CN112548285B - an electric welding device - Google Patents

an electric welding device Download PDF

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CN112548285B
CN112548285B CN202011371561.4A CN202011371561A CN112548285B CN 112548285 B CN112548285 B CN 112548285B CN 202011371561 A CN202011371561 A CN 202011371561A CN 112548285 B CN112548285 B CN 112548285B
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sleeve
clamping
seat
electric welding
welding device
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CN112548285A (en
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苏朝辉
王丽
张文悦
刘敏峰
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Shandong University of Technology
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Shandong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/287Supporting devices for electrode holders

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Clamps And Clips (AREA)

Abstract

The invention relates to the technical field of welding fixtures, in particular to an electric welding device. This electric welding device includes: the clamping assembly comprises a mounting seat, a plurality of clamping bodies and a rotating body, and the mounting seat is provided with an axially-penetrating through hole; the mounting seat is also provided with a plurality of inclined moving channels, and the plurality of clamping bodies penetrate through the corresponding inclined moving channels and do reciprocating movement along the extending direction of the inclined moving channels; one side that the cramping body is in opposite directions is provided with the clamping face, and one side that a plurality of cramping bodies dorsad is provided with first screw thread portion, is provided with second screw thread portion in the rotor, and when the rotor rotated around self axis, a plurality of cramping bodies moved along slant migration channel in opposite directions or dorsad. In the embodiment of the invention, the welding rod is arranged among the plurality of clamping bodies, and the plurality of clamping bodies are driven to move along the oblique moving channel by rotating the rotating body, so that automatic centering and clamping are realized, the welding rod is prevented from being skewed during welding, the welding quality is ensured, and the working efficiency is improved.

Description

一种电焊装置an electric welding device

技术领域technical field

本发明涉及焊接夹具技术领域,具体涉及一种电焊装置。The invention relates to the technical field of welding fixtures, in particular to an electric welding device.

背景技术Background technique

电焊装置,用于夹持电焊条进行焊条电弧焊接,作用是夹持电焊条,焊接时传导焊接电流的器械,是与电弧焊机配套使用的,手工电弧焊时,用以夹持和操纵焊条,并保证与焊条电气连接的手持绝缘器具。The electric welding device is used to hold the electrode for arc welding. The function is to hold the electrode and conduct the welding current during welding. , and a hand-held insulating device that guarantees electrical connection with the electrode.

常规的电焊装置一般为电焊钳,电焊钳为电焊用的工具,有两个柄,形状像钳子。电焊钳有外壳防护、防电击保护、温升值、耐焊接飞溅、耐跌落等主要技术指标。但是,常规的电焊钳在进行手工电弧焊时,常常因为弹簧高温变形等原因导致焊条歪斜,影响焊接质量,给操作者带来不便,同时降低了生产效率。A conventional electric welding device is generally an electric welding pliers, and the electric welding pliers are tools for electric welding, which have two handles and are shaped like pliers. Electric welding pliers have main technical indicators such as shell protection, protection against electric shock, temperature rise, resistance to welding spatter, and resistance to drop. However, when the conventional electric welding tongs perform manual arc welding, the electrode is often skewed due to the high temperature deformation of the spring, which affects the welding quality, brings inconvenience to the operator, and reduces the production efficiency.

因此,有必要设计一种便于夹紧焊条的电焊装置。Therefore, it is necessary to design an electric welding device which is convenient for clamping the electrode.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术中所存在的上述技术问题,提供了一种电焊装置,焊条安装于多个夹持体之间,旋转转动体配合螺旋原理的作用下带动多个夹持体沿斜向移动通道移动,解决了现有技术中夹持焊条歪斜的技术问题。In view of the above-mentioned technical problems in the prior art, the present invention provides an electric welding device. The welding rod is installed between a plurality of clamping bodies, and the rotating rotating body drives the plurality of clamping bodies in an oblique direction under the action of the screw principle. The movement of the moving channel solves the technical problem of the skew of the clamping electrode in the prior art.

为实现上述技术目的,本发明实施例提供了一种电焊装置,包括套筒体和与所述套筒体连接的夹持组件,其中:所述夹持组件包括安装座、多个夹持体和转动体,所述安装座上设有轴向贯穿的通孔;所述安装座上还设置有多个与所述夹持体一一对应且延伸至所述安装座的外端面的斜向移动通道,多个所述夹持体穿设在相应的所述斜向移动通道内且能够沿所述斜向移动通道的延伸方向做往复移动;多个所述夹持体相向的一侧设置有用于夹持工件的夹持面,多个所述夹持体背向的一侧设置有第一螺纹部,所述转动体内设置有与所述第一螺纹部相配合的第二螺纹部,所述转动体与所述安装座同轴设置,所述转动体绕自身轴线转动时,多个所述夹持体沿所述斜向移动通道相向或背向移动;In order to achieve the above technical purpose, an embodiment of the present invention provides an electric welding device, comprising a sleeve body and a clamping assembly connected with the sleeve body, wherein: the clamping assembly includes a mounting seat, a plurality of clamping bodies and a rotating body, the mounting seat is provided with an axially penetrating through hole; the mounting seat is also provided with a plurality of oblique directions corresponding to the clamping bodies and extending to the outer end surface of the mounting seat a moving channel, a plurality of the clamping bodies are penetrated in the corresponding oblique moving channel and can reciprocate along the extending direction of the oblique moving channel; the opposite sides of the plurality of the clamping bodies are arranged There is a clamping surface for clamping the workpiece, a plurality of the clamping bodies are provided with a first threaded portion on the side facing away, and the rotating body is provided with a second threaded portion matched with the first threaded portion, The rotating body and the mounting seat are coaxially arranged, and when the rotating body rotates around its own axis, a plurality of the clamping bodies move toward or away from each other along the oblique movement channel;

所述安装座包括依次连接的第一座体、第二座体和第三座体,所述第二座体为锥形,所述第二座体与所述第一座体连接处的直径小于所述第二座体与所述第三座体连接处的直径,所述第一螺纹部凸出于所述第二座体的外壁面;所述转动体套设在所述第二座体上且所述转动体的第二螺纹部为锥形螺纹;The mounting seat includes a first seat body, a second seat body and a third seat body that are connected in sequence, the second seat body is tapered, and the diameter of the connection between the second seat body and the first seat body is The diameter is smaller than the diameter of the connection between the second seat and the third seat, the first threaded portion protrudes from the outer wall surface of the second seat; the rotating body is sleeved on the second seat The second threaded portion on the body and the rotating body is a tapered thread;

斜向移动通道朝向通孔内部倾斜,其与通孔的中轴线的倾斜角度为10°-15°。The oblique moving channel is inclined toward the inside of the through hole, and the inclination angle between the oblique movement channel and the central axis of the through hole is 10°-15°.

进一步地,所述电焊装置还包括桥接装置和连接体,所述桥接装置包括薄壁套,所述薄壁套套设在所述夹持组件上,所述连接体的第一端与所述套筒体螺纹连接、第二端与所述桥接装置可转动连接。Further, the electric welding device further includes a bridging device and a connecting body, the bridging device includes a thin-walled sleeve, the thin-walled sleeve is sleeved on the clamping component, and the first end of the connecting body is connected to the sleeve. The barrel is threadedly connected, and the second end is rotatably connected to the bridge device.

进一步地,所述夹持组件还包括外壳,所述外壳与所述转动体过盈连接,所述薄壁套套设在所述外壳上并通过第一紧固件锁紧。Further, the clamping assembly further includes a casing, the casing is connected with the rotating body by interference, and the thin-walled sleeve is sleeved on the casing and locked by a first fastener.

进一步地,所述第一紧固件为紧固螺钉,所述薄壁套上设有沿所述薄壁套径向延伸且与所述紧固螺钉相配合的螺纹孔。Further, the first fastener is a fastening screw, and the thin-walled sleeve is provided with a threaded hole extending radially of the thin-walled sleeve and matched with the fastening screw.

进一步地,所述连接体上设置有耳环,所述桥接装置还包括与所述薄壁套连接的耳环座,所述耳环座包括相对设置的两个耳片,所述耳环设置于两个所述耳片之间并通过第二紧固件连接。Further, the connecting body is provided with earrings, the bridging device further comprises an earring seat connected with the thin-walled sleeve, the earring seat includes two oppositely arranged earrings, and the earrings are arranged on the two between the ear pieces and connected by a second fastener.

进一步地,所述耳环上设置有第一连接孔,所述耳片上设置有与所述第一连接孔相配合的第二连接孔,所述第二紧固件包括穿设在所述第一连接孔和所述第二连接孔上的螺栓以及螺纹连接在所述螺栓上的蝶形螺母。Further, the earring is provided with a first connection hole, the ear piece is provided with a second connection hole matched with the first connection hole, and the second fastener includes a hole through the first connection hole. The connection hole and the bolt on the second connection hole and the wing nut threaded on the bolt.

进一步地,所述电焊装置还包括连接于所述连接体的第一端的连接杆,所述连接杆的直径小于所述套筒体的直径;所述连接杆的第一端与所述连接体的第一端螺纹连接、第二端开设有用于穿过焊接线的进线口,并通过第三紧固件锁紧。Further, the electric welding device further comprises a connecting rod connected to the first end of the connecting body, the diameter of the connecting rod is smaller than the diameter of the sleeve body; the first end of the connecting rod is connected to the connecting rod The first end of the body is threadedly connected, and the second end is provided with a wire inlet for passing through the welding wire, and is locked by a third fastener.

进一步地,所述套筒体包括相互连接的第一套筒和第二套筒,所述第一套筒和所述第二套筒螺纹连接,所述第一套筒的长度小于所述连接杆上第一端至所述第三紧固件处的长度,所述套筒体的长度略大于所述连接杆的长度。Further, the sleeve body includes a first sleeve and a second sleeve that are connected to each other, the first sleeve and the second sleeve are threadedly connected, and the length of the first sleeve is smaller than the connection The length from the first end of the rod to the third fastener, the length of the sleeve body is slightly larger than the length of the connecting rod.

进一步地,所述连接杆、所述连接体、所述夹持组件和所述桥接装置均为导电材料。Further, the connecting rod, the connecting body, the clamping assembly and the bridging device are all conductive materials.

本发明实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects or advantages:

1、本发明实施例中焊条安装于多个夹持体之间,通过旋转转动体配合螺旋原理的作用下带动多个夹持体沿斜向移动通道移动,实现自动定心并夹紧,相对于传统的弹簧和压柄,有效的防止了常规手工电弧焊在焊接时焊条歪斜的情况,保证了焊接质量,提高了工作效率。1. In the embodiment of the present invention, the welding rod is installed between a plurality of clamping bodies, and the plurality of clamping bodies are driven to move along the oblique moving channel by the rotation of the rotating body under the action of the screw principle, so as to realize automatic centering and clamping. Compared with the traditional spring and pressure handle, it can effectively prevent the skew of the electrode during welding in conventional manual arc welding, ensure the welding quality and improve the work efficiency.

2、本发明实施例中将电焊装置由传统的钳式压柄改为流畅的直线型,延长了操作人员握持的部分,适配于各种狭窄或内部焊接等场景,相对增加了电焊装置的适用范围。2. In the embodiment of the present invention, the electric welding device is changed from the traditional clamp-type pressing handle to a smooth straight type, which prolongs the part held by the operator, and is suitable for various narrow or internal welding scenarios, and the electric welding device is relatively increased. scope of application.

3、本发明实施例中通过桥接装置与连接体可转动连接,可以依据需要调整夹桥接装置与连接体的角度即调节夹持角度,适配于多种场合的电焊需要;在能满足多种焊接方式的同时,还方便拆装。3. In the embodiment of the present invention, the bridging device and the connecting body are rotatably connected, and the angle between the clamping bridging device and the connecting body can be adjusted according to the needs, that is, the clamping angle can be adjusted, which is suitable for the needs of electric welding in various occasions; It is easy to disassemble and assemble while welding.

4、本发明实施例中连接杆的第一端即顶端通过螺纹与连接体连接固定,第二端即底端预制有进线口并有压紧螺钉压紧,安全方便快捷。4. In the embodiment of the present invention, the first end of the connecting rod, that is, the top end, is connected and fixed with the connecting body through threads, and the second end, that is, the bottom end, is prefabricated with a wire inlet and a compression screw, which is safe, convenient and fast.

5、本发明实施例中第一套筒和第二套筒为内外螺纹连接,可有效的绝缘起到保护作用。第一套筒的第一端为提前预制的六边形,安装时方便,如使用扳手钳子的时候方便夹持。5. In the embodiment of the present invention, the first sleeve and the second sleeve are connected by internal and external threads, which can effectively insulate and protect. The first end of the first sleeve is a prefabricated hexagon, which is convenient for installation, such as when using a wrench and pliers to facilitate clamping.

附图说明Description of drawings

图1为本发明实施例中电焊装置的立体结构示意图;1 is a schematic three-dimensional structure diagram of an electric welding device in an embodiment of the present invention;

图2为本发明实施例中夹持组件的立体结构示意图;2 is a schematic three-dimensional structure diagram of a clamping assembly in an embodiment of the present invention;

图3为本发明实施例中夹持组件的主视图;3 is a front view of the clamping assembly in the embodiment of the present invention;

图4为图3中的A-A剖视图;Fig. 4 is A-A sectional view in Fig. 3;

图5本发明实施例中桥接装置和连接体的连接结构示意图;5 is a schematic diagram of the connection structure of the bridge device and the connector in the embodiment of the present invention;

图6为本发明实施例中桥接装置的结构示意图;6 is a schematic structural diagram of a bridge device in an embodiment of the present invention;

图7为本发明实施例中连接体的结构示意图;7 is a schematic structural diagram of a connector in an embodiment of the present invention;

图8为本发明实施例中连接体和连接杆的连接结构示意图;8 is a schematic diagram of a connection structure of a connecting body and a connecting rod in an embodiment of the present invention;

图9为本发明实施例中连接杆的结构示意图;9 is a schematic structural diagram of a connecting rod in an embodiment of the present invention;

图10为本发明实施例中第一套筒的结构示意图;10 is a schematic structural diagram of a first sleeve in an embodiment of the present invention;

图11为本发明实施例中第二套筒的结构示意图。FIG. 11 is a schematic structural diagram of the second sleeve in the embodiment of the present invention.

附图标记说明Description of reference numerals

10-套筒体,101-第一套筒,102-第二套筒,103-第一内螺纹,104-第二内螺纹,105-第一外螺纹;10-sleeve body, 101-first sleeve, 102-second sleeve, 103-first internal thread, 104-second internal thread, 105-first external thread;

20-夹持组件,201-安装座,2011-通孔,2012-第一座体,2013-第二座体,2014-第三座体,2015-斜向移动通道,202-夹持体,2021-第一螺纹部,203-转动体,2031-第二螺纹部,204-外壳;20-Clamping assembly, 201-Mounting base, 2011-Through hole, 2012-First base body, 2013-Second base body, 2014-Third base body, 2015-Oblique moving channel, 202-Clamping body, 2021-first threaded part, 203-rotating body, 2031-second threaded part, 204-housing;

30-桥接装置,301-薄壁套,302-耳片,3021-第二连接孔,303-紧固螺钉,304-螺栓,305-蝶形螺母,306-突出部;30-bridge device, 301-thin-wall sleeve, 302-lug, 3021-second connection hole, 303-fastening screw, 304-bolt, 305-wing nut, 306-protrusion;

40-连接体,401-耳环,4011-第一连接孔,402-过渡部,403-连接部,404-第二外螺纹,405-第三内螺纹;40-connecting body, 401-earring, 4011-first connecting hole, 402-transition part, 403-connecting part, 404-second external thread, 405-third internal thread;

50-连接杆,501-进线口,502-第三外螺纹,503-四方,504-压紧螺钉,505-顶丝孔。50-connecting rod, 501-wire inlet, 502-third external thread, 503-square, 504-compression screw, 505-top screw hole.

具体实施方式Detailed ways

通过解释以下本发明的优选实施方案,本发明的其他目的和优点将变得清楚。Other objects and advantages of the present invention will become apparent by explaining the following preferred embodiments of the present invention.

图1-图11示出了本发明提出的一种电焊装置的结构示意图。为叙述方便,下文中所称的“上”、“下”、“左”、“右”与附图本身的上、下、左、右方向一致,但不对本发明结构起限定作用。1 to 11 are schematic structural diagrams of an electric welding device proposed by the present invention. For the convenience of description, the "up", "down", "left" and "right" referred to below are consistent with the up, down, left and right directions of the drawings themselves, but do not limit the structure of the present invention.

如图1-图11所示,一种电焊装置,包括套筒体10和与套筒体10连接的夹持组件20,其中:夹持组件20包括安装座201、多个夹持体202和转动体203,安装座201上设有轴向贯穿的通孔2011;安装座201上还设置有多个与夹持体202一一对应且延伸至安装座201的外端面的斜向移动通道2015,多个夹持体202穿设在斜向移动通道2015内且能够沿斜向移动通道2015的延伸方向做往复移动;多个夹持体202相向的一侧设置有用于夹持工件的夹持面,多个夹持体202背向的一侧设置有第一螺纹部2021,转动体203内设置有与第一螺纹部2021相配合的第二螺纹部2031,转动体203与安装座201同轴设置,转动体203绕自身轴线转动时,多个夹持体202沿移动通道相向或背向移动。具体的,通孔2011为焊条的安装提供通道。斜向移动通道2015朝向通孔2011内部倾斜,其与通孔2011的中轴线的倾斜角度为10°-15°,避免角度过小影响焊条安装,角度过大导致斜向移动通道2015过长。夹持体202上的夹持面大致呈倾斜的弧形,夹持面的弧形倾斜方向与夹持体202的移动方向相适配,便于夹紧焊条同时避免对焊条造成损伤。转动体203转动时,第一螺纹部2021和第二螺纹部2031配合,转动体203不产生轴向移动,驱动多个夹持体202沿斜向移动通道2015移动,多个夹持体202的一端部相互靠近,配合夹持面夹紧焊条,进行电焊操作。As shown in FIGS. 1-11 , an electric welding device includes a sleeve body 10 and a clamping assembly 20 connected to the sleeve body 10 , wherein the clamping assembly 20 includes a mounting seat 201 , a plurality of clamping bodies 202 and In the rotating body 203, the mounting seat 201 is provided with an axial through hole 2011; the mounting seat 201 is also provided with a plurality of oblique moving channels 2015 corresponding to the clamping bodies 202 one-to-one and extending to the outer end surface of the mounting seat 201 , a plurality of clamping bodies 202 are penetrated in the oblique moving channel 2015 and can reciprocate along the extending direction of the inclined moving channel 2015; A first threaded portion 2021 is provided on the side facing away from the plurality of clamping bodies 202, and a second threaded portion 2031 is arranged in the rotating body 203 to match the first threaded portion 2021. The rotating body 203 is the same as the mounting seat 201. The shaft is arranged, and when the rotating body 203 rotates around its own axis, the plurality of clamping bodies 202 move toward or away from each other along the moving channel. Specifically, the through hole 2011 provides a channel for the installation of the welding rod. The oblique movement channel 2015 is inclined toward the interior of the through hole 2011, and the inclination angle with the central axis of the through hole 2011 is 10°-15°, so as to avoid that the angle is too small to affect the installation of the electrode, and the angle is too large to cause the oblique movement channel 2015 to be too long. The clamping surface on the clamping body 202 is generally in the shape of an inclined arc, and the arc-shaped inclination direction of the clamping surface is adapted to the moving direction of the clamping body 202 , which is convenient for clamping the welding rod and avoids damage to the welding rod. When the rotating body 203 rotates, the first threaded portion 2021 and the second threaded portion 2031 cooperate, and the rotating body 203 does not move axially, and drives the plurality of clamping bodies 202 to move along the oblique movement channel 2015. One ends are close to each other, and the welding rod is clamped with the clamping surface for electric welding.

本发明实施例中焊条安装于多个夹持体202之间,通过旋转转动体203配合螺旋原理的作用下带动多个夹持体202沿斜向移动通道2015移动,实现自动定心并夹紧,相对于传统的弹簧和压柄,有效的防止了常规手工电弧焊在焊接时焊条歪斜的情况,保证了焊接质量,提高了工作效率。本发明实施例中将电焊装置由传统的钳式压柄改为流畅的直线型,延长了操作人员握持的部分,适配于各种狭窄或内部焊接等场景,相对增加了电焊装置的适用范围。In the embodiment of the present invention, the welding rod is installed between the plurality of clamping bodies 202, and the plurality of clamping bodies 202 are driven to move along the oblique moving channel 2015 by rotating the rotating body 203 under the action of the screw principle, so as to realize automatic centering and clamping , Compared with the traditional spring and pressure handle, it can effectively prevent the skew of the electrode during welding of conventional manual arc welding, ensure the welding quality and improve the work efficiency. In the embodiment of the present invention, the electric welding device is changed from the traditional clamp-type pressing handle to a smooth straight type, which extends the part that the operator holds, and is suitable for various narrow or internal welding scenarios, which relatively increases the application of the electric welding device. scope.

在一些实施例中,如图2-图4所示,安装座201包括依次连接的第一座体2012、第二座体2013和第三座体2014,第二座体2013为锥形,第二座体2013与第一座体2012连接处的直径小于第二座体2013与第三座体2014连接处的直径,多个夹持体202上的第一螺纹部2021凸出于第二座体2013的外壁面;转动体203套设在第二座体2013上且转动体203的第二螺纹部2031为锥形螺纹。转动体203可以包括两部分结构完全相同的半环状,便于安装在第二座体2013上。转动体203安装后其外壁面与第三座体2014直径最大部分的外壁面平齐。通过转动体203与第二座体2013的形状配合,使转动体203转动时带动多个夹持体202轴向移动并使多个夹持体202端部自动定心夹紧。In some embodiments, as shown in FIGS. 2-4 , the mounting base 201 includes a first base body 2012 , a second base body 2013 and a third base body 2014 connected in sequence, the second base body 2013 is tapered, and the first base body 2013 is tapered. The diameter of the connection between the second seat body 2013 and the first seat body 2012 is smaller than the diameter of the connection between the second seat body 2013 and the third seat body 2014 , and the first threaded portions 2021 on the plurality of clamping bodies 202 protrude from the second seat body The outer wall surface of the body 2013; the rotating body 203 is sleeved on the second seat body 2013 and the second thread portion 2031 of the rotating body 203 is a tapered thread. The rotating body 203 may include two semi-rings with identical structures, which are convenient to be installed on the second base body 2013 . After the rotating body 203 is installed, its outer wall surface is flush with the outer wall surface of the largest diameter part of the third base body 2014 . Through the shape matching between the rotating body 203 and the second base body 2013 , the rotating body 203 drives the plurality of clamping bodies 202 to move axially and the ends of the plurality of clamping bodies 202 are automatically centered and clamped.

在一些实施例中,如图1、图5-图7所示,电焊装置还包括桥接装置30和连接体40,桥接装置30包括薄壁套301,薄壁套301套设在夹持组件20上,连接体40的第一端与套筒体10螺纹连接、第二端与桥接装置30可转动连接。将夹持组件20安装在桥接装置30上的薄壁套301内,通过桥接装置30与连接体40可转动连接,可以依据需要调整夹桥接装置30与连接体40的角度即调节夹持角度,适配于多种场合的电焊需要。连接体40与套筒体10采用螺纹连接,便于安装和拆卸。In some embodiments, as shown in FIG. 1 , FIG. 5 to FIG. 7 , the electric welding device further includes a bridging device 30 and a connecting body 40 , the bridging device 30 includes a thin-walled sleeve 301 , and the thin-walled sleeve 301 is sleeved on the clamping assembly 20 The first end of the connecting body 40 is threadedly connected with the sleeve body 10 , and the second end is rotatably connected with the bridging device 30 . The clamping assembly 20 is installed in the thin-walled sleeve 301 on the bridging device 30, and the bridging device 30 is rotatably connected with the connecting body 40, and the angle between the clamping bridging device 30 and the connecting body 40 can be adjusted according to the needs, that is, the clamping angle can be adjusted. It is suitable for electric welding needs of various occasions. The connecting body 40 is connected with the sleeve body 10 by means of threads, which is convenient for installation and disassembly.

在一些实施例中,如图1-图4所示,夹持组件20还包括外壳204,外壳204与转动体203过盈连接,薄壁套301套设在外壳204上并通过第一紧固件锁紧。薄壁套301的内部形成有与外壳204形状相匹配的圆柱形孔,外壳204与第三座体2014过盈连接,由于转动体203的外壁面第三座体2014直径最大部分的外壁面平齐,外壳204安装后第二座体2013、第三座体2014和转动体203恰好容置在外壳204内,起到保护和连接作用。In some embodiments, as shown in FIGS. 1-4 , the clamping assembly 20 further includes a housing 204 , the housing 204 is connected with the rotating body 203 by interference, and the thin-walled sleeve 301 is sleeved on the housing 204 and is fastened by the first Parts locked. The inside of the thin-walled sleeve 301 is formed with a cylindrical hole that matches the shape of the outer shell 204, and the outer shell 204 is connected with the third seat body 2014 by interference. After the casing 204 is installed, the second base body 2013 , the third base body 2014 and the rotating body 203 are just accommodated in the casing 204 for protection and connection.

在一些实施例中,如图6所示,第一紧固件为紧固螺钉303,薄壁套301上设有沿薄壁套301径向延伸且与紧固螺钉303相配合的螺纹孔。薄壁套301背向耳环座的一侧可以设置有突出部306,对紧固螺钉303的旋入起到导向作用,同时限位紧固螺钉303的紧固位置,即紧固螺钉303的头部与突出部306的外端面相抵即实现锁紧。通过旋松紧固螺钉303,可将夹持组件20容置于薄壁套301内,旋紧紧固螺钉303,以紧固螺钉303的末端与外壳204外壁面相抵,完成安装。In some embodiments, as shown in FIG. 6 , the first fastener is a fastening screw 303 , and the thin-walled sleeve 301 is provided with a threaded hole extending radially of the thin-walled sleeve 301 and matched with the fastening screw 303 . The side of the thin-walled sleeve 301 facing away from the earring seat may be provided with a protruding portion 306, which guides the screwing in of the fastening screw 303, and at the same time limits the fastening position of the fastening screw 303, that is, the head of the fastening screw 303 Locking is achieved by contacting the outer end face of the protruding portion 306 with the outer end surface. By loosening the tightening screw 303, the clamping assembly 20 can be accommodated in the thin-walled sleeve 301, and the tightening screw 303 is tightened so that the end of the tightening screw 303 abuts against the outer wall of the housing 204 to complete the installation.

在一些实施例中,如图5-图7所示,连接体40上设置有耳环401,桥接装置30还包括与薄壁套301连接的耳环座,耳环座包括相对设置的两个耳片302,耳环401设置于两个耳片302之间并通过第二紧固件连接。In some embodiments, as shown in FIGS. 5-7 , the connecting body 40 is provided with earrings 401 , the bridging device 30 further includes an earring seat connected to the thin-walled sleeve 301 , and the earring seat includes two oppositely arranged ear pieces 302 , the earring 401 is arranged between the two ear pieces 302 and connected by a second fastener.

在一些实施例中,如图6和图7所示,耳环401上设置有第一连接孔4011,耳片302上设置有与第一连接孔4011相配合的第二连接孔3021,第二紧固件包括穿设在第一连接孔4011和第二连接孔3021上的螺栓304以及螺纹连接在螺栓304上的蝶形螺母305。具体的,两个耳片302上的第二连接孔3021相对连通,将连接体40上的第一连接孔4011与第二连接孔3021连通,螺栓304的末端依次穿过一耳片302上的第二连接孔3021、第一连接孔4011和另一耳片302上的第二连接孔3021,蝶形螺母305旋紧即可安装完成。需要调节角度时,旋松蝶形螺母305即可自由转动角度至所需,旋紧蝶形螺母305即可。连接体40包括过渡部402和连接部403,过渡部402的一端与耳环401固定连接、另一端与连接部403固定连接。过渡部402为六方型,安装时方便,如使用扳手钳子的时候方便夹持。连接体40可以为一体化构成,增强连接的稳定性。桥接装置30与连接体40之间使用螺栓304连接,使用蝶形螺母305固定,在能满足多种焊接方式的同时,还方便拆装。In some embodiments, as shown in FIG. 6 and FIG. 7 , the earring 401 is provided with a first connection hole 4011, the ear piece 302 is provided with a second connection hole 3021 matched with the first connection hole 4011, The fastener includes bolts 304 pierced through the first connection hole 4011 and the second connection hole 3021 and a wing nut 305 threaded on the bolts 304 . Specifically, the second connection holes 3021 on the two lugs 302 are relatively connected, and the first connection holes 4011 on the connecting body 40 are communicated with the second connection holes 3021, and the ends of the bolts 304 pass through one lug 302 in sequence. The second connection hole 3021 , the first connection hole 4011 and the second connection hole 3021 on the other ear piece 302 can be installed by tightening the wing nut 305 . When the angle needs to be adjusted, loosen the wing nut 305 to freely rotate the angle to the desired angle, and then tighten the wing nut 305. The connecting body 40 includes a transition portion 402 and a connecting portion 403 . One end of the transition portion 402 is fixedly connected to the earring 401 , and the other end is fixedly connected to the connecting portion 403 . The transition portion 402 is hexagonal, which is convenient for installation, such as when using a wrench and pliers to facilitate clamping. The connecting body 40 may be integrally formed to enhance the stability of the connection. The bridging device 30 and the connecting body 40 are connected by bolts 304 and fixed by wing nuts 305, which not only can satisfy various welding methods, but also facilitate disassembly and assembly.

在一些实施例中,如图5、图8和图9所示,电焊装置还包括连接于连接体40的第一端的连接杆50,连接杆50的直径小于套筒体10的直径;连接杆50的第一端与连接体40的第一端螺纹连接、第二端开设有用于穿过焊接线的进线口501,并通过第三紧固件锁紧。连接杆50为一体化构成,套筒体10套设在连接杆50的外部,互不干扰。第三紧固件为压紧螺钉504。连接杆50的第一端即顶端通过螺纹与连接体40连接固定,第二端即底端预制有进线口501并有压紧螺钉504压紧,安全方便快捷。具体的,连接体40的连接部403上设置有第三内螺纹405,连接杆50的第一端上设置有与第三内螺纹405相配合的第三外螺纹502,第三内螺纹405和第二外螺纹404配合将连接杆50和连接体40连接,便于安装和拆卸。连接杆50上设置有四方503,便于操作。连接杆50上位于第二端处设置有多个顶丝孔505,通过压紧螺钉504穿过顶丝孔505将焊接线固定锁紧。In some embodiments, as shown in FIG. 5 , FIG. 8 and FIG. 9 , the electric welding device further includes a connecting rod 50 connected to the first end of the connecting body 40 , and the diameter of the connecting rod 50 is smaller than the diameter of the sleeve body 10 ; The first end of the rod 50 is threadedly connected with the first end of the connecting body 40, and the second end is provided with a wire inlet 501 for passing the welding wire, and is locked by a third fastener. The connecting rod 50 is integrally formed, and the sleeve body 10 is sleeved on the outside of the connecting rod 50 without interfering with each other. The third fastener is the compression screw 504 . The first end, namely the top end, of the connecting rod 50 is connected and fixed with the connecting body 40 through threads, and the second end, namely the bottom end, is prefabricated with a wire inlet 501 and a compression screw 504 for pressing, which is safe, convenient and quick. Specifically, the connecting portion 403 of the connecting body 40 is provided with a third internal thread 405, the first end of the connecting rod 50 is provided with a third external thread 502 matched with the third internal thread 405, the third internal thread 405 and The second external thread 404 cooperates to connect the connecting rod 50 and the connecting body 40 to facilitate installation and disassembly. The connecting rod 50 is provided with a square 503 for easy operation. A plurality of jack screw holes 505 are provided on the connecting rod 50 at the second end, and the welding wire is fixed and locked by pressing screws 504 through the jack screw holes 505 .

在一些实施例中,如图1、图10和图11所示,套筒体10包括相互连接的第一套筒101和第二套筒102,第一套筒101和第二套筒102螺纹连接,第一套筒101的长度小于连接杆50上第一端至第三紧固件处的长度,套筒体10的长度略大于连接杆50的长度。第一套筒101的长度设置以不影响压紧螺钉504的安装即可,整体套筒体10的长度设置增加了人员操作的安全性。连接部403上设置有第二外螺纹404,第一套筒101的第一端设置有与第二外螺纹404相配合的第一内螺纹103,以使连接体40和第一套筒101连接。第一套筒101的第二端设有第一外螺纹105,第二套筒102的端部设置有与第一外螺纹105相配合的第二内螺纹104,以便于第一套筒101和第二套筒102安装和拆卸。第一套筒101为绝缘隔热材料,第二套筒102为绝缘隔热材料。第一套筒101和第二套筒102为内外螺纹连接,可有效的绝缘起到保护作用。第一套筒101的第一端为提前预制的六边形,安装时方便,如使用扳手钳子的时候方便夹持。In some embodiments, as shown in FIGS. 1 , 10 and 11 , the sleeve body 10 includes a first sleeve 101 and a second sleeve 102 connected to each other, and the first sleeve 101 and the second sleeve 102 are threaded For connection, the length of the first sleeve 101 is less than the length from the first end of the connecting rod 50 to the third fastener, and the length of the sleeve body 10 is slightly greater than the length of the connecting rod 50 . The length of the first sleeve 101 only needs to be set so as not to affect the installation of the pressing screw 504 , and the length of the overall sleeve body 10 is set to increase the safety of personnel operation. The connecting portion 403 is provided with a second external thread 404 , and the first end of the first sleeve 101 is provided with a first internal thread 103 matched with the second external thread 404 , so as to connect the connecting body 40 and the first sleeve 101 . The second end of the first sleeve 101 is provided with a first external thread 105, and the end of the second sleeve 102 is provided with a second internal thread 104 matched with the first external thread 105, so that the first sleeve 101 and the The second sleeve 102 is installed and removed. The first sleeve 101 is an insulating and insulating material, and the second sleeve 102 is an insulating and insulating material. The first sleeve 101 and the second sleeve 102 are connected by internal and external threads, which can effectively insulate and protect. The first end of the first sleeve 101 is a prefabricated hexagon, which is convenient for installation, such as when using a wrench and pliers to facilitate clamping.

在一些实施例中,连接杆50、连接体40、夹持组件20和桥接装置30均为导电材料,例如金属材料,满足电焊需求。In some embodiments, the connecting rod 50 , the connecting body 40 , the clamping assembly 20 and the bridging device 30 are all conductive materials, such as metal materials, to meet the requirements of electric welding.

本发明提出的一种电焊装置的安装过程为:将夹持组件20安装进桥接装置30并用紧固螺钉303固定。使用螺栓304将桥接装置30与连接体40连接使用蝶形螺母305固定。把连接杆50顶端的第三外螺纹502与连接体40的第三内螺纹405装配。将第一套筒101顶部的第一内螺纹103与连接体40的第二外螺纹404连接,第二套筒102上的第二内螺纹104与第一套筒101底部的第一外螺纹105装配。The installation process of an electric welding device proposed by the present invention is as follows: the clamping assembly 20 is installed into the bridge device 30 and fixed with the fastening screws 303 . The bridging device 30 is connected to the connecting body 40 using bolts 304 and fixed using wing nuts 305 . The third external thread 502 at the top of the connecting rod 50 is assembled with the third internal thread 405 of the connecting body 40 . Connect the first internal thread 103 on the top of the first sleeve 101 to the second external thread 404 of the connecting body 40 , the second internal thread 104 on the second sleeve 102 and the first external thread 105 on the bottom of the first sleeve 101 assembly.

本发明一种实施例的工作原理是:使用时,首先将焊接线安装进连接杆50上的进线口501内,并用压紧螺钉504紧固,其次顺时针旋转外壳204,使多个夹持体202之间形成夹持空间,安装焊条,逆时针旋转外壳204,通过转动体203配合螺旋原理的作用下带动多个夹持体202沿斜向移动通道2015移动,实现自动定心并夹紧。如需要多种焊接方式时,可以松开蝶形螺母305将桥接装置30变换角度。The working principle of an embodiment of the present invention is as follows: when in use, firstly install the welding wire into the wire inlet 501 on the connecting rod 50, and fasten it with a compression screw 504, and then rotate the housing 204 clockwise to make a plurality of clamps A clamping space is formed between the holding bodies 202, the welding rod is installed, the housing 204 is rotated counterclockwise, and the plurality of clamping bodies 202 are driven to move along the oblique moving channel 2015 by the rotating body 203 under the action of the screw principle, so as to realize automatic centering and clamping tight. If multiple welding methods are required, the wing nut 305 can be loosened to change the angle of the bridge device 30 .

参考本发明的优选技术方案详细描述了本发明的电焊装置,然而,需要说明的是,在不脱离本发明的精神的情况下,本领域技术人员可在上述公开内容的基础上做出任何改造、修饰以及变动。本发明包括上述具体实施方案及其任何等同形式。The electric welding device of the present invention is described in detail with reference to the preferred technical solutions of the present invention. However, it should be noted that, without departing from the spirit of the present invention, those skilled in the art can make any modifications on the basis of the above disclosure , modifications and changes. The present invention includes the specific embodiments described above and any equivalents thereof.

Claims (7)

1. An electric welding device, comprising a sleeve body (10) and a clamping assembly (20) connected to the sleeve body (10), wherein:
the clamping assembly (20) comprises an installation seat (201), a plurality of clamping bodies (202) and a rotating body (203), and a through hole (2011) which penetrates in the axial direction is formed in the installation seat (201);
the mounting base (201) is further provided with a plurality of inclined moving channels (2015) which correspond to the clamping bodies (202) in a one-to-one mode and extend to the outer end face of the mounting base (201), and the plurality of clamping bodies (202) penetrate through the corresponding inclined moving channels (2015) and can reciprocate along the extending direction of the inclined moving channels (2015); a clamping surface for clamping a workpiece is arranged on one opposite side of the clamping bodies (202), a first threaded part (2021) is arranged on one opposite side of the clamping bodies (202), a second threaded part (2031) matched with the first threaded part (2021) is arranged in the rotating body (203), the rotating body (203) and the mounting seat (201) are coaxially arranged, and when the rotating body (203) rotates around the axis of the rotating body, the clamping bodies (202) move oppositely or reversely along the oblique moving channel (2015);
the mounting seat (201) comprises a first seat body (2012), a second seat body (2013) and a third seat body (2014) which are sequentially connected, the second seat body (2013) is conical, the diameter of the joint of the second seat body (2013) and the first seat body (2012) is smaller than the diameter of the joint of the second seat body (2013) and the third seat body (2014), and the first threaded part (2021) protrudes out of the outer wall surface of the second seat body (2013); the rotating body (203) is sleeved on the second seat body (2013), and a second threaded part (2031) of the rotating body (203) is a conical thread;
the inclined moving channel (2015) inclines towards the inside of the through hole (2011), and the inclination angle of the inclined moving channel and the central axis of the through hole (2011) is 10-15 degrees;
the electric welding device further comprises a bridging device (30) and a connecting body (40), wherein the bridging device (30) comprises a thin-wall sleeve (301), the thin-wall sleeve (301) is sleeved on the clamping component (20), the first end of the connecting body (40) is in threaded connection with the sleeve body (10), and the second end of the connecting body is rotatably connected with the bridging device (30);
the clamping assembly (20) further comprises a shell (204), the shell (204) is in interference connection with the rotating body (203), and the thin-wall sleeve (301) is sleeved on the shell (204) and locked through a first fastener.
2. The electric welding device according to claim 1, characterized in that said first fastening member is a fastening screw (303), and said thin-walled sleeve (301) is provided with a threaded hole extending radially along said thin-walled sleeve (301) and cooperating with said fastening screw (303).
3. The electric welding device according to claim 1, characterized in that an ear ring (401) is arranged on said connecting body (40), said bridging device (30) further comprises an ear ring seat connected with said thin-walled sleeve (301), said ear ring seat comprises two oppositely arranged ear plates (302), said ear ring (401) is arranged between two of said ear plates (302) and is connected by a second fastening member.
4. The electric welding device according to claim 3, characterized in that a first connecting hole (4011) is arranged on the ear ring (401), a second connecting hole (3021) matched with the first connecting hole (4011) is arranged on the ear piece (302), and the second fastener comprises a bolt (304) penetrating through the first connecting hole (4011) and the second connecting hole (3021) and a butterfly nut (305) threaded on the bolt (304).
5. The electric welding device according to claim 1, characterized in that it further comprises a connecting rod (50) connected to a first end of said connecting body (40), said connecting rod (50) having a diameter smaller than the diameter of said sleeve body (10); the first end of the connecting rod (50) is in threaded connection with the first end of the connecting body (40), the second end of the connecting rod is provided with a wire inlet (501) for penetrating a welding wire, and the connecting rod is locked by a third fastener.
6. The electric welding device according to claim 5, characterized in that said sleeve body (10) comprises a first sleeve (101) and a second sleeve (102) connected to each other, said first sleeve (101) and said second sleeve (102) being screwed, said first sleeve (101) having a length smaller than the length of said connecting rod (50) from the first end to said third fastening, said sleeve body (10) having a length slightly greater than the length of said connecting rod (50).
7. The electric welding device according to claim 5, characterized in that said connecting rod (50), said connecting body (40), said clamping assembly (20) and said bridging device (30) are all of electrically conductive material.
CN202011371561.4A 2020-11-30 2020-11-30 an electric welding device Active CN112548285B (en)

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CN120023543A (en) * 2025-04-22 2025-05-23 中国公路工程咨询集团有限公司 A welding device and construction method for a center tie beam used for a bridge pier

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CN2296255Y (en) * 1997-03-28 1998-11-04 郑建国 Electric welding tongs
CN202106132U (en) * 2011-04-22 2012-01-11 山东齐鲁石化建设有限公司 Welding rod lengthening device
CN105312747A (en) * 2014-07-31 2016-02-10 张建生 Split type electrode clamp
CN105312748A (en) * 2014-07-31 2016-02-10 张建生 Strengthening type electrode clamp
CN105364277B (en) * 2014-08-06 2017-09-26 常州靓宇焊割有限公司 Split type argon-arc welding gun electrode holder
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