CN112570462B - Control method for improving thickness precision of full length of strip steel - Google Patents
Control method for improving thickness precision of full length of strip steel Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
- B21B37/165—Control of thickness, width, diameter or other transverse dimensions responsive mainly to the measured thickness of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2201/00—Special rolling modes
- B21B2201/06—Thermomechanical rolling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a control method for improving the thickness precision of the whole length of strip steel, which comprises the following steps: step 1: sampling by a strip steel thickness data sampling module; step 2: calculating by a strip steel thickness data calculating module; and 3, step 3: converting the deviation delta of the real-time deviation of the strip steel thickness of the roll gap adjusting module into roll gap adjusting quantities of different racks; according to the deviation between the actual thickness of the thickness gauge and the target thickness of the strip steel and the deviation, different racks are started to quickly adjust the roll gap, and the thickness of the head of the strip steel is changed. Because the multiple frames act simultaneously, the response speed of the AGC control system is improved, and the thickness precision of the head of the finish rolling strip steel is improved.
Description
Technical Field
The invention relates to a control method, in particular to a control method for improving the thickness precision of the full length of strip steel, and belongs to the technical field of hot rolling production.
Background
The thickness precision of the hot-rolled strip steel is an important quality control index of a hot continuous rolling product. In the hot continuous rolling production, the thickness precision of the strip steel is the difficulty of automatic thickness control, and the general automatic thickness control AGC methods have three types: monitor AGC, feed forward AGC, thickness gauge AGC. Wherein the finish rolling M-AGC is a monitoring AGC, and the field device is arranged: the finish rolling hot continuous rolling frame is arranged in front of the X-ray thickness gauge, a certain distance exists between the control frame and the thickness gauge, the problem of strip steel thickness overshoot caused by untimely response of monitoring AGC control is caused, and the thickness precision of the full length of the strip steel is greatly influenced.
The thickness standard deviation of the 1422 hot continuous rolling production line is first in the continuous multi-year living of Bao Steel group, the thickness standard deviation of the 2018 plum steel 1422 hot continuous rolling production line is 8.47, the second thickness standard deviation is 9.10, and the third thickness standard deviation is 11.05. With the advance of intelligent manufacturing in steel enterprises, in 2019, the thickness control precision of 1422 hot continuous rolling strip steel is kept to be the first, and 1422 hot continuous rolling high-thickness precision brands are manufactured, which puts higher requirements on the thickness precision control of the strip steel.
The original finish rolling monitoring AGC control is characterized in that when the real-time thickness deviation of the strip steel is within a range of +/-5%, F5F6F7 racks are started to correct the thickness deviation at the same time, because the distances between a thickness gauge and an F5F6F7 rack are different, the attached table 1 shows that the distance between an applied production line rolling mill and the thickness gauge is different, the rolling speeds of the strip steel are different, the attached table 2 shows that the average rolling speed of the applied production line strip steel with thin specification and thick specification is different, the time difference of simultaneous response of the F5F6F7 racks is larger, and the attached table 3 shows that the total lag time of the applied production line strip steel with thin specification and thick specification is larger, so that the original method has the problems of asynchronous response and overshooting to thickness fluctuation.
Disclosure of Invention
The invention provides a control method for improving the thickness precision of the whole length of strip steel aiming at the problems in the prior art, the technical scheme corrects the thickness of the strip steel by starting the roll gap adjustment of different racks by comparing whether the deviation of the two real-time thickness deviations before and after the deviation is in the configured range, and can respond to the thickness fluctuation of the strip steel in time and quickly adjust the roll gap adjustment of the different racks according to the difference of the deviation so as to reduce the overshoot problem of the thickness of the strip steel. This patent is through contrasting two deviation of real-time thickness deviation come the roll gap, and it is undulant to reduce belted steel total length thickness, improves belted steel thickness control accuracy greatly.
In order to achieve the purpose, the technical scheme of the invention is that the control method for improving the thickness precision of the full length of the strip steel comprises the following steps:
step 1: sampling by a strip steel thickness data sampling module;
step 2: calculating by a strip steel thickness data calculating module;
and step 3: and the roll gap adjusting module adjusts the deviation delta of the real-time deviation of the thickness of the strip steel and converts the deviation delta into roll gap adjusting quantity of different racks.
As a modification of the present invention, the step 1: sampling by a strip steel thickness data sampling module, which specifically comprises the following steps: and (3) sampling the real-time thickness data of the strip steel by using an X-ray thickness gauge in the finish rolling hot continuous rolling area, wherein the sampling point is 1 meter. The lengths of the strip steels with different specifications are different, the number of the real-time thickness data samples is 200-1500, the number of the thick strip steels is small, and the number of the thin strip steels is generally more than 600.
As a modification of the present invention, the step 2: the calculation of the strip steel thickness data module is as follows:
(1) the strip steel thickness data calculation module stores the real-time thickness deviation mean value delta old of the previous strip steel;
(2) after the F7 stand bites steel for n seconds, calculating the thickness deviation of the real-time strip steel according to the thickness data of the real-time sampled strip steel, wherein the delta new is the real-time thickness of the strip steel-the set target thickness; the hot continuous rolling of the mei steel 1422 begins the calculation 5 seconds after the F7 stand bites.
(3) And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old-delta new.
As a modification of the present invention, the step 3: the roll gap adjusting module adjusts the deviation delta of the real-time deviation of the thickness of the strip steel, and the deviation delta is converted into roll gap adjusting quantities of different racks, and the roll gap adjusting quantity is as follows:
(1) when the deviation delta of the deviation exceeds +/-20 mu M, starting M-AGC roll gap regulation of F5, F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap regulation reference quantity;
(2) when the deviation delta of the deviation exceeds +/-10 mu M, starting M-AGC roll gap adjustment of F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(3) when the deviation delta of the deviation exceeds +/-3 mu M, starting M-AGC roll gap adjustment of the F7 rack according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(4) and when the calculated real-time deviation of the thickness of the strip steel is less than 3 mu M, the M-AGC roll gap adjustment is kept unchanged.
Compared with the prior art, the invention has the advantages that 1) the technical scheme considers the distance between the finish rolling different racks and the thickness gauge and the response time, and the roll gaps of the different racks are started in real time to adjust the thickness fluctuation of the strip steel according to the deviation of the real-time thickness deviation so as to realize quick response and quick adjustment; 2) the invention has simple structure and convenient use, adopts multi-stage roll gap control, and improves the thickness precision of the head of the finish rolling strip steel; 3) according to the invention, the distance between the finish rolling different frames and the thickness gauge and the response time are considered, and the roll gaps of different frames are started to adjust the thickness fluctuation of the strip steel according to the deviation of the real-time thickness deviation so as to realize quick response and quick adjustment; 4) according to the invention, roll gap adjustment of different racks is adopted according to the real-time thickness deviation to participate in strip steel thickness correction control, so that the problem of strip steel thickness overshoot caused by asynchronous response to strip steel thickness fluctuation due to inconsistent AGC lag monitoring of different racks is effectively solved.
Drawings
FIG. 1 is a schematic diagram of M-AGC real-time regulation of the present invention.
The specific implementation mode is as follows:
for the purpose of enhancing an understanding of the present invention, the present embodiment will be described in detail below with reference to the accompanying drawings.
Example 1: referring to fig. 1, a control method for improving the thickness precision of the full length of a strip steel includes the following steps:
step 1: sampling by a strip steel thickness data sampling module;
step 2: calculating by a strip steel thickness data calculating module;
and step 3: and the roll gap adjusting module adjusts the deviation delta of the real-time deviation of the thickness of the strip steel and converts the deviation delta into roll gap adjusting quantity of different racks.
The step 1: the strip steel thickness data sampling module is used for sampling and comprises the following specific steps:
and (3) sampling the real-time thickness data of the strip steel by using an X-ray thickness gauge in the finish rolling hot continuous rolling area, wherein the sampling point is 1 meter. The lengths of the strip steels with different specifications are different, the number of the real-time thickness data samples is 200-1500, the number of the thick strip steels is small, and the number of the thin strip steels is generally more than 600.
The step 2: the calculation of the strip steel thickness data module is as follows:
(1) the strip steel thickness data calculation module stores the real-time thickness deviation mean value delta old of the last strip steel;
(2) after the F7 stand bites steel for n seconds, calculating the thickness deviation of the real-time strip steel according to the thickness data of the real-time sampled strip steel, wherein the delta new is the real-time thickness of the strip steel-the set target thickness; the hot continuous rolling of the mei steel 1422 begins the calculation 5 seconds after the F7 stand bites.
(3) And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein delta is delta old-delta new.
The step 3: the deviation delta of the real-time deviation of the thickness of the strip steel of the roll gap adjusting module is converted into roll gap adjusting quantities of different racks, and the method specifically comprises the following steps:
(1) when the deviation delta of the deviation exceeds +/-20 mu M, starting M-AGC roll gap regulation of F5, F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap regulation reference quantity;
(2) when the deviation delta of the deviation exceeds +/-10 mu M, starting M-AGC roll gap adjustment of F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(3) when the deviation delta of the deviation exceeds +/-3 mu M, starting M-AGC roll gap adjustment of the F7 rack according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(4) and when the calculated real-time deviation of the thickness of the strip steel is less than 3 mu M, the M-AGC roll gap adjustment is kept unchanged.
Application example 1:
attached table 1 distance from the production line rolling mill to the thickness gauge is applied:
attached table 2 average rolling speed of thin gauge and thick gauge strip steel of the present invention application production line:
| thin gauge | Thick gauge | |
| Rolling speed | 6.7m/s | 5.2m/s |
Attached table 3 the total lag time of the thin gauge, thick gauge strip steel of the present invention application line:
taking a hot continuous production line of the plum steel 1422 to produce the steel mark AP0640B9, taking the plate blank specification of 3.25 x 1025mm as an example:
step 1: strip steel thickness data sampling module: and (3) sampling the real-time thickness data of the strip steel by using an X-ray thickness gauge in the finish rolling hot continuous rolling area, wherein the sampling point is 1 meter. The length of the strip steel of the specification is 658 meters;
step 2: strip steel thickness data calculation module: the real-time thickness deviation mean value delta old of the previous strip steel is stored as 2.222 mu m.
The hot continuous rolling of the mei steel 1422 begins the calculation 5 seconds after the F7 stand bites. Therefore, after the F7 stand bites steel for 5 seconds, the thickness deviation of the real-time strip steel is calculated according to the strip steel thickness data sampled in real time, and when delta new is the real-time thickness of the strip steel-the set target thickness is 3.27878-3.287-0.00822 mm-8.2 mu m. (set target thickness: slab thickness 3.25. thermal expansion value 1.01124: 3.287mm of the steel mark)
And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old, the delta new is 2.222- (-8.2) is 10.422 mu m.
And step 3: according to the deviation delta of the real-time deviation of the strip steel thickness obtained by calculation, 10.422 mu m, when the delta exceeds +/-10 mu m, the step 3 is that the thickness of the strip steel is 10.422 mu m: and (4) starting M-AGC roll gap adjustment of the F6 and F7 frames by using a gap adjustment reference quantity. Δ old ═ 8.2 μm.
When the delta new is the real-time thickness of the strip steel, the set target thickness is 3.301738-3.287-0.014738 mm-14.738 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old and the delta new is (-8.2) -14.738 is-22.938 mu m. And starting M-AGC roll gap adjustment of F5, F6 and F7 frames according to the calculated deviation delta of the real-time deviation of the strip steel thickness of-22.938 mu M and the fact that the delta exceeds +/-20 mu M and takes-22.938 mu M as a roll gap adjustment reference quantity. Δ old is 14.738 μm.
When the delta new is the real-time thickness of the strip steel-the set target thickness is 3.30612-3.287 mm 0.01912mm 19.12 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old, the delta new is 14.738-19.12, and the delta is-4.382 mu m.
And starting M-AGC roll gap adjustment of an F7 frame according to a roll gap adjustment reference quantity of-4.382 mu M when the deviation delta of the real-time deviation of the strip steel thickness obtained by calculation is-4.382 mu M and the delta exceeds +/-3 mu M. Δ old ═ 19.12 μm.
When the delta new is the real-time thickness of the strip steel, the set target thickness is 3.30446-3.287-0.01746 mm-17.46 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old, the delta new is 19.12-17.46, and the delta is 1.66 mu m.
And (4) keeping the M-AGC roll gap regulation unchanged when the calculated real-time deviation delta of the strip steel thickness is 1.66 mu M, namely the calculated real-time deviation of the strip steel thickness is less than 3 mu M. Δ old ═ 17.46 μm.
Application example 2:
taking a hot continuous production line of the plum steel 1422 to produce the steel tapping mark GR3180F2, taking the plate blank specification of 1.78 x 1240mm as an example:
step 1: strip steel thickness data sampling module: and (3) sampling the real-time thickness data of the strip steel by using an X-ray thickness gauge in the finish rolling hot continuous rolling area, wherein the sampling point is 1 meter. The length of the strip steel with the specification is 1081 meters.
Step 2: strip steel thickness data calculation module: the real-time thickness deviation mean value delta old of the previous strip steel is stored as 0.793 mu m.
The hot continuous rolling of the plum steel 1422 was started 5 seconds after the F7 stand had bitten. Therefore, after the F7 stand bites the steel for 5 seconds, the thickness deviation of the real-time strip steel is calculated according to the strip steel thickness data sampled in real time, and when Δ new is the real-time strip steel thickness-the set target thickness is 1.799198-1.799-0.000198 mm-0.198 μm. (target thickness: slab thickness 1.78;. thermal expansion value 1.01093 ═ 1.799mm in steel tapping mark.)
And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is 0.793-0.198 and 0.595 mu m.
And 3, step 3: and keeping the M-AGC roll gap adjustment unchanged when the calculated real-time deviation delta of the strip steel thickness is less than 3 mu M, wherein the deviation delta of the real-time deviation of the strip steel thickness obtained by calculation is 0.595 mu M. Δ old ═ 0.8 μm.
When the delta new is the real-time thickness of the strip steel, the set target thickness is 1.804353-1.799-0.005354 mm-5.354 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta-old-new-0.8-5.354-4.554 mu m.
And starting M-AGC roll gap adjustment of an F7 frame according to a roll gap adjustment reference quantity of-4.554 when the deviation delta of the real-time deviation of the strip steel thickness obtained by calculation is-4.554 mu M and the delta exceeds +/-3 mu M. Δ old is 5.354 μm.
When the delta new is the real-time thickness of the strip steel, the set target thickness is 1.830187-1.799-0.031187 mm-31.187 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old and the delta new is 5.354-31.187 and is-25.833 mu m.
And starting M-AGC roll gap adjustment of F5, F6 and F7 frames according to the calculated deviation delta of the real-time deviation of the strip steel thickness of-25.833 mu M and the calculated deviation delta of the real-time deviation of the strip steel thickness of-25.833 mu M when the delta exceeds +/-20 mu M and taking the-25.833 mu M as a roll gap adjustment reference quantity. Δ old is 31.187 μm.
When the delta new is the real-time thickness of the strip steel, the set target thickness is 1.819393-1.799-0.020393 mm-20.0393 mu m. And calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta-old-new-31.187-20.0393-11.148 mu m.
And starting M-AGC roll gap adjustment of F6 and F7 frames according to the roll gap adjustment reference quantity of 11.148 mu M when the deviation delta of the real-time deviation of the strip steel thickness obtained by calculation is 11.148 mu M and the delta exceeds +/-10 mu M. Δ old is 20.0393 μm.
It should be noted that the above-mentioned embodiments are not intended to limit the scope of the present invention, and all equivalent modifications and substitutions based on the above-mentioned technical solutions are within the scope of the present invention as defined in the claims.
Claims (2)
1. A control method for improving the thickness precision of the full length of strip steel is characterized by comprising the following steps:
step 1: sampling by a strip steel thickness data sampling module;
step 2: calculating by a strip steel thickness data calculating module;
and 3, step 3: the roll gap adjusting module adjusts the deviation delta of the real-time deviation of the thickness of the strip steel and converts the deviation delta into roll gap adjusting quantities of different racks;
the step 2: the calculation of the strip steel thickness data module is as follows:
(1) the strip steel thickness data calculation module stores the real-time thickness deviation mean value delta old of the previous strip steel;
(2) after the F7 stand bites steel for n seconds, calculating the thickness deviation of the real-time strip steel according to the thickness data of the real-time sampled strip steel, wherein the delta new is the real-time thickness of the strip steel-the set target thickness;
(3) calculating the deviation delta of the real-time deviation of the thickness of the strip steel, wherein the delta is delta old-delta new;
the step 3: the roll gap adjusting module adjusts the deviation delta of the real-time deviation of the thickness of the strip steel, and converts the deviation delta into roll gap adjusting quantities of different racks, and the roll gap adjusting quantity delta is as follows:
(1) when the deviation delta of the deviation exceeds +/-20 mu M, starting M-AGC roll gap regulation of F5, F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap regulation reference quantity;
(2) when the deviation delta of the deviation exceeds +/-10 mu M, starting M-AGC roll gap adjustment of F6 and F7 frames according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(3) when the deviation delta of the deviation exceeds +/-3 mu M, starting M-AGC roll gap adjustment of the F7 rack according to the deviation delta of the real-time deviation of the thickness of the strip steel as a roll gap adjustment reference quantity;
(4) and when the calculated real-time deviation of the thickness of the strip steel is less than 3 mu M, the M-AGC roll gap adjustment is kept unchanged.
2. The control method for improving the thickness precision of the full length of the strip steel according to claim 1, wherein the step 1: sampling by a strip steel thickness data sampling module, which specifically comprises the following steps:
and (3) sampling the real-time thickness data of the strip steel by using an X-ray thickness gauge in the finish rolling hot continuous rolling area, wherein the sampling point is 1 meter.
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| JP2011088172A (en) * | 2009-10-21 | 2011-05-06 | Kobe Steel Ltd | Device and method for controlling sheet thickness in cold rolling mill |
| CN102233358B (en) * | 2010-04-20 | 2013-02-06 | 宝山钢铁股份有限公司 | Method for correcting roll gaps of hot finishing mill set by threading self-adaption |
| CN102658293B (en) * | 2012-04-28 | 2014-11-26 | 山西太钢不锈钢股份有限公司 | Method and system of hot continuous rolling |
| CN103464471B (en) * | 2012-06-06 | 2015-04-22 | 上海梅山钢铁股份有限公司 | Automatic gauge control (AGC) self-adaptive control method for hot rolling mill |
| CN104841699B (en) * | 2014-02-14 | 2017-01-18 | 宝山钢铁股份有限公司 | Hot continuous rolling thickness AGC method having gain segmentation control |
| CN104741388B (en) * | 2015-04-15 | 2016-10-19 | 东北大学 | A kind of Rolling Thickness control method |
| CN107363104B (en) * | 2016-05-12 | 2019-01-08 | 鞍钢股份有限公司 | A kind of hot-continuous-rolling strip steel finish rolling roll gap adjustment process roll gap learning coefficient modification method |
| CN108555032B (en) * | 2018-05-09 | 2020-01-07 | 北京科技大学 | Method for controlling thickness of tail of hot continuous rolling strip |
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