CN112573100B - Practical steel belt material cooling conveyor with granulating device - Google Patents

Practical steel belt material cooling conveyor with granulating device Download PDF

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Publication number
CN112573100B
CN112573100B CN201910938313.4A CN201910938313A CN112573100B CN 112573100 B CN112573100 B CN 112573100B CN 201910938313 A CN201910938313 A CN 201910938313A CN 112573100 B CN112573100 B CN 112573100B
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CN
China
Prior art keywords
steel belt
wear
cap
rotary drum
wear cap
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Application number
CN201910938313.4A
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Chinese (zh)
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CN112573100A (en
Inventor
杨天成
杨海波
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SHANGHAI REBO GRANULATOR CO Ltd
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SHANGHAI REBO GRANULATOR CO Ltd
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Priority to CN201910938313.4A priority Critical patent/CN112573100B/en
Publication of CN112573100A publication Critical patent/CN112573100A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/08Protective roofs or arch supports therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/06Solidifying liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/24Obtaining flakes by scraping a solid layer from a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/26Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic on endless conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/48Belts or like endless load-carriers metallic

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to a practical steel belt material cooling conveyor with a grain cutting device, which comprises a frame, a main driving rotary drum, a driven tensioning rotary drum, a steel belt bearing platform, a steel belt and water cooling mechanism, a grain cutting device and a steel belt wear-resisting cap. The steel belt anti-wear cap is made of a material with a self-lubricating function, is arranged on each supporting plate, is in a self-lubricating friction state with the steel belt during working, has extremely small friction damage, and can ensure the normal working life of the steel belt and the working stability of the material conveyor; the discharge hole is provided with the grain cutting device which is convenient for cutting the flaky materials into fine grains according to the needs, the difference of the shape and the size of the product is small, the space is reduced, and the management, the packaging, the storage and the transportation are convenient. The device effectively overcomes the defects of easy abrasion of the steel belt, large product duty volume, large daily maintenance workload and high use cost, has a simple and reasonable structure, works stably and reliably, and can meet the use requirements of continuous, stable, high-efficiency and low-cost operation of an automatic running operation system.

Description

Practical steel belt material cooling conveyor with granulating device
Technical Field
The invention relates to the technical field of material cooling conveying equipment, in particular to a practical steel belt material cooling conveyor which is provided with a steel belt wear-resistant cap and a grain cutting device, is beneficial to ensuring the normal service life and the product quality of a steel belt, reducing the daily use cost and improving the production efficiency and the working reliability.
Background
A large amount of high-temperature liquid molten products are produced in the production process of petrochemical refining industry and petrochemical industry, for example: molten liquid sulfur at a temperature of about 135 degrees, molten liquid petroleum resin and phenolic resin at a temperature of about 210 degrees, molten liquid paraffin at a temperature of about 58 degrees, and the like, are all required to be cooled and molded into solid products which are convenient for packaging, storage and transportation. At present, the cooling and forming of the molten liquid products are all completed by a steel strip material cooling conveyor. The steel belt material cooling conveyor commonly used at present generally comprises a frame, a main driving rotary drum and a driven tensioning rotary drum which are respectively arranged at the front side and the rear side of the frame, a steel belt bearing platform which is composed of longitudinal support plates respectively arranged on the left side and the right side of the frame, transverse support plates respectively arranged on the front side and the rear side of the frame and a plurality of V-shaped support plates which are sequentially arranged between the left side and the right side of the frame at intervals, a material conveying steel belt which is arranged between the main driving rotary drum and the driven tensioning rotary drum in a closed loop manner, a water cooling mechanism which is arranged below the steel belt bearing platform and provided with a plurality of water spray nozzles, a molten material receiver which is arranged above the driven tensioning rotary drum, and a blanking scraper and a blanking opening which are arranged beside the main driving rotary drum. During operation, the object transporting steel belt is supported by the steel belt bearing platform, closed-loop tensioning is limited between the main driving rotary drum and the driven rotary drum, and the high-temperature liquid molten material borne on the surface of the steel belt by continuous blanking is transported to the other end from one end of the conveyor under the driving of the main driving rotary drum and the spraying cooling of the water cooling mechanism, and is cooled and formed into a solid material with relatively low temperature. Therefore, the service life and the running stability of the material conveying steel belt and the working reliability of the water cooling device are closely related to the working stability of the steel belt material cooling conveyor, the forming effect of the high-temperature liquid molten material, the efficiency and the product quality. Along with the lapse of application time, the defects to be improved are gradually found, namely, the steel belt is easy to damage and deform, so that the steel belt is deviated, even broken, and the normal service life cannot be ensured; secondly, when in work, the steel belt is in direct and tight friction contact with the working surface of the supporting plate, and the supporting plate is easy to wear, so that the running stability of the steel belt and the quality of a formed product are influenced, frequent updating is needed, and the working efficiency and the production cost of a system are necessarily influenced; thirdly, the steel belt material cooling conveyor with the current structure form is characterized in that the solid material products formed by cooling in the conveying process are random sheets which are automatically disintegrated, so that a plurality of inconveniences are brought to packaging and storage; in addition, because the backup pad easily produces the nature particle that drops at the in-process of friction operation with the steel band contact, often can block up the water spray nozzle, influence normal water spraying operation, except can make backup pad and steel band work in dry friction state, lead to causing bigger friction loss, further influence backup pad and steel band's normal operating life, can also influence the cooling effect of molten liquid material, finally influence product quality. Therefore, the existing steel belt material cooling conveyor has the defects of overall structure lack of scientific and reasonable structure, poor working stability, large daily maintenance workload, high use cost and the like, so that the continuous, stable, efficient and low-cost use requirements of an automatic running water operation system are hardly met, and the steel belt material cooling conveyor is not ideal from the aspects of practicality and economy.
Disclosure of Invention
The invention aims to overcome the defects of the existing steel belt material cooling conveyor, and provides the practical steel belt material cooling conveyor which is provided with the steel belt anti-wear cap and the grain cutting device, thereby being beneficial to ensuring the normal service life of the steel belt and the supporting plate, improving the working stability of the conveyor, reducing the daily maintenance workload and the daily use cost, and meeting the continuous, efficient and low-cost use requirements of an automatic running operation system.
The invention relates to a practical steel belt material cooling conveyor with a grain cutting device, which comprises a frame, a main driving rotary drum and a driven tensioning rotary drum which are respectively arranged at the front side end and the rear side end of the frame, a steel belt bearing platform which is composed of longitudinal support plates respectively arranged on the left side frame and the right side frame of the frame, transverse support plates respectively arranged on the front side frame and the rear side frame of the frame and a plurality of V-shaped support plates which are sequentially arranged between the left side frame and the right side frame at intervals, a steel belt which is arranged between the main driving rotary drum and the driven tensioning rotary drum in a closed loop manner, a water cooling mechanism which is arranged below the steel belt bearing platform and is provided with a cooling water inlet, a cooling water outlet and a plurality of water spray nozzles, a molten material receiver which is arranged above the driven tensioning rotary drum, a blanking scraper and a blanking opening which are arranged beside the main driving rotary drum, and the invention is characterized in that: still include the grain cutting device that sets up on the feed opening of unloading scraper below and set up the several steel band abrasionproof cap between each backup pad and steel band lower surface, wherein:
The steel belt anti-wear cap comprises a longitudinal steel belt anti-wear cap which is arranged on the working end surface of the longitudinal support plate in a covering manner, a transverse steel belt anti-wear cap which is arranged on the working end surface of the transverse support plate in a covering manner, and a V-shaped steel belt anti-wear cap which is arranged on the working end surface of the V-shaped support plate in a covering manner;
The longitudinal steel belt anti-wear cap, the transverse steel belt anti-wear cap and the V-shaped steel belt anti-wear cap are all made of hard anti-wear high-strength plastic with a self-lubricating function;
the V-shaped steel belt anti-wear cap is formed by the combination of the integrated steel belt anti-wear caps which are interconnected into a V shape or the steel belt anti-wear caps which are respectively arranged on the V-shaped double arms;
the granulating device comprises a rotating shaft, a knife board arranged on the rotating shaft, a plurality of blades arranged on the knife board, a driving control chain wheel arranged at one end of the rotating shaft and a discharging hopper arranged below the knife board;
In addition, the steel belt anti-wear cap is made of polytetrafluoroethylene or nylon materials with a self-lubricating function;
In the working state when in use, the steel belt anti-wear cap is arranged on the working end surface of the corresponding supporting plate in a mounting and covering manner, is in a lubrication friction state with the steel belt in the upward movement operation, has little friction damage to both sides, does not influence the surface integrity of the steel belt, and is beneficial to ensuring the normal working life of the steel belt and the working stability of the material conveyor; the steel belt and the steel belt wear-resistant cap only relate to the periodic update after reaching the rated service life in the working process, so that the workload of daily maintenance is very little, the corresponding daily use cost is very low, and the continuous, high-efficiency and low-cost use requirements of an automatic running operation system can be met; after the flaky solid materials scraped and sent by the blanking scraper enter the granulating device, the rotating shaft driven by the driving control chain wheel and controlled by the rotating speed drives the blades on the blade plate to rotate, the flaky solid materials are cut into material products with smaller particles according to the requirements, and finally the material products are discharged outside through the blanking hopper.
According to the practical steel belt material cooling conveyor with the grain cutting device, due to the fact that the steel belt protective cap with the self-lubricating function is additionally arranged between the steel belt and the working end face of the supporting plate, friction damage which is inevitably generated on the steel belt when the conveyor works is minimized, scratch, damage and even fracture on the surface of the steel belt in the prior art are avoided, the rated reliable service life of the steel belt is guaranteed, and meanwhile the trouble of self damage, frequent update and resource waste of the supporting plate are avoided; as the grain cutting device with the function of cutting the flaky broken materials into fine grains according to the requirement is additionally arranged on the discharge port, the shape and the size of the discharged material products are smaller, the accumulation is easy, the duty cycle is reduced, and the management, the packaging, the storage and the transportation are convenient. Therefore, the steel belt material cooling conveyor effectively overcomes the defects of easy abrasion of the steel belt, large product duty volume, large daily maintenance workload and high use cost, has a simple, scientific and reasonable structure, stable and reliable work, small daily maintenance workload and low cost, can fully meet the use requirements of continuous, stable, efficient and low-cost operation of an automatic running water operation system, is an ideal updated product of the existing steel belt material cooling conveyor, and has strong practicability and valuable market application prospect.
Drawings
FIG. 1 is a schematic view of the basic structure of an embodiment of the present invention;
FIG. 2 is a top view of the housing of FIG. 1;
FIG. 3 is a schematic view of a steel strip wear cap arrangement in accordance with an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a material granulating device in an embodiment of the invention.
In the figure:
1. frame 2, main driving drum 3, driven tensioning drum 4, steel belt bearing platform
41. Longitudinal support plate 411, longitudinal steel belt wear-proof cap 42, transverse support plate
421. Transverse steel belt wear-proof cap 43. V-shaped supporting plate 431. V-shaped steel belt wear-proof cap
5. Steel belt 6, water cooling mechanism 61, water nozzle 62, cooling water inlet
63. A cooling water outlet 7, a molten material receiver 8, a blanking scraper 9 and a blanking opening
10. Granule cutting device 101, rotary shaft 102, knife board 103, knife blade 104, and driving sprocket
105. Discharging hopper
Detailed Description
The invention will be further described with reference to the accompanying drawings and exemplary embodiments.
In fig. 1,2,3 and 4, the utility type steel belt material cooling conveyor with a grain cutting device of the present invention comprises a frame 1, a main driving drum 2 and a driven tensioning drum 3 respectively arranged at the front and rear sides of the frame, a steel belt carrying platform 4 composed of a longitudinal supporting plate 41 respectively arranged at the left and right side frames of the frame, a transverse supporting plate 42 respectively arranged at the front and rear side frames of the frame and a plurality of V-shaped supporting plates 43 sequentially arranged between the left and right side frames of the frame at intervals, a steel belt 5 arranged between the main driving drum 2 and the driven tensioning drum 3 in a closed loop manner, a water cooling mechanism 6 arranged below the steel belt carrying platform 4 and provided with a cooling water inlet 62, a cooling water outlet 63 and a plurality of water nozzles 61, a molten material receiver 7 arranged above the driven tensioning drum 3, a blanking scraper 8 and a blanking opening 9 arranged at the side of the main driving drum 2, and is characterized in that: still include the pelleter 10 that sets up on feed opening 9 below feed scraper 8 and set up the several steel band abrasionproof cap between each backup pad and steel band lower surface, wherein:
the steel belt anti-wear cap comprises a longitudinal steel belt anti-wear cap 411 which is arranged on the working end surface of the longitudinal support plate 41 in a covering manner, a transverse steel belt anti-wear cap 421 which is arranged on the working end surface of the transverse support plate 42 in a covering manner, and a V-shaped steel belt anti-wear cap 431 which is arranged on the working end surface of the V-shaped support plate 43 in a covering manner;
the longitudinal steel belt anti-wear cap 411, the transverse steel belt anti-wear cap 421 and the V-shaped steel belt anti-wear cap 431 are all made of hard anti-wear high-strength plastic with a self-lubricating function;
The V-shaped steel belt anti-wear cap 431 is formed by an integrated steel belt anti-wear cap which is interconnected into a V shape, or by steel belt anti-wear caps which are respectively arranged on the V-shaped double arms;
The grain cutting device 10 comprises a rotating shaft 101, a knife board 102 arranged on the rotating shaft 101, a plurality of blades 103 arranged on the knife board 102, a drive control chain wheel 104 arranged at one end of the rotating shaft 101 and a discharging hopper 105 arranged below the knife board 102;
in addition, the steel belt wear-proof cap is made of polytetrafluoroethylene or nylon materials with a self-lubricating function.
In the working state when in use, the steel belt anti-wear cap is arranged on the working end surface of the corresponding supporting plate in a mounting and covering manner, is in a lubrication friction state with the steel belt 5 in the upward movement operation, has little friction damage to both sides, does not influence the surface integrity of the steel belt 5, and is beneficial to ensuring the normal working life of the steel belt 5 and the working stability of the material conveyor; the steel belt 5 and the steel belt wear-resistant cap only relate to the periodic update after reaching the rated service life in the working process, so that the workload of daily maintenance is very little, the corresponding daily use cost is very low, and the continuous, efficient and low-cost use requirements of an automatic running operation system can be met; after the flaky solid materials scraped and sent out by the blanking scraper 8 enter the granulating device 10, the rotating shaft 101 driven by the driving control chain wheel 104 and controlled by the rotating speed drives the blades 103 on the blade plate 102 to rotate, the flaky solid materials are cut into material products with smaller particles according to the requirement, and finally the material products are discharged outside through the blanking hopper 105.

Claims (2)

1. The utility model provides a practical steel band material cooling conveyer of grain device is cut in area, the main part includes frame (1), set up main drive rotary drum (2) and driven tensioning rotary drum (3) on both sides end around the frame respectively, by vertical back up plate (41) that set up respectively on the frame left and right sides frame, set up respectively on the frame front and back side frame horizontal back up plate (42) and the steel band loading platform (4) that a plurality of V-arrangement backup pads (43) that lay between the frame left and right sides frame in proper order interval constitute, the steel band (5) of closed loop setting between main drive rotary drum (2) and driven tensioning rotary drum (3), set up in steel band loading platform (4) below, be equipped with cooling water entry (62) on, cooling water export (63) and water cooling mechanism (6) of a plurality of water jet nozzle (61), set up melting material receiver (7) in driven tensioning rotary drum (3) top, set up at the other unloading scraper (8) of main drive rotary drum (2) side and feed opening (9), its characterized in that: still include and set up grain cutting device (10) on feed opening (9) below unloading scraper (8) and set up a plurality of steel band abrasionproof cap between each backup pad and steel band lower surface, wherein:
The steel belt anti-wear cap comprises a longitudinal steel belt anti-wear cap (411) which is arranged on the working end surface of the longitudinal support plate (41) in a covering manner, a transverse steel belt anti-wear cap (421) which is arranged on the working end surface of the transverse support plate (42) in a covering manner, and a V-shaped steel belt anti-wear cap (431) which is arranged on the working end surface of the V-shaped support plate (43) in a covering manner;
The longitudinal steel belt anti-wear cap (411), the transverse steel belt anti-wear cap (421) and the V-shaped steel belt anti-wear cap (431) are all made of hard wear-resistant high-strength plastic with a self-lubricating function;
the V-shaped steel belt anti-wear cap (431) is formed by an integrated steel belt anti-wear cap which is interconnected into a V shape, or a steel belt anti-wear cap combination which is respectively arranged on the V-shaped double arms;
The granulating device (10) comprises a rotating shaft (101), a knife board (102) arranged on the rotating shaft (101), a plurality of blades (103) arranged on the knife board (102), a driving control chain wheel (104) arranged at one end of the rotating shaft (101) and a discharging hopper (105) arranged below the knife board (102);
in the working state when in use, the steel belt anti-wear cap is arranged on the working end surface of the corresponding supporting plate in a covering manner, is in a lubrication friction state with the steel belt (5) in the upward movement operation, has little friction damage to the two sides, does not influence the surface integrity of the steel belt (5), and is beneficial to ensuring the normal working life of the steel belt (5) and the working stability of the material conveyor; the steel belt (5) and the steel belt wear-resistant cap only relate to regular update after reaching the rated service life in the working process, so that the workload of daily maintenance is very little, the corresponding daily use cost is very low, and the continuous, efficient and low-cost use requirements of an automatic running operation system can be met; after the flaky solid materials scraped and sent out by the blanking scraper (8) enter the granulating device (10), a rotating shaft (101) driven by a driving control chain wheel (104) and controlled by the rotating speed drives a blade (103) on a blade plate (102) to rotate, the flaky solid materials are cut into material products with smaller particles according to the requirements, and finally the material products are discharged outside through a blanking hopper (105).
2. The utility type steel belt material cooling conveyor with a grain cutting device as claimed in claim 1, wherein the steel belt wear-proof cap is made of polytetrafluoroethylene or nylon materials with a self-lubricating function.
CN201910938313.4A 2019-09-30 2019-09-30 Practical steel belt material cooling conveyor with granulating device Active CN112573100B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910938313.4A CN112573100B (en) 2019-09-30 2019-09-30 Practical steel belt material cooling conveyor with granulating device

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Application Number Priority Date Filing Date Title
CN201910938313.4A CN112573100B (en) 2019-09-30 2019-09-30 Practical steel belt material cooling conveyor with granulating device

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CN112573100A CN112573100A (en) 2021-03-30
CN112573100B true CN112573100B (en) 2024-05-14

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966934A (en) * 2010-10-13 2011-02-09 百瑞美特殊化学品(苏州)有限公司 Material transmission device
JP2013006675A (en) * 2011-06-27 2013-01-10 Nissan Motor Co Ltd Conveyor device
CN107213848A (en) * 2017-07-27 2017-09-29 党怡平 A kind of steel band type comminutor
CN107499974A (en) * 2017-09-30 2017-12-22 四川省绵竹兴远特种化工有限公司 A kind of emulsive explosive emulsion matrix cooling conveying system
CN210593813U (en) * 2019-09-30 2020-05-22 上海瑞宝造粒机有限公司 Practical steel band material cooling conveyor with grain cutting device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100230252A1 (en) * 2009-03-16 2010-09-16 Felton Jarrod J Belt conveyor load zone support assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966934A (en) * 2010-10-13 2011-02-09 百瑞美特殊化学品(苏州)有限公司 Material transmission device
JP2013006675A (en) * 2011-06-27 2013-01-10 Nissan Motor Co Ltd Conveyor device
CN107213848A (en) * 2017-07-27 2017-09-29 党怡平 A kind of steel band type comminutor
CN107499974A (en) * 2017-09-30 2017-12-22 四川省绵竹兴远特种化工有限公司 A kind of emulsive explosive emulsion matrix cooling conveying system
CN210593813U (en) * 2019-09-30 2020-05-22 上海瑞宝造粒机有限公司 Practical steel band material cooling conveyor with grain cutting device

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