CN112570613A

CN112570613A - Forging equipment with clean mechanism

Info

Publication number: CN112570613A
Application number: CN202011332665.4A
Authority: CN
Inventors: 陈汝
Original assignee: ZHEJIANG RUILANG FORGING CO Ltd
Current assignee: ZHEJIANG RUILANG FORGING CO Ltd
Priority date: 2020-11-24
Filing date: 2020-11-24
Publication date: 2021-03-30

Abstract

The invention relates to the technical field of forging, and discloses forging equipment with a cleaning mechanism, which comprises a rack, a forging mechanism and a forging seat, wherein a damping seat is arranged at the bottom of the forging seat, the damping mechanism is arranged between the damping seat and the forging seat, the cleaning mechanism is arranged on two sides of the forging seat, the forging mechanism comprises a forging hammer, hydraulic cylinders and movable columns, the hydraulic cylinders are fixedly connected to four corners of the top of the forging hammer, and the tops of the four hydraulic cylinders are fixedly connected with the top of the inner wall of the rack. Cleaning mechanism is set up through the both sides at the forging hammer seat, and when needs cleaned, motor three drives two rotations of screw rod, makes two movable box throw close to the middle part of forging the seat, then drives the pivot through motor four times and rotates, makes hob one and hob two rotate, then gets into the feed inlet at top through the activity with the piece of forging the seat surface, then in discharging the piece into the material receiving box from the bottom of cavity one to reach the clastic mesh of automatic collection.

Description

Forging equipment with clean mechanism

Technical Field

The invention relates to the technical field, in particular to forging equipment with a cleaning mechanism.

Background

Forging is a process of using forging machinery to apply pressure to a metal blank to make it plastically deform to obtain a forging with certain mechanical properties, certain shape and size. The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because the complete metal streamline is preserved, the mechanical property of the forging is generally superior to that of a casting made of the same material. Important parts with high load and severe working conditions in related machines are mainly forged pieces except for rolled plates, sections or welding pieces with simpler shapes, and forging equipment refers to mechanical equipment for forming and separating in forging processing. The forging equipment comprises a forging hammer, a mechanical press, a hydraulic press, a screw press and a forging machine for forming, as well as auxiliary equipment such as a forging operation machine, an uncoiler, a straightening machine, a shearing machine and the like.

The scraps on the existing forging equipment are not easy to clean and need manual cleaning.

Disclosure of Invention

The invention aims to provide forging equipment with a cleaning mechanism, and the forging equipment achieves the aim of solving the problems.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a forging equipment with clean mechanism, includes frame, forging mechanism and forges the seat, the bottom of forging the seat is equipped with the shock mount, be equipped with damper between shock mount and the forging seat, the both sides of forging the seat are equipped with cleans the mechanism.

Preferably, the forging mechanism includes forging hammer, pneumatic cylinder and activity post, pneumatic cylinder fixed connection is in the four corners at forging hammer top, four the top of pneumatic cylinder and the inner wall top fixed connection of frame, the middle part fixedly connected with mount pad at forging hammer top, the inner wall of mount pad is opened there is the jack, the inside of jack is pegged graft and is had the post of inserting, the middle part of activity post is equipped with the fore-set, it extends into the inside of activity post to insert the post, the bottom of fore-set matches with the shape of inserting post one end, the top threaded connection of fore-set has screw rod one, the top fixedly connected with motor one of screw rod one.

Preferably, the inner wall top fixedly connected with link of frame, the bottom of link rotates through the bearing and is connected with the cam, the inner wall top fixedly connected with motor two of frame, the front of motor two and the equal fixedly connected with belt pulley one in back of cam, two pass through belt transmission connection between the belt pulley one, the bottom of cam contacts with the top of activity post.

Preferably, clean the mechanism and include movable box and screw rod two, the both sides screw thread opposite direction of screw rod two, the movable box is connected with the both sides screw thread of screw rod two, forge the both sides fixedly connected with gag lever post of seat, the bottom sliding connection of gag lever post and movable box, forge the inside fixedly connected with motor three of seat, the right-hand member of motor three and the one end fixedly connected with belt pulley two of screw rod two, two connect through two transmissions of belt between the belt pulley two.

Preferably, the bottom of the movable box is provided with a first cavity, the inside of the first cavity is rotatably connected with a first screw rod, the top of the movable box is provided with a second cavity, the inside of the second cavity is rotatably connected with a second screw rod, the second cavity is communicated with the first cavity, one side of the movable box is rotatably connected with a rotating shaft through a bearing, the top of the movable box is fixedly connected with a fourth motor, one end of the fourth motor and the top of the rotating shaft are fixedly connected with bevel gears, the two bevel gears are meshed, the bottom of the rotating shaft and the top of the first screw rod are both fixedly connected with a third belt pulley, the two third belt pulleys are in transmission connection through a third belt, the middle of the rotating shaft and the inside of the first cavity are both fixedly connected with a fourth belt pulley, the two fourth belt pulleys are in transmission connection through a fourth belt, and the middle of the fourth belt pulley inside, the worm is rotationally connected with the inner wall of the first cavity, and the worm is meshed with the spur gear at the left end of the second spiral rod.

Preferably, the bottom of the movable box is fixedly connected with a material receiving box, the bottom of the first cavity is communicated with the bottom of the movable box, and the bottom of the right side of the second cavity is provided with a feeding hole.

Preferably, the damping mechanism comprises a connecting block, an inserting block is fixedly connected to the bottom of the connecting block, a slot is formed in the top of the damping seat, and a damping spring I is fixedly connected between the bottom of the inserting block and the bottom of the inner wall of the slot.

Preferably, the bottom of the inner wall of the slot is connected with a sliding block in a sliding mode, a connecting rod is hinged between the sliding block and the inserting block, and a damping spring II is fixedly connected between one side of the sliding block and the inner wall of the slot.

The invention provides a forging device with a cleaning mechanism. The method has the following beneficial effects:

1. according to the invention, the cleaning mechanisms are arranged on the two sides of the forging hammer seat, when cleaning is needed, the motor III drives the screw rod II to rotate, so that the two movable boxes are close to the middle part of the forging seat, then the motor IV drives the rotating shaft to rotate, so that the screw rod I and the screw rod II rotate, then scraps on the surface of the forging seat enter the feeding hole at the top through the movement, and then the scraps are discharged into the material receiving box from the bottom of the cavity I, so that the purpose of automatically collecting the scraps is achieved, and the problem that the scraps are difficult to clean in the prior art is solved.

2. The forging hammer is driven by the hydraulic cylinder to move up and down, so that the purpose of forging is achieved, the movable column is arranged at the top of the forging hammer, the cam is arranged at the top of the movable column, and when the forging hammer descends onto the forging seat, the motor II drives the cam to rotate, so that the movable column moves up and down, the forging hammer is driven to move up and down, forged parts are effectively forged, and the strength of the parts is improved.

3. According to the invention, the damping mechanism is arranged at the bottom of the forging seat, and when the forging seat moves downwards, the sufficient buffering force can be obtained by the forging seat under the action of the damping spring I and the damping spring II, so that the vibration is not easily transmitted to the ground, and the discomfort of workers is caused.

4. According to the invention, the insertion column at the bottom of the movable column is inserted into the mounting seat at the top of the forging hammer, and the motor I and the screw rod drive the ejection column to move up and down, so that the two insertion columns move towards two sides, and the disassembly is convenient.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is an enlarged schematic view of the present invention A;

FIG. 3 is an enlarged schematic view of invention B;

FIG. 4 is a block diagram of the cam of the present invention;

FIG. 5 is a structural view of the cleaning mechanism of the present invention;

fig. 6 is a structural view of the damper mechanism of the present invention.

In the figure: 1 machine frame, 2 forging mechanism, 201 forging hammer, 202 hydraulic cylinder, 203 movable column, 204 mounting seat, 205 jack, 206 inserted column, 207 top column, 208 motor I, 209 screw rod I, 210 connecting frame, 211 cam, 212 motor II, 213 belt wheel I, 214 belt I, 3 forging seat, 4 damping seat, 5 cleaning mechanism, 501 movable box, 502 screw rod II, 503 spacing rod, 504 motor III, 505 belt wheel II, 506 belt II, 507 cavity I, 508 screw rod I, 509 cavity II, 510 screw rod II, 511 rotating shaft, 512 motor IV, 513 bevel gear, 514 belt wheel III, 515 belt III, 516 belt wheel IV, 517 belt IV, 518 worm,

spur gear

519, 6 damping mechanism, 601 connecting block, 602 inserted block, 603 inserted block, damping spring I, 605 slide block, 604 damping spring II.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

As shown in fig. 1 to 6, the present invention provides a technical solution: the utility model provides a forging equipment with clean mechanism, includes frame 1, forging mechanism 2 and forges seat 3, and the bottom of forging seat 3 is equipped with damper 4, is equipped with damper 6 between damper 4 and the forging seat 3, and the both sides of forging seat 3 are equipped with and clean mechanism 5.

The forging mechanism 2 comprises a forging hammer 201, hydraulic cylinders 202 and movable columns 203, the hydraulic cylinders 202 are fixedly connected to four corners of the top of the forging hammer 201, the tops of the four hydraulic cylinders 202 are fixedly connected with the top of the inner wall of the rack 1, the middle of the top of the forging hammer 201 is fixedly connected with a mounting seat 204, the inner wall of the mounting seat 204 is provided with jacks 205, insertion columns 206 are inserted into the jacks 205, the middle of the movable columns 203 is provided with top columns 207, the insertion columns 206 extend into the movable columns 203, the bottom of the top columns 207 is matched with one end of the insertion columns 206 in shape, the top of the top columns 207 is in threaded connection with screw rods 209, the top of the screw rods 209 is fixedly connected with a motor 208, the forging hammer 201 is driven by the hydraulic cylinders 202 to move up and down, the forging hammer 201 is forged, the movable columns 203 are arranged on the top of the movable columns 203, cams 211 are arranged on the top of the movable columns 203, and when the forging hammer 201 descends to, make movable post 203 up-and-down motion to reach and drive forging hammer 201 up-and-down motion, thereby effectively forge the part, make part intensity increase, insert post 206 and the mount pad 204 grafting at forging hammer 201 top through movable post 203 bottom, and drive fore-set 207 up-and-down motion through a motor 208 and a screw rod 209, thereby insert post 206 to both sides motion with two, thereby conveniently dismantle.

The top of the inner wall of the frame 1 is fixedly connected with a connecting frame 210, the bottom of the connecting frame 210 is rotatably connected with a cam 211 through a bearing, the top of the inner wall of the frame 1 is fixedly connected with a second motor 212, the front of the second motor 212 and the back of the cam 211 are fixedly connected with a first belt pulley 213, the two first belt pulleys 213 are in transmission connection through a first belt 214, and the bottom of the cam 211 is in contact with the top of the movable column 203.

The cleaning mechanism 5 comprises a movable box 501 and a second screw 502, the thread directions of two sides of the second screw 502 are opposite, the movable box 501 is in threaded connection with two sides of the second screw 502, limiting rods 503 are fixedly connected to two sides of the forging base 3, the limiting rods 503 are in sliding connection with the bottom of the movable box 501, a third motor 504 is fixedly connected to the inside of the forging base 3, a second belt pulley 505 is fixedly connected to the right end of the third motor 504 and one end of the second screw 502, and the two second belt pulleys 505 are in transmission connection through the second belt 506.

The bottom of the movable box 501 is provided with a first cavity 507, the interior of the first cavity 507 is rotatably connected with a first screw rod 508, the top of the movable box 501 is provided with a second cavity 509, the interior of the second cavity 509 is rotatably connected with a second screw rod 510, the second cavity 509 is communicated with the first cavity 507, one side of the movable box 501 is rotatably connected with a rotating shaft 511 through a bearing, the top of the movable box 501 is fixedly connected with a fourth motor 512, one end of the fourth motor 512 and the top of the rotating shaft 511 are both fixedly connected with bevel gears 513, the two bevel gears 513 are meshed, the bottom of the rotating shaft 511 and the top of the first screw rod 508 are both fixedly connected with a third belt pulley 514, the two third belt pulleys 514 are in transmission connection through a third belt 515, the middle of the rotating shaft 511 and the interior of the first cavity 507 are both fixedly connected with a fourth belt pulley 516, the two fourth belt pulleys 516 are in transmission connection through a, the worm 518 rotates with the inner wall of cavity one 507 to be connected, worm 518 meshes with the spur gear 519 of two 510 left ends of screw rod, through set up in the both sides of forging hammer seat 3 and clean mechanism 5, when needs clean, motor three 504 drives two 502 rotations of screw rod, make two movable box 501 close to forging the middle part of seat 3, then drive pivot 511 through motor four 512 and rotate, make screw rod one 508 and two 510 rotations of screw rod, then will forge the piece on seat 3 surface and get into to the feed inlet at 501 top through the activity, then discharge the piece from the bottom of cavity one 507 and connect the workbin in, thereby reach the purpose of automatic collection piece, the difficult problem of clearing up piece of prior art has been solved.

The bottom of the movable box 501 is fixedly connected with a material receiving box, the bottom of the first cavity 507 is communicated with the bottom of the movable box 501, and the right bottom of the second cavity 509 is provided with a feeding hole.

Damping mechanism 6 includes connecting block 601, the bottom fixedly connected with inserted block 602 of connecting block 601, open at the top of damper 4 has slot 603, fixedly connected with damping spring 604 between the bottom of inserted block 602 and the inner wall bottom of slot 603, through set up damping mechanism 6 in the bottom of forging seat 3, when forging seat 3 downstream, through the effect of damping spring 604 and damping spring two 606, make forging seat 3 can obtain sufficient buffer power, thereby it is difficult to transmit ground to vibrations, lead to the workman uncomfortable.

The bottom of the inner wall of the slot 603 is connected with a sliding block 605 in a sliding manner, a connecting rod is hinged between the sliding block 605 and the inserting block 602, and a damping spring II 606 is fixedly connected between one side of the sliding block 605 and the inner wall of the slot 603.

When in use, the hydraulic cylinder 202 drives the forging hammer 201 to move up and down to achieve the purpose of forging, the movable column 203 is arranged at the top of the forging hammer 201, the cam 211 is arranged at the top of the movable column 203, when the forging hammer 201 descends to the forging seat 3, the motor second 212 drives the cam 211 to rotate, so that the movable column 203 moves up and down to drive the forging hammer 201 to move up and down to effectively forge a forged part and increase the strength of the part, the damping mechanism 6 is arranged at the bottom of the forging seat 3, when the forging seat 3 moves down, the sufficient damping force can be obtained by the forging seat 3 through the action of the damping spring first 604 and the damping spring second 606, so that the vibration is not easy to be transmitted to the ground to cause discomfort of workers, the inserting column 206 at the bottom of the movable column 203 is inserted into the mounting seat 204 at the top of the forging hammer 201, and the jacking column 207 is driven to move up and down through the motor first 208 and the screw rod first 209, thereby it moves to both sides to insert post 206 with two, thereby conveniently dismantle, when needs clean, three 504 drive two 502 rotations of screw rod of motor, make two movable box 501 throw close to the middle part of forging seat 3, then drive pivot 511 through four 512 drive motors and rotate, make two 510 rotations of hob 508 and hob, then will forge the piece on seat 3 surface and get into to the feed inlet at 501 top through the activity, then arrange the piece into from the bottom of cavity 507 and connect the workbin in, thereby reach the clastic purpose of automatic collection, the clastic problem of being difficult to the clearance of prior art has been solved.

In conclusion, the cleaning mechanisms 5 are arranged on the two sides of the forging hammer seat 3, when cleaning is needed, the motor three 504 drives the screw rod two 502 to rotate, the two movable boxes 501 are close to the middle of the forging seat 3, then the motor four 512 drives the rotating shaft 511 to rotate, the screw rod one 508 and the screw rod two 510 rotate, then scraps on the surface of the forging seat 3 enter the feeding hole at the top of the movable boxes 501 through movement, then the scraps are discharged into the material receiving box from the bottom of the cavity one 507, the purpose of automatically collecting the scraps is achieved, the problem that the scraps are not easy to clean in the prior art is solved, the forging hammer 201 is driven to move up and down through the hydraulic cylinder 202, the forging hammer 201 is forged, the movable column 203 is arranged at the top of the forging hammer 201, the cam 211 is arranged at the top of the movable column 203, and when the forging hammer 201 descends to the forging seat 3, the cam 211 is driven to rotate by the motor two 212, make movable post 203 up-and-down motion, thereby reach and drive forging hammer 201 up-and-down motion, thereby effectively forge the part, make part intensity increase, bottom through forging seat 3 sets up damper 6, when forging seat 3 downstream, effect through damping spring 604 and damping spring two 606, make and forge obtaining sufficient buffer power of seat 3, thereby it is difficult to transmit ground to shake, lead to the workman uncomfortable, insert post 206 and the mount pad 204 grafting at forging hammer 201 top through movable post 203 bottom, and drive fore-set 207 up-and-down motion through motor 208 and screw rod 209, thereby insert post 206 to both sides motion with two, thereby conveniently dismantle.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a forging equipment with clean mechanism, includes frame (1), forges mechanism (2) and forges seat (3), its characterized in that: the bottom of forging seat (3) is equipped with shock mount (4), be equipped with damper (6) between shock mount (4) and forging seat (3), the both sides of forging seat (3) are equipped with cleans mechanism (5).

2. The forging apparatus with a sweeping mechanism as recited in claim 1, wherein: forging mechanism (2) includes forging hammer (201), pneumatic cylinder (202) and activity post (203), pneumatic cylinder (202) fixed connection is in the four corners at forging hammer (201) top, four the top of pneumatic cylinder (202) and the inner wall top fixed connection of frame (1), middle part fixedly connected with mount pad (204) at forging hammer (201) top, open the inner wall of mount pad (204) has jack (205), the inside of jack (205) is pegged graft and is had and insert post (206), the middle part of activity post (203) is equipped with fore-set (207), insert the inside that post (206) extended into activity post (203), the bottom of fore-set (207) matches with the shape of inserting post (206) one end, the top threaded connection of fore-set (207) has screw rod one (209), the top fixedly connected with motor one (208) of screw rod one (209).

3. The forging apparatus with a sweeping mechanism as recited in claim 2, wherein: the inner wall top fixedly connected with link (210) of frame (1), the bottom of link (210) rotates through the bearing and is connected with cam (211), the inner wall top fixedly connected with motor two (212) of frame (1), the front of motor two (212) and the equal fixedly connected with belt pulley (213) in back of cam (211), two connect through belt (214) transmission between belt pulley (213), the bottom of cam (211) and the top contact of activity post (203).

4. The forging apparatus with a sweeping mechanism as recited in claim 1, wherein: clean mechanism (5) including movable box (501) and two (502) of screw rod, the both sides screw thread opposite direction of two (502) of screw rod, the both sides threaded connection of movable box (501) and two (502) of screw rod, forge both sides fixedly connected with gag lever post (503) of seat (3), gag lever post (503) and the bottom sliding connection of movable box (501), forge the inside fixedly connected with motor three (504) of seat (3), the right-hand member of motor three (504) and the one end fixedly connected with belt pulley two (505) of two (502), two connect through belt two (506) transmission between belt pulley two (505).

5. The forging apparatus with a sweeping mechanism as recited in claim 4, wherein: the bottom of activity case (501) is opened there is cavity one (507), the internal rotation of cavity one (507) is connected with hob one (508), the top of activity case (501) is opened there is cavity two (509), the internal rotation of cavity two (509) is connected with hob two (510), communicate between cavity two (509) and cavity one (507), one side of activity case (501) is rotated through the bearing and is connected with pivot (511), the top fixedly connected with motor four (512) of activity case (501), the equal fixedly connected with bevel gear (513) in one end of motor four (512) and the top of pivot (511), two bevel gear (513) meshing, the equal fixedly connected with belt pulley three (514) in the bottom of pivot (511) and the top of hob one (508), two connect through belt three (515) transmission between the belt pulley three (514), the equal fixedly connected with belt pulley four (516) in the middle part of pivot (511) and the inside of cavity (507), two connect through belt four (517) transmission between belt pulley four (516), the middle part fixedly connected with worm (518) of the inside belt pulley four (516) of cavity (507), worm (518) are connected with the inner wall rotation of cavity one (507), worm (518) and the spur gear (519) meshing of two (510) left ends of spiral rod.

6. The forging apparatus with a sweeping mechanism as recited in claim 5, wherein: the bottom fixedly connected with of activity case (501) connects the workbin, the bottom of cavity (507) is link up with the bottom of activity case (501), the right side bottom of cavity two (509) is opened there is the feed inlet.

7. The forging apparatus with a sweeping mechanism as recited in claim 1, wherein: damper (6) are including connecting block (601), the bottom fixedly connected with of connecting block (601) inserts piece (602), open at the top of shock attenuation seat (4) has slot (603), fixedly connected with damping spring (604) between the inner wall bottom of the bottom of inserting piece (602) and slot (603).

8. The forging apparatus with a sweeping mechanism as recited in claim 7, wherein: the bottom of the inner wall of the slot (603) is connected with a sliding block (605) in a sliding mode, a connecting rod is hinged between the sliding block (605) and the inserting block (602), and a damping spring II (606) is fixedly connected between one side of the sliding block (605) and the inner wall of the slot (603).