CN112552502B - Preparation method of catalyst for polymerization reaction of perfluoropolyether - Google Patents
Preparation method of catalyst for polymerization reaction of perfluoropolyether Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 74
- 239000010702 perfluoropolyether Substances 0.000 title claims abstract description 55
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 239000002994 raw material Substances 0.000 claims abstract description 55
- 239000002904 solvent Substances 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 230000004913 activation Effects 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 7
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 38
- 238000005406 washing Methods 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 9
- 239000007858 starting material Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 8
- YWWDBCBWQNCYNR-UHFFFAOYSA-N trimethylphosphine Chemical compound CP(C)C YWWDBCBWQNCYNR-UHFFFAOYSA-N 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 6
- 238000000967 suction filtration Methods 0.000 claims description 5
- WEGVIDVCQHPAKB-UHFFFAOYSA-N nickel;triethylphosphane Chemical compound [Ni].CCP(CC)CC.CCP(CC)CC.CCP(CC)CC.CCP(CC)CC WEGVIDVCQHPAKB-UHFFFAOYSA-N 0.000 claims description 4
- 239000002244 precipitate Substances 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000010 aprotic solvent Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 239000012295 chemical reaction liquid Substances 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 5
- 239000003921 oil Substances 0.000 abstract description 4
- 150000004696 coordination complex Chemical class 0.000 abstract description 2
- 229910052731 fluorine Inorganic materials 0.000 abstract description 2
- 239000011737 fluorine Substances 0.000 abstract description 2
- 239000003446 ligand Substances 0.000 abstract description 2
- 238000012216 screening Methods 0.000 abstract description 2
- 229910001506 inorganic fluoride Inorganic materials 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 38
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 38
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 31
- 229910052757 nitrogen Inorganic materials 0.000 description 19
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 18
- -1 and nowadays Substances 0.000 description 12
- XJHCXCQVJFPJIK-UHFFFAOYSA-M caesium fluoride Inorganic materials [F-].[Cs+] XJHCXCQVJFPJIK-UHFFFAOYSA-M 0.000 description 12
- PGFXOWRDDHCDTE-UHFFFAOYSA-N hexafluoropropylene oxide Chemical compound FC(F)(F)C1(F)OC1(F)F PGFXOWRDDHCDTE-UHFFFAOYSA-N 0.000 description 12
- 239000000314 lubricant Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 238000005303 weighing Methods 0.000 description 12
- 229910052759 nickel Inorganic materials 0.000 description 11
- 239000000284 extract Substances 0.000 description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 238000000921 elemental analysis Methods 0.000 description 6
- 238000004128 high performance liquid chromatography Methods 0.000 description 6
- 238000001819 mass spectrum Methods 0.000 description 6
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 6
- 239000011698 potassium fluoride Substances 0.000 description 6
- 238000001291 vacuum drying Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(I) nitrate Inorganic materials [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 4
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 229910001515 alkali metal fluoride Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- ZHPNWZCWUUJAJC-UHFFFAOYSA-N fluorosilicon Chemical compound [Si]F ZHPNWZCWUUJAJC-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 235000003270 potassium fluoride Nutrition 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 239000013638 trimer Substances 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910001512 metal fluoride Inorganic materials 0.000 description 2
- 238000006384 oligomerization reaction Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003586 protic polar solvent Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- 235000005956 Cosmos caudatus Nutrition 0.000 description 1
- 244000293323 Cosmos caudatus Species 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-N Nitrous acid Chemical compound ON=O IOVCWXUNBOPUCH-UHFFFAOYSA-N 0.000 description 1
- 206010034972 Photosensitivity reaction Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001265 acyl fluorides Chemical class 0.000 description 1
- RWRIWBAIICGTTQ-UHFFFAOYSA-N anhydrous difluoromethane Natural products FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 229960004692 perflenapent Drugs 0.000 description 1
- NJCBUSHGCBERSK-UHFFFAOYSA-N perfluoropentane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F NJCBUSHGCBERSK-UHFFFAOYSA-N 0.000 description 1
- 229920005548 perfluoropolymer Polymers 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000003880 polar aprotic solvent Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- IGNTWNVBGLNYDV-UHFFFAOYSA-N triisopropylphosphine Chemical compound CC(C)P(C(C)C)C(C)C IGNTWNVBGLNYDV-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/22—Cyclic ethers having at least one atom other than carbon and hydrogen outside the ring
- C08G65/24—Epihalohydrins
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F15/00—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
- C07F15/04—Nickel compounds
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polyethers (AREA)
Abstract
The invention belongs to the technical field of perfluoropolyether polymerization, and particularly relates to a preparation method of a catalyst for perfluoropolyether polymerization reaction, which comprises the following steps: (1) mixing Ni (cod)2And PQ3(Q=Me,Et,iPr) is mixed and reacted in a solvent to prepare a raw material B; (2) and after the raw material B is obtained, carrying out C-F bond activation reaction on the raw material B and the raw material A in a solvent to obtain the catalyst for the polymerization reaction of the perfluoropolyether. The invention obtains the organic metal complex containing metal fluorine bond by screening specific ligand, and applies the complex as catalyst to K-type perfluoropolyether polymerization, under the condition of a small amount of catalyst, compared with the traditional inorganic fluoride, the invention can obviously improve the polymerization degree of perfluoropolyether oil and reduce the using amount of solvent, thereby effectively reducing the cost of polymerization reaction, and simultaneously, the preparation method has simple steps, non-rigorous condition requirements and high yield of target product.
Description
Technical Field
The invention belongs to the technical field of perfluoropolyether polymerization, and particularly relates to a preparation method of a catalyst for perfluoropolyether polymerization.
Background
PerfluoroPolyethers (PFPE, english name perfluoro polymers) are high molecular weight polymers that are colorless, odorless, transparent, oily liquids at room temperature. The perfluoropolyether has the characteristics of heat resistance, oxidation resistance, radiation resistance, corrosion resistance, non-combustion and the like, so that the perfluoropolyether is an extremely reliable lubricant under severe conditions. Since the 60 s of the 20 th century, researchers at home and abroad have conducted very extensive research on perfluoropolyethers, and nowadays, perfluoropolyethers are widely applied to the fields of chemical industry, electronics, electrical appliances, machinery, nuclear industry, aerospace and the like.
Compared with hydrocarbon lubricants, the PFPE lubricant has basically similar molecular structure, but fluorine atoms replace hydrogen atoms in the molecule, so that C-H bonds in hydrocarbons are replaced by stronger C-F bonds, and the existence of strong covalent bonds of C-O and C-C and the characteristic of neutrality of PFPE molecules enable the PFPE to have higher thermal stability and oxidation stability and good chemical inertness and insulating property. PFPEs with higher molecular weights also have low volatility, a wider liquid temperature range and excellent viscosity-temperature characteristics. Compared with chlorofluorocarbon lubricants, the perfluoropolyether lubricant has wider application temperature range, avoids the defects that chlorofluorocarbons are easy to evaporate at high temperature and become sticky and thick at low temperature, and also avoids the defect that the chlorofluorocarbons contain chlorine to corrode a bearing when the lubricant is pressed in the use of a high-load bearing. Compared with the fluorine-silicon lubricant, the viscosity and the evaporation rate of the perfluoropolyether lubricant are equivalent to those of the fluorine-silicon lubricant, but the lubricating effect and the chemical stability of the perfluoropolyether lubricant are much better than those of the fluorine-silicon lubricant. In addition, the main physicochemical properties of the polymer also include: shear stability, biological inertness, low surface energy, good lubricity and compatibility with plastics, metals and elastomers, etc. PFPE has a good balance of properties, making it an extremely reliable lubricant in harsh environments.
The molecular structure of the K type perfluoropolyether is as follows:
wherein for the K-type perfluoropolyether, the structure is shown above. The oil is invented firstly in the last 60 th century by 3M company, and a series of perfluoropolyether oil marks applied to different fields are formed through more than 50 years of development; in addition, in the polymerization process, various researchers in the world have conducted a great deal of systematic studies, particularly, a series of screens for catalysts, species and systems. Heinrich et al uses AgNO3As a catalyst, in acetonitrileOligomers of HFPO with 86% yield of dimers and 3% yield of trimers. But due to AgNO3The method has certain limitations because of its photosensitivity and easy generation of nitrous acid. Germany G.K uhne used CuCl/CuC12The acrylonitrile catalytic system oligomerizes HFPO in acetonitrile solvent, and the yield of the dimer can reach 82%. However, acrylonitrile in this method is suspected of being carcinogenic. AKIRA et al, Yoshida, Japan, prepare HFPO polymers in a protic solvent using CsF as a catalyst, and the reaction temperature is maintained at-20 ℃. However, the water absorption of cesium fluoride makes the experimental operation difficult, and it is expensive and not suitable for industrial application. Martini adopts bis-dialkylamino difluoromethane as catalyst and diethylene glycol dimethyl ether as solvent to carry out oligomerization reaction on HFPO, and the yields of trimer and tetramer in the final product are respectively 59% and 45%. Alfurdride et al use a catalyst system to effect oligomerization of HFPO. The system is comprised of a mixture of an alkali metal fluoride, a dinitrile compound and a polyglycolyme ether. When the concentration of the polyether in the catalyst system is larger, the average degree of polymerization and the reaction speed are improved, so that the polymer with the trimer as the main component can be obtained by using polyether with lower concentration intentionally, and the polymer with the tetramer as the main component can be obtained by using polyether with higher concentration. The catalyst system can simultaneously achieve narrow molecular weight distribution. Segmented friendle, male margarita, etc. studied the self-polymerization of perfluoropropylene oxide catalyzed by KF and the bifunctional anionic polymerization of perfluoropentane (or hexane) diacyl fluoride. The activity of KF perfluoropropylene oxide self-polymerization under normal pressure is found to be much smaller than that of CsF catalytic activity reported in the literature, the conversion rate of the reaction is low, and the molecular weight of the generated perfluoropolyether acyl fluoride is small and is only a dimer generally. The polymerization is carried out by introducing mixed gas of HFPO and HFP (substance amount ratio is 4-0.05) into an organic protic solvent (such as diglyme, tetrahydrofuran, dioxane) under a certain pressure and temperature by using KF as a catalyst.
The K-type perfluoropolyether obtained by the polymerization method disclosed in the above document is mainly composed of potassium fluoride and cesium fluoride as alkali metal fluorides, and the solvent used is a polar aprotic solvent, which is poor in solubility of the alkali metal fluoride in the solvent, and this results in the need to use a large amount of solvent to dissolve the catalyst, leading to an increase in polymerization cost and difficulty in solvent recovery. Further, potassium fluoride has low catalytic activity and cannot give perfluoropolyether having a high polymerization degree, and cesium fluoride has a higher catalytic activity than potassium fluoride, but is expensive and has a high hygroscopicity, which makes industrial scale-up difficult.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the preparation method overcomes the defects of the prior art, improves the defect of low solubility of the existing inorganic catalyst in an organic solvent, and provides a preparation method of the catalyst for polymerization reaction of the perfluoropolyether.
The preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
(1) under the protection of inert gas, adding Ni (cod)2And PQ3(Q=Me,Et,iPr) is mixed and reacted in a solvent to prepare a raw material B;
(2) after the raw material B is obtained, carrying out C-F bond activation reaction on the raw material B and the raw material A in a solvent to obtain a catalyst for polymerization reaction of perfluoropolyether;
wherein:
the structural formula (II) of the starting material B is selected from:
Ni(PMe3)4 (II-1)
Ni(PEt3)4 (II-2)
Ni(PiPr3)4 (II-1)
the structural formula (I) of the raw material A is as follows:
the catalyst has the structural formula (III):
(III):R=PMe3,PEt3,PiPr3。
the structural formula (III) of the catalyst is selected from:
wherein:
the solvent used in step (1) and step (2) is an aprotic solvent, preferably THF (tetrahydrofuran), and more preferably dehydrated anhydrous THF, which enhances the solubility of the catalyst. The inert gas is preferably high purity nitrogen.
Ni (cod) described in step (1)2And PQ3The molar ratio of (A) to (B) is 12-15: 25-32, preferably 13.5: 28.4.
the mixing temperature in the step (1) is 20-80 ℃, preferably 45 or 60 ℃, and the mixing reaction time is 4-10 hours, preferably 6 hours.
Ni (cod) described in step (1)2And PQ3The ratio of the total amount of the substances to the amount of the solvent is 71-90 mmol: 50-100 mL, preferably 84.6 mmol: 100 mL.
In step (1), Ni (cod)2And PQ3(Q=Me,Et,iPr), cooling the product solution after reaction, wherein the temperature of the cooled product solution is room temperature, the cooled solution can be precipitated, filtering the obtained precipitate, extracting the precipitated solid with n-pentane, and recrystallizing the extract to obtain the raw material B.
The activation reaction process in the step (2) is as follows: and (2) under the condition of protective gas, injecting a solvent into the raw material B and the raw material A obtained in the step (1) by using a needle cylinder, and carrying out C-F bond activation reaction to obtain the catalyst for the polymerization reaction of the perfluoropolyether.
In the step (2), the molar ratio of the raw material B to the raw material A is 8-9: 10-12, preferably 8.4: 11.2.
the ratio of the total amount of the raw material B and the raw material A in the step (2) to the amount of the solvent is 40-60 mmol: 10-60 mL, preferably 49.06 mmol: 60 mL.
The reaction temperature in the step (2) is 25-40 ℃, preferably 40 ℃, and the reaction time is 6-12 h, preferably 8 h.
And (3) carrying out suction filtration on the obtained precipitate in the reactant, then washing the precipitated solid by using n-pentane, and drying the washed solid to obtain the nickel metal complex with the structure shown in the formula (III) which is used as the catalyst for the polymerization reaction of the perfluoropolyether. The steps of suction filtration and recrystallization are not particularly limited in the present invention, and the steps of suction filtration, n-pentane and drying, which are well known to those skilled in the art, may be employed.
Compared with the prior art, the invention has the following beneficial effects:
the invention obtains the organic metal complex containing metal fluorine bond by screening specific ligand, and applies the complex as catalyst to K-type perfluoropolyether polymerization, under the condition of a small amount of catalyst, the invention can obviously improve the polymerization degree of perfluoropolyether oil and reduce the solvent consumption, thereby effectively reducing the polymerization reaction cost. Meanwhile, the preparation method has simple steps, non-harsh requirements on conditions and high yield of the target product.
Detailed Description
The present invention will be further described with reference to the following examples.
All the raw materials used in the examples are commercially available unless otherwise specified.
Example 1
The structural formula (I) of the raw material A is as follows:
the raw material B has a structure represented by the formula (II-1), Ni (PMe)3)4;
The catalyst has a structure represented by formula (III-1):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: weighing raw materials Ni (cod) under a nitrogen protection system2(47.8mmol,13.15g),PMe3(trimethylphosphine) (100.33mmol, 7.63g) was added to the reaction, 175mL of THF solution was added, the reaction was allowed to react at 45 ℃ for 6h under nitrogen, then cooled to room temperature, the solvent THF was drained, extracted with n-pentane, and the extracts were placed in a 0 ℃ refrigerator to give yellow needle crystals as starting material B (7.29g, 42% yield).
Step 2: weighing raw material B (15.43mmol, 5.60g), adding raw material A (19.29mmol, 3.26g), adding THF 50mL into the system, reacting at 25 ℃ for 10h under the protection of nitrogen, filtering the solvent with suction, washing with n-pentane, and putting the residual solid after washing into a vacuum drying oven for drying to obtain a yellow powdery nickel metal complex catalyst (3.40g, yield 58%) for perfluoropolyether polymerization reaction, wherein the yellow powdery nickel metal complex catalyst has a structure shown in formula (III-1).
HPLC purity: 99.2 percent. Mass spectrum: calculated value 379.90; the test value was 380.04. Elemental analysis: the calculated values are: c: 34.78 percent; h: 4.78 percent; n: 3.69 percent; the test values are: c: 34.97 percent; h: 4.91 percent; n: 3.56 percent.
Example 2
Feed a was the same as in example 1:
the raw material B has a structure represented by the formula (II-1), Ni (PMe)3)4;
The catalyst has a structure represented by formula (III-1):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: weighing raw materials Ni (cod) under a nitrogen protection system2(114.7mmol,31.55g),PMe3(246.61mmol, 18.76g) was added to the reaction system, 450mL of THF solution was added and the reaction was carried out at 60 ℃ for 5h under nitrogen, then cooled to room temperature, the solvent THF was drained and extracted with n-pentane, and the extract was placed in a 0 ℃ refrigerator to give yellow needle-like crystals as starting material B (25.81, 62% yield).
Step 2: weighing raw material B (42.94mmol, 15.59g), adding raw material A (53.68mmol, 9.07g), adding THF (120 mL) into the system, reacting at 25 ℃ for 10h under the protection of nitrogen, filtering the solvent with suction, washing with n-pentane, and putting the residual solid after washing into a vacuum drying oven for drying to obtain a yellow powdery nickel metal complex catalyst (10.44g, the yield is 64%) for the polymerization reaction of perfluoropolyether, wherein the yellow powdery nickel metal complex catalyst has the structure shown in formula (III-1).
HPLC purity: 98.7 percent. Mass spectrum: calculated value 379.90; the test value was 379.76. Elemental analysis: the calculated values are: c: 34.78 percent; h: 4.78 percent; n: 3.69 percent; the test values are: c: 34.61 percent; h: 4.69 percent; n: 3.82 percent.
Example 3
The starting material A was the same as in example 1;
the raw material B has a structure represented by the formula (II-2), Ni (PEt)3)4;
The catalyst has a structure represented by formula (III-2):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: under nitrogenUnder the protection system, weighing the raw material Ni (cod)2(24.8mmol,6.82g),PEt3(triethylphosphine) (53.29mmol, 6.30g) was added to the reaction, 90mL of THF solution was added, the reaction was allowed to react at 45 ℃ for 6h under nitrogen, then cooled to room temperature, the solvent THF was drained, extraction was performed with n-pentane, and the extract was placed in a 0 ℃ refrigerator to give orange-red rod-like crystals as starting material B (7.51g, 57% yield).
And 2, step: weighing the raw material B (13.44mmol, 7.14g), adding the raw material A (16.66mmol, 2.82g), adding THF40mL into the system, reacting at 30 ℃ for 10h under the protection of nitrogen, draining the solvent, washing with n-pentane, and drying the residue in a vacuum drying oven after washing to obtain the red nickel metal complex used as the catalyst for the polymerization reaction of perfluoropolyether (3.56g, the yield is 57%) and the red nickel metal complex has the structure shown in the formula (III-2).
HPLC purity: 98.8 percent. Mass spectrum: calculated value 464.06; the test value was 464.31. Elemental analysis: the calculated values are: c: 44.00 percent; h: 6.52 percent; n: 3.02 percent; the test values are: c: 44.12 percent; h: 6.61 percent; n: 3.11 percent.
Example 4
The starting material A was the same as in example 1;
the raw material B has a structure represented by the formula (II-2), Ni (PEt)3)4;
The catalyst has a structure represented by formula (III-2):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: weighing raw materials Ni (cod) under a nitrogen protection system2(117.1mmol,32.21g),PEt3(250.59mmol, 29.61g) was added to the reaction system, 450mL of THF solution was added and reacted at 45 ℃ for 6h under nitrogen, then cooled to room temperature, the solvent THF was drained and extracted with n-pentane, and the extract was placed in a 0 ℃ refrigerator to give orange red rod crystals, B (32.98g, 53% yield).
Step 2, weighing the raw material B (59.23mmol, 31.47g), adding the raw material A (68.11mmol, 11.51g), adding THF (tetrahydrofuran) 155mL into the system, reacting at 30 ℃ for 10h under the protection of nitrogen, draining the solvent, washing by using n-pentane, and drying the residue after washing in a vacuum drying oven to obtain the red nickel metal complex catalyst (16.77g, yield 61%) for the polymerization reaction of the perfluoropolyether, wherein the red nickel metal complex catalyst has the structure shown in the formula (III-2).
HPLC purity: 99.2 percent. Mass spectrum: the calculated value is 464.06; the test value was 464.31. Elemental analysis: the calculated values are: c: 44.00 percent; h: 6.52 percent; n: 3.02 percent; the test values are: c: 43.92 percent; h: 6.41 percent; n: 2.94 percent.
Example 5
The starting material A was the same as in example 1;
the raw material B has a structure represented by the formula (II-3), Ni (P)iPr3)4;
The catalyst has a structure represented by formula (III-3):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: weighing raw materials Ni (cod) under a nitrogen protection system2(27.3mmol,7.51g)、PiPr3(triisopropylphosphine) (57.3mmol, 9.18g) was put into the reaction system, 100mL of THF solution was added, refluxing was carried out at 60 ℃ for 6h under nitrogen protection, then cooling was carried out to room temperature, precipitation occurred, THF as a solvent was drained off, extraction was carried out with n-pentane, and the extract was put into a 0 ℃ refrigerator to obtain yellow block crystals as a raw material B (9.83g, yield 63%).
And 2, step: weighing raw material B (22.3mmol, 12.74g), adding raw material A (26.76mmol, 4.52g), adding THF (60 mL) into the system, reacting at 40 ℃ for 8h under the protection of nitrogen, draining the solvent, washing with n-pentane, draining the n-pentane, putting the system into a vacuum drying oven for drying, and finally obtaining the final yellow catalyst (3.37g, the yield is 39%) of the nickel metal complex for the polymerization reaction of perfluoropolyether, wherein the catalyst has the structure shown in formula (III-3).
HPLC purity: 99.1 percent. Mass spectrum: calculated value 387.98; the test value was 387.49. Elemental analysis: the calculated values are: c: 43.34 percent; h: 5.46 percent; n: 3.61 percent; the test values are: c: 43.24%; h: 5.22 percent; n: 3.91 percent.
Example 6
The starting material A was the same as in example 1;
the raw material B has a structure represented by the formula (II-3), Ni (P)iPr3)4;
The catalyst has a structure represented by formula (III-3):
the preparation method of the catalyst for polymerization reaction of perfluoropolyether comprises the following steps:
step 1: weighing raw materials Ni (cod) under a nitrogen protection system2(79.5mmol,21.87g),PiPr3(174.9mmol, 28.02g), adding THF 300mL, reacting at 60 ℃ under nitrogen for 6h, cooling to room temperature, precipitating, draining the solvent THF, extracting with n-pentane, and placing the extract in a 0 ℃ refrigerator to obtain orange block crystals as raw material B (30.4g, 67% yield).
Step 2: weighing raw material B (47.78mmol, 27.30g), adding raw material A (62.11mmol, 10.50g), adding THF 150mL into the system, reacting at 40 ℃ for 8h under the protection of nitrogen, draining the solvent, washing with n-pentane, draining the n-pentane, and drying in a vacuum drying oven to obtain an orange-red powdery nickel metal complex catalyst (7.60g, the yield is 41%) for perfluoropolyether polymerization reaction, wherein the catalyst has a structure shown in formula (III-3).
HPLC purity: 98.9 percent. Mass spectrum: calculated value 387.98; the test value was 387.63. Elemental analysis: the calculated values are: c: 43.34 percent; h: 5.46 percent; n: 3.61 percent; the test values are: c: 43.19%; h: 5.61 percent; n: 3.70 percent.
In the K-type perfluoropolyether polymerization reaction, the catalyst metallic nickel complex for perfluoropolyether polymerization reaction obtained by the reactions of the above examples 1 to 6 and the inorganic metal fluoride are added respectively, and by comparing the polymerization results, the catalytic effect of the metallic nickel complex is obviously better than that of the inorganic metal fluoride, and the specific experimental conditions are as follows: 47g of catalyst, 476g of acetonitrile and 1700g of hexafluoropropylene oxide were added to a 5L mechanical stirred tank under the protection of high purity nitrogen. The effect of different catalysts on the polymerization of hexafluoropropylene oxide was examined at-40 ℃ for 12 hours, and the results are shown in Table 1.
TABLE 1 Effect of different catalysts on the polymerization
Catalyst and process for preparing same | Yield of | Average degree of polymerization DPn (GC) | Average degree of polymerization DPn (NMR) |
CsF | 43 | 4.6 | 4.7 |
III-1 | 83 | 15.1 | 15.2 |
III-2 | 74 | 11.7 | 11.8 |
III-3 | 71 | 10.9 | 11.0 |
As can be seen from the above table, in the polymerization reaction, when the metal organic complex of the present invention is used as a catalyst, the yield of the polymerization reaction and the polymerization degree of perfluoropolyether can be significantly improved; particularly, when III-1 is used as a catalyst, the yield of the polymerization product is the highest and the average polymerization degree is the largest. This shows that the solubility of the catalyst in the solvent greatly affects the polymerization reaction, and the higher the solubility of the catalyst, the more easily the catalyst is ionized into the solvent to form an active ion-pine pair to react with hexafluoropropylene oxide. In addition, in the case of organometallic complexes, substituents coordinated to the metal also have a great influence on the catalytic activity of the catalyst; when the steric hindrance of the substituent group is smaller, the electric supply of the substituent group is stronger, so that the catalyst is easier to react with hexafluoropropylene oxide, and the yield and the polymerization degree of the product are improved.
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit of the present invention should be included in the scope of the present invention.
Claims (8)
1. Use of a catalyst for the preparation of a perfluoropolyether characterized in that: the preparation of the catalyst comprises the following steps:
(1) mixing Ni (cod)2And PQ3Mixing and reacting in a solvent to obtain a raw material B, wherein Q = Me, Et or i Pr;
(2) Carrying out C-F bond activation reaction on the raw material B and the raw material A in a solvent to obtain a catalyst for polymerization reaction of perfluoropolyether;
wherein:
the structural formula (II) of the starting material B is selected from:
Ni(PMe3)4 (II-1)
Ni(PEt3)4 (II-2)
Ni(P i Pr3)4 (II-3 )
the structural formula (I) of the raw material A is as follows:
the catalyst has the structural formula (III):
(III):R=PMe3、PEt3or P i Pr3;
Carrying out suction filtration on the precipitate in the reaction liquid obtained in the step (1), extracting the precipitated solid by adopting n-pentane, and then recrystallizing the extraction liquid to obtain a raw material B;
the activation reaction process in the step (2) is as follows: and (2) pumping a solvent into the raw material B and the raw material A obtained in the step (1) by using a needle cylinder under the condition of protective gas, carrying out C-F bond activation reaction, carrying out suction filtration on a precipitate in the obtained reactant, washing the precipitated solid by using n-pentane, and drying the washed solid to obtain the catalyst for the polymerization reaction of the perfluoropolyether.
2. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: the solvent in the step (1) and the step (2) is an aprotic solvent.
3. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: step (ii) of(1) Ni (cod) as defined in (1)2And PQ3The molar ratio of (A) to (B) is 12-15: 25 to 32.
4. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: the mixing temperature in the step (1) is 20-80 ℃, and the mixing reaction time is 4-10 h.
5. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: ni (cod) described in step (1)2And PQ3The ratio of the total amount of the substances to the amount of the solvent is 71-90 mmol: 50-100 mL.
6. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: in the step (2), the molar ratio of the raw material B to the raw material A is 8-9: 10 to 12.
7. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: the ratio of the total amount of the raw material B and the raw material A in the step (2) to the amount of the solvent is 40-60 mmol: 10-60 mL.
8. Use of the catalyst according to claim 1 for the preparation of perfluoropolyethers characterized in that: the reaction temperature in the step (2) is 25-40 ℃, and the reaction time is 6-12 h.
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