CN112570240A - Anticorrosion process for mine transportation trestle - Google Patents

Anticorrosion process for mine transportation trestle Download PDF

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Publication number
CN112570240A
CN112570240A CN202011500897.6A CN202011500897A CN112570240A CN 112570240 A CN112570240 A CN 112570240A CN 202011500897 A CN202011500897 A CN 202011500897A CN 112570240 A CN112570240 A CN 112570240A
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China
Prior art keywords
epoxy
parts
trestle
zinc
rich primer
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Pending
Application number
CN202011500897.6A
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Chinese (zh)
Inventor
陈强
韩萍
王慎谦
丁文庆
李高银
刘海旻
赵慧
李侠
禹康泰
杜书
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Huaibei Industrial Building Design Institute Co ltd
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Huaibei Industrial Building Design Institute Co ltd
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Publication date
Application filed by Huaibei Industrial Building Design Institute Co ltd filed Critical Huaibei Industrial Building Design Institute Co ltd
Priority to CN202011500897.6A priority Critical patent/CN112570240A/en
Publication of CN112570240A publication Critical patent/CN112570240A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102Pretreatment of metallic substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/10Metallic substrate based on Fe
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00Epoxy polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses an anti-corrosion process for a mine transportation trestle, which comprises the following steps: 1) acid-washing passivation solution and deionized water are mixed according to the mass ratio of (3-5): 1, mixing to prepare spraying liquid, spraying the surface of a steel structure of a transport trestle, and naturally airing for 0.5-1 h; 2) spraying epoxy zinc-rich primer on the surface of the steel structure to form an epoxy zinc-rich primer layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h; 3) and continuously spraying the epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h. The mine transportation trestle anticorrosion process has good anticorrosion performance under the condition that the service performance of a steel structure transportation trestle can be met, firstly, the steel structure is sprayed and cleaned by the pickling passivation solution, and then an epoxy zinc-rich primer layer and an epoxy micaceous iron intermediate paint layer are formed on the steel structure, so that the anticorrosion paint and the labor cost are greatly saved, and the anticorrosion effect is obvious.

Description

Anticorrosion process for mine transportation trestle
Technical Field
The invention relates to an anticorrosion process for a mine transportation trestle, and belongs to the technical field of anticorrosion.
Background
In the mine industry, in order to avoid the problems of dust raising, rain and the like, mineral aggregate is dug out of a mine and then is conveyed into a special simple bin through a mine transportation trestle for storage. The coal conveying trestle is a steel structure, the structure is often damaged due to corrosion, particularly, the steel structure is welded and bears the steel structure under the condition of larger stress, the conventional steel structure is commonly sprayed with zinc or aluminum, and heavy corrosion paint is added to form a long-acting anticorrosion structure, or the supporting heavy corrosion paint is used for coating protection. The existing anticorrosion process for the transportation trestle has the disadvantages of complicated steps and low anticorrosion efficiency.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an anticorrosion process for a mine transportation trestle, which is simple in process and high in anticorrosion efficiency.
In order to achieve the purpose, the mine transportation trestle anticorrosion process adopted by the invention comprises the following steps:
1) acid-washing passivation solution and deionized water are mixed according to the mass ratio of (3-5): 1, mixing to prepare spraying liquid, spraying the surface of a steel structure of a transport trestle, and naturally airing for 0.5-1 h;
2) spraying epoxy zinc-rich primer on the surface of the steel structure to form an epoxy zinc-rich primer layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h;
3) and continuously spraying the epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h.
As an improvement, the spraying liquid in the step 1) is sprayed at a speed of 3-4.5 m/s.
The improved epoxy zinc-rich primer in the step 2) comprises, by mass, 10 parts of epoxy resin, 3 parts of organic bentonite, 30 parts of zinc powder, 20 parts of xylene and 5 parts of polyamide resin.
As an improvement, the preparation method of the epoxy zinc-rich primer comprises the following steps: mixing and stirring the epoxy resin, the organic bentonite, the zinc powder, the dimethylbenzene and the polyamide resin according to the formula ratio, and filtering to obtain the epoxy resin-containing organic bentonite-containing organic zinc oxide.
As a refinement, the stirring speed is 250 rpm.
The improvement is that the micaceous iron oxide intermediate paint in the step 3) comprises 50 parts by mass of carboxyl modified epoxy resin, 50 parts by mass of mica iron oxide, 60 parts by mass of polyamide curing agent and 80 parts by mass of solvent.
Compared with the prior art, the mine transportation trestle anticorrosion process has good anticorrosion performance under the condition that the service performance of a steel structure transportation trestle can be met.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in the specification of the present invention are for the purpose of describing particular embodiments only and are not intended to limit the present invention.
Example 1
An anticorrosion process for a mine transportation trestle comprises the following steps:
1) acid-washing passivation solution and deionized water are mixed according to the mass ratio of 3: 1, mixing to prepare a spray liquid, spraying the spray liquid on the surface of a steel structure of a transport trestle at the speed of 3m/s, and naturally airing for 0.5 h;
2) spraying epoxy zinc-rich primer on the surface of the steel structure to form an epoxy zinc-rich primer layer with the thickness of 30 mu m, and naturally airing for 1 h; the epoxy zinc-rich primer comprises, by mass, 10 parts of epoxy resin, 3 parts of organic bentonite, 30 parts of zinc powder, 20 parts of xylene and 5 parts of polyamide resin;
the preparation method of the epoxy zinc-rich primer comprises the following steps: mixing the epoxy resin, the organic bentonite, the zinc powder, the xylene and the polyamide resin according to the formula ratio, stirring at the speed of 250 revolutions per minute, and filtering to obtain the epoxy resin-containing organic bentonite-containing acrylic resin;
3) continuously spraying epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30 mu m, and naturally airing for 1 h; the epoxy micaceous iron intermediate paint comprises 50 parts of carboxyl modified epoxy resin, 50 parts of mica iron oxide, 60 parts of polyamide curing agent and 80 parts of solvent.
Example 2
An anticorrosion process for a mine transportation trestle comprises the following steps:
1) acid-washing passivation solution and deionized water are mixed according to the mass ratio of 5: 1, mixing to prepare a spray liquid, spraying the spray liquid on the surface of the steel structure of the transport trestle at the speed of 4.5m/s, and naturally airing for 1 hour;
2) spraying epoxy zinc-rich primer on the surface of the steel structure to form a 50 mu m epoxy zinc-rich primer layer, and naturally airing for 2 h; the epoxy zinc-rich primer comprises, by mass, 10 parts of epoxy resin, 3 parts of organic bentonite, 30 parts of zinc powder, 20 parts of xylene and 5 parts of polyamide resin;
the preparation method of the epoxy zinc-rich primer comprises the following steps: mixing the epoxy resin, the organic bentonite, the zinc powder, the xylene and the polyamide resin according to the formula ratio, stirring at the speed of 250 revolutions per minute, and filtering to obtain the epoxy resin-containing organic bentonite-containing acrylic resin;
3) continuously spraying an epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 50 mu m, and naturally airing for 1-2 h; the epoxy micaceous iron intermediate paint comprises 50 parts of carboxyl modified epoxy resin, 50 parts of mica iron oxide, 60 parts of polyamide curing agent and 80 parts of solvent.
Example 3
An anticorrosion process for a mine transportation trestle comprises the following steps:
1) and (3) mixing a commercially available pickling passivation solution and deionized water according to a mass ratio of 4: 1, mixing to prepare a spray liquid, spraying the spray liquid on the surface of a steel structure of a transport trestle at a speed of 4m/s, and naturally airing for 0.5 h;
2) spraying a commercially available epoxy zinc-rich primer on the surface of the steel structure to form a 40 mu m epoxy zinc-rich primer layer, and naturally airing for 1.5 h;
3) and continuously spraying the commercially available epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form the epoxy micaceous iron intermediate paint layer with the thickness of 40 mu m, and naturally airing for 1.5 h.
Example 4
An anticorrosion process for a mine transportation trestle comprises the following steps:
1) the method comprises the following steps of mixing commercially available pickling passivation solution and deionized water according to the mass ratio of 3: 1, mixing to prepare a spray liquid, spraying the spray liquid on the surface of the steel structure of the transport trestle at the speed of 4.5m/s, and naturally airing for 0.5 h;
2) spraying a commercially available epoxy zinc-rich primer on the surface of the steel structure to form a 30-micron epoxy zinc-rich primer layer, and naturally airing for 2 hours;
3) and continuously spraying the commercially available epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30 mu m, and naturally airing for 1.5 h.
Example 5
An anticorrosion process for a mine transportation trestle comprises the following steps:
1) the method comprises the following steps of mixing commercially available pickling passivation solution and deionized water according to the mass ratio of 3: 1, mixing to prepare a spray liquid, spraying the spray liquid on the surface of the steel structure of the transport trestle at the speed of 4.5m/s, and naturally airing for 0.5 h;
2) spraying a commercially available epoxy zinc-rich primer on the surface of the steel structure to form a 30-micron epoxy zinc-rich primer layer, and naturally airing for 2 hours;
3) and continuously spraying the commercially available epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30 mu m, and naturally airing for 1.5 h.
The mine transportation trestle anticorrosion process has good anticorrosion performance under the condition that the service performance of a steel structure transportation trestle can be met, firstly, the steel structure is sprayed and cleaned by the pickling passivation solution, and then an epoxy zinc-rich primer layer and an epoxy micaceous iron intermediate paint layer are formed on the steel structure, so that the anticorrosion paint and the labor cost are greatly saved, and the anticorrosion effect is obvious.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (6)

1. An anticorrosion process for a mine transportation trestle, which is characterized by comprising the following steps:
1) acid-washing passivation solution and deionized water are mixed according to the mass ratio of (3-5): 1, mixing to prepare spraying liquid, spraying the surface of a steel structure of a transport trestle, and naturally airing for 0.5-1 h;
2) spraying epoxy zinc-rich primer on the surface of the steel structure to form an epoxy zinc-rich primer layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h;
3) and continuously spraying the epoxy micaceous iron intermediate paint on the surface of the epoxy zinc-rich primer layer to form an epoxy micaceous iron intermediate paint layer with the thickness of 30-50 mu m, and naturally airing for 1-2 h.
2. The mine transportation trestle anticorrosion process according to claim 1, wherein the spray liquid in the step 1) is sprayed at a speed of 3-4.5 m/s.
3. The mine transportation trestle anticorrosion process according to claim 1, wherein the epoxy zinc-rich primer in the step 2) comprises 10 parts of epoxy resin, 3 parts of organic bentonite, 30 parts of zinc powder, 20 parts of xylene and 5 parts of polyamide resin by mass.
4. The mine transportation trestle anticorrosion process according to claim 3, wherein the preparation method of the epoxy zinc-rich primer comprises the following steps: mixing and stirring the epoxy resin, the organic bentonite, the zinc powder, the dimethylbenzene and the polyamide resin according to the formula ratio, and filtering to obtain the epoxy resin-containing organic bentonite-containing organic zinc oxide.
5. The mine transportation trestle anticorrosion process according to claim 4, wherein the stirring speed is 250 rpm.
6. The mine transportation trestle anticorrosion process according to claim 1, wherein the epoxy micaceous iron oxide intermediate paint in step 3) comprises 50 parts of carboxyl modified epoxy resin, 50 parts of mica iron oxide, 60 parts of polyamide curing agent and 80 parts of solvent by mass.
CN202011500897.6A 2020-12-18 2020-12-18 Anticorrosion process for mine transportation trestle Pending CN112570240A (en)

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Application Number Priority Date Filing Date Title
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208431250U (en) * 2018-04-27 2019-01-25 广东省电信规划设计院有限公司 Fixed structure and signal tower
CN111518451A (en) * 2020-06-12 2020-08-11 浙江中泓新材料科技有限公司 Epoxy micaceous iron intermediate paint

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208431250U (en) * 2018-04-27 2019-01-25 广东省电信规划设计院有限公司 Fixed structure and signal tower
CN111518451A (en) * 2020-06-12 2020-08-11 浙江中泓新材料科技有限公司 Epoxy micaceous iron intermediate paint

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
涂湘缃: "《实用防腐蚀工程施工手册》", 30 April 2000, 化学工业出版社 *
王喜: "《建筑工程施工技术》", 31 December 2018, 阳光出版社 *

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Application publication date: 20210330

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