CN112538245A - Daylighting tile resin and preparation method thereof - Google Patents

Daylighting tile resin and preparation method thereof Download PDF

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Publication number
CN112538245A
CN112538245A CN202011420117.7A CN202011420117A CN112538245A CN 112538245 A CN112538245 A CN 112538245A CN 202011420117 A CN202011420117 A CN 202011420117A CN 112538245 A CN112538245 A CN 112538245A
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parts
flame retardant
lighting tile
resin
tile resin
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CN112538245B (en
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李辉
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Guangdong Chenbao Composite Material Co Ltd
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Guangdong Chenbao Composite Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34928Salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/01Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/692Polyesters containing atoms other than carbon, hydrogen and oxygen containing phosphorus
    • C08G63/6924Polyesters containing atoms other than carbon, hydrogen and oxygen containing phosphorus derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/6928Polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/695Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon
    • C08G63/6954Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon derived from polxycarboxylic acids and polyhydroxy compounds
    • C08G63/6958Polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a lighting tile resin and a preparation method thereof, belonging to the technical field of synthetic resin. The preparation raw materials of the lighting tile resin disclosed by the invention comprise a nitrogen flame retardant, a phosphorus flame retardant and a silicon flame retardant. The three flame retardants act synergistically to form a silica protective layer in the combustion process of the material, so that the stability of the carbon layer is improved, meanwhile, the material absorbs heat and cools, and releases non-combustible gas to dilute the combustible gas, thereby further improving the flame retardant efficiency.

Description

Daylighting tile resin and preparation method thereof
Technical Field
The invention belongs to the technical field of synthetic resin, and particularly relates to a lighting tile resin and a preparation method thereof.
Background
The lighting tile has good heat preservation and impact resistance, lighting light is in a light scattering shape, the light is soft, the light transmittance is high, most ultraviolet rays can be effectively blocked, and meanwhile, the lighting tile has good corrosion resistance and is suitable for roofs of chemical workshops. However, chemical engineering workshops are high-risk places, and once combustion or explosion occurs, the scene is difficult to control, so that the fire resistance of the lighting tiles is high, and further research on the unsaturated polyester resin for the lighting tiles is needed to improve the fire resistance.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a lighting tile resin with better flame retardant property and a preparation method thereof.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the lighting tile resin is characterized in that the preparation raw materials of the lighting tile resin comprise a nitrogen flame retardant, a phosphorus flame retardant and a silicon flame retardant; the phosphorus flame retardant comprises 2-carboxyethyl phenyl hypophosphorous acid and allyl diethyl phosphate.
The action mechanism of the phosphorus flame retardant is that the products of the high-temperature decomposition of the phosphorus-containing compound have strong dehydration action, so that the polymer surface covered by the phosphorus-containing compound is carbonized to form a carbon film, thereby preventing the combustion from proceeding. The nitrogen-based flame retardant absorbs heat mainly by decomposition and generates a non-combustible gas (CO)2、NH3、N2Etc.), the concentration of combustible gas is diluted, thereby preventing combustion from deepening. The action mechanism of the silicon flame retardant is that the silicon flame retardant has good smoke suppression performance by promoting carbon formation and improving the structure of a carbon layer.
Preferably, the preparation raw materials of the lighting tile resin comprise the following components in parts by weight: 170 parts of nitrogen-based flame retardant 130-.
When the lighting tile resin is prepared, the fire retardant is added according to the proportion, the OI value can reach 28 percent, and when the proportion deviates from the proportion, the fire retardant performance is obviously reduced.
Further preferably, the preparation raw materials of the lighting tile resin comprise the following components in parts by weight: 150 parts of nitrogen flame retardant, 214 parts of 2-carboxyethyl phenyl hypophosphorous acid, 125 parts of allyl diethyl phosphate and 108 parts of silicon flame retardant.
Preferably, the nitrogen flame retardant is melamine cyanurate, and the silicon flame retardant is diphenyl dihydroxy silane.
Preferably, the raw materials for preparing the daylighting tile resin further comprise thermoplastic polyester, dihydric alcohol, a catalyst, acid anhydride, a stabilizer, a polymerization inhibitor and a crosslinking agent.
Preferably, the thermoplastic polyester is polyethylene terephthalate, the dihydric alcohol is methyl propylene glycol and propylene glycol, the catalyst is monobutyl tin oxide, the anhydride is maleic anhydride, the stabilizer is triphenyl phosphite, the polymerization inhibitor is methyl hydroquinone and tert-butyl hydroquinone, and the crosslinking agent is styrene.
Preferably, the preparation raw materials of the lighting tile resin also comprise the following components in parts by weight: 500 portions of polyethylene terephthalate 450-260 portions of methyl propanediol 240-260 portions, 90-100 portions of propanediol, 0.45-0.5 portion of monobutyl tin oxide, 330-365 portions of maleic anhydride, 2.3-3.2 portions of triphenyl phosphite, 0.1-0.16 portion of methyl hydroquinone, 860 portions of styrene 685-0.08-0.14 portion of tert-butyl hydroquinone.
Preferably, the lighting tile resin comprises the following raw materials in parts by weight: 480 parts of polyethylene terephthalate, 250 parts of methyl propylene glycol, 95 parts of propylene glycol, 0.5 part of monobutyl tin oxide, 348 parts of maleic anhydride, 2.3 parts of triphenyl phosphite, 0.1 part of methyl hydroquinone, 727 parts of styrene and 0.1 part of tert-butyl hydroquinone.
Meanwhile, the invention discloses a preparation method of the lighting tile resin, which comprises the following steps:
(1) adding thermoplastic resin, dihydric alcohol, a catalyst and a silicon flame retardant into a container, heating to 200-210 ℃, and then preserving heat;
(2) after the step (1) is finished, cooling to 110-;
(3) after the step (2) is finished, cooling to 100-110 ℃, and adding a nitrogen flame retardant and methyl hydroquinone into the container in the step (2);
(4) and (4) after the step (3) is finished, adding a cross-linking agent, diethyl allyl phosphate and tert-butyl hydroquinone into the container in the step (3), and uniformly stirring to obtain the daylighting tile resin.
Preferably, the heat preservation time in the step (1) and the step (2) is 2.5-3.5 h.
Compared with the prior art, the invention has the beneficial effects that: through the synergistic effect of the phosphorus flame retardant, the nitrogen flame retardant and the silicon flame retardant, the material forms a silicon dioxide protective layer in the combustion process, so that the stability of the carbon layer is improved, meanwhile, the material absorbs heat and cools, and releases non-combustible gas to dilute the combustible gas, thereby further improving the flame retardant efficiency.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to specific examples.
Examples 1 to 5 are the lighting tile resin of the present invention, the formula of which is shown in table 1, and the preparation method is as follows:
(1) adding polyethylene terephthalate, methyl propylene glycol, diphenyl dihydroxy silane and monobutyl tin oxide into a reaction kettle, heating to 200-205 ℃, and then preserving heat for 3 hours.
(2) After the step (1) is finished, cooling to 100-105 ℃, adding maleic anhydride, 2-carboxyethyl phenyl hypophosphorous acid and triphenyl phosphite into the reaction kettle, and heating to 200-205 ℃.
(3) After the step (2) is finished, cooling to 100-105 ℃, and adding the melamine cyanurate and the methyl hydroquinone into the reaction kettle.
(4) And (3) after the step (3) is finished, adding styrene, diethyl allylphosphate and tert-butylhydroquinone into the reaction kettle, and uniformly stirring to obtain the flame-retardant unsaturated polyester resin.
TABLE 1 examples 1 to 5 formulations (parts by weight)
Figure BDA0002816241500000031
Figure BDA0002816241500000041
The flame retardants in comparative examples 1 to 3 are two of phosphorus flame retardants, silicon flame retardants and nitrogen flame retardants, wherein in comparative example 1, melamine cyanurate is not present, the amount of allyl diethyl phosphate is 275 parts, and the remaining components are the same as in example 2; comparative example 2 without diphenyldihydroxysilane, the amount of propylene glycol used was 140 parts, the amount of styrene used was 682 parts, the amount of diethyl allylphosphate used was 233 parts, and the remaining ingredients were the same as in example 2; comparative example 3 was conducted without using diethyl allylphosphate and 2-carboxyethylphenylphosphinic acid, and the amounts of melamine cyanurate, maleic anhydride and styrene were 489 parts, 397 parts and 678 parts, respectively, and the rest of the ingredients were the same as in example 2.
The preparation method of comparative examples 1 to 3 is substantially the same as that of example 2.
And (3) testing the flame retardance: reference GB/T2406.2-2009 method for determining combustion behavior standard by oxygen index method
The oxygen index is the minimum oxygen concentration, expressed as volume percentage, that just maintains the combustion of the material when a mixture of oxygen and nitrogen is introduced at (23 + -2) deg.C. Sample preparation: for each resin set, 15 specimens of 100mm in length, 10mm in width and 4mm in thickness were prepared, and the specimens were placed in a closed vessel at a temperature of (23. + -.2) ° C and a humidity of (50. + -.5)% with an initial oxygen concentration of 25% and were tested for OI values with reference to GB/T2406.2-2009, the test results of which are shown in Table 2.
TABLE 2 results of OI value test of examples 1 to 5 and comparative examples 1 to 3
Figure BDA0002816241500000042
As can be seen from Table 2, the OI values of the materials in the examples 1-5 are all high, and the materials can only undergo a combustion reaction in an oxygen-nitrogen mixed gas flow with high oxygen content, which indicates that the three flame retardants in the examples 1-5 can act synergistically, so that the flame retardance of the materials is far superior to that of the lighting tile resin compounded by two types of flame retardants.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. The lighting tile resin is characterized in that the preparation raw materials of the lighting tile resin comprise a nitrogen flame retardant, a phosphorus flame retardant and a silicon flame retardant; the phosphorus flame retardant comprises 2-carboxyethyl phenyl hypophosphorous acid and allyl diethyl phosphate.
2. The lighting tile resin of claim 1, wherein the raw materials for preparing the lighting tile resin comprise the following components in parts by weight: 170 parts of nitrogen-based flame retardant 130-.
3. The lighting tile resin of claim 2, wherein the raw materials for preparing the lighting tile resin comprise the following components in parts by weight: 150 parts of nitrogen flame retardant, 214 parts of 2-carboxyethyl phenyl hypophosphorous acid, 125 parts of allyl diethyl phosphate and 108 parts of silicon flame retardant.
4. A lighting tile resin according to any of claims 1 to 3, wherein said nitrogen-based flame retardant is melamine cyanurate and said silicon-based flame retardant is diphenyldihydroxysilane.
5. A lighting tile resin as recited in claim 1, wherein said lighting tile resin further comprises thermoplastic polyester, glycol, catalyst, anhydride, stabilizer, polymerization inhibitor and cross-linking agent.
6. A lighting tile resin according to claim 5, wherein said thermoplastic polyester is polyethylene terephthalate, said diols are methyl propylene glycol and propylene glycol, said catalyst is monobutyl tin oxide, said anhydride is maleic anhydride, said stabilizer is triphenyl phosphite, said polymerization inhibitor is methyl hydroquinone and t-butyl hydroquinone, and said cross-linking agent is styrene.
7. The lighting tile resin of claim 6, wherein the raw materials for preparing the lighting tile resin further comprise the following components in parts by weight: 500 portions of polyethylene terephthalate 450-260 portions of methyl propanediol 240-260 portions, 90-100 portions of propanediol, 0.45-0.5 portion of monobutyl tin oxide, 330-365 portions of maleic anhydride, 2.3-3.2 portions of triphenyl phosphite, 0.1-0.16 portion of methyl hydroquinone, 860 portions of styrene 685-0.08-0.14 portion of tert-butyl hydroquinone.
8. The lighting tile resin of claim 7, wherein the raw materials for preparing the lighting tile resin further comprise the following components in parts by weight: 480 parts of polyethylene terephthalate, 250 parts of methyl propylene glycol, 95 parts of propylene glycol, 0.5 part of monobutyl tin oxide, 348 parts of maleic anhydride, 2.3 parts of triphenyl phosphite, 0.1 part of methyl hydroquinone, 727 parts of styrene and 0.1 part of tert-butyl hydroquinone.
9. A method for preparing a lighting tile resin according to any one of claims 5 to 8, comprising the steps of:
(1) adding thermoplastic resin, dihydric alcohol, a catalyst and a silicon flame retardant into a container, heating to 200-210 ℃, and then preserving heat;
(2) after the step (1) is finished, cooling to 110-;
(3) after the step (2) is finished, cooling to 100-110 ℃, and adding a nitrogen flame retardant and methyl hydroquinone into the container in the step (2);
(4) and (4) after the step (3) is finished, adding a cross-linking agent, diethyl allyl phosphate and tert-butyl hydroquinone into the container in the step (3), and uniformly stirring to obtain the daylighting tile resin.
10. A method for preparing a lighting tile resin as claimed in claim 9, wherein the time for maintaining the temperature in steps (1) and (2) is 2.5-3.5 h.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117602908A (en) * 2024-01-19 2024-02-27 佛山市南海联兴得利装饰材料有限公司 Sound-insulation heat-preservation fireproof plate and preparation method and application thereof

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CN101759947A (en) * 2009-12-29 2010-06-30 浙江天和树脂有限公司 Flame-retardant type unsaturated polyester resin and preparation method thereof
CN102174177A (en) * 2011-03-07 2011-09-07 上海新天和树脂有限公司 Unsaturated polyester resin for high-yellowing-resistant fiber-reinforced lighting panel and preparation method thereof
CN102181015A (en) * 2011-04-08 2011-09-14 四川东材科技集团股份有限公司 Method for synthesizing reactive halogen-free flame-retardant unsaturated polyester resin
CN102634017A (en) * 2012-04-13 2012-08-15 浙江华亿工程设计有限公司 Organosilicone-containing nitrogen phosphorus flame retardant and preparation method thereof
CN103387661A (en) * 2013-07-22 2013-11-13 南通天和树脂有限公司 Phosphorus-series reaction-type flame-retardant unsaturated polyester resin
CN104327462A (en) * 2013-07-22 2015-02-04 于桂菊 Phosphorus-based synergistically flame-retardant PET/PBS alloy material and preparation method thereof
CN107903589A (en) * 2017-10-31 2018-04-13 杭州立心新材料有限公司 A kind of Halogen synergistic flame-retardant PBT material with high glow-wire and preparation method thereof
CN108587057A (en) * 2018-04-10 2018-09-28 安徽宏志建材科技有限公司 A kind of daylighting weather-resistant composite, plane skylight and preparation method thereof
CN111378263A (en) * 2018-12-28 2020-07-07 浙江荣泰科技企业有限公司 Single-component halogen-free flame-retardant insulating impregnating resin and preparation method thereof

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Publication number Priority date Publication date Assignee Title
GB1239474A (en) * 1967-07-11 1971-07-14
CN101759947A (en) * 2009-12-29 2010-06-30 浙江天和树脂有限公司 Flame-retardant type unsaturated polyester resin and preparation method thereof
CN102174177A (en) * 2011-03-07 2011-09-07 上海新天和树脂有限公司 Unsaturated polyester resin for high-yellowing-resistant fiber-reinforced lighting panel and preparation method thereof
CN102181015A (en) * 2011-04-08 2011-09-14 四川东材科技集团股份有限公司 Method for synthesizing reactive halogen-free flame-retardant unsaturated polyester resin
CN102634017A (en) * 2012-04-13 2012-08-15 浙江华亿工程设计有限公司 Organosilicone-containing nitrogen phosphorus flame retardant and preparation method thereof
CN103387661A (en) * 2013-07-22 2013-11-13 南通天和树脂有限公司 Phosphorus-series reaction-type flame-retardant unsaturated polyester resin
CN104327462A (en) * 2013-07-22 2015-02-04 于桂菊 Phosphorus-based synergistically flame-retardant PET/PBS alloy material and preparation method thereof
CN107903589A (en) * 2017-10-31 2018-04-13 杭州立心新材料有限公司 A kind of Halogen synergistic flame-retardant PBT material with high glow-wire and preparation method thereof
CN108587057A (en) * 2018-04-10 2018-09-28 安徽宏志建材科技有限公司 A kind of daylighting weather-resistant composite, plane skylight and preparation method thereof
CN111378263A (en) * 2018-12-28 2020-07-07 浙江荣泰科技企业有限公司 Single-component halogen-free flame-retardant insulating impregnating resin and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117602908A (en) * 2024-01-19 2024-02-27 佛山市南海联兴得利装饰材料有限公司 Sound-insulation heat-preservation fireproof plate and preparation method and application thereof
CN117602908B (en) * 2024-01-19 2024-04-30 佛山市南海联兴得利装饰材料有限公司 Sound-insulation heat-preservation fireproof plate and preparation method and application thereof

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