CN112571660A - Spherical impact head chemical synthesis color master batch production machine and operation method thereof - Google Patents

Spherical impact head chemical synthesis color master batch production machine and operation method thereof Download PDF

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Publication number
CN112571660A
CN112571660A CN202011446895.3A CN202011446895A CN112571660A CN 112571660 A CN112571660 A CN 112571660A CN 202011446895 A CN202011446895 A CN 202011446895A CN 112571660 A CN112571660 A CN 112571660A
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China
Prior art keywords
ball
air
impact
fixedly connected
melt
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CN202011446895.3A
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Chinese (zh)
Inventor
范倩
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Individual
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Individual
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Priority to CN202011446895.3A priority Critical patent/CN112571660A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/10Making granules by moulding the material, i.e. treating it in the molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/16Auxiliary treatment of granules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/16Auxiliary treatment of granules
    • B29B2009/166Deforming granules to give a special form, e.g. spheroidizing, rounding

Abstract

The invention discloses a spherical impact head chemical synthesis color master batch production machine and an operation method thereof. The rotating drum drives the first driving gear ring to rotate, the first driving gear is matched with the linkage gear, the rotating shaft rod is rotated, the impact ball on the lower side of the rotating shaft rod rotates, the fan blade plate rotates synchronously with the rotating shaft rod, when the fan blade plate just rotates above the air port of the high-pressure air pump, the fan blade plate drives the impact ball to rise upwards under the action of upward air pressure, and when the impact ball drives the fan blade plate to deviate from the air port of the high-pressure air pump, the impact ball falls downwards under the action of gravity and impacts the granular materials collected on the filter screen plate, so that the granular materials can conveniently penetrate through the filter screen plate under the action of impact force.

Description

Spherical impact head chemical synthesis color master batch production machine and operation method thereof
Technical Field
The invention relates to the technical field of chemical synthesis color master batch production devices, in particular to a chemical synthesis color master batch production machine for a spherical impact head and an operation method thereof.
Background
The general forms of the chemical synthetic materials are basically liquid, solid and gaseous, the chemical synthetic color master batches are particles produced by utilizing various chemical materials, and the color master batches are one of the color master batches and are generally produced by a granulating device of a revolving door;
the existing disadvantages of the common chemical synthesis color master batch production device are that: the general chemical synthesis color master batch is extruded by a related pair of spiral extrusion devices in the production and processing processes, so that the material is granulated and then air-dried, and the manufacturing efficiency is slow and the effect is not good enough.
Disclosure of Invention
The invention aims to provide a spherical impact head chemical synthesis color master batch production machine and an operation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a first chemical synthesis masterbatch production machine is hit to globular shape, includes the trunk line, the upper end of trunk line is provided with melt conduction box, the trunk line is provided with cyclone air-dry mechanism from last equidistance down, cyclone air-dry mechanism includes first annular spout, rotary drum, strong pressure fan, induced draft tube head and jet-propelled tube head, first annular spout encircles to be established trunk line outer wall department, rotary drum inner circle lateral wall is passing through pulley sliding connection first annular spout, strong pressure fan is buried underground in the rotary drum inner wall, and strong pressure fan surrounds the rotary drum equidistance distributes, induced draft tube head fixed connection is in on the rotary drum inner wall, and induced draft tube head and the air inlet port intercommunication of strong pressure fan, the jet-propelled tube head encircles the equidistance and connects on the rotary drum outer wall, and jet-propelled with the air outlet port intercommunication of strong pressure fan, a material discharging ring box is arranged between the upper and lower adjacent cyclone air drying mechanisms and is fixedly connected with the main pipeline in a surrounding manner, first strip-shaped sliding grooves are horizontally formed in the positions of the front, back, left and right sides of the inner bottom surface of the material discharging ring box, a supporting sliding frame is connected to the position, close to the inner side of the main pipeline, of the end of the first strip-shaped sliding groove in a sliding manner, a spring is horizontally and fixedly connected between the supporting sliding frame and the inner wall of the outer end of the first strip-shaped sliding groove, a first driving motor is fixedly connected to the lower side of the tail end of the supporting sliding frame, the main shaft end of the first driving motor is vertically upward, a rotating ball is fixedly connected to the main shaft end of the first driving motor, a material discharging air pump is buried underground in the middle position of the rotating ball, metal sleeve cutter groups are fixedly connected to the outer wall of, the device comprises a main pipeline, a receiving barrel, a linkage impact discharging mechanism, a linkage gear, a first driving gear ring, an impact ball and a cylindrical body, wherein the receiving barrel is arranged at the front, rear, left and right positions inside the receiving barrel in a surrounding manner, the linkage impact discharging mechanism comprises a rotating shaft rod, a linkage gear, a first driving gear ring, the impact ball and the cylindrical body, the rotating shaft rod is vertically and rotatably connected to the upper side plate of the receiving barrel, the linkage gear is fixedly connected to the upper end of the rotating shaft rod, the first driving gear ring is fixedly connected to the outer wall of the rotating barrel at the upper side in a surrounding manner, the first driving gear ring is meshed with the linkage gear, the cylindrical body is vertically and fixedly connected to the upper end of the impact ball, a square chute is formed in the inner side of the upper end of the cylindrical body, the rotating shaft rod is a square rod body, the rotating shaft rod is fitt, the left and right sides of the lower end of the impact ball are fixedly connected with fan blade plates in pairs horizontally, and the left and right sides of the lower end surface of the filter screen plate at the position of the impact ball are fixedly connected with high-pressure air pumps in pairs.
Preferably, the bottom of receiving the feed cylinder is provided with retrieves the mechanism, it includes first support frame, snap ring and circle box to retrieve the mechanism, vertical fixed connection in pairs is in about the first support frame receive the feed cylinder lower extreme left and right sides, the horizontal fixed connection of snap ring is in the left and right sides between the end under the first support frame, the gomphosis of circle box is in the snap ring, and the circle box downside is provided with lift end-supporting mechanism.
Preferably, the lifting bottom supporting mechanism comprises a supporting bottom plate, a second strip-shaped sliding groove, a sliding block body, a linkage rod, a lifting plate and an electric telescopic rod, the supporting bottom plate is horizontally arranged on the lower side of the clamping ring, the supporting bottom plate is fixedly connected with the first supporting frame, the second strip-shaped sliding groove is horizontally arranged on the upper end face of the supporting bottom plate, the sliding block body is connected with the inner side of the second strip-shaped sliding groove in a paired mode in a sliding mode, the linkage rod is movably connected to the sliding block body, the lifting plate is horizontally attached to the lower side of the round box, the linkage rod is movably connected to the lifting plate at the tail end of the linkage rod, the electric telescopic rod is fixedly connected with the left end and the right end of the second strip-shaped sliding groove in a paired mode, and the telescopic end of the electric telescopic rod.
Preferably, the upper side of the inner ring of the snap ring is convexly provided with an annular rib.
Preferably, the lower end of the melt conduction box is fixedly connected with a square butt joint pipe, the square butt joint pipe is connected with the upper end of the main pipeline, the middle position of the top of the melt conduction box is vertically and fixedly connected with a hydraulic telescopic rod, the lower end of the hydraulic telescopic rod is horizontally and fixedly connected with an extrusion block, the melt conduction box is close to the upper end position and is provided with a feeding port around the equal distance, the inner wall of the melt conduction box below the position of the feeding port is provided with an electric heating plate around the embedded part, the inner side of the melt conduction box is fixedly connected with a limiting cylinder, the width of the limiting cylinder is gradually increased from top to bottom, a rotary feeding mechanism is arranged at the feeding port and comprises a funnel rotating sleeve, a second annular sliding groove, a second driving motor, a second driving gear ring and a transmission gear, the second annular sliding groove is arranged around the, the hopper rotating sleeve is sleeved at the position of the feeding port and is rotationally connected with the second annular chute, the inner wall of the funnel rotating sleeve is fixedly connected with lugs around an equal distance, the left and the right of the second driving motor are fixedly connected with the outer wall of the melt transmission box in pairs, the second driving gear ring is connected to the outer wall of the funnel rotating sleeve in a surrounding manner, the transmission gear is fixedly connected to the main shaft end of the second driving motor, the transmission gear is meshed with the second driving gear ring, a proximity inductive switch is fixedly arranged on the inner wall of the limiting cylinder, the proximity inductive switch is electrically connected with the extension control circuit of the hydraulic telescopic rod, the melt conduction box is fixedly connected with a first funnel-shaped conductor between the square butt joint pipes, and baffles are connected in pairs on the left side and the right side of the inner side of the upper port of each square butt joint pipe.
Preferably, a second funnel-type conductor is arranged on the side wall of the material collecting barrel below the position where the impact ball is located.
Preferably, a convex ball body is arranged on the bottom plate of the material receiving cylinder, which is directly opposite to the lower end of the main pipeline.
A spherical impact head chemical synthesis color master batch production machine and an operation method thereof comprise the following steps:
the first step melt conduction box conducts the melt into the main pipeline, when the melt flows downwards to the rotary drum along the main pipeline, the strong pressure fan embedded in the inner wall of the rotary drum generates negative pressure at the air suction pipe head, so that hot air on the outer layer of the melt enters the air suction pipe head and is sprayed outwards by the air spray pipe head, and the air flow sprayed by the air spray pipe heads at all positions is also distributed in the same direction in a rotating way as the air spray pipe heads rotate in the same direction, so that the rotary drum is driven to rotate around the first annular chute by the reactive force of spraying, the melt inside the main pipeline is rotated around the air suction pipe head, the hot air and moisture on the outer layer of the melt are fully sucked away, and the outer layer of the melt with certain thickness is ensured to be air;
when the outer layer air-dried melt of the second step moves downwards to the position of the rotary ball, because of the spherical outer wall of the rotary ball, the rotary ball is convenient to extrude and slides along the first strip-shaped chute to the direction far away from the central position of the main pipeline, and the spring is compressed to generate resilience force in the sliding process of the support carriage, so as to ensure that the rotary ball has the acting force of backward extrusion, finally the outer layer air-dried melt is extruded to the rotary ball at the front, back, left and right positions, the rotary ball is driven by the first driving motor to rotate rapidly, the metal sleeve cutter group arranged around the outer wall of the rotary ball at equal intervals shovels and cuts the air-dried outer layer of the melt, the metal sleeve cutter group cuts out particles by the shape of the inner cavity of the metal sleeve cutter group, the particles in the metal sleeve cutter group are acted by centrifugal force along with the high-speed rotation of the rotary ball, and simultaneously the discharge air pump is filled with, particles clamped in the metal sleeve cutter set are punched out, and because the cyclone air-drying mechanism and the rotary balls are alternately and equidistantly distributed along the main pipeline, the melt which is conducted downwards is air-dried and granulated layer by layer from outside to inside;
thirdly, when the particles in the metal sleeve cutter group are flushed out, the particles are discharged into the material collecting cylinder from the material discharging annular box, when the rotary drum rotates under the action of air pressure, the rotary drum drives the first driving gear to rotate, the first driving gear drives the linkage gear to rotate, the linkage gear drives the rotary shaft rod to rotate, the impact ball on the lower side of the rotary shaft rod rotates, the fan blade plates arranged in pairs at the bottom of the impact ball rotate synchronously with the impact ball, when the fan blade plates just rotate to the position above the air port of the high-pressure air pump, the upper side of the impact ball is in sliding connection with the rotary shaft rod through the square sliding chute, the fan blade plates drive the impact ball to rise upwards under the action of upward air pressure, the particle materials entering the material collecting cylinder conveniently flow to the bottom of the impact ball due to the shape of the outer surface of the impact ball, and when the impact ball drives the fan blade plates to deviate from the air port of the high-pressure air pump, the impact ball, the impact is to the granule material that collects on the filter screen board, and the mesh of filter screen board is designed according to granule process size needs, makes things convenient for the granule material to wear filter screen board under the impact effect, realizes the moulding processing once more of granule.
Compared with the prior art, the invention has the beneficial effects that:
1. the strong pressure fan generates negative pressure at the air suction pipe head, so that hot air flow on the outer layer of the molten material enters the air suction pipe head and is sprayed out by the air spray pipe head;
2. according to the invention, the air-dried molten material on the outer layer is extruded between the rotating balls at the front, back, left and right positions, the metal sleeve cutter group on the outer wall of the rotating ball shovels and cuts the air-dried outer layer of the molten material, the metal sleeve cutter group cuts particles by depending on the shape of the inner cavity of the rotating ball, the particles in the metal sleeve cutter group are subjected to centrifugal force along with the high-speed rotation of the rotating ball, meanwhile, a discharge air pump fills high-pressure air into the metal sleeve cutter group through an air duct to flush out the particles clamped in the metal sleeve cutter group, and as the combination of the cyclone air-drying mechanism and the rotating ball are distributed at intervals along the rotating ball, the molten material conducted downwards in the main pipeline is air-dried and granulated layer by layer;
3. the rotating drum drives the first driving gear ring to rotate, the first driving gear is matched with the linkage gear, the rotating shaft rod is rotated, the impact ball on the lower side of the rotating shaft rod rotates, the fan blade plate rotates synchronously with the rotating shaft rod, when the fan blade plate just rotates above the air port of the high-pressure air pump, the fan blade plate drives the impact ball to rise upwards under the action of upward air pressure, and when the impact ball drives the fan blade plate to deviate from the air port of the high-pressure air pump, the impact ball falls downwards under the action of gravity and impacts the granular materials collected on the filter screen plate, so that the granular materials can conveniently penetrate through the filter screen plate under the action of impact force, and the secondary shaping processing of the granules is realized.
Drawings
FIG. 1 is a schematic view of the overall structure of a chemical synthesis color master batch production machine for a spherical impact head according to the present invention;
FIG. 2 is a schematic structural diagram of the matching connection of the air drying mechanism, the rotary ball and the main pipe in the spherical impact head chemical synthesis color master batch production machine of the invention;
FIG. 3 is a schematic top view of the connection between the head of the air nozzle and the rotary drum of the spherical impact head chemical synthesis color master batch production machine of the present invention;
FIG. 4 is a schematic view of a partial structure of an impact ball and the bottom of a receiving barrel in a spherical impact head chemical synthesis color master batch production machine of the invention;
FIG. 5 is a schematic top view of a cylindrical body in a spherical impact head chemical synthesis color master batch production machine according to the present invention;
FIG. 6 is a schematic structural view of a melt guiding box in a spherical impact head chemical synthesis color master batch production machine according to the present invention;
FIG. 7 is a schematic view of the connection structure between a transfer ball and a metal sleeve cutter set in a spherical impact head chemical synthesis color master batch production machine of the present invention;
FIG. 8 is a schematic top view of the connection between the striking ball and the blade plate in the spherical striking head chemical synthesis color master batch production machine of the present invention;
fig. 9 is a schematic structural diagram of a lifting bottom supporting mechanism in a spherical impact head chemical synthesis color master batch production machine.
In the figure: 1. a main pipeline; 2. a melt conducting box; 3. a material collecting barrel; 4. a first drive gear ring; 5. a linkage gear; 6. a spindle rod; 7. a cylindrical body; 8. striking a ball; 9. the impact discharging mechanism is linked; 10. a convex sphere; 11. a round box; 12. a first support frame; 13. a snap ring; 14. an annular flange; 15. a recovery mechanism; 16. a rotating drum; 17. a first annular chute; 18. a nozzle tip; 19. a strong pressure fan; 20. an air suction pipe head; 21. a cyclonic air drying mechanism; 22. rotating the ball; 23. a discharge air pump; 24. a metal sheath cutter set; 25. a discharge ring box; 26. a support carriage; 27. a first drive motor; 28. a spring; 29. a first bar-shaped chute; 30. a second funnel-type conductor; 31. a leaf plate; 32. a filter screen plate; 33. a high pressure air pump; 34. a square chute; 35. a feed port; 36. a funnel is sleeved; 37. a hydraulic telescopic rod; 38. extruding the block; 39. an electric hot plate; 40. a baffle plate; 41. an air duct; 42. a tab; 43. a second drive gear ring; 44. a limiting cylinder; 45. a transmission gear; 46. a second drive motor; 47. a second annular chute; 48. a first funnel-type conductor; 49. a connecting frame; 50. a proximity sensing switch; 51. a lifting plate; 52. a linkage rod; 53. a slider body; 54. a second bar-shaped chute; 55. a support base plate; 56. an electric telescopic rod; 57. a lifting bottom supporting mechanism; 58. square butt joint pipes; 59. a rotary feeding mechanism; 60. a second support frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution: a chemical synthesis color master batch production machine for a spherical impact head comprises a main pipe 1, a melt conduction box 2 is arranged at the upper end of the main pipe 1, cyclone air-drying mechanisms 21 are equidistantly arranged on the main pipe 1 from top to bottom, each cyclone air-drying mechanism 21 comprises a first annular sliding groove 17, a rotary drum 16, a forced draft fan 19, an air draft tube head 20 and an air jet tube head 18, the first annular sliding grooves 17 are arranged at the outer wall of the main pipe 1 in a surrounding manner, the first annular sliding grooves 17 are paired up and down, the rotary drum 16 is sleeved between the first annular sliding grooves 17 paired up and down, the inner ring side wall of the rotary drum 16 is connected with the first annular sliding grooves 17 in a sliding manner through pulleys, the forced draft fan 19 is embedded in the inner wall of the rotary drum 16, the forced draft fan 19 is equidistantly distributed around the rotary drum 16, the air draft tube heads 20 are fixedly connected on the inner wall of the rotary drum 16, the air draft fan 20 is, and the air injection pipe head 18 is communicated with the air outlet port of the strong pressure fan 19, and the air injection pipe head 18 is rotationally distributed on the outer wall of the rotary drum 16 according to the same direction, when the molten material flows down to the rotary drum 16 along the main pipe 1, the strong pressure fan 19 embedded in the inner wall of the rotary drum 16 generates negative pressure at the suction nozzle 20, so that the hot air flow on the outer layer of the molten material enters the suction nozzle head 20 and is ejected out of the nozzle head 18, since the nozzle tips 18 are rotationally distributed on the outer wall of the rotary drum 16 in the same direction, the air flow ejected from the nozzle tips 18 at each position is also rotationally distributed in the same direction, so that the drum 16 is caused to rotate around the first annular slide groove 17 by the reaction force of the injection, thus, the suction nozzle head 20 rotates around the melt inside the main pipe 1, so that hot air and moisture on the outer layer of the melt are fully absorbed, and the outer layer of the melt with a certain thickness is ensured to be air-dried; a discharge annular box 25 is arranged between the upper cyclone air-drying mechanism 21 and the lower cyclone air-drying mechanism 21, the discharge annular box 25 is fixedly connected with the main pipeline 1 in a surrounding manner, and the discharge annular box 25 is communicated with the inner side of the main pipeline 1; the inner bottom surface of the discharge ring box 25 is horizontally provided with a first strip-shaped chute 29 at the front, rear, left and right positions, the end part of the first strip-shaped chute 29 close to the inner side of the main pipeline 1 is connected with a support sliding frame 26 in a sliding way through a sliding block, the support sliding frame 26 is positioned at the inner side of the main pipeline 1, a spring 28 is horizontally and fixedly connected between the support sliding frame 26 and the inner wall of the outer end head of the first strip-shaped chute 29, the lower side of the tail end of the support sliding frame 26 is fixedly connected with a first driving motor 27, the main shaft end of the first driving motor 27 is vertically upward, the main shaft end of the first driving motor 27 is fixedly connected with a rotary ball 22, the inner side of the middle position of the rotary ball 22 is embedded with a discharge air pump 23, a metal sleeve cutter group 24 is fixedly connected on the outer wall of the rotary ball 22 in an encircling equidistant manner, the metal sleeve cutter group, when the outer layer air-dried melt is moved down to the position of the rotary ball 22, due to the spherical outer wall of the rotary ball 22, the rotary ball 22 is extruded and slides along the first strip-shaped sliding groove 29 to the direction far away from the central position of the main pipeline 1, and the spring 28 is compressed to generate resilience force in the sliding process of the support sliding frame 26, so that the rotary ball 22 is ensured to have the acting force of backward extrusion, finally, the outer layer air-dried melt is extruded to the rotary balls 22 at the front, back, left and right positions, the first driving motor 27 drives the rotary ball 22 to rotate rapidly, the metal sleeve cutter set 24 arranged around the metal sleeve cutter set 24 at equal intervals on the outer wall of the rotary ball 22 shovels and cuts the air-dried outer layer of the melt, the metal sleeve cutter set 24 cuts particles by means of the shape of the single inner cavity of the metal sleeve cutter set 24, the particles in the metal sleeve cutter set 24 are subjected to centrifugal force along with the high-speed rotation of the rotary ball 22, and the discharge air pump 23 fills the, punching out the particles clamped in the metal sleeve cutter group 24; the receiving barrel 3 is connected to the outer portion of the main pipeline 1 in a surrounding mode, the bottom end of the receiving barrel 3 wraps the lower end of the main pipeline 1, the receiving barrel 3 is communicated with the discharging annular box 25, and when particles in the metal sleeve cutter group 24 are flushed out, the particles are discharged into the receiving barrel 3 from the discharging annular box 25; the material collecting barrel 3 is internally provided with linkage impact discharging mechanisms 9 at the front, rear, left and right positions, each linkage impact discharging mechanism 9 comprises a rotating shaft rod 6, a linkage gear 5, a first driving gear ring 4, an impact ball 8 and a cylindrical body 7, the rotating shaft rod 6 is vertically and rotatably connected to the upper side plate of the material collecting barrel 3 through a bearing, the linkage gear 5 is fixedly connected to the upper end of the rotating shaft rod 6, the first driving gear ring 4 is fixedly connected to the outer wall of the rotating drum 16 at the upper side position in a surrounding manner, the first driving gear ring 4 is meshed with the linkage gear 5, the impact ball 8 is arranged at the lower side of the rotating shaft rod 6, the cylindrical body 7 is vertically and fixedly connected to the upper end of the impact ball 8, the inner side of the upper end of the cylindrical body 7 is provided with a square chute 34, the rotating shaft rod 6 is a square rod body, the rotating shaft rod 6 is inserted into the square chute 34, the left and right sides of the lower end of the impact ball 8 are fixedly connected with fan blade plates 31 in pairs horizontally, the left and right sides of the lower end face of a filter screen plate 32 at the position of the impact ball 8 are fixedly connected with a high-pressure air pump 33 in pairs, the air outlet end of the high-pressure air pump 33 is just opposite to the upper side for injecting air, so that the particle materials entering the material receiving barrel 3 can be dried continuously, when the rotary drum 16 rotates under the action of air pressure, the rotary drum 16 drives the first driving gear ring 4 to rotate, the first driving gear 4 drives the linkage gear 5 to rotate, the linkage gear 5 drives the rotary shaft rod 6 to rotate, so that the impact ball 8 at the lower side of the rotary shaft rod 6 rotates along with the rotary shaft rod 6, the fan blade plates 31 arranged in pairs at the bottom of the impact ball 8 rotate synchronously, when the fan blade plates 31 just rotate above the air port of the high-pressure air pump 33, because the upper side of the impact ball 8 is in sliding connection with the rotary shaft, because the shape of the outer surface of the impact ball 8, the granular material conveniently entering the material receiving barrel 3 flows to the bottom of the impact ball 8, and when the impact ball 8 drives the air port of the high-pressure air pump 33 deviating from the fan blade plate 31, the impact ball 8 falls downwards under the action of gravity, the granular material collected on the filter screen plate 32 is impacted, the meshes of the filter screen plate 32 need to be designed according to the particle processing size, the filter screen plate 32 is conveniently penetrated by the granular material under the action of impact force, and the secondary shaping processing of the granules is realized.
Receive the bottom of feed cylinder 3 and be provided with recovery mechanism 15, recovery mechanism 15 includes first support frame 12, snap ring 13 and circle box 11, vertical fixed connection in pairs is in receiving the 3 lower extreme left and right sides of feed cylinder about first support frame 12, snap ring 13 level fixed connection is between the first support frame 12 lower extreme head of the left and right sides, circle box 11 gomphosis is in snap ring 13, and circle box 11 downside is provided with lift end supporting mechanism 57, circle box 11 is used for catching the granule material of following filter plate 32 discharge, and when filling up, rely on lift end supporting mechanism 57 to take circle box 11 to break away from snap ring 13 downside, then take out.
The lifting bottom supporting mechanism 57 comprises a supporting base plate 55, a second strip-shaped sliding groove 54, a sliding block body 53, a linkage rod 52, a lifting plate 51 and an electric telescopic rod 56, wherein the supporting base plate 55 is horizontally arranged at the lower side of the clamping ring 13, the supporting base plate 55 is fixedly connected with the first supporting frame 12 through a second supporting frame 60, the second strip-shaped sliding groove 54 is horizontally arranged at the upper end surface of the supporting base plate 55, the sliding block body 53 is in left-right paired sliding connection in the second strip-shaped sliding groove 54, the linkage rod 52 is movably connected on the sliding block body 53 through a hinge, the lifting plate 51 is horizontally attached at the lower side of the round box 11, the tail end of the linkage rod 52 is movably connected with the lifting plate 51 through a hinge, the electric telescopic rod 56 is in left-right paired horizontal fixed connection at the left end and the right end of the second strip-shaped sliding groove 54, the telescopic end of the electric telescopic rod 56, the electric telescopic rod 56 is controlled to contract to drive the sliding block body 53 to slide towards the end position of the second strip-shaped sliding groove 54, so that the sliding block body 53 retracts and pulls the linkage rod 52, the linkage rod 52 tends to be in a horizontal position, and the lifting plate 51 descends downwards to cause the round box 11 to descend together.
An annular rib 14 is convexly arranged on the upper side of the inner ring of the clamping ring 13, and the annular rib 14 limits the round box 11 and prevents the round box from transversely deviating.
The lower end of the melt conduction box 2 is fixedly connected with a square butt joint pipe 58, the square butt joint pipe 58 is connected with the upper end of the main pipeline 1, the middle position of the top of the melt conduction box 2 is vertically and fixedly connected with a hydraulic telescopic rod 37 through a connecting frame 49, the lower end of the hydraulic telescopic rod 37 is a telescopic end, the lower end of the hydraulic telescopic rod 37 is horizontally and fixedly connected with an extrusion block 38, the melt conduction box 2 is provided with a feeding port 35 close to the upper end position and surrounds the equal distance, the inner wall of the melt conduction box 2 below the position of the feeding port 35 is provided with an electric heating plate 39 in a surrounding embedding manner, the inner side of the melt conduction box 2 is fixedly connected with a limiting barrel 44, the width of the limiting barrel 44 is gradually increased from top to bottom, the position of the limiting barrel 44 and the electric heating plate 39 are aligned, a rotary feeding mechanism 59 is arranged at the feeding port, A second driving gear ring 43 and a transmission gear 45, the second annular chute 47 is arranged at the lower side of the feeding port 35 in a surrounding manner, the funnel rotating sleeve 36 is sleeved at the position of the feeding port 35, the funnel rotating sleeve 36 is connected with the second annular chute 47 in a rotating manner, the inner wall of the funnel rotating sleeve 36 is fixedly connected with a lug 42 in a surrounding manner at equal intervals, the lug 42 is convenient for dispersing raw materials put in the funnel rotating sleeve 36, the left and right sides of a second driving motor 46 are fixedly connected with the outer wall of the melt transmission box 2 in pairs, the second driving gear ring 43 is connected with the outer wall of the funnel rotating sleeve 36 in a surrounding manner, the transmission gear 45 is fixedly connected with the spindle end of the second driving motor 46, the transmission gear 45 is meshed with the second driving gear ring 43, the inner wall of the limit cylinder 44 is fixedly provided with a proximity sensing switch 50 for melting, the proximity sensing switch 50 is electrically connected with the extension control circuit of the hydraulic telescopic rod 37, a first, the inner sides of the upper ports of the square butt-jointed pipes 58 are connected with the baffle plates 40 in a left-right pair through the rebound hinges, raw materials of synthetic particles are thrown into the funnel rotating sleeve 36, the raw materials slide to the feeding through port 35 along the inclined wall of the funnel rotating sleeve 36, the second driving motor 46 drives the transmission gear 45 to rotate, the meshed second driving gear ring 43 rotates along with the second driving gear ring, so that the funnel rotating sleeve 36 rotates around the second annular chute 47 to drive the raw materials to flow, the raw materials are dispersed to enter the melt transmission box 2 from the feeding through ports 35 at various positions distributed around the equal distance, the molten materials fall between the limiting cylinder 44 and the electric heating plate 39 to be heated and melted by the electric heating plate 39, the molten materials flow downwards along the first funnel-type conductor 48 to be accumulated above the baffle plates 40, when the accumulated molten materials reach a certain amount, the height of the accumulated molten materials enters the induction range close to the induction, the proximity switch 50 causes the telescopic hydraulic rod 37 to extend downward, so that the telescopic hydraulic rod 37 carries the extrusion block 38 to extrude the molten material downward, so that the molten material is first compacted together and then the baffle 40 is extruded to enter the main conduit 1.
And a second funnel-shaped conductor 30 is arranged on the side wall of the charging barrel 3 below the position of the impact ball 8, and the second funnel-shaped conductor 30 is convenient for guiding the particle materials to flow to the lower side of the impact ball 8.
The bottom plate of the material receiving barrel 3, which is directly opposite to the lower end of the main pipeline 1, is provided with a convex ball body 10, and the convex ball body 10 facilitates the particles flowing out from the lower end of the main pipeline 1 to flow to the position of the impact ball 8 around.
A spherical impact head chemical synthesis color master batch production machine and an operation method thereof comprise the following steps:
the first step melt conduction box 2 conducts the melt into the main pipe 1, when the melt flows downwards to the rotary drum 16 along the main pipe 1, the strong pressure fan 19 embedded in the inner wall of the rotary drum 16 generates negative pressure at the air suction pipe head 20, so that hot air on the outer layer of the melt enters the air suction pipe head 20 and is sprayed out from the air spray pipe head 18, the air spray pipe heads 18 are rotationally distributed on the outer wall of the rotary drum 16 according to the same direction, air flow sprayed out from the air spray pipe heads 18 at all positions is rotationally distributed according to the same direction, the rotary drum 16 is driven to rotate around the first annular chute 17 by means of the reaction force of spraying, and the air suction pipe head 20 rotates around the melt in the main pipe 1, so that hot air and moisture of the outer layer melt are fully sucked away, and the outer layer of the melt with a;
when the outer layer air-dried melt moves down to the position of the rotary ball 22 in the second step, because of the spherical outer wall of the rotary ball 22, the rotary ball 22 is extruded and slides along the first strip-shaped sliding groove 29 to the direction far away from the central position of the main pipeline 1, and the spring 28 is compressed to generate resilience force in the sliding process of the support sliding frame 26, so as to ensure that the rotary ball 22 has the acting force of backward extrusion, finally, the outer layer air-dried melt is extruded to the rotary ball 22 at the front, back, left and right positions, the first driving motor 27 drives the rotary ball 22 to rotate rapidly, the metal sleeve cutter set 24 arranged around the outer wall of the rotary ball 22 at equal intervals shovels and cuts the air-dried outer layer of the melt, the metal sleeve cutter set 24 cuts particles by means of the shape of the single inner cavity of the metal sleeve cutter set 24, and the particles in the metal sleeve cutter set 24 are under the action of centrifugal force along with the high-speed rotation of the rotary ball 22, and simultaneously, the discharge air pump 23 fills high, the particles clamped in the metal sleeve cutter set 24 are punched out, and the combination of the cyclone air-drying mechanism 21 and the rotary balls 22 are distributed at intervals along the main pipeline 1, so that the melt material conducted downwards is air-dried and granulated layer by layer from outside to inside;
thirdly, when the particles in the metal sleeve cutter group 24 are flushed out, the particles are discharged into the material collecting cylinder 3 from the material discharging annular box 25, and when the rotary drum 16 rotates under the action of air pressure, the rotary drum 16 drives the first driving gear ring 4 to rotate, the first driving gear 4 drives the linkage gear 5 to rotate, the linkage gear 5 drives the rotary shaft rod 6 to rotate, so that the impact ball 8 on the lower side of the rotary shaft rod 6 rotates, and the fan blades 31 arranged in pairs at the bottom of the impact ball 8 rotate synchronously with the impact ball, when the fan blades 31 rotate right above the air port of the high-pressure air pump 33, as the upper side of the impact ball 8 is in sliding connection with the rotary shaft rod 6 through the square sliding chute 34, the fan blades 31 drive the impact ball 8 to rise upwards under the action of the upward air pressure, and as the shape of the outer surface of the impact ball 8 facilitates the particles entering the material collecting cylinder 3 to flow to the bottom of the impact ball 8, and when the impact ball 8 drives the fan blades 31 to deviate from the air port of the, impact ball 8 just falls downwards under the action of gravity, strikes and collects the granule material on filter screen plate 32, and filter screen plate 32's mesh needs to design according to granule process dimension, makes things convenient for the granule material to wear filter screen plate 32 under the impact effect, realizes moulding processing once more of granule.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a first chemical synthesis masterbatch production machine is hit in globular shape, includes trunk line (1), its characterized in that: the upper end of main pipeline (1) is provided with melt conduction box (2), main pipeline (1) is from last to being provided with cyclone air drying mechanism (21) to equidistance down, cyclone air drying mechanism (21) include first annular spout (17), rotary drum (16), forced draft fan (19), induced draft tube head (20) and jet-propelled tube head (18), first annular spout (17) are encircleed and are seted up main pipeline (1) outer wall department, rotary drum (16) inner circle lateral wall is passing through pulley sliding connection first annular spout (17), forced draft fan (19) are buried underground in rotary drum (16) inner wall, and forced draft fan (19) are around rotary drum (16) equidistance distributes, induced draft tube head (20) fixed connection is in rotary drum (16) inner wall, and induced draft tube head (20) with the air inlet port intercommunication of forced draft fan (19), the utility model discloses a pneumatic cyclone drying machine, including rotary drum (16), spout wind tube head (18) and strong forced draught fan (19), it connects to encircle the equidistance spout wind tube head (18) on the rotary drum outer wall, and it is adjacent from top to bottom the cyclone air-dries and is provided with between the mechanism (21) and arranges material ring box (25), arrange material ring box (25) and encircle fixed connection and be in trunk line (1), arrange the interior bottom surface of material ring box (25) and have seted up first bar spout (29) all around the equal level of position, first bar spout (29) are close to end sliding connection that trunk line (1) is inboard has support carriage (26), support carriage (26) with horizontal fixedly connected with spring (28) between the outer end inner wall of first bar spout (29), support carriage (26) terminal downside fixedly connected with first driving motor (27), the main shaft end of first driving motor (27) is vertical upwards, the main shaft end of the first driving motor (27) is fixedly connected with a rotating ball (22), the inner side of the middle position of the rotating ball (22) is embedded with a discharging air pump (23), the outer wall of the rotating ball (22) is fixedly connected with a metal sleeve cutter set (24) in an encircling and equidistant manner, an air duct (41) is connected between an air charging port of the discharging air pump (23) and the metal sleeve cutter set (24) at each position, the outer part of the main pipeline (1) is connected with a material receiving cylinder (3) in an encircling manner, linkage impact discharging mechanisms (9) are arranged at all the front, back, left and right positions in the material receiving cylinder (3), each linkage impact discharging mechanism (9) comprises a rotating shaft rod (6), a linkage gear (5), a first driving gear ring (4), an impact ball (8) and a cylindrical body (7), the rotating shaft rod (6) is vertically and rotatably connected to a side plate on, the linkage gear (5) is fixedly connected with the upper end of the rotating shaft rod (6), the first driving gear ring (4) is fixedly connected on the outer wall of the rotating drum (16) at the upper side in a surrounding manner, the first driving gear ring (4) is meshed with the linkage gear (5), the cylindrical body (7) is vertically and fixedly connected with the upper end of the striking ball (8), the inner side of the upper end of the cylindrical body (7) is provided with a square sliding groove (34), the rotating shaft rod (6) is a square rod body, the rotating shaft rod (6) is inserted in the square sliding groove (34) in a matching way, the bottom of the charging barrel (3) is provided with a filter screen plate (32), the impact ball (8) is attached to the filter screen plate (32), the left and the right of the lower end of the impact ball (8) are horizontally and fixedly connected with fan blade plates (31) in pairs, and the lower end face of the filter screen plate (32) at the position of the impact ball (8) is fixedly connected with high-pressure air pumps (33) in pairs from left to right.
2. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 1, characterized in that: receive the bottom of feed cylinder (3) and be provided with recovery mechanism (15), it includes first support frame (12), snap ring (13) and circle box (11) to retrieve mechanism (15), vertical fixed connection in pairs is in about first support frame (12) receive feed cylinder (3) lower extreme left and right sides, snap ring (13) horizontal fixed connection is in the left and right sides between first support frame (12) lower end, circle box (11) gomphosis is in snap ring (13), and circle box (11) downside is provided with lift support end mechanism (57).
3. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 2, characterized in that: the lifting bottom supporting mechanism (57) comprises a supporting base plate (55), a second strip-shaped sliding groove (54), a sliding block body (53), a linkage rod (52), a lifting plate (51) and an electric telescopic rod (56), wherein the supporting base plate (55) is horizontally arranged on the lower side of the clamping ring (13), the supporting base plate (55) is fixedly connected with the first supporting frame (12), the second strip-shaped sliding groove (54) is horizontally arranged on the upper end face of the supporting base plate (55), the sliding block body (53) is in sliding connection in the second strip-shaped sliding groove (54) in pairs from left to right, the linkage rod (52) is movably connected onto the sliding block body (53), the lifting plate (51) is horizontally attached to the lower side of the round box (11), the tail end of the linkage rod (52) is movably connected onto the lifting plate (51), the electric telescopic rod (56) is fixedly connected to the left end and the right end of the second strip-shaped sliding groove (54) in pairs from left to right, and the telescopic end of the electric telescopic rod (56) is fixedly connected with the slide block body (53) at the same side position.
4. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 2, characterized in that: and an annular rib (14) is convexly arranged on the upper side of the inner ring of the snap ring (13).
5. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 1, characterized in that: the square butt joint pipe of lower extreme fixedly connected with (58) of melt conduction case (2), square butt joint pipe (58) with trunk line (1) upper end is connected, the vertical fixedly connected with hydraulic telescoping rod (37) of melt conduction case (2) top intermediate position, hydraulic telescoping rod (37) lower extreme level fixedly connected with extrusion block (38), melt conduction case (2) are close to the upper end position and encircle the equidistance and have seted up feeding opening (35), feeding opening (35) position below melt conduction case (2) inner wall is encircleed the gomphosis and is installed electric plate (39), the inboard fixedly connected with of melt conduction case (2) is spacing section of thick bamboo (44), the width of spacing section of thick bamboo (44) is from last to grow gradually down, feeding opening (35) department is provided with rotatory feeding mechanism (59), rotatory feeding mechanism (59) include rotary funnel (36), Second annular chute (47), second driving motor (46), second driving gear ring (43) and drive gear (45), second annular chute (47) encircle set up in the downside of feeding opening (35), the cover is changeed to the funnel (36) the cover is in feeding opening (35) position, and the funnel is changeed cover (36) and is rotated and is being connected second annular chute (47), the funnel is changeed cover (36) inner wall and is encircleed equidistance fixedly connected with lug (42), fixed connection is in pairs in the outer wall department of melt conduction case (2) about second driving motor (46), second driving gear ring (43) encircle to be connected funnel is changeed cover (36) outer wall department, drive gear (45) fixed connection is in the main shaft end of second driving motor (46), and drive gear (45) with second driving gear ring (43) intermeshing, fixed mounting has proximity inductive switch (50) on spacing section of thick bamboo (44) inner wall, proximity inductive switch (50) with the extension control circuit electricity of hydraulic telescoping rod (37) is connected, melt conduction box (2) with first funnel type conductor (48) of fixedly connected with between square butt joint pipe (58), the inboard is connected with baffle (40) in pairs about square butt joint pipe (58) upper end mouth.
6. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 1, characterized in that: and a second funnel-shaped conductor (30) is arranged on the side wall of the charging barrel (3) below the position where the impact ball (8) is located.
7. The ball-shaped impact head chemical synthesis color master batch production machine according to claim 1, characterized in that: a convex ball body (10) is arranged on the bottom plate of the material collecting barrel (3) which is directly opposite to the lower end of the main pipeline (1).
8. The running method of the chemical synthesis color master batch for the spherical impact head as claimed in claim 1, wherein the specific steps are as follows:
the first step is that the melt conduction box (2) conducts the melt into the main pipe (1), when the melt flows down to the rotary drum (16) along the main pipe (1), a strong pressure fan (19) embedded in the inner wall of the rotary drum (16) generates negative pressure at a suction pipe head (20), so that the hot air flow of the outer layer of the melting material enters the suction nozzle head (20) and is sprayed out by the air spraying nozzle head (18), because the air injection pipe heads (18) are rotationally distributed on the outer wall of the rotary drum (16) according to the same direction, the air flow sprayed by the air spraying pipe heads (18) at all positions is also rotationally distributed according to the same direction, so that the drum (16) is caused to rotate around the first annular slide groove (17) by the reaction force of the injection, so that the suction nozzle head (20) rotates around the melt inside the main conduit (1), hot air and moisture on the outer layer of the melt are fully absorbed, and the outer layer of the melt with a certain thickness is ensured to be air-dried;
when the outer layer air-dried melt moves down to the position of the rotary ball (22) in the second step, due to the spherical outer wall of the rotary ball (22), the rotary ball (22) is convenient to extrude and slides along the first strip-shaped sliding groove (29) to the direction far away from the central position of the main pipeline (1) by virtue of the supporting sliding frame (26), in the sliding process of the supporting sliding frame (26), the spring (28) is compressed to generate resilience force, so that the rotary ball (22) has the acting force of backward extrusion, finally, the outer layer air-dried melt is extruded to the positions among the rotary balls (22) at the front, back, left and right positions, the first driving motor (27) drives the rotary ball (22) to rotate rapidly, the metal sleeve cutter group (24) arranged around the equal distance on the outer wall of the rotary ball (22) shovels and cuts the air-dried outer layer of the melt, the metal sleeve cutter group (24) cuts particles by virtue of the shape of the single inner cavity of the metal sleeve cutter group (24), and the particles in the metal sleeve cutter group (24) are subjected to, meanwhile, a discharge air pump (23) fills high-pressure air into the metal sleeve cutter set (24) through an air duct (41) to flush out particles clamped in the metal sleeve cutter set (24), and as the cyclone air-drying mechanism (21) and the rotating balls (22) are alternately and equidistantly distributed along the main pipeline (1), the molten materials conducted downwards are air-dried and granulated layer by layer from outside to inside;
thirdly, when the particles in the metal sleeve cutter group (24) are flushed out, the particles are discharged into the material receiving cylinder (3) from the material discharging annular box (25), and when the rotary drum (16) rotates under the action of air pressure, the rotary drum (16) drives the first driving gear ring (4) to rotate, the first driving gear (4) drives the linkage gear (5) to rotate, the linkage gear (5) drives the rotary shaft rod (6) to rotate, so that the impact ball (8) on the lower side of the rotary shaft rod (6) rotates automatically, and the fan blade plates (31) arranged in pairs at the bottom of the impact ball (8) rotate synchronously with the impact ball (8), when the fan blade plates (31) just rotate to the upper part of the air port of the high-pressure air pump (33), the fan blade plates (31) are lifted upwards under the action of the upward air pressure due to the fact that the upper side of the impact ball (8) is in sliding connection with the rotary shaft rod (6) through the square sliding chute (34), because the shape of striking ball (8) surface, the convenient granule material that gets into in receiving feed cylinder (3) flows to the bottom of striking ball (8), and when striking ball (8) take the gas port of flabellum board (31) skew high compression pump (33), striking ball (8) just fall downwards under the action of gravity, strike the granule material that collects on filter screen board (32), the mesh of filter screen board (32) need design according to granule process size, make things convenient for the granule material to wear filter screen board (32) under the impact, realize moulding processing once more of granule.
CN202011446895.3A 2020-12-11 2020-12-11 Spherical impact head chemical synthesis color master batch production machine and operation method thereof Withdrawn CN112571660A (en)

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CN202011446895.3A CN112571660A (en) 2020-12-11 2020-12-11 Spherical impact head chemical synthesis color master batch production machine and operation method thereof

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Application Number Priority Date Filing Date Title
CN202011446895.3A CN112571660A (en) 2020-12-11 2020-12-11 Spherical impact head chemical synthesis color master batch production machine and operation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117698029A (en) * 2024-02-04 2024-03-15 福建省诚兴体育用品有限公司 Outsole forming machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117698029A (en) * 2024-02-04 2024-03-15 福建省诚兴体育用品有限公司 Outsole forming machine

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Application publication date: 20210330