CN112547579A - Dust removal cleaning device and process for machining automobile fastener - Google Patents
Dust removal cleaning device and process for machining automobile fastener Download PDFInfo
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- CN112547579A CN112547579A CN202011146130.8A CN202011146130A CN112547579A CN 112547579 A CN112547579 A CN 112547579A CN 202011146130 A CN202011146130 A CN 202011146130A CN 112547579 A CN112547579 A CN 112547579A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 93
- 239000000428 dust Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003754 machining Methods 0.000 title claims abstract description 10
- 239000002173 cutting fluid Substances 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 73
- 239000007921 spray Substances 0.000 claims description 34
- 238000005507 spraying Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of automobile production, in particular to a dust removal cleaning device and a dust removal cleaning process for machining an automobile fastener. The invention has the technical problems of unclean cleaning and no function of cleaning the cutting fluid. The automobile dust removal cleaning device comprises a main body box and a rotating disc, wherein the rotating disc is positioned in the main body box, a U-shaped mounting plate is fixedly connected to the inner wall of the top of the main body box, and a lifting assembly for lifting the rotating disc is arranged on the U-shaped mounting plate.
Description
Technical Field
The invention relates to the technical field of automobile production, in particular to a dust removal cleaning device and a dust removal cleaning process for machining an automobile fastener.
Background
The production of an automobile needs four working procedures, namely stamping, welding, coating and power assembly. The power assembly is the last process of automobile production and is the most important process, and in the process of the power assembly, automobile fasteners are needed to assemble all large parts of an automobile, so that all functions of the automobile are realized. In the processing of the automobile fastener, the automobile fastener needs to be cleaned after being processed, so that the influence of residual dust and scrap iron in the processing of the automobile fastener on the firmness of the assembly among automobile parts is prevented,
the existing dust removal cleaning device for the automobile fasteners has the advantages that the dust and scrap iron on the surfaces of the automobile are cleaned unclean, the firmness of assembly among automobile parts is affected, the life and property safety of users is seriously threatened, the cleaning device does not have the function of cleaning the cutting fluid on the surfaces of the fasteners, the cutting fluid has corrosiveness, and the injury can be caused to workers.
Disclosure of Invention
In order to overcome the defects that the existing cleaning is not clean and the function of cleaning the cutting fluid is not available, the invention provides a dust removal cleaning device and a dust removal cleaning process for machining an automobile fastener.
The technical implementation scheme of the invention is as follows: a dedusting and cleaning device for processing automobile fasteners comprises a main box and a rotating disc, wherein the rotating disc is positioned in the main box, the inner wall of the top of the main box is fixedly connected with a U-shaped mounting plate, the U-shaped mounting plate is provided with a lifting assembly for lifting the rotating disc, the U-shaped mounting plate is provided with a power assembly for driving the rotating disc to rotate, the inner wall of the bottom of the main box is symmetrically and fixedly connected with slide rails, the tops of the two slide rails are slidably connected with the same cleaning cylinder, a cleaning assembly for cleaning fasteners is arranged in the cleaning cylinder, one side of the main box is provided with a material taking and placing port, the bottom of the cleaning cylinder is provided with a first groove, the first groove is communicated with the inside of the cleaning cylinder, a driving assembly for driving the cleaning cylinder to slide is arranged in the main box, the inner wall of one side, the mounting plate is provided with a spraying assembly for spraying cutting fluid, and the main box is internally provided with a water spraying assembly.
Preferably, the lifting unit includes the connecting plate of the bottom outer wall symmetry fixed connection of U type mounting panel, two the same spacing ring of one side fixedly connected with that the connecting plate is close to each other, the inner wall sliding connection of spacing ring has the internal thread pipe, the bottom of internal thread pipe and the top fixed connection of rolling disc, the inner wall threaded connection of internal thread pipe has the threaded rod, the bottom of U type mounting panel is run through at the top of threaded rod and extends to in the U type mounting panel, the outer wall fixed cover of threaded rod is equipped with the second helical gear, the bottom of second helical gear and the bottom inner wall of U type mounting panel rotate to be connected, one side inner wall fixed mounting of U type mounting panel has the third motor, the output shaft fixed cover of third motor is equipped with first helical gear, first helical gear and second helical gear mesh mutually.
Preferably, the power component includes U type mounting panel one side outer wall fixed mounting's first motor, fixed cover is equipped with first belt pulley on the output shaft of first motor, the top symmetry fixedly connected with telescopic link of rolling disc, two the outer wall fixed cover of telescopic link is equipped with same second belt pulley, second belt pulley and first belt pulley cover are equipped with same belt.
Preferably, the washing subassembly includes the inner wall fixed connection's of wash bowl ring, the second recess has been seted up to the bottom of wash bowl, the bottom fixed mounting of second recess has the fourth motor, the output shaft of fourth motor runs through the top inner wall of second recess and extends to in the wash bowl, fixed cover is equipped with the second gear on the output shaft of fourth motor, the bottom inner wall of wash bowl changes and decides to be connected with the axis of rotation, the top of axis of rotation rotates and is connected with the disc, fixed cover is equipped with first gear on the outer wall of axis of rotation, second gear and first gear mesh mutually, the inner wall of ring, the bottom of rolling disc and the equal fixedly connected with a plurality of brushes in top of disc.
Preferably, the drive assembly includes that the both sides inner wall of main part case rotates the same live-rollers of connecting, the outer wall fixed cover of live-rollers is equipped with the head rod, the one end of head rod is rotated and is connected with the second connecting rod, the one end of second connecting rod and one side outer wall of wash bowl rotate to be connected, one side outer wall fixed mounting of main part case has the motor install bin, fixed mounting has the second motor in the motor install bin, the one end of live-rollers runs through one side inner wall of main part case and extends to the motor install bin in, the one end of live-rollers and the output shaft fixed connection of second motor.
Preferably, the spraying assembly includes that the cutting fluid of the top fixed mounting of mounting panel deposits the case, the top fixed mounting of mounting panel has the water pump, the inlet fixedly connected with second water pipe of water pump, the one end of second water pipe runs through the cutting fluid and deposits one side of case and extends to the cutting fluid and deposits the incasement, the first spray pipe of bottom fixedly connected with of case is deposited to the cutting fluid, a plurality of first shower nozzles of bottom fixedly connected with of first spray pipe, the first water pipe of liquid outlet fixedly connected with of water pump, the one end of first water pipe and the top fixed connection of first spray pipe.
Preferably, the water spray assembly comprises a water tank fixedly mounted on the inner wall of the top of the main box, a third water pipe is fixedly connected to the outer wall of the bottom of the water tank, a water valve switch is fixedly connected to the bottom of the third water pipe, a fourth water pipe is fixedly connected to the bottom of the water valve switch, and a plurality of second spray heads are fixedly connected to the bottom of the fourth water pipe.
Preferably, a controller is fixedly mounted on the outer wall of one side of the main body box, and the controller is electrically connected with the water pump, the first motor, the second motor, the third motor and the fourth motor.
A dust removal cleaning device process for machining an automobile fastener comprises the following steps:
s1, turning on rotation of a second motor through a controller, wherein the rotation of the second motor drives a rotating roller to rotate, the rotation of the rotating roller drives a first connecting rod to rotate, the rotation of the first connecting rod drives a second connecting rod to move, and the movement of the second connecting rod pushes sliding of the cleaning barrel;
s2, when the cleaning cylinder slides to be close to the material taking and placing port, closing the second motor, then placing the automobile fastener to be cleaned and dedusted into the cleaning cylinder, and after the automobile fastener is placed into the cleaning cylinder, starting the second motor to work, and sliding the cleaning cylinder to be right below the first spray head;
s3, after the cleaning barrel is located under the first spray head, the water pump is started to work through the controller, and the cutting fluid stored in the cutting fluid storage tank is sprayed to the surface of the automobile fastener through the first spray head by the work of the water pump;
s4, sliding the cleaning cylinder to the position right below the rotating disc after the full spraying, then starting the rotation of a third motor, driving a first bevel gear to rotate by the rotation of the third motor, driving a second bevel gear to rotate by the rotation of the first bevel gear, driving a threaded rod to rotate by the rotation of the second bevel gear, driving an internal threaded pipe to slide by the rotation of the threaded rod, driving the rotating disc to move by the sliding of the internal threaded pipe, and stopping the rotation of the third motor when the brush is contacted with the fastener;
s5, then, the controller starts the first motor and the fourth motor to work simultaneously, the first motor rotates to drive the first belt pulley to rotate, the first belt pulley rotates to drive the belt to rotate, the belt rotates to drive the second belt pulley to rotate, the second belt pulley rotates to drive the telescopic rod to rotate, the telescopic rod rotates to drive the rotary disc to rotate, the rotary disc rotates to drive the brush to rotate, meanwhile, the fourth motor rotates to drive the second gear, the second gear rotates to drive the first gear to rotate, the first gear rotates to drive the rotary shaft to rotate, the rotary shaft rotates to drive the disc to rotate, the ring rotates to drive the fastener to rotate, and the brush cleans all sides of the fastener;
s6, after the cleaning is finished, the first motor and the fourth motor are turned off, the rotating disc is lifted to the initial position, the cleaning cylinder is moved to the position right below the second spray head, then the water valve switch is opened, and the cutting fluid adhered to the surface of the fastener is washed by the water sprayed by the second spray head;
and S7, after the fastener is cleaned, taking out the cleaned fastener in the cleaning barrel by a worker, and putting the fastener to be cleaned out of the city for continuous cleaning.
The invention has the beneficial effects that:
1. residual dust and scrap iron on the fastening surface of the automobile are removed and cleaned in a rotating mode, so that the dust removing and cleaning effect is more obvious, the firmness of assembly among automobile parts is ensured, and the life and property safety of a user is guaranteed;
2. the cleaning device has the function of cleaning the residual cutting fluid on the surface of the fastener after cleaning, improves the quality of the fastener, and avoids the damage of the contact of working personnel with the cutting fluid.
Drawings
Fig. 1 is a front sectional structural view of the present invention.
Fig. 2 is a front sectional structural view of the present invention.
Fig. 3 is an enlarged schematic view of a portion a in fig. 1 according to the present invention.
Fig. 4 is an enlarged schematic structural diagram of part B in fig. 1 according to the present invention.
Fig. 5 is an enlarged schematic view of part C of fig. 1 according to the present invention.
Fig. 6 is a schematic bottom view of the rotating disk of the present invention.
Fig. 7 is a schematic front view of the U-shaped mounting plate of the present invention.
In the figure: 1. a main body case; 2. a rotating roller; 3. a first spray pipe; 4. a first connecting rod; 5. a second connecting rod; 6. a cleaning cylinder; 7. a rotating shaft; 8. a first groove; 9. a water pump; 10. a first water pipe; 11. a slide rail; 12. taking and placing a material port; 13. a first nozzle; 14. a water valve switch; 15. a water tank; 16. a second spray pipe; 17. a first motor; 18. a first gear; 19. a U-shaped mounting plate; 20. a circular ring; 21. a disc; 22. mounting a plate; 23. a cutting fluid storage box; 24. a second water pipe; 25. a second nozzle; 26. rotating the disc; 27. a brush; 28. a first pulley; 29. a belt; 30. a motor mounting case; 31. a second motor; 32. a controller; 33. a third motor; 34. a first helical gear; 35. a second helical gear; 36. a connecting plate; 37. a telescopic rod; 38. a second pulley; 39. a threaded rod; 40. an internally threaded tube; 41. a limiting ring; 42. a second groove; 43. a fourth motor; 45. a third water pipe; 46. a fourth water pipe; 47. a second gear.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
Examples
As shown in fig. 1-7, a dust-removing cleaning device for processing automobile fasteners comprises a main body box 1 and a rotating disc 26, wherein the rotating disc 26 is positioned in the main body box 1, a U-shaped mounting plate 19 is fixedly connected to the inner wall of the top of the main body box 1, a lifting component for lifting the rotating disc 26 is arranged on the U-shaped mounting plate 19, a power component for driving the rotating disc 26 to rotate is arranged on the U-shaped mounting plate 19, slide rails 11 are symmetrically and fixedly connected to the inner wall of the bottom of the main body box 1, the tops of the two slide rails 11 are slidably connected with a same cleaning barrel 6, a cleaning component for cleaning fasteners is arranged in the cleaning barrel 6, a material taking and placing port 12 is arranged on one side of the main body box 1, a first groove 8 is arranged at the bottom of the cleaning barrel 6, the first groove 8 is communicated with the inside of the cleaning barrel 6, a driving component for driving the cleaning barrel, the mounting plate 22 is provided with a spraying assembly for spraying cutting fluid, and the main body box 1 is internally provided with a water spraying assembly.
In this embodiment, lifting unit includes the connecting plate 36 of the bottom outer wall symmetry fixed connection of U type mounting panel 19, two connecting plates 36 are close to the same spacing ring 41 of one side fixedly connected with each other, the inner wall sliding connection of spacing ring 41 has internal thread pipe 40, the bottom of internal thread pipe 40 and the top fixed connection of rolling disc 26, the inner wall threaded connection of internal thread pipe 40 has threaded rod 39, the bottom of U type mounting panel 19 is run through at the top of threaded rod 39 and extends to in the U type mounting panel 19, the outer wall fixed cover of threaded rod 39 is equipped with second helical gear 35, the bottom of second helical gear 35 and the bottom inner wall of U type mounting panel 19 rotate the connection, one side inner wall fixed mounting of U type mounting panel 19 has third motor 33, the fixed cover of output shaft of third motor 33 is equipped with first helical gear 34, first helical gear 34 and second helical gear 35 mesh mutually.
In this embodiment, the power assembly includes the first motor 17 fixedly mounted on the outer wall of one side of the U-shaped mounting plate 19, the first belt pulley 28 is fixedly sleeved on the output shaft of the first motor 17, the telescopic rods 37 are symmetrically and fixedly connected to the top of the rotating disc 26, the same second belt pulley 38 is fixedly sleeved on the outer walls of the two telescopic rods 37, and the same belt 29 is sleeved on the second belt pulley 38 and the first belt pulley 28.
In this embodiment, the cleaning assembly includes inner wall fixed connection's of wash bowl 6 ring 20, second recess 42 has been seted up to the bottom of wash bowl 6, the bottom fixed mounting of second recess 42 has fourth motor 43, the output shaft of fourth motor 43 runs through the top inner wall of second recess 42 and extends to in the wash bowl 6, fixed cover is equipped with second gear 47 on the output shaft of fourth motor 43, the bottom inner wall of wash bowl 6 changes and surely is connected with axis of rotation 7, the top of axis of rotation 7 is rotated and is connected with disc 21, fixed cover is equipped with first gear 18 on the outer wall of axis of rotation 7, second gear 47 and first gear 18 mesh mutually, the inner wall of ring 20, the equal fixedly connected with a plurality of brushes 27 in bottom of rolling disc 26 and the top of disc 21.
In this embodiment, drive assembly includes that the both sides inner wall of main part case 1 rotates same live-rollers 2 of connecting, the fixed cover of outer wall of live-rollers 2 is equipped with head rod 4, the one end of head rod 4 is rotated and is connected with second connecting rod 5, the one end of second connecting rod 5 and the one side outer wall of wash bowl 6 rotate and connect, one side outer wall fixed mounting of main part case 1 has motor install bin 30, fixed mounting has second motor 31 in the motor install bin 30, the one end of live-rollers 2 runs through one side inner wall of main part case 1 and extends to in the motor install bin 30, the one end of live-rollers 2 and the output shaft fixed connection of second motor 31.
In this embodiment, spray assembly includes that the cutting fluid of the top fixed mounting of mounting panel 22 deposits case 23, the top fixed mounting of mounting panel 22 has water pump 9, inlet fixedly connected with second water pipe 24 of water pump 9, the one end of second water pipe 24 runs through the cutting fluid and deposits one side of case 23 and extends to the cutting fluid and deposit in the case 23, the first spray pipe 3 of the bottom fixedly connected with of case 23 is deposited to the cutting fluid, a plurality of first shower nozzles 13 of the bottom fixedly connected with of first spray pipe 3, the first water pipe 10 of the liquid outlet fixedly connected with of water pump 9, the one end of first water pipe 10 and the top fixed connection of first spray pipe 3.
In this embodiment, the water spray assembly includes the water tank 15 of the top inner wall fixed mounting of main part case 1, and the bottom outer wall fixedly connected with third water pipe 45 of water tank 15, the bottom fixedly connected with water valve switch 14 of third water pipe 45, the bottom fixedly connected with fourth water pipe 46 of water valve switch 14, a plurality of second shower nozzles 25 of the bottom fixedly connected with of fourth water pipe 46.
In this embodiment, a controller 32 is fixedly mounted on one outer wall of the main body case 1, and the controller 32 is electrically connected to the water pump 9, the first motor 17, the second motor 31, the third motor 33, and the fourth motor 43,
A dust removal cleaning device process for machining an automobile fastener comprises the following steps:
s1, the controller 32 starts the rotation of the second motor 31, the rotation of the second motor 31 drives the rotating roller 2 to rotate, the rotation of the rotating roller 2 drives the first connecting rod 4 to rotate, the rotation of the first connecting rod 4 drives the second connecting rod 5 to move, and the movement of the second connecting rod 5 pushes the cleaning barrel 6 to slide;
s2, when the cleaning barrel 6 slides to be close to the material taking and placing port 12, the second motor 31 is closed to work, then the automobile fastener to be cleaned by dust removal is placed in the cleaning barrel 6, after the automobile fastener is placed in the cleaning barrel, the second motor 31 is started to work, and the cleaning barrel 6 slides to be right below the first spray head 13;
s3, after the cleaning barrel 6 is located under the first spray head 13, the controller 32 starts the water pump 9 to work, and the cutting fluid stored in the storage box 23 is sprayed on the surface of the automobile fastener through the first spray head 13 by the water pump 9;
s4, sliding the cleaning cylinder 6 right below the rotating disc 26 after the full spraying, then starting the rotation of the third motor 33, driving the first bevel gear 34 to rotate by the rotation of the third motor 33, driving the second bevel gear 35 to rotate by the rotation of the first bevel gear 34, driving the threaded rod 39 to rotate by the rotation of the second bevel gear 35, driving the internal threaded pipe 40 to slide by the rotation of the threaded rod 39, driving the rotating disc 26 to move by the sliding of the internal threaded pipe 40, and stopping the rotation of the third motor 33 when the hairbrush 27 is contacted with the fastening piece;
s5, the controller 32 starts the first motor 17 and the fourth motor 43 simultaneously, the first motor 17 rotates to drive the first belt pulley 28 to rotate, the first belt pulley 28 rotates to drive the belt 29 to rotate, the belt 29 rotates to drive the second belt pulley 38 to rotate, the second belt pulley 38 rotates to drive the telescopic rod 37 to rotate, the telescopic rod 37 rotates to drive the rotary disc 26 to rotate, the rotary disc 26 rotates to drive the brush 27 to rotate, meanwhile, the fourth motor 43 rotates to drive the second gear 47, the second gear 47 rotates to drive the first gear 18 to rotate, the first gear 18 rotates to drive the rotary shaft 7 to rotate, the rotary shaft 7 rotates to drive the disc 21 to rotate, the ring 20 rotates to drive the fastener to rotate, and the brush 27 cleans each surface of the fastener;
s6, after the cleaning is finished, the operation of the first motor 17 and the fourth motor 43 is closed, the rotating disc 26 is lifted to the initial position, then the cleaning cylinder 6 is moved to the position right below the second spray head 25, then the water valve switch 14 is opened, and the cutting fluid adhered to the surface of the fastener is washed by the water sprayed by the second spray head 25;
and S7, after the fastener is cleaned, taking out the cleaned fastener in the cleaning barrel 6 by the worker, and putting the cleaned fastener out of the city for continuous cleaning.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. The dust removal cleaning device for processing the automobile fasteners comprises a main body box (1) and a rotating disc (26), and is characterized in that the rotating disc (26) is positioned in the main body box (1), the inner wall of the top of the main body box (1) is fixedly connected with a U-shaped mounting plate (19), a lifting assembly for lifting the rotating disc (26) is arranged on the U-shaped mounting plate (19), a power assembly for driving the rotating disc (26) to rotate is arranged on the U-shaped mounting plate (19), the inner wall of the bottom of the main body box (1) is symmetrically and fixedly connected with sliding rails (11), the tops of the two sliding rails (11) are slidably connected with the same cleaning barrel (6), a cleaning assembly for cleaning the fasteners is arranged in the cleaning barrel (6), a material taking and placing port (12) is arranged on one side of the main body box (1), a first groove (8) is arranged at the bottom of the cleaning barrel (6), the inside of first recess (8) and wash bowl (6) communicates with each other, be provided with the gliding drive assembly of drive wash bowl (6) in main part case (1), one side inner wall fixedly connected with mounting panel (22) of main part case (1), be provided with the spraying assembly who sprays the cutting fluid on mounting panel (22), be provided with the water spray subassembly in main part case (1).
2. The dust removal cleaning device for the automobile fastener machining according to claim 1, wherein the lifting assembly comprises connecting plates (36) which are symmetrically and fixedly connected with the outer wall of the bottom of the U-shaped mounting plate (19), one side, close to each other, of the two connecting plates (36) is fixedly connected with the same limiting ring (41), the inner wall of the limiting ring (41) is slidably connected with an internally threaded tube (40), the bottom of the internally threaded tube (40) is fixedly connected with the top of the rotating disc (26), the inner wall of the internally threaded tube (40) is in threaded connection with a threaded rod (39), the top of the threaded rod (39) penetrates through the bottom of the U-shaped mounting plate (19) and extends into the U-shaped mounting plate (19), the outer wall of the threaded rod (39) is fixedly sleeved with a second bevel gear (35), the bottom of the second bevel gear (35) is rotatably connected with the inner wall of the bottom of the U-shaped, a third motor (33) is fixedly mounted on the inner wall of one side of the U-shaped mounting plate (19), a first helical gear (34) is fixedly sleeved on an output shaft of the third motor (33), and the first helical gear (34) is meshed with a second helical gear (35).
3. The dust removing and cleaning device for the automobile fastener processing according to claim 1, wherein the power assembly comprises a first motor (17) fixedly mounted on the outer wall of one side of the U-shaped mounting plate (19), a first belt pulley (28) is fixedly sleeved on an output shaft of the first motor (17), telescopic rods (37) are symmetrically and fixedly connected to the top of the rotating disc (26), a same second belt pulley (38) is fixedly sleeved on the outer walls of the two telescopic rods (37), and the same belt (29) is sleeved on the second belt pulley (38) and the first belt pulley (28).
4. The dust-removing cleaning device for the automobile fastener processing according to claim 1, wherein the cleaning assembly comprises a circular ring (20) fixedly connected with the inner wall of the cleaning cylinder (6), a second groove (42) is formed in the bottom of the cleaning cylinder (6), a fourth motor (43) is fixedly installed at the bottom of the second groove (42), an output shaft of the fourth motor (43) penetrates through the top inner wall of the second groove (42) and extends into the cleaning cylinder (6), a second gear (47) is fixedly sleeved on the output shaft of the fourth motor (43), a rotating shaft (7) is fixedly connected with the bottom inner wall of the cleaning cylinder (6), a circular disc (21) is rotatably connected with the top of the rotating shaft (7), a first gear (18) is fixedly sleeved on the outer wall of the rotating shaft (7), and the second gear (47) is meshed with the first gear (18), the inner wall of the circular ring (20), the bottom of the rotating disc (26) and the top of the circular disc (21) are fixedly connected with a plurality of brushes (27).
5. The dust removing and cleaning device for automobile fastener processing according to claim 1, the driving component comprises the same rotating roller (2) which is rotationally connected with the inner walls of the two sides of the main body box (1), a first connecting rod (4) is fixedly sleeved on the outer wall of the rotating roller (2), one end of the first connecting rod (4) is rotatably connected with a second connecting rod (5), one end of the second connecting rod (5) is rotationally connected with the outer wall of one side of the cleaning cylinder (6), a motor installation box (30) is fixedly arranged on the outer wall of one side of the main body box (1), a second motor (31) is fixedly arranged in the motor installation box (30), one end of the rotating roller (2) penetrates through the inner wall of one side of the main body box (1) and extends into the motor installation box (30), one end of the rotating roller (2) is fixedly connected with an output shaft of the second motor (31).
6. The dust removing and cleaning device for automobile fastener processing according to claim 1, the spraying assembly comprises a cutting fluid storage box (23) fixedly arranged at the top of the mounting plate (22), a water pump (9) is fixedly arranged at the top of the mounting plate (22), a liquid inlet of the water pump (9) is fixedly connected with a second water pipe (24), one end of the second water pipe (24) penetrates through one side of the cutting fluid storage box (23) and extends into the cutting fluid storage box (23), the bottom of the cutting fluid storage box (23) is fixedly connected with a first spraying pipe (3), the bottom of the first spray pipe (3) is fixedly connected with a plurality of first spray heads (13), the liquid outlet of water pump (9) is fixedly connected with first water pipe (10), the one end of first water pipe (10) and the top fixed connection of first spray pipe (3).
7. The dust removal cleaning device for the automobile fastener machining is characterized in that the water spraying assembly comprises a water tank (15) fixedly mounted on the inner wall of the top of the main body box (1), a third water pipe (45) is fixedly connected to the outer wall of the bottom of the water tank (15), a water valve switch (14) is fixedly connected to the bottom of the third water pipe (45), a fourth water pipe (46) is fixedly connected to the bottom of the water valve switch (14), and a plurality of second spray heads (25) are fixedly connected to the bottom of the fourth water pipe (46).
8. The dust removing and cleaning device for the automobile fastener processing is characterized in that a controller (32) is fixedly mounted on the outer wall of one side of the main body box (1), and the controller (32) is electrically connected with the water pump (9), the first motor (17), the second motor (31), the third motor (33) and the fourth motor (43).
9. The dust-removing cleaning process for machining the automobile fastener according to any one of claims 1 to 8, characterized by comprising the steps of:
s1, the rotation of the second motor (31) is started through the controller (32), the rotation of the second motor (31) drives the rotating roller (2) to rotate, the rotation of the rotating roller (2) drives the first connecting rod (4) to rotate, the rotation of the first connecting rod (4) drives the second connecting rod (5) to move, and the movement of the second connecting rod (5) pushes the cleaning barrel (6) to slide;
s2, when the cleaning barrel (6) slides to be close to the material taking and placing port (12), the second motor (31) is closed, then the automobile fastener to be cleaned after dust removal is placed in the cleaning barrel (6), after the automobile fastener is placed in the cleaning barrel, the second motor (31) is started to work, and the cleaning barrel (6) slides to be right below the first spray head (13);
s3, after the cleaning barrel (6) is located under the first spray head (13), the controller (32) starts the water pump (9) to work, and the water pump (9) works to spray the cutting fluid stored in the storage box (23) on the surface of the automobile fastener through the first spray head (13);
s4, sliding the cleaning barrel (6) to the position right below the rotating disc (26) after the full spraying, then starting the rotation of the third motor (33), driving the first bevel gear (34) to rotate by the rotation of the third motor (33), driving the second bevel gear (35) to rotate by the rotation of the first bevel gear (34), driving the threaded rod (39) to rotate by the rotation of the second bevel gear (35), driving the internal threaded pipe (40) to slide by the rotation of the threaded rod (39), driving the rotating disc (26) to move by the sliding of the internal threaded pipe (40), and stopping the rotation of the third motor (33) when the brush (27) is contacted with the fastener;
s5, the controller (32) starts the first motor (17) and the fourth motor (43) to work simultaneously, the first motor (17) rotates to drive the first belt pulley (28), the first belt pulley (28) rotates to drive the belt (29) to rotate, the belt (29) rotates to drive the second belt pulley (38) to rotate, the second belt pulley (38) rotates to drive the telescopic rod (37) to rotate, the telescopic rod (37) rotates to drive the rotary disc (26) to rotate, the rotary disc (26) rotates to drive the brush (27) to rotate, meanwhile, the fourth motor (43) rotates to drive the second gear (47), the second gear (47) rotates to drive the first gear (18) to rotate, the first gear (18) rotates to drive the rotary shaft (7), the rotary shaft (7) rotates to drive the disc (21) to rotate, and the ring (20) rotates to drive the fastener to rotate, the brush (27) can clean all surfaces of the fastener;
s6, after the cleaning is finished, the operation of the first motor (17) and the fourth motor (43) is closed, the rotating disc (26) is lifted to the initial position, then the cleaning cylinder (6) is moved to the position right below the second spray head (25), then the water valve switch (14) is opened, and the cutting fluid adhered to the surface of the fastener is washed by the water sprayed by the second spray head (25);
and S7, after the fastener is cleaned, taking out the cleaned fastener in the cleaning barrel (6) by the worker, and putting the fastener to be cleaned out of the city for continuous cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011146130.8A CN112547579A (en) | 2020-10-23 | 2020-10-23 | Dust removal cleaning device and process for machining automobile fastener |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011146130.8A CN112547579A (en) | 2020-10-23 | 2020-10-23 | Dust removal cleaning device and process for machining automobile fastener |
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| Publication Number | Publication Date |
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| CN112547579A true CN112547579A (en) | 2021-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011146130.8A Withdrawn CN112547579A (en) | 2020-10-23 | 2020-10-23 | Dust removal cleaning device and process for machining automobile fastener |
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Application publication date: 20210326 |