CN112548037A - Die casting system and method for metal processing - Google Patents
Die casting system and method for metal processing Download PDFInfo
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- CN112548037A CN112548037A CN202011315659.8A CN202011315659A CN112548037A CN 112548037 A CN112548037 A CN 112548037A CN 202011315659 A CN202011315659 A CN 202011315659A CN 112548037 A CN112548037 A CN 112548037A
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- fixedly connected
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- pouring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
- B22D29/08—Strippers actuated mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
- B22D31/007—Tumbling mills
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to the technical field of metal processing, in particular to a die casting system and a die casting method for metal processing. The product molded by casting can be automatically taken out. The device comprises a forming die assembly, an end face plugging assembly, a linkage assembly, a pushing assembly, a receiving assembly, a material rounding assembly, a support frame assembly and a pouring assembly; the method comprises the following steps: the method comprises the following steps: pouring the molten metal into a liquid storage barrel, aligning the liquid storage barrel with a plurality of pouring gates in sequence, and pouring the molten metal into a plurality of forming grooves in sequence; step two: after the molten metal is cooled and formed, the two blocking plates descend, and the plurality of lifting rods drive the plurality of material pushing plates to push the formed metal out of the plurality of forming grooves, so that the plurality of formed metal moves into the plurality of material receiving grooves; step three: the two cylinders jack up the flat plate to enable a plurality of formed metals to respectively slide into a plurality of working mechanisms; step four: the main motors drive the rotating rollers to rotate, so that the rotating rollers round the formed metal surfaces.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to a die casting system and a die casting method for metal processing.
Background
The invention with publication number CN102825732A discloses a mould gating system, which is characterized in that: the mold gating system includes: the device comprises a main runner, a sub-runner, a pouring gate and a cold material well; the main flow channel is a section of material flow channel from a nozzle of the injection machine to the sub-flow channel; the sub-runner is a material flow channel between the main runner and the pouring gate; the sprue is a material flow channel with short length and small section between the runner and the die cavity; the cold material well is the tail end of a flow channel for storing the cold material at the front end; however, the invention cannot automatically take out the cast product.
Disclosure of Invention
The invention provides a die casting system and a die casting method for metal processing, which have the beneficial effect that a product molded by casting can be automatically taken out.
The invention relates to the technical field of metal processing, in particular to a mould casting system for metal processing, which comprises a forming mould component, an end face plugging component, a linkage component, a material pushing component, a material receiving component, a material rounding component, a support frame component and a casting component.
As a further optimization of the technical scheme, the forming mold assembly of the mold casting system for metal processing of the present invention comprises a mold base, side slides, forming grooves, a mold head, a plurality of pouring ports and sliding grooves, wherein the mold head is provided with two sliding grooves, the plurality of pouring ports are all fixedly connected to the mold head, the mold head and the mold base are both provided with a plurality of forming grooves, the mold base is fixedly connected to two side slides, the mold head is hinged to the mold base, and the plurality of pouring ports are respectively communicated with the plurality of forming grooves on the mold head.
As a further optimization of the technical scheme, the end face plugging assembly of the die casting system for metal processing of the invention comprises a suspension bracket, a lifting motor, a screw rod, a lifting beam, plugging plates and vertical racks, wherein the two plugging plates are respectively and fixedly connected to the left end and the right end of the lifting beam, the lifting beam is in threaded connection with the screw rod, the screw rod is rotatably connected to the bottom end of a die holder, the screw rod is fixedly connected to an output shaft of the lifting motor, the lifting motor is fixedly connected to the suspension bracket, the front end and the rear end of each of the two plugging plates are fixedly connected with one vertical rack, the suspension bracket is fixedly connected to the bottom end of the die holder, and the two plugging plates are respectively and.
As a further optimization of the technical scheme, the linkage assemblies of the die casting system for metal processing of the invention each comprise a hanging arm, a rotating shaft, a gear, a left slideway and a right slideway, wherein the left slideway and the right slideway are fixedly connected to the two hanging arms, the rotating shaft is rotatably connected to the two hanging arms, the three gears are all fixedly connected to the rotating shaft, the left end and the right end of the die holder are respectively fixedly connected with the two hanging arms, and the four vertical racks are respectively in meshing transmission with the four gears at the front end and the rear end.
As a further optimization of the technical scheme, the material pushing assembly of the die casting system for metal processing of the present invention comprises a feeding rack, a vertical plate, a plurality of telescopic rods and a material pushing disc, wherein the plurality of material pushing discs are respectively and fixedly connected to the plurality of telescopic rods, the plurality of telescopic rods are all and fixedly connected to the vertical plate, the vertical plate is fixedly connected to the feeding rack, the feeding rack is slidably connected to a left and a right slide ways at the left end, and a gear fixedly connected to the middle of a rotating shaft at the left end is in meshing transmission with the feeding rack.
As a further optimization of the technical scheme, the material receiving assembly of the die casting system for metal processing comprises a right-angle rod, a material receiving rack, a flat plate and material receiving grooves, wherein the material receiving grooves are uniformly distributed on the flat plate, the flat plate is hinged to the material receiving rack, the material receiving rack is fixedly connected to the right-angle rod, the right-angle rod is slidably connected to a left slide rail and a right slide rail at the right end, and the material receiving rack is in meshing transmission with a gear fixedly connected to the middle of a rotating shaft at the right end.
As a further optimization of the technical scheme, the material rounding assembly of the mold casting system for metal processing of the present invention comprises a frame, two cylinders and a working mechanism, wherein the two cylinders are both fixedly connected to the left end of the frame, the working mechanism comprises a rotating roller, a main gear and a main motor, the two main gears are respectively and fixedly connected to the two rotating rollers, one main gear is fixedly connected to an output shaft of the main motor, the plurality of working mechanisms are all rotated on the frame through the left and right ends of the rotating roller, and the plurality of main motors are all fixedly connected to the frame.
As a further optimization of the technical scheme, the support frame assembly of the die casting system for metal processing of the invention comprises an underframe, a rotating column, a gear ring, a horizontal gear and a steering motor, wherein the horizontal gear is fixedly connected to an output shaft of the steering motor, the steering motor is fixedly connected to the underframe, the rotating column is rotatably connected to the underframe, the gear ring is fixedly connected to the rotating column, the gear ring is in meshing transmission with the horizontal gear, the frame is fixedly connected to the underframe, and the die holder is fixedly connected to the underframe.
As a further optimization of the technical scheme, the pouring assembly of the mold pouring system for metal processing of the invention comprises a telescopic groove, a T-shaped rack, a telescopic gear, a positioning motor, a liquid storage barrel and a pouring nozzle, wherein the pouring nozzle is arranged on the liquid storage barrel, the liquid storage barrel is fixedly connected to the T-shaped rack, the T-shaped rack is slidably connected in the telescopic groove, the telescopic groove is fixedly connected to a rotating column, the T-shaped rack is in meshing transmission with the telescopic gear, the telescopic gear is fixedly connected to an output shaft of the positioning motor, and the positioning motor is fixedly connected to the telescopic groove.
A method of processing metal with a die casting system for metal processing, the method comprising the steps of:
the method comprises the following steps: pouring the molten metal into a liquid storage barrel, aligning the liquid storage barrel with a plurality of pouring gates in sequence, and pouring the molten metal into a plurality of forming grooves in sequence;
step two: after the molten metal is cooled and formed, the two blocking plates descend, and the plurality of lifting rods drive the plurality of material pushing plates to push the formed metal out of the plurality of forming grooves, so that the plurality of formed metal moves into the plurality of material receiving grooves;
step three: the two cylinders jack up the flat plate to enable a plurality of formed metals to respectively slide into a plurality of working mechanisms;
step four: the main motors drive the rotating rollers to rotate, so that the rotating rollers round the formed metal surfaces.
The die casting system for metal processing has the beneficial effects that:
the die casting system for metal processing can drive the feeding rack to slide rightwards in the left and right slideways through the gear at the left end, so that the vertical plate drives the plurality of lifting and contracting rods to reach the left ends of the plurality of forming grooves, then the plurality of lifting and contracting rods drive the plurality of material pushing plates to push out the metal rods formed in the plurality of forming grooves rightwards, the automatic taking-out of the formed metal rods is completed, and the problem that the formed metal rods are difficult to take out of the die due to the reasons of heavy weight, poor clamping and the like is well solved; the main motor drives the two main gears to rotate, so that the two rotating rollers rotate, the formed metal rod is supported by the two rotating rollers and driven to rotate, the formed metal rod rotates together, the surface wrinkles and textures are rolled to be flat and smooth, the metal rod is rolled to be in a straight state, the relative speed of the metal rod and air is accelerated, heat on the surface of the metal rod is taken away by the air, and the cooling speed of the metal rod is accelerated.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural view of a mold casting system for metal working according to the present invention.
Fig. 2 is a schematic view of another direction of the die casting system for metal working.
Fig. 3 is a schematic structural view of the linkage assembly and the receiving assembly.
FIG. 4 is a schematic view of the linkage assembly connected to the pusher assembly.
Fig. 5 is a schematic structural view of a molding die assembly.
Fig. 6 is a schematic structural view of an end face plugging assembly.
Fig. 7 is a schematic structural view of the linkage assembly.
Fig. 8 is a schematic structural view of the pusher assembly.
Fig. 9 is a schematic structural view of the receiving assembly.
Figure 10 is a schematic diagram of a material rounding assembly.
Fig. 11 is a structural schematic view of the support frame assembly.
Fig. 12 is a schematic view of the construction of the pouring assembly.
In the figure: a molding die assembly 1; 1-1 part of a die holder; a side slide 1-2; forming grooves 1-3; 1-4 of a die head; 1-5 of a pouring gate; 1-6 of a chute; the end face plugging component 2; 2-1 of a suspension bracket; a lifting motor 2-2; 2-3 of a screw rod; 2-4 of a lifting beam; 2-5 parts of a plugging plate; 2-6 of vertical racks; a linkage assembly 3; 3-1 of a hanging arm; a rotating shaft 3-2; 3-3 parts of gear; 3-4 of left and right slideways; a pushing assembly 4; a feeding rack 4-1; a vertical plate 4-2; 4-3 of a telescopic rod; 4-4 of a material pushing plate; a receiving component 5; a right-angle rod 5-1; a material receiving rack 5-2; 5-3 of a flat plate; 5-4 parts of a receiving groove; a material rounding assembly 6; a frame 6-1; 6-2 of a cylinder; 6-3 of a rotating roller; 6-4 parts of a main gear; a main motor 6-5; a support frame assembly 7; a chassis 7-1; a rotating column 7-2; 7-3 of a toothed ring; horizontal gear 7-4; a steering motor 7-5; a pouring assembly 8; a telescopic groove 8-1; a T-shaped rack 8-2; 8-3 of a telescopic gear; positioning a motor 8-4; 8-5 parts of a liquid storage barrel; and 8-6 of a pouring nozzle.
Detailed Description
The first embodiment is as follows:
the embodiment is described below with reference to the figures, the invention relates to the technical field of metal processing, in particular to a die casting system for metal processing, which comprises a forming die assembly 1, an end face plugging assembly 2, a linkage assembly 3, a pushing assembly 4, a receiving assembly 5, a material rounding assembly 6, a support frame assembly 7 and a casting assembly 8, the casting assembly 8 is connected on the support frame assembly 7, the forming die assembly 1 is connected on the support frame assembly 7, the end face plugging assembly 2 is connected at the bottom end of the forming die assembly 1, the two linkage assemblies 3 are all meshed with the end face plugging assembly 2 for transmission, the two linkage assemblies 3 are respectively connected at the left end and the right end of the forming die assembly 1, the pushing assembly 4 is connected on the linkage assembly 3 at the left end, the receiving assembly 5 is connected on the linkage assembly 3 at the right end, and the material rounding assembly 6 is connected on the support frame assembly 7.
Pouring molten metal into a pouring component 8, driving the pouring component 8 to rotate by a support frame component 7 and pouring the molten metal into a forming die component 1 by aligning with the forming die component 1, driving a material pushing component 4 and a material receiving component 5 to be close to the forming die component 1 by using an end surface plugging component 2 when the molten metal is formed but not completely cooled, opening the side surface of the forming die component 1 by using the end surface plugging component 2, pushing the formed metal onto the material receiving component 5 by using the material pushing component 4 to finish automatic material taking, automatically taking out the formed metal from a die, solving the problem that the formed metal rod is difficult to take out from the die due to large weight, poor clamping and the like, then transferring the formed metal rod onto a material rounding component 6 by using the material rounding component 6, and rounding the surface of the metal rod to be smooth and flat, meanwhile, the corrugated texture formed on the surface of the metal rod during casting can be rounded to be in a flat state and gradually cooled to be in a normal temperature state, so that the metal rod is uniform and straight.
The second embodiment is as follows:
the following description will explain the embodiment with reference to the drawings, and the embodiment further explains the first embodiment, where the molding die assembly 1 includes a die holder 1-1, side runners 1-2, molding grooves 1-3, a die head 1-4, sprue 1-5 and runners 1-6, the die head 1-4 is provided with two runners 1-6, a plurality of sprue 1-5 are all fixedly connected to the die head 1-4, the die head 1-4 and the die holder 1-1 are provided with a plurality of molding grooves 1-3, the die holder 1-1 is fixedly connected to two side runners 1-2, the die head 1-4 is hinged to the die holder 1-1, and the plurality of sprue 1-5 are respectively communicated with the plurality of molding grooves 1-3 on the die head 1-4.
When the metal rod forming die is used, the die holder 1-1 and the die head 1-4 are fixed together by using the locking bolt, the die holder 1-1 and the die head 1-4 form a forming inner cavity by the aid of the plurality of forming grooves 1-3 which correspond to each other from top to bottom, molten metal can enter the forming inner cavity formed by the plurality of forming grooves 1-3 through the plurality of pouring gates 1-5 to be cooled and formed, and a user can open the die holder 1-1 and the die head 1-4 after use, so that the insides of the plurality of forming grooves 1-3 can be cleaned conveniently, and internal impurities are prevented from being mixed or pits are prevented from being formed on the surfaces of the metal rods due to the fact that the impurities are remained in the insides of the.
The third concrete implementation mode:
the second embodiment is further described with reference to the following drawings, wherein the end face plugging assembly 2 comprises a suspension bracket 2-1, a lifting motor 2-2, a screw rod 2-3, a lifting beam 2-4, plugging plates 2-5 and vertical racks 2-6, the two plugging plates 2-5 are respectively fixedly connected to the left end and the right end of the lifting beam 2-4, the lifting beam 2-4 is connected to the screw rod 2-3 in a threaded manner, the screw rod 2-3 is rotatably connected to the bottom end of the die holder 1-1, the screw rod 2-3 is fixedly connected to an output shaft of the lifting motor 2-2, the lifting motor 2-2 is fixedly connected to the suspension bracket 2-1, the front end and the rear end of each of the two plugging plates 2-5 are fixedly connected to one vertical rack 2-6, the suspension bracket 2-1 is fixedly connected to the bottom end of the die holder 1-1, the two plugging plates 2-5 are respectively connected in the two side slideways 1-2 in a sliding way.
After the die holder 1-1 and the die head 1-4 form a die, the lifting motor 2-2 drives the screw rod 2-3 to rotate, the screw rod 2-3 drives the lifting beam 2-4 and the two plugging plates 2-5 to respectively slide in the two side slideways 1-2 and enter the two sliding grooves 1-6, so that the two plugging plates 2-5 are tightly attached to the surfaces of the left and right ends of the die holder 1-1 and the die head 1-4, and the left and right ends of the forming inner cavity formed by the plurality of forming grooves 1-3 are plugged by the two plugging plates 2-5 to jointly form the forming inner cavity.
The fourth concrete implementation mode:
the third embodiment is further described with reference to the following drawings, wherein each linkage assembly 3 comprises two hanging arms 3-1, a rotating shaft 3-2, gears 3-3, and left and right slideways 3-4, the left and right slideways 3-4 are fixedly connected to the two hanging arms 3-1, the rotating shaft 3-2 is rotatably connected to the two hanging arms 3-1, the three gears 3-3 are fixedly connected to the rotating shaft 3-2, the left and right ends of the die holder 1-1 are respectively fixedly connected to the two hanging arms 3-1, and the four vertical racks 2-6 are respectively in meshing transmission with the four gears 3-3 at the front and rear ends.
The fifth concrete implementation mode:
the fourth embodiment is further described with reference to the following drawings, in which the pushing assembly 4 includes a feeding rack 4-1, a vertical plate 4-2, a telescopic rod 4-3 and a pushing tray 4-4, the pushing trays 4-4 are respectively fixedly connected to the telescopic rods 4-3, the telescopic rods 4-3 are all fixedly connected to the vertical plate 4-2, the vertical plate 4-2 is fixedly connected to the feeding rack 4-1, the feeding rack 4-1 is slidably connected to the left and right slide ways 3-4 at the left end, and the gear 3-3 fixedly connected to the middle of the rotating shaft 3-2 at the left end is engaged with the feeding rack 4-1 for transmission.
After the pouring is finished, the lifting motor 2-2 drives the screw rod 2-3 to reversely rotate, so that the screw rod 2-3 drives the lifting beam 2-4 and the two plugging plates 2-5 to descend, the left and right ends of a forming cavity formed by the plurality of forming grooves 1-3 are opened, the four vertical racks 2-6 can be driven to descend while the two plugging plates 2-5 descend, the four vertical racks 2-6 are respectively meshed to drive the four gears 3-3 to rotate, the two rotating shafts 3-2 rotate, the gear 3-3 at the left end drives the feeding rack 4-1 to slide rightwards in the left and right slideways 3-4, so that the vertical plate 4-2 drives the plurality of lifting and shrinking rods 4-3 to reach the left ends of the plurality of forming grooves 1-3, and then the plurality of lifting and shrinking rods 4-3 drive the plurality of material pushing discs 4-4 to push out the metal rods formed in the plurality of forming grooves 1-3 rightwards, the automatic taking-out of the formed metal rod is completed, and the problem that the formed metal rod is difficult to take out of the die due to large weight, poor clamping and the like is well solved.
The sixth specific implementation mode:
the fifth embodiment is further described with reference to the following drawings, wherein the material receiving assembly 5 comprises a right-angle rod 5-1, a material receiving rack 5-2, a flat plate 5-3 and material receiving grooves 5-4, the plurality of material receiving grooves 5-4 are uniformly distributed on the flat plate 5-3, the flat plate 5-3 is hinged to the material receiving rack 5-2, the material receiving rack 5-2 is fixedly connected to the right-angle rod 5-1, the right-angle rod 5-1 is slidably connected to a left slide rail 3-4 at the right end, and the material receiving rack 5-2 is in meshing transmission with a gear 3-3 fixedly connected to the middle of a rotating shaft 3-2 at the right end.
The right-end rotating shaft 3-2 drives the gear 3-3 thereon to rotate, the gear 3-3 is meshed to drive the material receiving rack 5-2 to move leftwards in the left and right slideways 3-4 at the right end, so that the material receiving rack 5-2 drives the flat plate 5-3 and the plurality of material receiving grooves 5-4 to be close to the right end of the die holder 1-1, the plurality of material receiving grooves 5-4 receive the formed metal bar pushed out by the plurality of material pushing plates 4-4, and the plurality of material receiving grooves 5-4 prevent the formed metal bar from rolling and falling on the flat plate 5-3.
The seventh embodiment:
in the following, the present embodiment will be described with reference to the drawings, and further described with reference to the sixth embodiment, the material rounding assembly 6 includes a frame 6-1, two cylinders 6-2 and a working mechanism, wherein both the two cylinders 6-2 are fixedly connected to the left end of the frame 6-1, the working mechanism includes a rotating roller 6-3, a main gear 6-4 and a main motor 6-5, the two main gears 6-4 are respectively fixedly connected to the two rotating rollers 6-3, one main gear 6-4 is fixedly connected to an output shaft of the main motor 6-5, the plurality of working mechanisms are respectively rotated on the frame 6-1 through the left and right ends of the rotating roller 6-3, and the plurality of main motors 6-5 are fixedly connected to the frame 6-1.
The flat plate 5-3 moves to the right to be above the two cylinders 6-2, the two cylinders 6-2 jack up the left side of the flat plate 5-3, the right side of the flat plate 5-3 rotates on the material receiving rack 5-2, the flat plate 5-3 inclines, a plurality of formed metal rods slide down into a working mechanism, the main motor 6-5 drives the two main gears 6-4 to rotate, the two rotating rollers 6-3 rotate, the formed metal rods are supported by the two rotating rollers 6-3 and driven to rotate, the formed metal rods rotate together, wrinkles and textures on the surface roll to be flat and smooth, the metal rods roll to be in a straight state and accelerate the relative speed with air, heat on the surface of the metal rods is taken away by the air, and the cooling speed of the metal rods is accelerated, so that the metal rods are cooled down completely.
The specific implementation mode is eight:
the seventh embodiment is further described with reference to the following drawings, in which the support frame assembly 7 includes an underframe 7-1, a rotating column 7-2, a toothed ring 7-3, a horizontal gear 7-4 and a steering motor 7-5, the horizontal gear 7-4 is fixedly connected to an output shaft of the steering motor 7-5, the steering motor 7-5 is fixedly connected to the underframe 7-1, the rotating column 7-2 is rotatably connected to the underframe 7-1, the toothed ring 7-3 is fixedly connected to the rotating column 7-2, the toothed ring 7-3 is in meshing transmission with the horizontal gear 7-4, the frame 6-1 is fixedly connected to the underframe 7-1, and the die holder 1-1 is fixedly connected to the underframe 7-1.
The specific implementation method nine:
the present embodiment will be described below with reference to the accompanying drawings, which further illustrate an eighth embodiment, the pouring component 8 comprises a telescopic groove 8-1, a T-shaped rack 8-2, a telescopic gear 8-3, a positioning motor 8-4, a liquid storage barrel 8-5 and a pouring nozzle 8-6, the pouring nozzle 8-6 is arranged on the liquid storage barrel 8-5, the liquid storage barrel 8-5 is fixedly connected to the T-shaped rack 8-2, the T-shaped rack 8-2 is slidably connected into the telescopic groove 8-1, the telescopic groove 8-1 is fixedly connected to a rotating column 7-2, the T-shaped rack 8-2 is in meshing transmission with the telescopic gear 8-3, the telescopic gear 8-3 is fixedly connected to an output shaft of the positioning motor 8-4, and the positioning motor 8-4 is fixedly connected to the telescopic groove 8-1.
The steering motor 7-5 drives the horizontal gear 7-4 to rotate, the horizontal gear 7-4 drives the gear ring 7-3 and the rotating column 7-2 to rotate, so that the rotating column 7-2 drives the telescopic groove 8-1 to rotate, thereby realizing the direction conversion of the liquid storage barrel 8-5, when the die holder 1-1 and the die head 1-4 are opened for internal cleaning, the liquid storage barrel 8-5 can be rotated to the rear to avoid interfering the opening positions of the die holder 1-1 and the die head 1-4, when pouring is carried out, the positioning motor 8-4 drives the telescopic gear 8-3 to rotate, the telescopic gear 8-3 is meshed to drive the T-shaped rack 8-2 to slide in the telescopic groove 8-1, the T-shaped rack 8-2 drives the liquid storage barrel 8-5 to move, the pouring nozzle 8-6 is made to move, and accordingly the pouring nozzle is aligned to the pouring gates 1-5 to pour molten metal.
A method of processing metal with a die casting system for metal processing, the method comprising the steps of:
the method comprises the following steps: pouring molten metal into a liquid storage barrel 8-5, aligning the liquid storage barrel 8-5 with a plurality of pouring gates 1-5 in sequence, and pouring the molten metal into a plurality of forming grooves 1-3 in sequence;
step two: after the molten metal is cooled and formed, the two blocking plates 2-5 descend, the plurality of lifting and contracting rods 4-3 drive the plurality of material pushing plates 4-4 to push the formed metal out of the plurality of forming grooves 1-3, and the plurality of formed metal moves into the plurality of material receiving grooves 5-4;
step three: two cylinders 6-2 jack up the flat plate 5-3 to make a plurality of formed metals respectively slide down into a plurality of working mechanisms;
step four: the plurality of main motors 6-5 drive the plurality of rotating rollers 6-3 to rotate, so that the rotating rollers 6-3 round the plurality of formed metal surfaces.
The invention relates to a working principle of a die casting system for metal processing, which comprises the following steps: when in use, the die holder 1-1 and the die head 1-4 are fixed together by using a locking bolt, so that the die holder 1-1 and the die head 1-4 form a forming inner cavity by a plurality of forming grooves 1-3 which are corresponding up and down, then the lifting motor 2-2 is opened, the lifting motor 2-2 drives the screw rod 2-3 to rotate, the screw rod 2-3 drives the lifting beam 2-4 and the two plugging plates 2-5 to respectively slide in the two side slideways 1-2 and enter the two sliding grooves 1-6, so that the two plugging plates 2-5 are tightly attached to the surfaces of the left and right ends of the die holder 1-1 and the die head 1-4, the two plugging plates 2-5 plug the left and right ends of the forming inner cavity formed by the plurality of forming grooves 1-3 to jointly form the forming inner cavity, and then the steering motor 7-5 drives the horizontal gear 7-4 to rotate, the horizontal gear 7-4 drives the gear ring 7-3 and the rotating column 7-2 to rotate, the rotating column 7-2 drives the telescopic groove 8-1 to rotate, the liquid storage barrel 8-5 rotates above the plurality of pouring gates 1-5, the positioning motor 8-4 drives the telescopic gear 8-3 to rotate, the telescopic gear 8-3 is meshed to drive the T-shaped rack 8-2 to slide in the telescopic groove 8-1, the T-shaped rack 8-2 drives the liquid storage barrel 8-5 to move, the pouring nozzle 8-6 is moved and aligned with the plurality of pouring gates 1-5 to pour molten metal, the molten metal enters the forming inner cavities formed by the plurality of forming grooves 1-3 through the plurality of pouring gates 1-5 to be cooled and formed, when the molten metal is cooled into a metal rod but the temperature is not completely cooled, the lifting motor 2-2 drives the screw rod 2-3 to rotate reversely, so that the screw rod 2-3 drives the lifting beam 2-4 and the two plugging plates 2-5 to descend, the left and right ends of a forming cavity formed by the forming grooves 1-3 are opened, the two plugging plates 2-5 can drive the four vertical racks 2-6 to descend at the same time, the four vertical racks 2-6 are respectively meshed to drive the four gears 3-3 to rotate, the two rotating shafts 3-2 rotate, the gear 3-3 at the left end drives the feeding rack 4-1 to slide rightwards in the left and right slideways 3-4, so that the vertical plate 4-2 drives the lifting and shrinking rods 4-3 to reach the left ends of the forming grooves 1-3, and then the lifting and shrinking rods 4-3 drive the pushing trays 4-4 to push out metal rods formed in the forming grooves 1-3 rightwards, the formed metal bar is automatically taken out, the problem that the formed metal bar is difficult to take out from a die due to heavy weight, poor clamping and the like is well solved, the right-end rotating shaft 3-2 drives the gear 3-3 on the right-end rotating shaft to rotate, the gear 3-3 is meshed to drive the material receiving rack 5-2 to move leftwards in the left and right slide ways 3-4 at the right end, the material receiving rack 5-2 drives the flat plate 5-3 and the plurality of material receiving grooves 5-4 to be close to the right end of the die holder 1-1, the plurality of material receiving grooves 5-4 receive the formed metal bar pushed out by the plurality of material pushing plates 4-4, the plurality of material receiving grooves 5-4 prevent the formed metal bar from rolling and falling on the flat plate 5-3, after the metal bar is taken out, the lifting motor 2-2 drives the screw rod 2-3 to rotate forwards, the two plugging plates 2-5 are lifted to slide into the two chutes 1-6 to wait for pouring operation again, when the two plugging plates 2-5 are lifted, the gear 3-3 can drive the vertical plate 4-2 and the flat plate 5-3 to leave the die holder 1-1, when the flat plate 5-3 moves rightwards to be above the two cylinders 6-2, the two cylinders 6-2 push the left side of the flat plate 5-3, the right side of the flat plate 5-3 rotates on the material receiving rack 5-2, the flat plate 5-3 is inclined, a plurality of formed metal rods slide down to a working mechanism, the main motor 6-5 drives the two main gears 6-4 to rotate, the two rotating rollers 6-3 rotate, the formed metal rods are supported by the two rotating rollers 6-3 and are driven to rotate, and the formed metal rods rotate together, the metal bar surface processing method has the advantages that the wrinkles and the textures on the surface are rolled to be flat and smooth, the metal bar is rolled to be in a straight state, the relative speed of the metal bar and air is increased, the heat on the surface of the metal bar is taken away by the air, the cooling speed of the metal bar is increased, the metal bar is cooled completely, and the processing of the surface of the metal bar is also completed.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. A mould casting system for metal processing comprises a forming mould component (1), an end face plugging component (2), a linkage component (3), a pushing component (4), a receiving component (5), a material rounding component (6), a support frame component (7) and a casting component (8), pouring subassembly (8) connect on support frame subassembly (7), forming die subassembly (1) is connected on support frame subassembly (7), terminal surface shutoff subassembly (2) are connected in forming die subassembly (1) bottom, two linkage subassemblies (3) all with terminal surface shutoff subassembly (2) meshing transmission, both ends about forming die subassembly (1) are connected respectively in two linkage subassemblies (3), push away material subassembly (4) and connect on linkage subassembly (3) of left end, connect material subassembly (5) to connect on linkage subassembly (3) of right-hand member, material rounding subassembly (6) are connected on support frame subassembly (7).
2. The die casting system for metal working according to claim 1, wherein: the forming die component (1) comprises a die holder (1-1), a side slideway (1-2), a forming groove (1-3), a die head (1-4), a pouring gate (1-5) and a sliding groove (1-6), the die head (1-4) is provided with two sliding grooves (1-6), a plurality of pouring ports (1-5) are fixedly connected to the die head (1-4), the die head (1-4) and the die holder (1-1) are provided with a plurality of forming grooves (1-3), the die holder (1-1) is fixedly connected with two side sliding ways (1-2), the die head (1-4) is hinged to the die holder (1-1), and the plurality of pouring ports (1-5) are respectively communicated with the plurality of forming grooves (1-3) on the die head (1-4).
3. The die casting system for metal working according to claim 2, wherein: the end face plugging component (2) comprises a suspension bracket (2-1), a lifting motor (2-2), a screw rod (2-3), a lifting beam (2-4), plugging plates (2-5) and vertical racks (2-6), the two plugging plates (2-5) are respectively fixedly connected to the left end and the right end of the lifting beam (2-4), the lifting beam (2-4) is in threaded connection with the screw rod (2-3), the screw rod (2-3) is rotatably connected to the bottom end of a die holder (1-1), the screw rod (2-3) is fixedly connected to an output shaft of the lifting motor (2-2), the lifting motor (2-2) is fixedly connected to the suspension bracket (2-1), the front end and the rear end of each plugging plate (2-5) are fixedly connected with one vertical rack (2-6), the suspension bracket (2-1) is fixedly connected at the bottom end of the die holder (1-1), and the two plugging plates (2-5) are respectively connected in the two side slideways (1-2) in a sliding manner.
4. A metal working die casting system according to claim 3, wherein: the linkage assembly (3) comprises hanging arms (3-1), a rotating shaft (3-2), gears (3-3) and left and right slideways (3-4), wherein the left and right slideways (3-4) are fixedly connected to the two hanging arms (3-1), the rotating shaft (3-2) is rotatably connected to the two hanging arms (3-1), three gears (3-3) are fixedly connected to the rotating shaft (3-2), the left and right ends of the die holder (1-1) are fixedly connected with the two hanging arms (3-1), and four vertical racks (2-6) are respectively in meshing transmission with the four gears (3-3) at the front and rear ends.
5. The die casting system for metal working according to claim 4, wherein: the material pushing assembly (4) comprises a feeding rack (4-1), a vertical plate (4-2), telescopic rods (4-3) and material pushing plates (4-4), the material pushing plates (4-4) are fixedly connected to the telescopic rods (4-3) respectively, the telescopic rods (4-3) are fixedly connected to the vertical plate (4-2), the vertical plate (4-2) is fixedly connected to the feeding rack (4-1), the feeding rack (4-1) is connected to a left slide rail (3-4) and a right slide rail (3-4) at the left end in a sliding mode, and a gear (3-3) fixedly connected to the middle of a rotating shaft (3-2) at the left end is in meshed transmission with the feeding rack (4-1).
6. The die casting system for metal working according to claim 5, wherein: the material receiving assembly (5) comprises right-angle rods (5-1), material receiving racks (5-2), flat plates (5-3) and material receiving grooves (5-4), wherein the material receiving grooves (5-4) are uniformly distributed on the flat plates (5-3), the flat plates (5-3) are hinged to the material receiving racks (5-2), the material receiving racks (5-2) are fixedly connected to the right-angle rods (5-1), the right-angle rods (5-1) are slidably connected to left and right slideways (3-4) at the right end, and the material receiving racks (5-2) are in meshing transmission with gears (3-3) fixedly connected to the middle of a right-end rotating shaft (3-2).
7. The die casting system for metal working according to claim 6, wherein: the material rounding assembly (6) comprises a frame (6-1), air cylinders (6-2) and working mechanisms, wherein the two air cylinders (6-2) are fixedly connected to the left end of the frame (6-1), each working mechanism comprises a rotating roller (6-3), a main gear (6-4) and a main motor (6-5), the two main gears (6-4) are fixedly connected to the two rotating rollers (6-3) respectively, one main gear (6-4) is fixedly connected to an output shaft of each main motor (6-5), the working mechanisms rotate on the frame (6-1) through the left end and the right end of each rotating roller (6-3), and the main motors (6-5) are fixedly connected to the frame (6-1).
8. The mold casting system for metal working according to claim 7, wherein: the support frame assembly (7) comprises an underframe (7-1), a rotating column (7-2), a gear ring (7-3), a horizontal gear (7-4) and a steering motor (7-5), wherein the horizontal gear (7-4) is fixedly connected to an output shaft of the steering motor (7-5), the steering motor (7-5) is fixedly connected to the underframe (7-1), the rotating column (7-2) is rotatably connected to the underframe (7-1), the gear ring (7-3) is fixedly connected to the rotating column (7-2), the gear ring (7-3) is in meshing transmission with the horizontal gear (7-4), a frame (6-1) is fixedly connected to the underframe (7-1), and a die holder (1-1) is fixedly connected to the underframe (7-1).
9. The mold casting system for metal working of claim 8, wherein: the pouring component (8) comprises a telescopic groove (8-1), a T-shaped rack (8-2), a telescopic gear (8-3), a positioning motor (8-4), a liquid storage barrel (8-5) and a pouring nozzle (8-6), a pouring nozzle (8-6) is arranged on a liquid storage barrel (8-5), the liquid storage barrel (8-5) is fixedly connected to a T-shaped rack (8-2), the T-shaped rack (8-2) is slidably connected into a telescopic groove (8-1), the telescopic groove (8-1) is fixedly connected to a rotating column (7-2), the T-shaped rack (8-2) is in meshing transmission with a telescopic gear (8-3), the telescopic gear (8-3) is fixedly connected to an output shaft of a positioning motor (8-4), and the positioning motor (8-4) is fixedly connected to the telescopic groove (8-1).
10. A method of processing metal using the die casting system for metal processing of claim 9, wherein: the method comprises the following steps:
the method comprises the following steps: pouring the molten metal into a liquid storage barrel (8-5), aligning the liquid storage barrel (8-5) with a plurality of pouring gates (1-5) in sequence, and pouring the molten metal into a plurality of molding grooves (1-3) in sequence;
step two: after the molten metal is cooled and formed, the two blocking plates (2-5) descend, the plurality of lifting and contracting rods (4-3) drive the plurality of material pushing plates (4-4) to push the formed metal out of the plurality of forming grooves (1-3), and the plurality of formed metal moves into the plurality of material receiving grooves (5-4);
step three: two cylinders (6-2) jack up the flat plate (5-3) to enable a plurality of formed metals to respectively slide into a plurality of working mechanisms;
step four: the main motors (6-5) drive the rotating rollers (6-3) to rotate, so that the rotating rollers (6-3) round the formed metal surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011315659.8A CN112548037A (en) | 2020-11-21 | 2020-11-21 | Die casting system and method for metal processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011315659.8A CN112548037A (en) | 2020-11-21 | 2020-11-21 | Die casting system and method for metal processing |
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| CN112548037A true CN112548037A (en) | 2021-03-26 |
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| CN202011315659.8A Withdrawn CN112548037A (en) | 2020-11-21 | 2020-11-21 | Die casting system and method for metal processing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114653931A (en) * | 2022-04-12 | 2022-06-24 | 嘉善天晟精密铸件股份有限公司 | Automatic casting pouring equipment |
| CN115213385A (en) * | 2022-09-19 | 2022-10-21 | 沧州渤海防爆特种工具集团有限公司 | Explosion-proof titanium copper alloy casting processing equipment |
| CN117697224A (en) * | 2024-02-06 | 2024-03-15 | 保定朝日电子焊料有限公司 | Antioxidant tin bar and flame cutting device thereof |
-
2020
- 2020-11-21 CN CN202011315659.8A patent/CN112548037A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114653931A (en) * | 2022-04-12 | 2022-06-24 | 嘉善天晟精密铸件股份有限公司 | Automatic casting pouring equipment |
| CN115213385A (en) * | 2022-09-19 | 2022-10-21 | 沧州渤海防爆特种工具集团有限公司 | Explosion-proof titanium copper alloy casting processing equipment |
| CN115213385B (en) * | 2022-09-19 | 2022-12-06 | 沧州渤海防爆特种工具集团有限公司 | Explosion-proof titanium copper alloy casting processing equipment |
| CN117697224A (en) * | 2024-02-06 | 2024-03-15 | 保定朝日电子焊料有限公司 | Antioxidant tin bar and flame cutting device thereof |
| CN117697224B (en) * | 2024-02-06 | 2024-05-03 | 保定朝日电子焊料有限公司 | Antioxidant tin bar and flame cutting device thereof |
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