CN112553871B - Intelligent printing machine - Google Patents
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- CN112553871B CN112553871B CN202011570797.0A CN202011570797A CN112553871B CN 112553871 B CN112553871 B CN 112553871B CN 202011570797 A CN202011570797 A CN 202011570797A CN 112553871 B CN112553871 B CN 112553871B
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- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 210000000078 claw Anatomy 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 69
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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Abstract
Description
技术领域technical field
本发明属于印刷机器技术领域,具体的说是一种智能印刷机。The invention belongs to the technical field of printing machines, in particular to an intelligent printing machine.
背景技术Background technique
印刷机是印刷文字和图像的机器。现代印刷机一般由装版、涂墨、压印、输纸等机构组成。它的工作原理是:先将要印刷的文字和图像制成印版,装在印刷机上,然后由人工或印刷机把墨涂敷于印版上有文字和图像的地方,再直接或间接地转印到纸或其他承印物上,从而复制出与印版相同的印刷品。智能印刷机则是通过电脑、数控设备编程进行自动印刷的一种印刷机。A printing press is a machine that prints text and images. Modern printing machines are generally composed of plate loading, ink application, embossing, paper feeding and other mechanisms. Its working principle is: first make the printing plate of the text and image to be printed, install it on the printing machine, and then apply the ink to the place where the text and image are on the printing plate manually or by the printing machine, and then transfer it directly or indirectly Printing onto paper or other substrate to reproduce the same print as the printing plate. An intelligent printing machine is a printing machine that performs automatic printing through computer and numerical control equipment programming.
现有的印刷机进行印刷的过程中往往存在以下问题:一、由于裁剪后,往往使得布匹无法在自动连续进给,所以为了方便印刷过程的连续进给,从而往往对成辊的布匹进行印刷后再进行裁剪,从而增加了过多的工序,使得印刷的效率降低;二、由于布匹的柔性材质使得,布匹往往难以通过自动下料来堆叠,从而使得布匹无法整齐的堆叠为一体。The following problems often exist in the printing process of existing printing machines: 1. After cutting, the cloth cannot be automatically and continuously fed, so in order to facilitate the continuous feeding of the printing process, the cloth in rolls is often printed Cutting is carried out again, thereby increased too many processes, and the efficiency of printing is reduced; Second, due to the flexible material of cloth, it is often difficult to stack cloth by automatic cutting, so that cloth cannot be neatly stacked as one.
发明内容Contents of the invention
本发明的目的在于提供一种智能印刷机,具有实现连续的进给和裁剪作业以及自动堆叠等优点,解决了上述中存在的问题。The purpose of the present invention is to provide an intelligent printing machine, which has the advantages of realizing continuous feeding and cutting operations and automatic stacking, and solves the above-mentioned problems.
为了实现上述目的,本发明采用以下技术方案来实现:一种智能印刷机,包括底座、印刷装置、定长进给装置和裁剪堆叠装置,底座上端左侧设置有印刷装置,底座上端中部设置有定长进给装置,底座上端设置有裁剪堆叠装置;定长进给装置带动布匹进给固定距离,印刷装置对印刷位置的布匹进行印刷作业,裁剪堆叠装置将印刷后的布匹进行裁剪后,并对裁剪下的布匹进行码垛堆叠。In order to achieve the above object, the present invention adopts the following technical solutions: an intelligent printing machine, including a base, a printing device, a fixed-length feeding device and a cutting and stacking device, a printing device is arranged on the left side of the upper end of the base, and a fixed Long feeding device, the upper end of the base is equipped with a cutting and stacking device; the fixed-length feeding device drives the cloth to feed a fixed distance, the printing device performs printing operations on the cloth at the printing position, and the cutting and stacking device cuts the printed cloth and then cuts the cloth. The cloth is palletized and stacked.
所述的定长进给装置包括出料架、挤压辊、挤压橡胶套、承托爪板、滑动导轨、电动滑块、升降架、取料爪板和夹持机构,出料架设置在底座上端中部,出料架前后两端内壁之间通过轴承设置有挤压辊,挤压辊外壁上套设有挤压橡胶套,出料架右端设置有承托爪板,底座上端前后对称设置有滑动导轨,电动滑块通过滑动方式与滑动导轨相连接,电动滑块之间设置有升降架,升降架左端设置有取料爪板,升降架上端内壁上设置有夹持机构;挤压辊和挤压橡胶套使得布匹被进给时,布匹保持张紧状态,通过滑动导轨和电动滑块的配合带动取料爪板与承托爪板对接,再通过夹持机构和取料爪板配合对布料进行夹持,再通过滑动导轨和电动滑块的配合带动升降架进给,从而带动布匹进行进给,并使印刷位置更换布料。The fixed-length feeding device includes a discharge frame, extrusion rollers, extrusion rubber sleeves, supporting claw plates, sliding guide rails, electric sliders, lifting frames, retrieving claw plates and clamping mechanisms, and the discharge frame is arranged on In the middle part of the upper end of the base, a squeeze roller is installed between the inner walls of the front and rear ends of the discharge frame through bearings, and an extrusion rubber sleeve is set on the outer wall of the squeeze roller. There is a sliding guide rail, and the electric slider is connected with the sliding guide rail by sliding. There is a lifting frame between the electric sliders. The left end of the lifting frame is equipped with a picking claw plate, and a clamping mechanism is set on the inner wall of the upper end of the lifting frame; extrusion roller And squeeze the rubber sleeve so that when the cloth is fed, the cloth is kept in a tensioned state. Through the cooperation of the sliding guide rail and the electric slider, the retrieving claw plate is driven to dock with the supporting claw plate, and then the clamping mechanism cooperates with the retrieving claw plate. Clamp the cloth, and then drive the lifting frame to feed through the cooperation of the sliding guide rail and the electric slider, so as to drive the cloth to feed, and make the printing position change the cloth.
所述的裁剪堆叠装置包括安置架、凸轮机构、滑动杆、匚型下压架、复位弹簧、裁切机构、堆叠架和堆叠机构,安置架设置在底座上端,安置架后端内壁上设置有凸轮机构,安置架前后两端内壁上左右对称开设有滑动槽,滑动槽上下两端内壁之间开设有滑动杆,匚型下压架通过滑动方式与滑动杆相连接,匚型下压架下端设置有复位弹簧,安置架前后两端内壁之间架设有裁切机构,底座下端设置有堆叠架,堆叠机构设置在堆叠架后端内壁上,底座上端中部开设有过料槽;通过凸轮机构带动匚型下压架向下进给,从而带动裁切机构对布匹进给裁切,被裁切的一端落在堆叠座上端面,被裁切的另一端落在承托爪板上端,同时匚型下压架继续向下进给,将堆叠的布匹压至与承托爪板齐平。由于堆叠机构的结构,使得堆叠的布匹上端面始终与承托爪板齐平,从而使得布匹每次被裁剪后都平铺在堆叠的布匹上,防止了布匹自动落料无法堆叠的问题。The cutting and stacking device includes a placement frame, a cam mechanism, a sliding rod, a 匚-shaped pressing frame, a return spring, a cutting mechanism, a stacking frame and a stacking mechanism. Cam mechanism, sliding grooves are symmetrically opened on the inner walls of the front and rear ends of the placement frame, and sliding rods are provided between the inner walls of the upper and lower ends of the sliding grooves. A return spring is provided, a cutting mechanism is set up between the inner walls of the front and rear ends of the placement frame, a stacking frame is set at the lower end of the base, the stacking mechanism is set on the inner wall of the rear end of the stacking frame, and a feeding trough is provided in the middle of the upper end of the base; driven by a cam mechanism The 匚-shaped lower pressing frame feeds downwards, thereby driving the cutting mechanism to feed and cut the cloth. One end to be cut falls on the upper end of the stacking seat, and the other end to be cut falls on the top of the supporting claw plate. At the same time, the 匚The molded lower pressing frame continues to feed downwards, and presses the stacked cloth until it is flush with the supporting paw plate. Due to the structure of the stacking mechanism, the upper end surface of the stacked cloth is always flush with the supporting claw plate, so that the cloth is flatly laid on the stacked cloth every time it is cut, preventing the problem that the cloth cannot be stacked due to automatic falling.
所述的裁切机构包括导向杆、进给架、轨迹槽和裁切刀,安置架前后两端内壁之间架设有导向杆,进给架通过滑动方式与导向杆相连接,匚型下压架左端开设有轨迹槽,进给架通过滑动方式与轨迹槽相连接,进给架下端设置有裁切刀;当匚型下压架向下进给时,通过轨迹槽和导向杆的配合带动进给架向前进给,从而通过裁切刀将布匹裁剪下来,通过滑动裁剪的方式更容易将布匹平整的裁切。The cutting mechanism includes a guide rod, a feed frame, a track groove and a cutting knife. A guide rod is set between the inner walls of the front and rear ends of the placement frame. The feed frame is connected with the guide rod by sliding. There is a track groove at the left end, the feed frame is connected with the track groove by sliding way, and a cutting knife is set at the lower end of the feed frame; The feeding frame is fed forward, so that the cloth is cut by the cutting knife, and it is easier to cut the cloth evenly by sliding the cutting method.
所述的堆叠机构包括堆叠座、气弹簧、控制把手和转动门,堆叠座通过滑动方式与堆叠架后端内壁相连接,堆叠座下端设置有气弹簧,堆叠座上端内壁上设置有控制把手,堆叠架左右两端内壁上通过轴承设置有转动门。通过设置的气弹簧使得堆叠座每次向下进给都会被自锁,从而使得堆叠的布匹上端面始终与承托爪板齐平,当布匹堆叠至一定程度时,通过控制把手带动堆叠座向下进给,再打开转动门将堆叠的布料下料。The stacking mechanism includes a stacking seat, a gas spring, a control handle and a rotating door, the stacking seat is connected to the inner wall of the rear end of the stacking frame by sliding, the lower end of the stacking seat is provided with a gas spring, and the inner wall of the upper end of the stacking seat is provided with a control handle. Rotating doors are arranged on the inner walls at the left and right ends of the stacking frame through bearings. The gas spring provided makes the stacking seat self-locking every time it is fed downwards, so that the upper end surface of the stacked cloth is always flush with the supporting claw plate. When the cloth is stacked to a certain extent, the stacking seat is driven by the control handle to Feed down, and then open the revolving door to unload the stacked fabric.
作为本发明的一种优选方案,所述的底座下端均匀设置有支撑柱。As a preferred solution of the present invention, support columns are uniformly arranged at the lower end of the base.
作为本发明的一种优选方案,所述的夹持机构包括辅助电机、螺纹柱和夹持压板,辅助电机通过电机座设置在升降架上端,辅助电机输出端下端设置有螺纹柱,夹持压板通过滑动方式与升降架相连接,夹持压板通过螺纹连接方式与螺纹柱相连接。辅助电机通过螺纹柱带动夹持压板对布匹进行夹持。在裁切后将布匹松开。As a preferred solution of the present invention, the clamping mechanism includes an auxiliary motor, a threaded column and a clamping pressure plate, the auxiliary motor is arranged on the upper end of the lifting frame through the motor seat, and the lower end of the output end of the auxiliary motor is provided with a threaded column, and the clamping pressure plate It is connected with the lifting frame through a sliding method, and the clamping plate is connected with the threaded column through a threaded connection method. The auxiliary motor drives the clamping platen to clamp the cloth through the threaded column. Loosen the fabric after cutting.
作为本发明的一种优选方案,所述的承托爪板的齿牙与取料爪板的齿牙为交错分布排列。As a preferred solution of the present invention, the teeth of the supporting claw plate and the teeth of the picking claw plate are arranged in a staggered distribution.
作为本发明的一种优选方案,所述的安置架上端内壁上开设有凸轮通槽。As a preferred solution of the present invention, a cam slot is opened on the inner wall at the upper end of the placement frame.
作为本发明的一种优选方案,所述的凸轮机构包括凸轮电机、转动柱和旋转凸轮,凸轮电机通过电机座设置在安置架后端内壁上,转动柱通过轴承设置在安置架前端内壁上,凸轮电机输出端通过联轴器与转动柱相连接,转动柱外壁上设置有旋转凸轮。凸轮电机带动旋转凸轮旋转,从而带动匚型下压架上下往复进给。As a preferred solution of the present invention, the cam mechanism includes a cam motor, a rotating column and a rotating cam, the cam motor is arranged on the inner wall of the rear end of the mounting frame through the motor seat, and the rotating column is arranged on the inner wall of the front end of the mounting frame through a bearing, The output end of the cam motor is connected with the rotating column through a shaft coupling, and a rotating cam is arranged on the outer wall of the rotating column. The cam motor drives the rotating cam to rotate, thereby driving the 匚-shaped lower pressing frame to reciprocate up and down.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明通过印刷后直接裁切码垛的方式极大程度节省了布匹印刷的时间,提升了布匹印刷的效率,反复进给夹爪机构对裁切后的布匹进行多次的夹持进给,从而将印刷后的布匹自动化进给裁切;本发明通过利用气弹簧的原理,从而使得堆叠的布匹始终保持同一高度水平面,解决了布匹往往难以通过自动下料来堆叠的问题。1. The present invention greatly saves the time of cloth printing by directly cutting and stacking after printing, improves the efficiency of cloth printing, and repeatedly feeds the clamping mechanism to clamp the cut cloth several times. Thus, the printed cloth is automatically fed and cut; the invention uses the principle of gas springs to keep the stacked cloth at the same height and level, and solves the problem that cloth is often difficult to stack by automatic unloading.
2、当本发明通过设置的凸轮机构带动匚型下压架向下进给,从而带动裁切机构对布匹进给裁切,被裁切的一端落在堆叠座上端面,被裁切的另一端落在承托爪板上端,同时匚型下压架继续向下进给,将堆叠的布匹压至与承托爪板齐平。由于堆叠机构的结构,使得堆叠的布匹上端面始终与承托爪板齐平,从而使得布匹每次被裁剪后都平铺在堆叠的布匹上,防止了布匹自动落料无法堆叠的问题。2. When the present invention drives the 匚-shaped lower pressing frame to feed downward through the provided cam mechanism, thereby driving the cutting mechanism to feed and cut the cloth, one end to be cut falls on the upper end surface of the stacking seat, and the other end to be cut One end falls on the top of the supporting claw plate, and at the same time, the Yi-shaped lower pressing frame continues to feed downwards, pressing the stacked cloth until it is flush with the supporting claw plate. Due to the structure of the stacking mechanism, the upper end surface of the stacked cloth is always flush with the supporting claw plate, so that the cloth is flatly laid on the stacked cloth every time it is cut, preventing the problem that the cloth cannot be stacked due to automatic falling.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的结构示意图Fig. 1 is a structural representation of the present invention
图2是本发明图1中A-A剖面的剖视图Fig. 2 is the cross-sectional view of A-A section among Fig. 1 of the present invention
图3是本发明图2中B-B剖面的剖视图Fig. 3 is the cross-sectional view of B-B section among Fig. 2 of the present invention
图4是本发明图2中C-C剖面的剖视图Fig. 4 is the cross-sectional view of C-C section among Fig. 2 of the present invention
图5是本发明图2中I部的局部放大图Fig. 5 is the partial enlarged view of part I in Fig. 2 of the present invention
图6是本发明图2中Ⅱ部的局部放大图Fig. 6 is a partial enlarged view of part II in Fig. 2 of the present invention
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
如图1至图6所示,一种智能印刷机,包括底座1、印刷装置2、定长进给装置3和裁剪堆叠装置4,底座1上端左侧设置有印刷装置2,底座1上端中部设置有定长进给装置3,底座1上端设置有裁剪堆叠装置4;所述的底座1下端均匀设置有支撑柱。定长进给装置3带动布匹进给固定距离,印刷装置2对印刷位置的布匹进行印刷作业,裁剪堆叠装置4将印刷后的布匹进行裁剪后,并对裁剪下的布匹进行码垛堆叠。As shown in Figures 1 to 6, an intelligent printing machine includes a base 1, a
所述的定长进给装置3包括出料架31、挤压辊32、挤压橡胶套33、承托爪板34、滑动导轨35、电动滑块36、升降架37、取料爪板38和夹持机构39,出料架31设置在底座1上端中部,出料架31前后两端内壁之间通过轴承设置有挤压辊32,挤压辊32外壁上套设有挤压橡胶套33,出料架31右端设置有承托爪板34,底座1上端前后对称设置有滑动导轨35,电动滑块36通过滑动方式与滑动导轨35相连接,电动滑块36之间设置有升降架37,升降架37左端设置有取料爪板38,升降架37上端内壁上设置有夹持机构39;挤压辊32和挤压橡胶套33使得布匹被进给时,布匹保持张紧状态,通过滑动导轨35和电动滑块36的配合带动取料爪板38与承托爪板34对接,再通过夹持机构39和取料爪板38配合对布匹进行夹持,然后通过滑动导轨35和电动滑块36的配合带动升降架进给,从而带动布匹进行进给,并使印刷位置更换布料。The fixed-
所述的裁剪堆叠装置4包括安置架41、凸轮机构42、滑动杆43、匚型下压架44、复位弹簧45、裁切机构46、堆叠架47和堆叠机构48,安置架41设置在底座1上端,安置架41后端内壁上设置有凸轮机构42,安置架41前后两端内壁上左右对称开设有滑动槽,滑动槽上下两端内壁之间开设有滑动杆43,匚型下压架44通过滑动方式与滑动杆43相连接,匚型下压架44下端设置有复位弹簧45,安置架41前后两端内壁之间架设有裁切机构46,底座1下端设置有堆叠架47,堆叠机构48设置在堆叠架47后端内壁上,底座1上端中部开设有过料槽;通过凸轮机构42带动匚型下压架4向下进给,从而带动裁切机构46对布匹进给裁切,被裁切的一端落在堆叠座481上端面,被裁切的另一端落在承托爪板34上端,同时匚型下压架44继续向下进给,将堆叠的布匹压至与承托爪板34齐平。由于堆叠机构48的结构,使得堆叠的布匹上端面始终与承托爪板34齐平,从而使得布匹每次被裁剪后都平铺在堆叠的布匹上,防止了布匹自动落料无法堆叠的问题。The cutting and stacking
所述的裁切机构46包括导向杆461、进给架462、轨迹槽463和裁切刀464,安置架41前后两端内壁之间架设有导向杆461,进给架462通过滑动方式与导向杆461相连接,匚型下压架44左端开设有轨迹槽463,进给架462通过滑动方式与轨迹槽463相连接,进给架462下端设置有裁切刀464;通过轨迹槽和463导向杆461的配合带动进给架462向前进给,从而通过裁切刀464将布匹裁剪下来,通过滑动裁剪的方式更容易将布匹平整的裁切。Described
所述的堆叠机构48包括堆叠座481、气弹簧482、控制把手483和转动门484,堆叠座481通过滑动方式与堆叠架47后端内壁相连接,堆叠座481下端设置有气弹簧482,堆叠座481上端内壁上设置有控制把手483,堆叠架47左右两端内壁上通过轴承设置有转动门484。通过设置的气弹簧482使得堆叠座481每次向下进给都会被自锁,从而使得堆叠的布匹上端面始终与承托爪板34齐平,当布匹堆叠至一定程度时,通过控制把手483带动堆叠座481向下进给,再打开转动门484将堆叠的布料下料。The stacking
所述的夹持机构39包括辅助电机391、螺纹柱392和夹持压板393,辅助电机391通过电机座设置在升降架37上端,辅助电机391输出端下端设置有螺纹柱392,夹持压板393通过滑动方式与升降架37相连接,夹持压板393通过螺纹连接方式与螺纹柱392相连接。辅助电机391通过螺纹柱392带动夹持压板393对布匹进行夹持。在裁切后将布匹松开。The
所述的承托爪板34的齿牙与取料爪板38的齿牙为交错分布排列。The teeth of the supporting
所述的安置架41上端内壁上开设有凸轮通槽。凸轮通槽方便旋转凸轮423的运转。A cam slot is provided on the inner wall at the upper end of the mounting
所述的凸轮机构42包括凸轮电机421、转动柱422和旋转凸轮423,凸轮电机421通过电机座设置在安置架41后端内壁上,转动柱422通过轴承设置在安置架41前端内壁上,凸轮电机421输出端通过联轴器与转动柱422相连接,转动柱422外壁上设置有旋转凸轮423。凸轮电机421带动旋转凸轮423旋转,从而带动匚型下压架44上下往复进给。Described
本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention also has various changes and improvements. These Variations and improvements are intended to fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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