; 23. a feeding bracket; 24. a first cylinder; 25. a feed roller; 26. a rolling bearing; 27. a connecting shaft; 3. feeding press rolls; 4. a take-up assembly; 41. a slack support; 42. a guide roller; 43. a tension roller; 44. a bearing seat; 45. a second cylinder; 46. connecting blocks; 5. a feeding support plate; 6. cutting the compression roller; 7. a cutting assembly; 71. cutting the stent; 72. a third cylinder; 73. cutting the sliding rail; 74. a connecting rod; 75. cutting the sliding seat; 76. a cutter seat; 77. cutting knife; 8. pulling the material assembly; 81. pulling a vertical plate; 82. a fourth cylinder; 83. a guide bar; 84. a material pulling base; 85. pulling the material bracket; 86. a fifth cylinder; 87. pulling and pressing the material; 88. pulling and pressing the material; 89. scale lines; 9. and (4) pulling the material platform.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, an electric heating type gravity blanket based on intelligent sensing includes an electric heating layer 10, an insulating protective layer 20, a gravity bead layer 30, a heat insulating layer 40, a velvet fabric layer 50, a gravity blanket cover 60, an intelligent sensor 70, a wire 80, and a controller 90;
the periphery of the electric heating layer 10 is wrapped with an insulating protective layer 20, the electric heating layer 10 is used for heating the electric heating type gravity blanket, and the insulating protective layer 20 plays a role in protecting an electric heating structure in the electric heating layer 10 and improves the safety performance of the gravity blanket;
the upper end and the lower end of the insulating protective layer 20 are both connected with a gravity bead layer 30, and the gravity bead layer 30 stimulates each pressure point on a human body by utilizing the deep contact pressure principle when people cover a gravity inner blanket, so that the levels of serotonin and melatonin of people are increased, the heart rate and the blood pressure are reduced, the nervous system of people is relaxed and relaxed, and the purposes of relaxing oneself, improving the sleeping environment and improving the sleeping quality are achieved;
the heat-insulating layer 40 is connected to one side of the gravity bead layer 30, which is far away from the insulating protective layer 20, and the heat-insulating layer 40 plays a role in heat insulation of the gravity blanket;
the velvet fabric layer 50 is arranged on one side of the heat preservation layer 40 far away from the gravity bead layer 30, and the velvet fabric layer 50 improves the softness and comfort of the gravity blanket;
the gravity blanket cover 60 is covered outside the velvet fabric layer 50, the gravity blanket cover 60 plays a role in protecting the gravity blanket components inside the gravity blanket cover, a plurality of groups of intelligent sensors 70 are uniformly arranged on the inner side of the gravity blanket cover 60, and the intelligent sensors 70 are used for sensing temperature values in the gravity blanket;
the controller 90 is connected with the electric heating layer 10 of the gravity blanket and the intelligent sensor 70 through a wire 80, a display screen 91 and a control button 92 are arranged on the controller 90, the display screen 91 is used for displaying the working state and the temperature value of the gravity blanket, and the control button 92 is used for regulating and controlling the state of the gravity blanket.
A production process of an electric heating type gravity blanket based on intelligent sensing specifically comprises the following steps:
the method comprises the following steps: sequentially putting a raw material insulation protective layer 20, a heat insulation layer 40, a velvet fabric layer 50 and a gravity blanket outer sleeve 60 which are required by gravity blanket production into a cutting device to be cut into specific size specifications, winding the gravity blanket raw material on a feeding roller 25, rolling the feeding roller 25 along a feeding chute 22 through a rolling bearing 26 to be under a first air cylinder 24, driving the telescopic rod to move downwards by the first air cylinder 24, tightly pressing and fixing the rolling bearing 26 through the telescopic rod of the first air cylinder 24, sequentially passing the raw material on the feeding roller 25 through an elastic component 4, a feeding compression roller 3, a feeding support plate 5 and a cutting compression roller 6, and placing the end part of the gravity blanket raw material on a pulling component 8;
step two: the fifth cylinder 86 drives the pulling pressing plate 87 to move upwards, the end part of the gravity blanket raw material is placed on the pulling base 84, the fifth cylinder 86 drives the pulling pressing plate 87 to move downwards to press the end part of the gravity blanket raw material on the pulling base 84, the fixing effect of the gravity blanket raw material is ensured through the matching of the pulling pressing block 88 and the pulling pressing groove, the fourth cylinder 82 works to drive the pulling base 84 to move along the guide rod 83, the moving distance of the pulling base 84 is read through the scale mark 89 arranged on the guide rod 83, and therefore the cutting size control of the gravity blanket raw material is ensured;
step three: after the material pulling assembly 8 pulls the gravity blanket raw material to a proper position, the second air cylinder 45 works to drive the elastic roller 43 to slide on the elastic bracket 41, the cutting tightness of the gravity blanket raw material is adjusted through the elastic roller 43, the elastic roller 43 is rotatably connected to the bearing seat 44 to ensure the conveying performance of the gravity blanket raw material, and the gravity blanket raw material is adjusted to be tight to ensure the cutting precision;
step four: after the tightness of the raw material is adjusted by the tightness component 4, the third cylinder 72 drives the cutting sliding seat 75 to move downwards, the cutting sliding seat 75 moves downwards on the cutting sliding rail 73, the gravity blanket raw material is cut by the cutting knife 77 arranged on the cutting knife seat 76, and the gravity blanket raw material is cut into specific sizes and specifications for subsequent processing;
step five: installing a plurality of groups of intelligent sensors 70 on the inner side of the gravity blanket outer cover 60, sewing three sides of the gravity blanket outer cover 60, installing a zipper on one side which is not sewn, connecting a lead 80 with the electric heating layer 10, the intelligent sensors 70 and the controller 90, wrapping the insulating protective layer 20 outside the electric heating layer 10, sequentially sewing the gravity bead layer 30, the insulating layer 40 and the velvet fabric layer 50 on the outer side of the insulating protective layer 20, installing the installed gravity blanket assembly into the gravity blanket outer cover 60, and pulling the zipper to complete the assembly of the gravity blanket.
The cutting device comprises a cutting rack 1, a feeding assembly 2, a feeding compression roller 3, a tightening assembly 4, a feeding supporting plate 5, a cutting compression roller 6, a cutting assembly 7, a pulling assembly 8 and a pulling table 9;
the cutting machine is characterized in that the feeding component 2 is mounted at the lower part of one side of the cutting machine frame 1, the feeding component 2 is used for feeding a gravity blanket raw material, the cutting machine frame 1 is provided with a tightening component 4, the tightening component 4 performs tightening adjustment on the feeding of the gravity blanket raw material, the upper part of one side, close to the feeding component 2, of the cutting machine frame 1 is rotatably connected with a feeding compression roller 3, the feeding support plate 5 is fixedly mounted on the cutting machine frame 1, the cutting component 7 is mounted at the upper end of the cutting machine frame 1 and is positioned at one side far away from the feeding component 2, the cutting component 7 performs cutting processing on the gravity blanket raw material, the cutting machine frame 1 is rotatably connected with a cutting compression roller 6, the cutting compression roller 6 is positioned between the feeding support plate 5 and the cutting component 7, the material pulling table 9 is fixedly mounted at one side, close to the cutting component 7, the material pulling assembly 8 plays a role in fixing material pulling for cutting the raw material of the gravity blanket.
The feeding assembly 2 comprises a feeding support 21 and a feeding roller 25; the feeding support 21 is provided with two groups of two sides which are fixedly installed on the cutting machine frame 1 respectively, a feeding chute 22 is formed in the feeding support 21, a feeding support 23 is fixedly connected to the feeding support 21, a first cylinder 24 which faces vertically downwards is installed on the feeding support 23, a connecting shaft 27 is fixedly connected to two ends of the feeding roller 25, a rolling bearing 26 is fixedly connected to the connecting shaft 27, and the rolling bearing 26 is connected to the feeding chute 22 in a rolling mode.
The elastic component 4 comprises an elastic bracket 41 and a bearing seat 44; the utility model discloses a cutting machine, including cutter frame 1, bearing frame 44, elastic support 41 is provided with two sets of fixed mounting respectively in the both sides of cutter frame 1, the one end of elastic support 41 is rotated and is connected with guide roll 42, the other end sliding connection of elastic support 41 has elastic roll 43, bearing frame 44 is provided with two sets of difference slidable mounting in the both sides of cutter frame 1, the bearing inner race on the bearing frame 44 links to each other with elastic roll 43.
The last rotation of cutter frame 1 installs second cylinder 45, the output of second cylinder 45 is connected with connecting block 46, connecting block 46 rotates with elasticity roller 43 and is connected.
Cutting assembly 7 includes cutting support 71 and cutter seat 76, cutting support 71 is provided with two sets of and fixed mounting in the both sides of cutting frame 1, fixed mounting has vertical decurrent third cylinder 72 on cutting support 71, third cylinder 72 output is connected with connecting rod 74, connecting rod 74 lower extreme fixed connection cutter seat 76, install through the bolt on the cutter seat 76 and cut sword 77.
Cutting support 71 is last fixed mounting has cutting slide rail 73, sliding connection has cutting sliding seat 75 on cutting slide rail 73, cutting sliding seat 75 upper end links to each other with connecting rod 74, cutting sliding seat 75 lower extreme links to each other with cutter seat 76.
The material pulling assembly 8 comprises a material pulling vertical plate 81, a material pulling base 84 and a material pulling bracket 85; the material pulling vertical plate 81 is fixedly installed on the material pulling table 9, a fourth air cylinder 82 is fixedly installed on the material pulling vertical plate 81, the output end of the fourth air cylinder 82 is connected with a material pulling base 84, the material pulling base 84 is connected to the material pulling table 9 in a sliding mode, a material pulling pressure groove is formed in the material pulling base 84, a material pulling support 85 is fixedly installed on the material pulling base 84, a vertically downward fifth air cylinder 86 is fixedly installed on the material pulling support 85, the output end of the fifth air cylinder 86 is connected with a material pulling pressure plate 87, and a material pulling pressure block 88 matched with the material pulling pressure groove is arranged at the lower end of the material pulling pressure plate 87.
A plurality of groups of guide rods 83 are fixedly mounted on the material pulling vertical plate 81, the material pulling base 84 is connected to the guide rods 83 in a sliding mode, and the guide rods 83 are provided with scale marks 89.
When the gravity blanket is used, a raw material insulation protective layer 20, a heat insulation layer 40, a velvet fabric layer 50 and a gravity blanket outer sleeve 60 which are required by gravity blanket production are sequentially placed into a cutting device to be cut into specific size specifications, the raw material of the gravity blanket is wound on a feeding roller 25, the feeding roller 25 rolls along a feeding chute 22 to be right below a first air cylinder 24 through a rolling bearing 26, the first air cylinder 24 works to drive a telescopic rod to move downwards, the telescopic rod of the first air cylinder 24 compresses and fixes the rolling bearing 26, the raw material on the feeding roller 25 sequentially passes through a loosening and tightening component 4, a feeding compression roller 3, a feeding support plate 5 and a cutting compression roller 6, and the end part of the raw material of the gravity blanket is placed on a pulling component 8; the fifth cylinder 86 drives the pulling pressing plate 87 to move upwards, the end part of the gravity blanket raw material is placed on the pulling base 84, the fifth cylinder 86 drives the pulling pressing plate 87 to move downwards to press the end part of the gravity blanket raw material on the pulling base 84, the fixing effect of the gravity blanket raw material is ensured through the matching of the pulling pressing block 88 and the pulling pressing groove, the fourth cylinder 82 works to drive the pulling base 84 to move along the guide rod 83, the moving distance of the pulling base 84 is read through the scale mark 89 arranged on the guide rod 83, and therefore the cutting size control of the gravity blanket raw material is ensured; after the material pulling assembly 8 pulls the gravity blanket raw material to a proper position, the second air cylinder 45 works to drive the elastic roller 43 to slide on the elastic bracket 41, the cutting tightness of the gravity blanket raw material is adjusted through the elastic roller 43, the elastic roller 43 is rotatably connected to the bearing seat 44 to ensure the conveying performance of the gravity blanket raw material, and the gravity blanket raw material is adjusted to be tight to ensure the cutting precision; after the tightness of the raw material is adjusted by the tightness component 4, the third cylinder 72 drives the cutting sliding seat 75 to move downwards, the cutting sliding seat 75 moves downwards on the cutting sliding rail 73, the gravity blanket raw material is cut by the cutting knife 77 arranged on the cutting knife seat 76, and the gravity blanket raw material is cut into specific sizes and specifications for subsequent processing; installing a plurality of groups of intelligent sensors 70 on the inner side of the gravity blanket outer cover 60, sewing three sides of the gravity blanket outer cover 60, installing a zipper on one side which is not sewn, connecting a lead 80 with the electric heating layer 10, the intelligent sensors 70 and the controller 90, wrapping the insulating protective layer 20 outside the electric heating layer 10, sequentially sewing the gravity bead layer 30, the insulating layer 40 and the velvet fabric layer 50 on the outer side of the insulating protective layer 20, installing the installed gravity blanket assembly into the gravity blanket outer cover 60, and pulling the zipper to complete the assembly of the gravity blanket.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. An electric heating type gravity blanket based on intelligent sensing is characterized by comprising an electric heating layer (10), an insulating protective layer (20), a gravity bead layer (30), a heat insulation layer (40), a velvet fabric layer (50), a gravity blanket coat (60), an intelligent sensor (70), a lead (80) and a controller (90);
the periphery of the electric heating layer (10) is wrapped with an insulating protective layer (20), the electric heating layer (10) is used for heating the electric heating type gravity blanket, the insulating protective layer (20) plays a role in protecting an electric heating structure in the electric heating layer (10), and meanwhile the safety performance of the gravity blanket is improved;
the upper end and the lower end of the insulating protective layer (20) are both connected with a gravity bead layer (30), the gravity bead layer (30) stimulates each pressure point on a human body by utilizing the deep contact pressure principle when people cover a gravity inner blanket, the levels of serotonin and melatonin of people are increased, the heart rate and the blood pressure are reduced, the nervous system of people is relaxed and relaxed, and therefore the purposes of relaxing oneself, improving the sleeping environment and improving the sleeping quality are achieved;
the heat-insulating layer (40) is connected to one side, far away from the insulating protective layer (20), of the gravity bead layer (30), and the heat-insulating layer (40) plays a role in heat insulation of the gravity blanket;
the velvet fabric layer (50) is arranged on one side, away from the gravity bead layer (30), of the heat preservation layer (40), and the velvet fabric layer (50) improves the softness and comfort of the gravity blanket;
the gravity blanket outer cover (60) is covered outside the velvet fabric layer (50), the gravity blanket outer cover (60) plays a role in protecting a gravity blanket component inside the gravity blanket outer cover, a plurality of groups of intelligent sensors (70) are uniformly arranged on the inner side of the gravity blanket outer cover (60), and the intelligent sensors (70) are used for sensing temperature values in the gravity blanket;
the controller (90) is connected with the electric heating layer (10) of the gravity blanket and the intelligent sensor (70) through a lead (80), a display screen (91) and a control button (92) are arranged on the controller (90), the display screen (91) is used for displaying the working state and the temperature value of the gravity blanket, and the control button (92) is used for regulating and controlling the state of the gravity blanket.
2. The production process of the intelligent sensing-based electric heating type gravity blanket according to claim 1, which specifically comprises the following steps:
the method comprises the following steps: the production method comprises the following steps of sequentially putting a raw material insulation protective layer (20), an insulation layer (40), a velvet fabric layer (50) and a gravity blanket outer sleeve (60) required by gravity blanket production into a cutting device to be cut into specific size specifications, winding the gravity blanket raw material on a feeding roller (25), rolling the feeding roller (25) to the position under a first air cylinder (24) along a feeding chute (22) through a rolling bearing (26), driving the telescopic rod to move downwards through the operation of the first air cylinder (24), compressing and fixing the rolling bearing (26) through the telescopic rod of the first air cylinder (24), sequentially passing the raw material on the feeding roller (25) through a loosening and tightening assembly (4), a feeding compression roller (3), a feeding support plate (5) and a cutting compression roller (6), and placing the end part of the gravity blanket raw material on a pulling assembly (8);
step two: the fifth cylinder (86) drives the material pulling pressing plate (87) to move upwards, the end part of the gravity blanket raw material is placed on the material pulling base (84), the fifth cylinder (86) drives the material pulling pressing plate (87) to move downwards to press the end part of the gravity blanket raw material on the material pulling base (84), the fixing effect of the gravity blanket raw material is ensured through the matching of the material pulling pressing block (88) and the material pulling pressing groove, the fourth cylinder (82) works to drive the material pulling base (84) to move along the guide rod (83), the moving distance of the material pulling base (84) is read through a scale mark (89) arranged on the guide rod (83), and therefore the cutting size control of the gravity blanket raw material is ensured;
step three: after the material pulling assembly (8) pulls the gravity blanket raw material to a proper position, the second air cylinder (45) works to drive the elastic roller (43) to slide on the elastic bracket (41), the cutting tightness of the gravity blanket raw material is adjusted through the elastic roller (43), the elastic roller (43) is rotatably connected to the bearing seat (44) to ensure the conveying performance of the gravity blanket raw material, and the gravity blanket raw material is adjusted to be tight to ensure the cutting precision;
step four: after the tightness of the raw material is adjusted by the tightness component (4), the third air cylinder (72) drives the cutting sliding seat (75) to move downwards, the cutting sliding seat (75) moves downwards on the cutting sliding rail (73), the gravity blanket raw material is cut by a cutting knife (77) arranged on the cutting knife seat (76), and the gravity blanket raw material is cut into specific sizes and specifications for subsequent processing;
step five: the gravity blanket assembly assembling method comprises the steps of installing a plurality of groups of intelligent sensors (70) on the inner side of a gravity blanket outer sleeve (60), sewing three sides of the gravity blanket outer sleeve (60), installing a zipper on one unseamed side, connecting a conducting wire (80) with an electric heating layer (10), the intelligent sensors (70) and a controller (90), wrapping an insulating protective layer (20) outside the electric heating layer (10), sequentially sewing a gravity bead layer (30), an insulating layer (40) and a velvet fabric layer (50) on the outer side of the insulating protective layer (20), installing the installed gravity blanket assembly into the gravity blanket outer sleeve (60), and pulling the zipper to complete the gravity blanket assembling.
3. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 2, wherein the cutting device comprises a cutting frame (1), a feeding assembly (2), a feeding press roller (3), a tightening assembly (4), a feeding support plate (5), a cutting press roller (6), a cutting assembly (7), a pulling assembly (8) and a pulling table (9);
the feeding component (2) is arranged at the lower part of one side of the cutting rack (1), the feeding component (2) is used for feeding a gravity blanket raw material, the loosening component (4) is arranged on the cutting rack (1), the loosening component (4) is used for performing loosening adjustment on the feeding of the gravity blanket raw material, the feeding compression roller (3) is rotatably connected to the upper part of one side, close to the feeding component (2), of the cutting rack (1), the feeding supporting plate (5) is fixedly arranged on the cutting rack (1), the cutting component (7) is arranged at the upper end of the cutting rack (1) and is positioned at one side far away from the feeding component (2), the cutting component (7) is used for cutting the blanket gravity raw material, the cutting rack (1) is rotatably connected with the cutting compression roller (6), and the cutting compression roller (6) is positioned between the feeding supporting plate (5) and the cutting component (7), the material pulling platform (9) is fixedly installed on one side, close to the cutting assembly (7), of the cutting rack (1), the material pulling assembly (8) is installed on the material pulling platform (9), and the material pulling assembly (8) plays a role in fixing and pulling materials for cutting the raw materials of the gravity blanket.
4. A production process of an electrothermal gravity blanket based on intelligent sensing according to claim 3, wherein the feeding assembly (2) comprises a feeding support (21) and a feeding roller (25); pay-off support (21) are provided with two sets of both sides of difference fixed mounting in cutting frame (1), be provided with pay-off spout (22) on pay-off support (21), fixedly connected with pay-off support (23) are gone up in pay-off support (21), install vertical decurrent first cylinder (24) on pay-off support (23), the equal fixedly connected with connecting axle (27) in pay-off roller (25) both ends, fixedly connected with antifriction bearing (26) are gone up in connecting axle (27), antifriction bearing (26) rolling connection is on pay-off spout (22).
5. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 3, wherein the elastic assembly (4) comprises an elastic bracket (41) and a bearing seat (44); elasticity support (41) are provided with two sets of both sides of fixed mounting respectively in cutting frame (1), the one end of elasticity support (41) is rotated and is connected with guide roll (42), elasticity support (41) other end sliding connection has elasticity roller (43), bearing frame (44) are provided with two sets of both sides of difference slidable mounting in cutting frame (1), bearing inner circle on bearing frame (44) links to each other with elasticity roller (43).
6. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 5, wherein a second air cylinder (45) is rotatably mounted on the cutting frame (1), the output end of the second air cylinder (45) is connected with a connecting block (46), and the connecting block (46) is rotatably connected with the elastic roller (43).
7. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 3, wherein the cutting assembly (7) comprises a cutting support (71) and a cutter seat (76), the cutting support (71) is provided with two groups and fixedly installed at two sides of the cutting frame (1), a vertically downward third cylinder (72) is fixedly installed on the cutting support (71), the output end of the third cylinder (72) is connected with a connecting rod (74), the lower end of the connecting rod (74) is fixedly connected with the cutter seat (76), and a cutting cutter (77) is installed on the cutter seat (76) through a bolt.
8. The production process of the electrothermal gravity blanket based on intelligent sensing according to claim 7, wherein a cutting slide rail (73) is fixedly installed on the cutting support (71), a cutting slide seat (75) is slidably connected to the cutting slide rail (73), the upper end of the cutting slide seat (75) is connected to the connecting rod (74), and the lower end of the cutting slide seat (75) is connected to the cutting seat (76).
9. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 3, wherein the material pulling assembly (8) comprises a material pulling vertical plate (81), a material pulling base (84) and a material pulling bracket (85); draw material riser (81) fixed mounting to draw on material platform (9), draw material riser (81) to go up fixed mounting and have fourth cylinder (82), the output of fourth cylinder (82) with draw material base (84) and link to each other, draw material base (84) sliding connection on drawing material platform (9), it draws the material indent to be provided with on material base (84) to draw, draw material support (85) fixed mounting to draw on material base (84), draw material support (85) to go up fixed mounting and have vertical decurrent fifth cylinder (86), fifth cylinder (86) output is connected with draws material clamp plate (87), draw material clamp plate (87) lower extreme to be provided with and draw material indent matched with to draw material briquetting (88).
10. The production process of the electrothermal type gravity blanket based on intelligent sensing according to claim 9, wherein a plurality of groups of guide rods (83) are fixedly installed on the material pulling vertical plate (81), the material pulling base (84) is slidably connected to the guide rods (83), and the guide rods (83) are provided with scale marks (89).
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| CN202011491894.0A CN112589848B (en) | 2020-12-17 | 2020-12-17 | Intelligent sensing-based electric heating type gravity blanket and production process thereof |
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| CN211269599U (en) * | 2020-01-19 | 2020-08-18 | 浙江硕奇家纺用品有限公司 | Electric heating type gravity blanket |
| CN211972879U (en) * | 2020-03-17 | 2020-11-20 | 青岛鼎颐达家居用品有限公司 | Carpet cutting equipment |
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| US6103049A (en) * | 1994-05-31 | 2000-08-15 | Johns Manville International, Inc. | Method and apparatus for cutting, sealing and encapsulated fibrous products |
| CN102984833A (en) * | 2012-11-20 | 2013-03-20 | 潍坊博药生物科技有限公司 | Flexible far-infrared heating film, preparation method thereof and far-infrared blanket produced through same |
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