CN112551588A - Preparation method of battery-grade manganese dioxide - Google Patents

Preparation method of battery-grade manganese dioxide Download PDF

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Publication number
CN112551588A
CN112551588A CN202011284227.5A CN202011284227A CN112551588A CN 112551588 A CN112551588 A CN 112551588A CN 202011284227 A CN202011284227 A CN 202011284227A CN 112551588 A CN112551588 A CN 112551588A
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China
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manganese
manganese dioxide
battery
industrial
potassium carbonate
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CN202011284227.5A
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莫燕娇
杨雄强
甘永兰
张帆
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Guangxi Menghua New Energy Technology Development Co ltd
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Guangxi Menghua New Energy Technology Development Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G45/00Compounds of manganese
    • C01G45/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D1/00Fertilisers containing potassium
    • C05D1/02Manufacture from potassium chloride or sulfate or double or mixed salts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention discloses a preparation method of battery-grade manganese dioxide, which comprises the following steps: respectively dissolving industrial manganese sulfate and potassium carbonate in water to prepare an industrial manganese sulfate solution and a potassium carbonate solution with certain concentrations for later use; mixing an industrial manganese sulfate solution and a potassium carbonate solution, heating, stirring to fully react, filtering and drying to obtain manganese carbonate; introducing oxygen into the manganese carbonate, and simultaneously heating until the manganese carbonate is decomposed to obtain a crude manganese dioxide product; dissolving manganese dioxide, adding sulfuric acid, adding a proper amount of oxidant, and fully mixing and reacting to obtain heavy manganese dioxide; and drying the manganese dioxide under a proper temperature condition to obtain the battery-grade chemical manganese dioxide. The process disclosed by the invention is suitable for preparing a chemical manganese dioxide product serving as a raw material of a power battery, is environment-friendly and clean, and is suitable for industrial production.

Description

Preparation method of battery-grade manganese dioxide
Technical Field
The invention relates to the technical field of battery material preparation, in particular to a preparation method of battery-grade manganese dioxide.
Background
The battery anode material is a key material of the lithium ion battery, the rapid increase of the output of the lithium ion battery drives the explosive increase of the demand of the lithium ion battery anode material, and the battery-grade Chemical Manganese Dioxide (CMD)) is a basic raw material applied to the lithium battery and is a preferential development direction for the development and utilization of manganese resources. At present, the main method for preparing battery-grade Chemical Manganese Dioxide (CMD) is to utilize low-valence manganese compounds to react with strong oxidant chlorine, hypochlorous acid or salts thereof and the like under certain chemical conditions to prepare manganese dioxide, and the preparation process of the method is mature, but has the obvious defects: the production cost is high, the generated waste liquid is difficult to treat, and the environmental protection problem is prominent; the other preparation method is to prepare Chemical Manganese Dioxide (CMD) by air oxidation roasting, the process has the disadvantages of overlong oxidation time, low efficiency, generally high impurity content of Fe, Ca, Na, S and the like in the product, low apparent density, irregular shape crystal form and incapability of preparing high-end manganese batteries. Therefore, it is important to develop a low-cost, high-efficiency battery-grade Chemical Manganese Dioxide (CMD) preparation method.
Disclosure of Invention
The invention aims to: aiming at the problems, the preparation method of the battery-grade manganese dioxide is provided. The method is suitable for preparing a Chemical Manganese Dioxide (CMD) product serving as a raw material of a power battery, is environment-friendly and clean in process, and is suitable for industrial production.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
a preparation method of battery-grade manganese dioxide comprises the following steps:
(1) liquid preparation: respectively dissolving industrial manganese sulfate and potassium carbonate in water to prepare an industrial manganese sulfate solution and a potassium carbonate solution with certain concentrations for later use;
(2) carbonizing and precipitating: mixing the industrial manganese sulfate solution obtained in the step (1) with a potassium carbonate solution, heating, stirring to fully react, filtering and drying to obtain manganese carbonate;
(3) oxidative decomposition: introducing oxygen into the manganese carbonate obtained in the step (2), and simultaneously heating until the manganese carbonate is decomposed to obtain crude manganese dioxide;
(4) and (3) weight conversion: dissolving the manganese dioxide obtained in the step (3), adding sulfuric acid, adding a proper amount of oxidant, and fully mixing and reacting to obtain heavy manganese dioxide;
(5) drying: and (4) drying the manganese dioxide obtained in the step (4) at a proper temperature to obtain the battery-grade chemical manganese dioxide.
Further, in the step (1), the manganese content of the industrial manganese sulfate solution is 50-120g/L, and the concentration of the potassium carbonate solution is 8-20%.
Further, in the step (2), the manganese sulfate solution is added into the potassium carbonate solution, the manganese sulfate liquid feeding speed is 50-100ml/min, the reaction temperature is 40-80 ℃, the stirring rotation number is 350r/min, after the feeding is finished, the stirring is continued for 1h, then the filter cake is obtained by filtering, and the filter cake is dried at the temperature of 100-105 ℃.
Further, in the step (3), the temperature of oxidative decomposition of the manganese carbonate is 400-.
Further, in the step (4), the manganese dioxide is dissolved and slurried according to a solid-to-liquid ratio of 1:2-3, the sulfuric acid is 50% sulfuric acid, and the acid addition is stopped when the pH value is 1.
Further, the reaction of adding the oxidant is to heat and stir for 1-3h at 50-80 ℃, measure the manganese content in the liquid, add potassium permanganate according to the manganese content, and stir for 3-4 h.
Further, in the step (6), the drying temperature is 100-.
The reaction principle is as follows: the invention prepares battery-grade manganese dioxide through multilayer reaction, and the reaction formula is as follows:
MnSO4+K2CO3=MnCO3+K2SO4
2MnCO3+O2=2MnO2+2CO2
2KMnO4+3MnSO4+2H2O=5MnO2+2H2SO4+K2SO4
the reaction formula shows that: the industrial-grade manganese sulfate is extracted after being carbonized and precipitated through potassium carbonate, oxygen is introduced, the manganese carbonate is oxidized and decomposed at high temperature to form manganese oxide, manganese dioxide is dissolved through sulfuric acid, and then heavy manganese dioxide is oxidized through potassium permanganate to form battery-grade heavy manganese dioxide.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the invention, industrial manganese sulfate is used as a raw material, potassium carbonate is used as a precipitator, the temperature of a reaction system is controlled, high-purity manganese carbonate is prepared, the thermal decomposition principle of manganese carbonate is utilized, pure oxygen is introduced for oxidizing roasting, so that crude manganese dioxide is generated by pyrolysis, and the efficiency and the conversion rate are obviously improved compared with those of air oxidation; finally, acidifying the crude manganese dioxide by using sulfuric acid, and carrying out weight conversion by using potassium permanganate to prepare high-quality Chemical Manganese Dioxide (CMD); the by-product tail liquid containing sulfuric acid and potassium sulfate can be circularly reused in the acidification section, and finally, the tail liquid is appropriately opened, and is combined with the carbonized potassium sulfate tail liquid, and alkali is adjusted to produce the high-quality potassium fertilizer.
Drawings
FIG. 1 is a process flow diagram of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
Example 1
130g of industrial manganese sulfate in a certain factory is dissolved until the manganese content is 80g/L, 500ml of manganese sulfate liquid is added into 10% potassium carbonate solution by mass, the feeding speed of the manganese sulfate is controlled to be 60ml/min, the temperature of carbonization precipitation is set to be 40 ℃, and the stirring speed is 300 r/min. After the manganese sulfate liquid is dripped, the reaction is continued for 1h, then the filtration is carried out, and a filter cake is taken and dried at the temperature of 105 ℃. And (3) placing the dried manganese carbonate into a muffle furnace, setting the temperature at 400 ℃, setting the oxygen flow at 0.1L/min, and carrying out thermal decomposition reaction for 6 hours to obtain a crude product of manganese dioxide. And (3) mixing the crude manganese dioxide according to the solid-to-liquid ratio of 1:2, dropwise adding 50% sulfuric acid until the pH of the slurry keeps 1, and then adding theoretical amount of potassium permanganate according to the total manganese content of the liquid. Stirring and reacting for 3h at 50 ℃, and filtering to obtain Chemical Manganese Dioxide (CMD), wherein a byproduct potassium sulfate is used as a potassium fertilizer.
Example 2
500g of industrial manganese sulfate is dissolved to ensure that the manganese content is 90g/L, 1500ml of manganese sulfate liquid is added into potassium carbonate solution with the mass fraction of 12%, the feeding speed of the manganese sulfate is controlled to be 70ml/min, the temperature of carbonization precipitation is set to be 50 ℃, and the stirring speed is 350 r/min. After the materials are added, the reaction is continued for 1h, then the filtration is carried out, and the filter cake is taken out and dried at the temperature of 105 ℃. And (3) placing the dried manganese carbonate into a muffle furnace, setting the temperature at 550 ℃, setting the oxygen flow at 0.1L/min, and carrying out thermal decomposition reaction for 5 hours to obtain a crude product of manganese dioxide. And (3) mixing the crude manganese dioxide according to the solid-to-liquid ratio of 1:2, dropwise adding 50% sulfuric acid until the pH of the slurry keeps 1, and then adding theoretical amount of potassium permanganate according to the total manganese content of the liquid. Stirring and reacting for 3h at 50 ℃, and filtering to obtain Chemical Manganese Dioxide (CMD), wherein a byproduct potassium sulfate is used as a potassium fertilizer.
Example 3
1kg of industrial manganese sulfate is dissolved until the manganese content is 100g/L, 3000ml of manganese sulfate liquid is added into potassium carbonate solution with the mass fraction of 15%, the feeding speed of the manganese sulfate is controlled to be 60ml/min, the temperature of carbonization precipitation is set to be 40 ℃, and the stirring speed is 300 r/min. After the materials are added, the reaction is continued for 1h, then the filtration is carried out, and the filter cake is taken out and dried at the temperature of 105 ℃. And (3) putting the dried manganese carbonate into a muffle furnace, setting the temperature at 500 ℃ and the oxygen flow at 0.15L/min, and carrying out thermal decomposition reaction for 4 hours to obtain a crude product of manganese dioxide. And (3) mixing the crude manganese dioxide according to the solid-to-liquid ratio of 1:2, dropwise adding 50% sulfuric acid until the pH of the slurry keeps 1, and then adding theoretical amount of potassium permanganate according to the total manganese content of the liquid. Stirring and reacting for 3h at 50 ℃, and filtering to obtain Chemical Manganese Dioxide (CMD), wherein a byproduct potassium sulfate is used as a potassium fertilizer.
Example 4
A preparation method of battery-grade manganese dioxide comprises the following steps:
(1) liquid preparation: respectively dissolving industrial manganese sulfate and potassium carbonate in water to prepare an industrial manganese sulfate solution and a potassium carbonate solution with certain concentrations for later use, wherein the manganese content of the industrial manganese sulfate solution is 50g/L, and the concentration of the potassium carbonate solution is 8%;
(2) carbonizing and precipitating: adding the manganese sulfate solution obtained in the step (1) into a potassium carbonate solution, mixing, heating, stirring to fully react, filtering and drying to obtain manganese carbonate, wherein the feeding speed of manganese sulfate liquid is 50ml/min, the reaction temperature is 40 ℃, the stirring revolution is 300r/min, after the manganese sulfate liquid is completely added, stirring for 1 hour is continued, filtering to obtain a filter cake, and drying at the temperature of 100 ℃;
(3) oxidative decomposition: introducing oxygen into the manganese carbonate obtained in the step (2), and simultaneously heating until the manganese carbonate is decomposed to obtain crude manganese dioxide, wherein the oxidative decomposition temperature of the manganese carbonate is 400 ℃, the flow of the introduced oxygen is 0.1L/min, and the thermal decomposition time is 2 h;
(4) and (3) weight conversion: dissolving the manganese dioxide obtained in the step (3), adding sulfuric acid, adding a proper amount of oxidant, fully mixing and reacting to obtain heavy manganese dioxide, wherein the manganese dioxide dissolution is realized by mixing slurry according to a solid-to-liquid ratio of 1:2, the sulfuric acid is sulfuric acid with a concentration of 50%, adding acid is stopped when the pH value is 1, the oxidant is added for reaction, the manganese content in the liquid is measured after heating and stirring for 1h at 50 ℃, potassium permanganate is added according to the manganese content, and stirring and reacting are carried out for 3 h;
(5) drying: and (4) drying the manganese dioxide obtained in the step (4) under a proper temperature condition to obtain battery-grade chemical manganese dioxide, wherein the drying temperature is 100 ℃, and the drying time is 3 hours.
Example 5
A preparation method of battery-grade manganese dioxide comprises the following steps:
(1) liquid preparation: respectively dissolving industrial manganese sulfate and potassium carbonate in water to prepare an industrial manganese sulfate solution and a potassium carbonate solution with certain concentrations for later use, wherein the manganese content of the industrial manganese sulfate solution is 120g/L, and the concentration of the potassium carbonate solution is 20%;
(2) carbonizing and precipitating: adding the manganese sulfate solution obtained in the step (1) into a potassium carbonate solution, mixing, heating, stirring to fully react, filtering and drying to obtain manganese carbonate, wherein the feeding speed of manganese sulfate liquid is 100ml/min, the reaction temperature is 80 ℃, the stirring revolution is 350r/min, after the manganese sulfate liquid is completely added, stirring for 1 hour is continued, filtering to obtain a filter cake, and drying at the temperature of 105 ℃;
(3) oxidative decomposition: introducing oxygen into the manganese carbonate obtained in the step (2), and simultaneously heating until the manganese carbonate is decomposed to obtain crude manganese dioxide, wherein the oxidative decomposition temperature of the manganese carbonate is 600 ℃, the flow of the introduced oxygen is 0.15L/min, and the thermal decomposition time is 8 h;
(4) and (3) weight conversion: dissolving the manganese dioxide obtained in the step (3), adding sulfuric acid, adding a proper amount of oxidant, fully mixing and reacting to obtain heavy manganese dioxide, wherein the manganese dioxide dissolution is realized by mixing slurry according to a solid-to-liquid ratio of 1:3, the sulfuric acid is sulfuric acid with a concentration of 50%, adding acid is stopped when the pH value is 1, the oxidant is added for reaction, the temperature is increased and stirred at 80 ℃ for 3 hours, the manganese content in the liquid is measured, potassium permanganate is added according to the manganese content, and the stirring reaction is carried out for 4 hours;
(5) drying: and (4) drying the manganese dioxide obtained in the step (4) under a proper temperature condition to obtain battery-grade chemical manganese dioxide, wherein the drying temperature is 150 ℃, and the drying time is 8 hours.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.

Claims (7)

1. A preparation method of battery-grade manganese dioxide is characterized by comprising the following steps: the method comprises the following steps:
(1) liquid preparation: respectively dissolving industrial manganese sulfate and potassium carbonate in water to prepare an industrial manganese sulfate solution and a potassium carbonate solution with certain concentrations for later use;
(2) carbonizing and precipitating: mixing the industrial manganese sulfate solution obtained in the step (1) with a potassium carbonate solution, heating, stirring to fully react, filtering and drying to obtain manganese carbonate;
(3) oxidative decomposition: introducing oxygen into the manganese carbonate obtained in the step (2), and simultaneously heating until the manganese carbonate is decomposed to obtain crude manganese dioxide;
(4) and (3) weight conversion: dissolving the manganese dioxide obtained in the step (3), adding sulfuric acid, adding a proper amount of oxidant, and fully mixing and reacting to obtain heavy manganese dioxide;
(5) drying: and (4) drying the manganese dioxide obtained in the step (4) at a proper temperature to obtain the battery-grade chemical manganese dioxide.
2. The method of claim 1, wherein the step of preparing the battery grade manganese dioxide comprises: in the step (1), the manganese content of the industrial manganese sulfate solution is 50-120g/L, and the concentration of the potassium carbonate solution is 8-20%.
3. The method of claim 1, wherein the step of preparing the battery grade manganese dioxide comprises: in the step (2), the manganese sulfate solution is added into the potassium carbonate solution, the manganese sulfate liquid feeding speed is 50-100ml/min, the reaction temperature is 40-80 ℃, the stirring revolution is 300-350r/min, after the material is added, the mixture is continuously stirred for 1h, then the filter cake is obtained by filtering, and the filter cake is dried at the temperature of 100-105 ℃.
4. The method of claim 1, wherein the step of preparing the battery grade manganese dioxide comprises: in the step (3), the temperature of oxidative decomposition of the manganese carbonate is 400-.
5. The method of claim 1, wherein the step of preparing the battery grade manganese dioxide comprises: in the step (4), the manganese dioxide dissolution is slurry mixing according to the solid-to-liquid ratio of 1:2-3, the sulfuric acid is 50% sulfuric acid, and the acid addition is stopped when the pH value is 1.
6. The method of claim 5, wherein the step of preparing the battery grade manganese dioxide comprises: the reaction of adding oxidant is to heat and stir for 1-3h at 50-80 ℃, measure the manganese content in the liquid, add potassium permanganate according to the manganese content, stir and react for 3-4 h.
7. The method of claim 1, wherein the step of preparing the battery grade manganese dioxide comprises: in the step (6), the drying temperature is 100-150 ℃, and the drying time is 3-8 h.
CN202011284227.5A 2020-11-17 2020-11-17 Preparation method of battery-grade manganese dioxide Pending CN112551588A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023088393A1 (en) * 2021-11-18 2023-05-25 瑞海泊(青岛)能源科技有限公司 Positive electrode material, and preparation method therefor and use thereof

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Publication number Priority date Publication date Assignee Title
CN1258643A (en) * 1998-12-31 2000-07-05 西安建筑科技大学 Chemical method of increasing the mass of manganese dioxide
CN101372362A (en) * 2008-10-16 2009-02-25 湖南化工研究院 Preparation and use of high quality chemical manganese bioxide

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Publication number Priority date Publication date Assignee Title
WO2023088393A1 (en) * 2021-11-18 2023-05-25 瑞海泊(青岛)能源科技有限公司 Positive electrode material, and preparation method therefor and use thereof

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Application publication date: 20210326