CN112536337A - Automatic change aluminum pipe fixed length segmentation equipment for production line - Google Patents

Automatic change aluminum pipe fixed length segmentation equipment for production line Download PDF

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Publication number
CN112536337A
CN112536337A CN202011338815.2A CN202011338815A CN112536337A CN 112536337 A CN112536337 A CN 112536337A CN 202011338815 A CN202011338815 A CN 202011338815A CN 112536337 A CN112536337 A CN 112536337A
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CN
China
Prior art keywords
pipe
aluminum pipe
aluminum
plug
clamping
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Withdrawn
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CN202011338815.2A
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Chinese (zh)
Inventor
王彬
王六四
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Anhui Zhongju Mechanical And Electrical Equipment Co ltd
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Anhui Zhongju Mechanical And Electrical Equipment Co ltd
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Priority to CN202011338815.2A priority Critical patent/CN112536337A/en
Publication of CN112536337A publication Critical patent/CN112536337A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/02Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
    • B21D3/05Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/006Feeding elongated articles, such as tubes, bars, or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/285Devices for handling elongated articles, e.g. bars, tubes or profiles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to aluminum pipe fixed-length cutting equipment for an automatic production line, which comprises a material discharging frame for discharging a rolled aluminum pipe, a straightening device for straightening the aluminum pipe discharged from the material discharging frame, a cutting device for cutting the straightened aluminum pipe in a fixed length manner, and a material collecting frame for collecting the cut aluminum pipe, wherein the material discharging frame is provided with a material supporting mechanism and a pipe connecting device, the material supporting mechanism is used for dragging and dropping the rolled aluminum pipe, and the pipe connecting device is used for splicing the tail end of the discharged aluminum pipe of the previous bundle and the head end of the aluminum pipe of the next bundle to be discharged. This equipment can be fine realization to the fixed length segmentation of aluminum pipe, realizes carrying out automatic drawing to the aluminum pipe that is about to the blowing through carrying out the concatenation to two bundles of aluminum pipes in addition for automation line operation is more smooth and easy, has avoided traditional last one volume aluminum pipe to use up after, and the cloth still need be carried out again to next one volume aluminum pipe, and the time of whole assembly cloth is longer, influences production efficiency scheduling problem.

Description

Automatic change aluminum pipe fixed length segmentation equipment for production line
Technical Field
The invention relates to the field of processing equipment for aluminum pipes, in particular to aluminum pipe fixed-length cutting equipment for an automatic production line.
Background
In the processing process of a radiator or an evaporator, the aluminum pipe needs to be cut in a fixed length mode, after the last aluminum pipe is used up, the next aluminum pipe needs to be distributed again by the existing aluminum pipe fixed length cutting equipment for the automatic production line, the whole distribution assembling time is long, the production efficiency is influenced, in addition, the guiding and receiving operation of the traditional device for the aluminum pipe is not smooth, and therefore the more reliable aluminum pipe fixed length cutting equipment for the automatic production line is needed to be provided.
Disclosure of Invention
In order to solve the problems, the invention provides a fixed-length aluminum pipe cutting device for an automatic production line.
The technical scheme adopted by the invention is as follows.
Including being used for realizing that bundle web-like aluminum pipe carries out the blowing frame of blowing, the aluminum pipe that emits on the blowing frame carries out the coalignment of alignment, carries out the cutting device that the fixed length cut and to carrying out the collection work or material rest of collecting to the aluminum pipe after cutting to the aluminum pipe after the alignment is handled, its characterized in that: the feeding frame is provided with a material supporting mechanism and a pipe connecting device, the material supporting mechanism is used for dragging and dropping a bundle of coiled aluminum pipes, and the pipe connecting device is used for splicing the tail end of the aluminum pipe discharged by the previous bundle and the head end of the aluminum pipe to be discharged by the next bundle.
Preferably, the pipe connecting device comprises a first clamping assembly for clamping the tail end of the last bundle of discharged aluminum pipes, a second clamping assembly for clamping the head end of the next bundle of aluminum pipes to be discharged, and a pipe connecting mechanism for arranging a plug, wherein the plug is provided with a first plug section and a second plug section, the first plug section and the second plug section are respectively used for being detachably inserted into pipe cavities at the end parts of the two-phase spliced aluminum pipes, and the plugging force between the first plug section and the pipe body and the plugging force between the second plug section and the pipe body meet the conveying requirement of the aluminum pipes.
Preferably, a separating device for separating the plug-in connectors on the aluminum tubes is arranged at the upstream of the cutting device, and the conveying direction of the aluminum tubes on the cutting device is a horizontal straight direction.
Preferably, the separating mechanism and the pipe connecting mechanism are connected through a material returning device, and the material returning device transfers the plug connector recovered by the separating device to the pipe connecting device.
Preferably, a connecting section is arranged between the first inserting section and the second inserting section, the maximum outer diameter of the connecting section is consistent with the outer diameter of the aluminum pipe, and a clamping part for clamping the connecting section is arranged on the connecting section.
Preferably, the material returning device comprises a material returning pipe and an air exhaust mechanism arranged at one end of the material returning pipe close to the material placing frame.
Preferably, the material supporting mechanism is composed of each material supporting unit, each material supporting unit comprises a cylindrical material distributing ring, a material separating piece concentrically arranged with the material distributing ring is arranged in the material distributing ring, a bundled aluminum tube is arranged in an area between the material distributing ring and the material separating piece, a scattering preventing piece for preventing the aluminum tube from scattering during discharging is sleeved on a tube body of the aluminum tube, each scattering preventing piece comprises a first scattering preventing column and a scattering preventing spring which are sleeved on the aluminum tube and sequentially arranged along the conveying direction of the aluminum tube, two ends of each scattering preventing spring are respectively and fixedly provided with a second scattering preventing column, the first scattering preventing columns are arranged in a separated mode, and the length of each first scattering preventing column is gradually increased along the conveying direction of the aluminum tube.
Preferably, the discharging frame is provided with a discharging piece for assisting the aluminum pipe to discharge, the discharging piece is formed by a plastic pipe, the inner diameter of the plastic pipe is larger than the outer diameter of the aluminum pipe, the plastic pipe is arranged in an arc shape, the middle of the plastic pipe is upwards bulged to bend, and the aluminum pipe is guided in the plastic pipe.
Preferably, the aluminum pipe temporary storage device further comprises a storage device and a control device, wherein the storage device is arranged between the straightening device and the discharging frame, the storage device comprises a storage mechanism and a storage adjusting mechanism, the storage mechanism is used for temporarily storing the aluminum pipes, and the storage adjusting mechanism is used for adjusting the length of the aluminum pipes temporarily stored in the storage mechanism.
Preferably, the material storage device comprises a rotating arm, the middle part of the rotating arm is rotatably mounted, the two ends of the rotating arm are provided with a guide part for guiding and conveying the aluminum pipes, the rotating arm is obliquely arranged for storing materials, and the rotating arm is horizontally arranged for discharging materials and allowing joints of the aluminum pipes to pass through.
Preferably, the straightening device comprises a first roller straightening group with vertically arranged rollers and a second roller straightening group with horizontally arranged rollers, and the first roller straightening group and the second roller straightening group are sequentially arranged along the conveying direction of the aluminum pipe.
Preferably, receive to be provided with on the work or material rest and receive silo and stock chest temporarily, receive silo and stock chest temporarily and be step-like and arrange, receive the height that the silo was received to the temporarily and be greater than the height of stock chest and arrange with cutting device's discharge gate is corresponding, receive the pushing out piece that the aluminium pipe that the silo shifted out from receiving temporarily to the propelling movement segmentation in the silo temporarily.
Preferably, receive the silo temporarily, the stock chest is the fashioned V-arrangement groove of plate bending and constitutes, the propelling part includes the push cylinder of the removal of ejector ram and regulation ejector ram, the length direction of ejector ram is unanimous with receiving silo a side wall height direction temporarily, the direction of height movable mounting of b side cell wall on the silo is received along temporarily to the ejector ram, a, b side cell wall is two cell walls of receiving the silo temporarily and a side cell wall is kept away from the stock chest than b side cell wall and is arranged, still be provided with the vacancy portion that is used for realizing pushing away the material piece and shifts out the cell cavity of receiving the silo temporarily on the a side cell wall of receiving the silo temporarily.
Preferably, the first clamping assembly comprises two first clamping pieces movably mounted relatively, a clamping opening with adjustable size is formed between the first clamping pieces, the second clamping assembly comprises a guide unit and a clamping and conveying unit which are sequentially arranged along the conveying direction of the aluminum pipe, the guide unit comprises an upper guide piece and a lower guide piece which are arranged oppositely up and down, the clamping and conveying unit comprises clamping and conveying rollers which are respectively formed, lower clamping piece, go up the guide and press from both sides the assembly of sending and press from both sides at last and press from both sides the frame, lower guide and press from both sides the assembly of sending down and press from both sides the frame under, upper and lower guide concatenation forms the guide mouth of tubaeform, first, two clamp are got the horizontal activity of subassembly and are installed relatively on the blowing frame, take over the mechanism and include the takeover arm, the takeover arm is installed on the blowing frame, the one end of takeover arm has the takeover portion of assembling with the overhead linkage segment of grafting, the takeover arm is connected with pipe arm adjustment mechanism, pipe arm adjustment mechanism is in following two kinds of states of M1 and M2 with the takeover arm: the M1 state is: a sealed pipe cavity section is formed on the connecting pipe part and is used for communicating the air exhaust mechanism and the material return pipe to suck the recovered connecting head onto the connecting pipe part, and then the air exhaust mechanism, the material return pipe and the connecting pipe part are separated; the M2 state is: the pipe connecting arm is rotated, so that the connecting plug for clamping the pipe connecting part is positioned between the first clamping component and the second clamping component, the first clamping component and the second clamping component are adjusted to move to one side close to the connecting plug and enable the first inserting section and the second inserting section on the connecting plug to be in inserting fit with the aluminum pipes on two sides, and after inserting fit, the pipe connecting part, the first clamping component and the second clamping component are opened to complete the splicing of the aluminum pipes.
The invention has the beneficial effects that: the aluminum pipe fixed-length cutting equipment for the automatic production line can realize automatic fixed-length cutting of the aluminum pipe, the tail end of the aluminum pipe discharged in the previous bundle is spliced with the head end of the aluminum pipe to be discharged in the next bundle through the pipe connecting device, the splicing is automatically completed, the aluminum pipe to be discharged is automatically pulled to the straightening mechanism to be straightened through the aluminum pipe which is spliced through the pulling mechanism, the aluminum pipe is pulled to the separating mechanism to be cut in a fixed-length mode, and finally the aluminum pipe is automatically collected to the material taking groove to be stored. In addition, the plug-in connector for splicing the aluminum pipes can be automatically recycled, so that the aluminum pipes of all bundles can be smoothly connected, the whole automatic production line is smooth in operation, and the production efficiency is high. The problems that after the traditional last roll of aluminum pipe is used up, the next roll of aluminum pipe needs to be distributed again, the distribution time of the whole assembly is long, and the production efficiency is influenced are solved.
Drawings
FIG. 1 is a front view of an aluminum pipe fixed-length cutting apparatus for an automatic production line;
FIG. 2 is the device of FIG. 1 for connecting the ends of two bundles of aluminum tubes;
FIG. 3 is a front view of the connector;
FIG. 4 is a front view of the diffusion barrier;
FIG. 5 is a left side view of the collection frame of FIG. 1;
fig. 6 is a left side view of the first grasping assembly of fig. 2;
figures 7 and 8 are isometric views of the second grasping assembly of figure 2 in two states;
FIG. 9 is an isometric view of the take-over mechanism of FIG. 2;
FIG. 10 is a front view of the detachment apparatus of FIG. 1 with the housing removed;
FIG. 11 is a left side view of the separation device of FIG. 1;
FIG. 12 is an isometric view of the separation device of FIG. 1;
fig. 13-17 show different adjustment states of the separating device according to fig. 1.
The reference numbers in the figures are:
100-aluminum tube, 200-discharging frame, 210-material supporting mechanism, 211-material supporting unit, 212-scattering resistant piece, 213-first scattering resistant column, 214-scattering resistant spring, 215-second scattering resistant column, 216-material distributing ring, 217-material separating piece, 220-pipe connecting device, 221-first clamping component, 222-second clamping component, 223-pipe connecting mechanism, 224-plug connector, 225-first plug connector, 226-second plug connector, 227-connecting end, 228-clamping part, 229-first clamping component, 230-guiding unit, 231-clamping unit, 232-upper and lower guiding pieces, 233-upper and lower clamping pieces, 234-upper clamping frame, 235-lower clamping frame, 236-guiding port, 237-pipe connecting arm, 238-pipe connecting part, 239-pipe arm adjusting mechanism, 240-shearing mechanism, 300-separating device, 310-separating base, 312-sliding adjusting part, 320-separating frame, 321-action part, 322-installation part, 324-identification part, 325-detection component, 330-separating piece, 340-identification driving piece, 341-identification driving spring, 350-separating adjusting mechanism, 351-adjusting shaft, 352-first lower gear, 353-second lower gear, 354-abutting disc, 355-intermediate gear, 356-locking rack, 357-abutting bulge, 360-assembling shaft, 361-sliding assembling segment, 362-first upper gear, 363-second upper gear, 400-aligning device, 410-first roller aligning group, 420-second roller aligning group, 500-cutting device, 600-collecting rack, 610-temporary material receiving tank, 611-pushing-out piece, 612-pushing rod, 620-material storage tank, 700-material returning device, 710-material returning pipe, 720-air pumping mechanism, 800-material storage device, 810-rotating arm, 820-guiding piece, 830-material storage adjusting mechanism, 900-traction device, 910-guiding device, 1000-material discharging piece and 1010-plastic pipe.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the following description is given in conjunction with the accompanying examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
As used herein, the terms "parallel," "perpendicular," and the like are not limited to their strict geometric definition, but include tolerances for machining or human error, reasonable and inconsistent.
As shown in fig. 1, an automatic production line aluminum pipe fixed-length cutting device includes a material discharging frame 200 for discharging a rolled aluminum pipe 100, a straightening device 400 for straightening the aluminum pipe 100 discharged from the material discharging frame 200, a cutting device 500 for fixed-length cutting the straightened aluminum pipe 100, and a material collecting frame 600 for collecting the cut aluminum pipe 100, wherein the material discharging frame 200 is provided with a material supporting mechanism 210 and a pipe connecting device 220, the material supporting mechanism 210 is used for dragging and dropping the rolled aluminum pipe, and the pipe connecting device 220 is used for splicing the tail end of the discharged aluminum pipe of the previous roll with the head end of the aluminum pipe of the next roll to be discharged.
As shown in fig. 1, a roll-shaped aluminum pipe is dragged and dropped by the material supporting mechanism 210, then the pipe connecting device 220 splices the tail end of the previous bundle of aluminum pipes 100 with the head end of the aluminum pipe 100 to be discharged, and after splicing is completed, the aluminum pipe with radian is pulled to the straightening device 400 by the pulling device on the cutting device 500 for straightening. After the cutting device 500 finishes cutting, the aluminum tubes with fixed length are collected through the material collecting frame 600. Conventionally, after the previous roll of aluminum pipe is used up, the next roll of aluminum pipe needs to be re-distributed. As shown in fig. 1, the distance from the straightening device 400 to the cutting device 500 is conventionally that the aluminum pipe is manually pulled from the rack 200 to the cutting device 500, and during the period, the aluminum pipe needs to pass through a plurality of straightening rollers 410, because the aluminum pipe in the roll shape has a curvature, the aluminum pipe needs to be continuously aligned between the straightening rollers 410 by a manual operation so as to pass through the straightening rollers and be connected with the cutting device 500. Under the usual situation, the straightening device 400 comprises a plurality of straightening rollers 410, when the aluminum pipe is hard, the radian of the aluminum pipe can be straightened by the plurality of straightening rollers, so that the aluminum pipe with the radian is manually penetrated into the plurality of straightening rollers, the long time is usually spent, the labor is wasted, and the production efficiency is also influenced. In addition, if the diameter of the aluminum tube is relatively large, or the aluminum tube is relatively rigid, it takes a large amount of force to insert the aluminum tube into the drawing device of the cutting device 500 to overcome the large frictional force. Compared with the traditional method, the method splices the tail end of the previous bundle of aluminum tubes 100 and the head end of the aluminum tube 100 to be discharged, and can improve the production efficiency and ensure that the automation is smoother through automatic traction.
As shown in fig. 2 and 3, the pipe connecting device 220 comprises a first clamping component 221 for clamping the tail end of the last discharged aluminum pipe, a second clamping component 222 for clamping the head end of the next discharged aluminum pipe, and a pipe connecting mechanism 223 for arranging a plug 224, as shown in fig. 3, the plug 224 is provided with a first plug 225 and a second plug 226, the first plug and the second plug are respectively used for being detachably inserted into the pipe cavities at the ends of the two spliced aluminum pipes, and the plugging force between the first plug and the pipe body meets the conveying requirement of the aluminum pipes.
As shown in fig. 2-3, the pipe connecting mechanism 223 clamps the plug 224 to position the plug 224 to a designated position, and exposes the first plug 225 and the second plug 226, then the first clamping assembly 221 clamps the end of the aluminum pipe which is ready to be discharged, and the second clamping assembly 222 clamps the head end of the aluminum pipe which is ready to be discharged, and the head end of the aluminum pipe is respectively inserted into the first plug 225 and the second plug 226 on the plug 224, so that the two bundles of aluminum pipes are spliced together, the aluminum pipe which is ready to be discharged is conveniently automatically pulled, and the aluminum pipe which is ready to be discharged is prevented from being newly distributed. The inserting force between the first inserting joint and the second inserting joint and the pipe body meets the conveying requirement of the aluminum pipe.
As shown in fig. 3, the first and second connectors may be provided with elastic materials arranged at intervals, and the elastic materials are in interference fit with the tube cavity of the aluminum tube, so that the friction force generated is sufficient to meet the conveying requirement of the aluminum tube. In addition, the drawing mechanisms are arranged on the material placing frame 200, the straightening device 400 and the cutting device 500, so that the requirement on the insertion force is reduced to the maximum extent.
As shown in fig. 1, a separating device 300 for separating the plug 224 on the aluminum pipe is provided upstream of the cutting device 500, and the conveying direction of the aluminum pipe on the cutting device 500 is a horizontal straight direction.
Obviously, the plug cannot enter the cutting device 500 and then enters the collecting rack 600 together with the aluminum tubes after being cut for collection, and the separating device 300 is required to separate the plug before the aluminum tubes are cut by the cutting device 500.
After the plug connector is separated, by arranging the traction device 900 and the guiding device 910 at the upstream of the separating device 300, the traction device 900 accurately guides the aluminum pipe to the traction mechanism at the separating device 300 through the guiding device 910.
As shown in fig. 1, the separating device 300 and the nozzle 223 are connected by a return device 700, and the return device 700 transfers the plug 224 recovered by the separating device 300 to the nozzle 220. The material returning device 700 transfers the plug connectors separated by the separating device 300 to the pipe connecting mechanism 223 for recycling, so that the cost is saved, and the automatic connection and the automatic smooth operation are facilitated.
The material returning device 700 comprises a material returning pipe 710 and an air suction mechanism 720 arranged at one end of the material returning pipe 710 close to the discharging frame 200. The plug 224 separated by the separating device 300 is placed in the material return pipe 710, the plug 224 is attracted to the place close to the material placing frame 200 from the place close to the separating device 300 through the air exhaust mechanism 720, the plug is conveniently clamped by the pipe connecting mechanism 223, and then the plug is recycled.
As shown in fig. 3, a connecting section is provided between the first and second connectors, the maximum outer diameter of the connecting section is consistent with the outer diameter of the aluminum pipe, and a clamping portion 228 for clamping the connecting section is provided on the connecting section.
The maximum outer diameter of the connecting section is consistent with the outer diameter of the aluminum pipe, so that two bundles of aluminum pipes can be seamlessly connected, the aluminum pipes can be better straightened by entering the straightening device 400, and if the diameter is larger, the abrasion of the straightening device 400 can be accelerated, and even the straightening device 400 is damaged. Of course, the maximum outer diameter of the connecting section is consistent with the outer diameter of the aluminum pipe, so that the aluminum pipe can be conveniently penetrated into the guide mechanism. The holding portion 228 is used for holding the adapter 223, and exposes the first plug 225 and the second plug 226 after holding. The ends of two bundles of aluminum tubes can be connected together by welding, riveting or even gluing.
As shown in fig. 2, 4 and 7, the material supporting mechanism 210 is composed of each material supporting unit, the material supporting unit includes a cylindrical material distributing ring 216, a material separating member 217 concentrically arranged with the material distributing ring is arranged in the material distributing ring, a bundle-shaped aluminum pipe is arranged in an area between the material distributing ring and the material separating member, a scattering preventing member 212 for preventing the aluminum pipe from collapsing when the aluminum pipe is discharged is sleeved on the pipe body of the aluminum pipe, the scattering preventing member 212 includes first scattering preventing columns 213 and scattering preventing springs 214 which are sleeved on the aluminum pipe and sequentially arranged along the conveying direction of the aluminum pipe, the two ends of the scattering preventing springs 214 are respectively fixedly provided with second scattering preventing columns 215, the first scattering preventing columns 213 are arranged separately from each other, and the length of each first scattering preventing column is gradually increased along the conveying direction of the aluminum pipe.
The aluminum pipe of bundle form collapses and scatters including the circle easily, and the aluminum pipe is carried from the inner circle at the in-process of carrying, sheathes the piece 212 that scatters in the in-process of carrying, and the piece 212 that scatters contacts with the aluminum pipe of bundle form always because of the effect of gravity to along with the process of carrying, along with constantly expanding of internal diameter and then moving together, can effectually place the aluminum pipe and collapse, and make the ejection of compact smooth and easy.
As shown in fig. 1, the discharging rack 200 is provided with a discharging member 1000 for assisting the discharging of the aluminum pipe, the discharging member is formed by a plastic pipe 1010, the inner diameter of the plastic pipe 1010 is larger than the outer diameter of the aluminum pipe, the plastic pipe is arranged in an arc shape, the middle part of the plastic pipe is upwards bulged and bent, and the aluminum pipe is guided in the plastic pipe.
The bundle-like aluminum pipe is subjected to a large internal stress when being spread, for example, bending and twisting generate a large internal stress, and the aluminum pipe is passed through a long length of the plastic pipe to release the stress. In addition, the plastic pipe has larger curvature, when the aluminum pipe passes through the plastic pipe due to the bundle-shaped curvature, the plastic deformation of the smaller curvature into the aluminum pipe with larger curvature is facilitated, and the subsequent straightening is facilitated.
The aluminum pipe storage device comprises a straightening device 400, a discharging frame 200, a storage device 800, a storage adjusting mechanism 830 and a storage device 800, wherein the straightening device 400 is arranged on the aluminum pipe storage device, the storage device 800 is arranged between the straightening device and the discharging frame 200, the storage device 800 comprises a storage mechanism and a storage adjusting mechanism 830, the storage mechanism is used for temporarily storing aluminum pipes, and the storage adjusting mechanism is used for adjusting the length of the aluminum pipes temporarily stored in the.
The storage device 800 comprises a rotating arm 810, the middle part of the rotating arm 810 is rotatably installed, two ends of the rotating arm 810 are provided with a guide part 820 for guiding and conveying aluminum pipes, the rotating arm 810 is used for storing materials when being obliquely arranged, and the rotating arm 810 is used for discharging materials and allowing joints of the aluminum pipes to pass through when being horizontally arranged.
As shown in fig. 1, the storage device 800 stores and discharges the aluminum tubes, so that the whole production line has more elasticity, and the stability of the production line is improved. In addition, the first clamping assembly 221 needs to move a certain distance when clamping the tail end of the aluminum pipe and matching with the plug, and the storing device 800 stores the aluminum pipe, so that the operation is smoother.
As shown in fig. 1, the straightening device 400 includes a first roller straightening group 410 with vertically arranged rollers and a second roller straightening group 420 with horizontally arranged rollers, wherein the first and second roller straightening groups are arranged in sequence along the conveying direction of the aluminum pipe.
The first roller straightening group 410 arranged vertically and the second roller straightening group 420 arranged horizontally are vertically and horizontally arranged, and a plurality of rollers are adopted, so that the aluminum pipe can be well straightened.
As shown in fig. 1 and 5, the material collecting frame 600 is provided with a temporary material receiving groove 610 and a material storage groove 620, the temporary material receiving groove 610 and the material storage groove 620 are arranged in a step shape, the height of the temporary material receiving groove 610 is greater than the height of the material storage groove 620 and is arranged corresponding to the material outlet of the cutting device 500, and a push-out piece 611 for pushing the cut aluminum pipe out of the temporary material receiving groove 610 is arranged in the temporary material receiving groove 610.
As shown in fig. 5, the temporary material receiving slot 610 and the material storage slot 620 are both formed by bending a plate into a V-shaped slot, the pushing member 611 includes a pushing rod 612 and a pushing cylinder (not shown) for adjusting the movement of the pushing rod 612, the length direction of the pushing rod 612 is consistent with the height direction of the a-side slot wall of the temporary material receiving slot, the pushing rod 612 is movably installed along the height direction of the b-side slot wall of the temporary material receiving slot 610, the a-side slot wall and the b-side slot wall are two slot walls of the temporary material receiving slot 610, the a-side slot wall is far away from the material storage slot 620 than the b-side slot wall, and a-side slot wall of the temporary material receiving slot 610 is further provided with a vacancy (not shown) for enabling the pushing member to move out of the slot cavity of the.
As shown in fig. 6, the first clamping assembly 221 comprises two first clamping members 229 which are movably mounted relatively, a clamping opening with adjustable size is formed between the first clamping members 229, when the aluminum pipe is drawn, the clamping opening of the two first clamping members 229 keeps a state with a larger caliber so that the bent aluminum pipe can pass through, when the end of the aluminum pipe needs to be clamped, the clamping opening with adjustable size can restrain the bent aluminum pipe, and finally the clamping opening with smaller size corresponding to the caliber of the aluminum pipe clamps the end of the aluminum pipe. As shown in fig. 7 and 8, the second gripper assembly 222 includes a guide unit 230 and a pinch unit 231 which are sequentially arranged along the conveying direction of the aluminum pipe, as shown in fig. 2, the guide unit 230 includes upper and lower guide members 232 which are oppositely arranged up and down, the pinch unit 231 includes upper and lower grippers 233 which are composed of pinch rollers, respectively, the upper guide member 232 and the upper gripper 233 are assembled on an upper gripper frame 234, the lower guide member 232 and the lower gripper 233 are assembled on a lower gripper frame 235, and the upper and lower guide members 232 are spliced to form a trumpet-shaped guide opening 236, as shown in fig. 7. After the two bundles of aluminum tubes are spliced, the upper clamping frame and the lower clamping frame move up and down relatively and move out of a conveying path of the aluminum tubes, as shown in fig. 7, a driving component such as a lead screw driving structure moves a guide unit 230 and a clamping and conveying unit 231 to the bundle-shaped aluminum tubes to be discharged, the first section of the aluminum tubes are manually placed into the guide unit 230 and the clamping and conveying unit 231 for clamping, and after the tail of the previous bundle of aluminum tubes is clamped, the driving component moves the aluminum tubes to be discharged to a specified position, as shown in fig. 8.
As shown in fig. 7, the first and second gripping assemblies are horizontally movable and relatively mounted on the material placing frame 200, and the first and second gripping assemblies can approach each other to splice two bundles of aluminum tubes as shown in fig. 3. A trimming device for trimming the end part of the aluminum pipe is arranged beside the first clamping assembly and the second clamping assembly, so that the end of the aluminum pipe has a relatively vertical surface, and the end surface quality of the initially cut aluminum pipe is ensured. Meanwhile, the vertical surface is favorable for being better matched with the end part of the plug connector and better identifying the identified part, and the aluminum pipe cannot be identified wrongly because a gap is reserved between the end of the aluminum pipe and the plug connector.
As shown in fig. 9, the pipe connecting mechanism 223 includes a pipe connecting arm 237, the pipe connecting arm 237 is rotatably mounted on the material placing frame 200, one end of the pipe connecting arm 237 is provided with a pipe connecting portion 238 which is assembled with the connecting section of the plug 224, the pipe connecting arm 237 is connected with a pipe arm adjusting mechanism 239, and the pipe arm adjusting mechanism 239 and the pipe connecting arm 237 are in the following two states of M1 and M2:
the M1 state is: a sealed cavity section is formed on the connecting pipe portion 238 and is used for communicating the air suction mechanism 720 and the material return pipe 710 to suck the recovered connecting head onto the connecting pipe portion 238, and then the air suction mechanism 720, the material return pipe 710 and the connecting pipe portion 238 are separated;
the M2 state is: the pipe connecting arm 237 is rotated, so that the connecting plug 224 clamped by the pipe connecting part 238 is positioned between the first clamping component and the second clamping component, the first clamping component and the second clamping component are adjusted to move towards one side close to the connecting plug 224, the first connecting plug and the second connecting plug on the connecting plug 224 are in inserting fit with the aluminum pipes on two sides, and after the inserting fit, the pipe connecting part 238, the first clamping component and the second clamping component are opened to complete the splicing of the aluminum pipes.
As shown in fig. 7 and 9, the end portions of the air suction mechanism 720 and the material return pipe 710 are provided with metal pipes through which the plug can pass, the connecting pipe portion 238 is provided with half pipes arranged oppositely, the two ends of the half pipes are provided with sealing materials, and the matching place between the half pipes is also provided with sealing materials. When the clamping mechanism tightly fits the oppositely arranged half-pipes with the metal pipes arranged at the ends of the air suction mechanism 720 and the return pipe 710, the sealing material on the half-pipes enables the air suction mechanism 720 and the return pipe 710 to form a sealed pipe cavity section.
The metal pipe at the end of the material return pipe 710 is provided with a driving device for driving the metal pipe to move, the whole air exhaust mechanism 720 and the metal pipe are connected with the driving device for driving the metal pipe to move, an abutting part abutting against the end of the clamping part of the plug connector is arranged in the metal pipe on the air exhaust mechanism 720, when the plug connector stops moving, the plug connector is clamped by the pipe connecting part 238, then the metal pipe is driven to be far away from the plug connector by the driving mechanism connected with the two metal pipes, then the first clamping component and the second clamping component are adjusted to move towards one side close to the plug connector 224 and enable the first clamping component and the second clamping component on the plug connector 224 to be in inserting fit with the aluminum pipes on the two sides, and the pipe connecting part 238, the first clamping component and the second clamping component are opened after inserting fit to finish the splicing of the.
After the aluminum tubes are spliced, the traction device pulls the spliced aluminum tubes to the separating device 300, the second clamping assembly 222 moves out of the path for conveying the aluminum tubes, moves to the position of the aluminum tubes to be discharged, waits for placing the first section of the aluminum tubes on the guide unit for clamping, and the process is repeated. After the plug connector is separated by the separating device, the plug connector is conveyed to the connecting pipe portion 238 again by the feeding back device 700, and the process is repeated.
The aluminum pipe fixed-length cutting equipment for the automatic production line can realize automatic fixed-length cutting of the aluminum pipe, the tail end of the aluminum pipe discharged in the previous bundle is spliced with the head end of the aluminum pipe to be discharged in the next bundle through the pipe connecting device, the splicing is automatically completed, the aluminum pipe to be discharged is automatically pulled to the straightening mechanism to be straightened through the aluminum pipe which is spliced through the pulling mechanism, the aluminum pipe is pulled to the separating mechanism to be cut in a fixed-length mode, and finally the aluminum pipe is automatically collected to the material taking groove to be stored. In addition, the plug-in connector for splicing the aluminum pipes can be automatically recycled, so that the aluminum pipes of all bundles can be smoothly connected, the whole automatic production line is smooth in operation, and the production efficiency is high. The problems that after the traditional last roll of aluminum pipe is used up, the next roll of aluminum pipe needs to be distributed again, the distribution time of the whole assembly is long, and the production efficiency is influenced are solved.
The separating device 300 in the aluminum pipe fixed-length cutting equipment for the automatic production line is used for separating the plug connectors 224 on the aluminum pipes, and then the plug connectors 224 recovered by the separating device 300 are transferred to the pipe connecting device 220 through the material returning device 700. The specific structure is as follows.
As shown in fig. 10-12, a separating device 300 for unloading a plug 224 comprises a separating base 310 and a separating frame 320 arranged on the separating base 310, wherein the separating base 310 is movably arranged on a frame, the separating frame 320 is provided with an action part 321, the action part 321 is at least arranged in the state of being arranged along the conveying direction of an aluminum pipe and on the outer side of the aluminum pipe, the action part 321 is provided with a recognition part 324 for recognizing the passing plug 224, the separating base 310 is further provided with a separating adjusting mechanism 350, and the separating adjusting mechanism 350 is used for adjusting the way that the plug 224 is separated from the aluminum pipe which is connected with two ends in a plugging manner and moving the separated plug 224 out of the conveying path of the aluminum pipe.
The recognition part 324 on the action part 321 recognizes the passing plug 224 and clamps the passing plug, the action part 321 is installed on the separation frame 320, the separation frame 320 is installed on the separation base 310, the separation base 310 is also provided with a separation adjusting mechanism 350, the separation adjusting mechanism 350 firstly separates the recognized plug 224 from the aluminum pipe with two ends connected in a plugging manner, and then the separated plug 224 is moved out of the conveying path of the aluminum pipe.
The identification process 324 is performed by the following mechanism.
The separating base 310 is movably installed on the rack along the conveying direction of the aluminum pipes at the installation position, the separating frame 320 comprises two separating pieces 330 which are oppositely arranged, each separating piece 330 comprises an installation part 322 and an action part 321, the adjacent ends of the installation part 322 and the action part 321 are connected and arranged in an L shape, the other end of the installation part 322 is rotatably installed on the separating base 310 through an assembly shaft 360, the assembly shaft 360 is positioned at the outer side of the conveying path of the aluminum pipes and is vertically arranged with the conveying path of the aluminum pipes at the installation position, the separating pieces 330 are connected with an identification driving piece 340, the identification driving piece 340 drives the identification part 324 to have the tendency of moving towards the inner side of the conveying path of the, this tendency causes the clip 228 on the plug 224 to pass by the identification 324, the recognition part 324 can extend into the clamping part 228 to capture the plug-in connector 224, and the separation adjusting mechanism 350 is used for adjusting the postures of the separation base 310 and the separation frame 320. The fitting shaft 360 is located on the lower side of the aluminum pipe conveying path and is arranged horizontally.
The assembly shaft 360 is provided with a sliding assembly section 361, the separating member 330 is slidably mounted on the sliding assembly section 361 and rotates synchronously with the sliding assembly section 361, for example, a positioning key is arranged on the sliding assembly section 361, the positioning key drives the separating member 330 to rotate synchronously with the assembly shaft 360, and the separating member 330 can slide on the assembly shaft 360 along the positioning key. The recognition driving member 340 is constituted by a recognition driving spring 341 arranged corresponding to the separating member 330. The recognition drive spring 341 always has a tendency to move the two separate pieces 330 closer to each other.
As shown in fig. 11, the recognition portion 324 is a protrusion protruding from the operation portion 321. As shown in FIG. 3, the corresponding clip portion 228 on the plug is provided with a concave portion corresponding to the protrusion, the identification driving member 340 drives the identification portion 324 to have a tendency to move toward the inner side of the aluminum tube conveying path, and when the clip portion 228 on the plug 224 passes by the identification portion 324, the identification portion 324 and the clip portion 228 on the plug form a snap-lock connection, so as to perform identification.
The separating member 330 is slidably mounted on the slide-fitting segment 361, and the identification spring 341 urges the separating member 330 to always have a tendency to move toward the inside of the aluminum pipe conveying path, and the identification member 324 is mounted on the separating member 330, also having such a tendency. When the protrusion of the recognition part 324 recognizes that the clamping part 228 on the plug is provided with the concave part corresponding to the protrusion, the recognition part 324 and the clamping part 228 on the plug form a clamping locking connection under the action of the recognition driving spring 341.
Of course, the sensor can also be used for identification, the sensor is connected with the manipulator, and after the sensor identifies the plug connector, the manipulator clamps the plug connector and transports the plug connector. Compared with the method, the method has the advantages of more stable identification of the mechanical structure, low cost and capability of adapting to severe working environments.
Upon identifying the plug 224 identified at 324, the plug 224 is separated from the aluminum tube to which both ends are plug-connected by the following mechanism.
The action part 321 is arranged on the installation part 322 in a floating way along the length direction, the installation part 322 and/or the action part 321 is provided with a detection assembly 325 for detecting the state of the action part 321, the detection assembly 325 transmits a detected signal to the control device, and the control device adjusts the running state of the aluminum pipe conveying assemblies and the separation adjusting mechanism 350 at two sides of the separation device 300 according to the detected signal.
After the plug 224 is identified, if the aluminum pipe is to be separated from the aluminum pipe with both ends being plugged, the aluminum pipe length-fixing and cutting device for the automatic production line needs to be controlled, which at least needs to control the transportation state of the aluminum pipe upstream and downstream of the plug 224 at the moment, for example, the upstream aluminum pipe stops moving, and the downstream aluminum pipe continues moving, so that the downstream aluminum pipe is separated from the plug 224. The invention is provided with a detection component 325 for detecting the state of the action part 321, if the action part 321 identifies the plug 224 and is connected with the plug in a clamping and locking way, the detection component 325 transmits a detected signal to the control device, and then adjusts the running states of the aluminum pipe conveying components and the separation adjusting mechanism 350 at the two sides of the separation device 300. As shown in fig. 1, the aluminum pipe conveying assembly on both sides includes a driving device on the cutting device 500 and a drawing device 900 disposed upstream of the separating device 300.
As shown in fig. 10-11, the actuating portion 321 is floatingly mounted on the mounting portion 322 along the length direction thereof, preferably, the detecting component 325 is mounted on the actuating portion 321, after the identification portion 324 on the actuating portion 321 and the clamping portion 228 on the plug form a snap lock connection, the aluminum tube continues to move along the conveying direction, which drives the plug to move, thereby driving the actuating portion 321 connected with the plug in the snap lock connection to move, and the actuating portion 321 slides on the mounting portion 322. The detection assembly 325 is mounted on the action part 321 and slides relative to the mounting part 322, a contact is arranged on the detection assembly 325, and finally the contact is in contact with the mounting part 322 to send out a detection signal which is transmitted to the control device to tell the control device that the plug connector is identified and clamped, so that the next action can be executed, and the plug connector is separated from the aluminum pipe which is connected with the two ends in a plugging manner.
The mechanism for separating the plug connector from the aluminum pipe with two ends connected in a plug manner is as follows.
The separation adjusting mechanism 350 includes a sliding adjusting portion 312, a rotating adjusting portion and a recognition adjusting portion, the sliding adjusting portion 312 is used for adjusting the separation base 310 to move along the aluminum pipe conveying direction, the rotating adjusting portion adjusts the separation frame 320 to rotate around the assembly shaft 360, and the recognition adjusting portion and the recognition driving member 340 are matched for adjusting the separation member 330 to move along the length direction of the assembly shaft 360.
The separation adjusting mechanism 350 adjusts the separation frame 320 in the following states a1 and a 2:
the a1 state is: the action part 321 is arranged on the outer side of the aluminum tube along the conveying direction of the aluminum tube, when the plug 224 is conveyed to the separating device 300 and the recognition part 324 on the plug 224 and the clamping part 228 on the plug 224 are correspondingly arranged, the recognition driving part 340 and the recognition adjusting part adjust the recognition part 324 to form a clamping locking connection with the clamping part 228, after the detection assembly 325 detects the clamping locking connection, the control device adjusts the downstream aluminum tube of the plug 224 to continue conveying, the conveying of the plug 224 and the aluminum tube upstream of the plug 224 is stopped, so that the downstream aluminum tube is separated from the plug 224, and then the plug 224 and the upstream aluminum tube are adjusted to perform separating movement;
as shown in fig. 12, the driving cylinder disposed on the sliding adjustment portion 312 pushes the separating base 310 to move along the conveying direction of the aluminum tube, so as to drive the mounting portion 322 and the actuating portion 321 mounted on the separating base 310, the recognition portion 324 mounted on the actuating portion 321, and the clamped plug connector to move together to separate the plug connector from the upstream aluminum tube.
The a2 state is: as shown in fig. 13 to 17, after the aluminum pipe is completely separated from the coupling, the rotation regulating part regulates the separation frame 320 to rotate and to make the coupling 224 device on the action part 321 horizontally arranged on the lower side of the aluminum pipe or obliquely arranged on the lower side of the aluminum pipe, starts the recovery device and regulates the recognition part 324 on the separation member 330 to be separated from the coupling 224, and then continues to convey the aluminum pipe. When the separation rack 320 is switched between the A1 state and the A2 state, the rotation angle of the separation rack 320 is 120-150 degrees.
The protrusion is arc-shaped, and the outside of the action part 321 is further provided with an auxiliary pipe clamping component for separating the auxiliary plug 224 from the upstream and downstream aluminum pipes, and the auxiliary pipe clamping component is movably mounted at least along the conveying direction of the aluminum pipes.
The sliding adjusting part, the rotating adjusting part and the recognizing adjusting part in the separating device 300 are specifically configured as follows.
The assembly shaft 360 comprises two assembly short shafts which are concentrically arranged, the two separating pieces 330 are respectively assembled on the two assembly short shafts, the rotation adjusting part comprises an adjusting shaft 351 which is parallel to the assembly short shafts and a rotation adjusting sub-part which is respectively arranged at two ends of the adjusting shaft 351, the rotation adjusting sub-part is arranged corresponding to the assembly short shafts, the adjusting shaft 351 is positioned at the lower side of the assembly short shafts, the rotation adjusting sub-part comprises a first lower gear 352, a second lower gear 353 and a propping disc 354 which are sequentially arranged on the adjusting shaft 351 along the direction a, a first upper gear 362, a second upper gear 363 and the separating piece 330 are sequentially arranged on the assembly short shafts along the direction a, the direction a is the direction that the end part of the adjusting shaft 351 points to the middle part of the adjusting shaft 351, an identification driving spring 361 is arranged on the shaft body between the second upper gear 363 and the separating piece 330, the identification driving spring 361 drives the separating piece 330 to move in the direction far, the separating member 330 is slidably assembled on the assembly stub shaft, the end of the assembly stub shaft is provided with a limit part (not shown) for preventing the separating member 330 from being separated from the end of the assembly stub shaft, the first and second lower gears are incomplete gears, the first lower gear 352 is engaged and connected with the first upper gear 362, the second lower gear 353 is in transmission connection with the second upper gear 363 through the middle gear 355, the upper side of the first upper gear 362 and/or the second upper gear 363 is provided with a locking rack 356, the locking rack 356 is floatingly installed on the separating base 310 through a floating spring in the vertical direction, as shown in fig. 10, the disk surface of the abutting disk 354 extending to the outside of the end of the fitting stub shaft is referred to as an abutting adjustment surface, an abutting projection 357 projecting toward the separator 330 is provided on the abutting adjustment surface, and the outer peripheral surface of the abutting disk 354 is used for moving up and down abutting against the adjustment lock rack 356.
What constitute two rotation regulation sons leans on dish 354 for same to lean on dish 354, leans on to set up respectively on the quotation of dish 354 both sides to lean on and leans on the regulation face, and the locking rack 356 that constitutes two rotation regulation sons is connected through the rack connecting piece, leans on dish 354 to lean on rack connecting piece regulation locking rack 356 to move up and down, leans on the outer peripheral face of dish 354 also to be provided with to lean on the arch of leaning on locking rack 356 to move up and down.
The method of movably mounting the separating member 330 on the mounting stub shaft and moving the spigot 224 out of the conveying path of the aluminium tube is as follows:
as shown in fig. 13, when the adjustment shaft 351 is rotated so that the abutting disk 354 on the adjustment shaft 351 abuts against the locking rack 356 and the locking rack 356 moves up to the retracted state, the first lower gear 352 is just engaged with the first upper gear 362. As shown in fig. 14, the adjusting shaft 351 continues to rotate, so that the toothed segment on the first lower gear 352 is meshed with the first upper gear 362, the transmission between the second upper gear 363 and the second lower gear 353 is disconnected, the separating member 330 is turned downwards, the transmission between the first lower gear 352 and the first upper gear 362 is disconnected after the separating member is turned to the right position, and the locking rack 356 is restored to the low position, at which time the abutting projection 357 is just contacted with the separating member 330; as shown in fig. 15, the adjusting shaft 351 is rotated continuously, so that the abutting projection 357 on the abutting adjusting surface of the abutting disk 354 abuts against the separating element 330, so that the two separating elements 330 are in the state of the maximum distance, and the plug 224 is separated from the separating element 330 and recovered by the recovery device;
the method for adjusting the separating member 330 to the working state is as follows:
as shown in fig. 16, when the adjustment shaft 351 is further rotated to move the abutting disk 354 up against the lock rack 356 and the lock rack 356 moves up to the retracted state, the second lower gear 353 and the second upper gear 363 are just engaged. As shown in fig. 17, the rotation is adjusted to continue, so that the toothed section on the second lower gear 353 is meshed with the second upper gear 363, the transmission between the first upper gear 362 and the first lower gear 352 is disconnected, the separating member 330 is reversely turned upwards, the transmission between the second lower gear 353 and the second upper gear 363 is disconnected after the separating member is turned to the right position, and the locking rack 356 is restored to the low position; as shown in fig. 10 and 11, the adjustment shaft 351 is further rotated so that the abutting concave portions of the abutting disks 354 correspond to the abutting members, and the protrusions of the two separating members 330 elastically abut against the wall of the aluminum pipe to recognize the passing male connector 224, and so on.
As shown in fig. 1-17, a method for cutting an aluminum pipe with a fixed length for an automatic production line includes the following operation steps of assembling a coiled aluminum pipe on a material placing rack 200 of a cutting device for uncoiling, then straightening the uncoiled aluminum pipe through a straightening device 400, automatically cutting the aluminum pipe according to a preset size through a cutting device 500 after the straightening treatment, and collecting the cut aluminum pipe through a material collecting rack 600;
and inserting the end part of the other roll of aluminum pipe into the pipe connecting device 220, fixing the tail end of the previous roll of aluminum pipe after the discharge of the previous roll of aluminum pipe is finished, starting the pipe connecting device 220 to splice and connect the tail end of the previous roll of aluminum pipe and the head end of the other roll of aluminum pipe, and continuously conveying the aluminum pipe to cut after splicing and connection.
Splicing the two aluminum pipes by using the plug 224, fixing the plug 224 by using the pipe connecting device 220, and then sleeving the end parts of the aluminum pipes on the end parts of the plug 224 to fix by moving the end parts of the two aluminum pipes to the two ends of the plug 224.
After the aluminum pipe is uncoiled, a scattering-resisting piece is sleeved on the aluminum pipe to prevent the aluminum pipe from scattering when the aluminum pipe is discharged. Before the aluminum pipe is cut, the plug-in connectors 224 for realizing aluminum pipe splicing are separated and recovered. The plug 224 is separated by a movably arranged separation frame 320, a recognition part 324 which is used for recognizing the separation head on the separation member 330 is arranged at the outer side of the moving path of the plug 224, when the recognition part 324 recognizes the plug 224, the starting control device adjusts the separation member 330 to clamp the plug 224 and adjust the upstream aluminum pipe of the plug 224 to stop conveying, the downstream conveying of the plug 224 is continued, the downstream aluminum pipe is separated from the plug 224, after the plug 224 is completely separated from the downstream aluminum pipe, the adjusting plug 224 and the upstream aluminum pipe move relatively in a separation mode, the plug 224 is completely separated from the upstream aluminum pipe, then the adjusting separation member 330 is rotated to turn over, and the plug 224 moves out of the conveying path of the aluminum pipe, so that the separation of the plug 224 is realized.
The plug 224 which is moved out of the aluminum pipe conveying path is plugged by using a return pipe 710, and the plug 224 is sucked by using an air suction device from the other end of the return pipe 710, so that the plug 224 is recovered and conveyed to the pipe connecting device 220.
The protrusion arranged at the end of the action part 321 on the separating piece 330 is used as the identification part 324, the action part 321 is movably arranged along the length direction and is provided with a detection component 325 for identifying the movement of the action part 321, the discharge condition of each roll of aluminum tubes and the running state of each device are monitored by a detection device on the cutting equipment, when the pipe connecting device 220 at the discharging frame 200 completes the aluminum pipe splicing, a signal is sent to the control device, the control device adjusts the separating piece 330 to operate to a working state, so that the protrusion is arranged against the pipe body of the aluminum pipe, thus, when the protrusion and the clamping portion 228 of the plug 224 are opposite to each other, the driving spring drives the protrusion to engage with the plug so as to pull the actuating portion 321, the detection component 325 thus detects the movement of the actuation part 321 and sends a signal to the control device to implement the function of the identification plug 224 at the identification location 324.
The method of movably mounting the separating member 330 on the mounting stub shaft and moving the spigot 224 out of the conveying path of the aluminium tube is as follows:
when the adjusting shaft 351 is rotated to enable the abutting disc 354 on the adjusting shaft 351 to abut against the locking rack 356 to move upwards, and the locking rack 356 moves upwards to an avoidance state, the adjustment continues to rotate, so that the toothed section on the first lower gear 352 is meshed with the first upper gear 362, the transmission between the second upper gear 363 and the second lower gear 353 is disconnected, the separating piece 330 is turned downwards, the transmission between the first lower gear 352 and the first upper gear 362 is disconnected after the first lower gear 352 and the first upper gear 362 are turned to the right position, and meanwhile, the locking rack 356 returns to the low position; continuing to rotate the adjusting shaft 351, making the abutting projection 357 on the abutting adjusting surface of the abutting disk 354 abut against the separating piece 330, making the two separating pieces 330 in the state of maximum distance, and the plug 224 is disengaged from the separating piece 330 and recovered by the recovery device;
the method for adjusting the separating member 330 to the working state is as follows:
when the adjusting shaft 351 is rotated to enable the abutting disc 354 to abut against the locking rack 356 to move upwards, and the locking rack 356 moves upwards to an avoidance state, adjustment continues to rotate, so that the toothed section on the second lower gear 353 is meshed with the intermediate gear, the transmission between the first upper gear 362 and the first lower gear 352 is disconnected, the separating piece 330 is reversely turned upwards, the transmission between the second lower gear 353 and the second upper gear 363 is disconnected after the separating piece is turned to the right position, and meanwhile, the locking rack 356 returns to the low position; the adjustment shaft 351 is further rotated so that the abutment concave portions on the abutment discs 354 correspond to the abutment members, so that the protrusions on the two separating members 330 elastically abut against the wall of the aluminum pipe to identify the male connector 224 moving past.
When the separation between the plug 224 and the upstream and downstream aluminum pipes is adjusted, the firmness of the plug connection between the separating member 330 and the plug 224 is assisted by the auxiliary pipe clamping member.
The temporary receiving groove 610 is arranged on the receiving frame to temporarily collect the aluminum pipe moved out of the splitting device, and then the split aluminum pipe completely falls to the temporary receiving groove 610, and the aluminum pipe is pushed out by the pushing-out piece 611 arranged in the temporary receiving groove 610 and moved to the storage groove 620 at the side for storage.
The operation method of the whole automatic aluminum pipe fixed-length cutting device is as follows: as shown in fig. 7, the end of the aluminum tube to be discharged is manually inserted into the second gripping assembly 222 for gripping, as shown in fig. 8, after the first gripping assembly 221 grips the end of the aluminum tube after the previous bundle of aluminum tubes is about to be discharged, the second gripping assembly 222 moves to a designated position together with the material supporting mechanism 210. The pipe connecting mechanism 223 clamps the plug connector and transfers the plug connector to a designated position to correspond to the first clamping component and the second clamping component. As shown in fig. 8 and 3, the first clamping assembly and the second clamping assembly respectively clamp the tail section of the previous bundle of aluminum tubes and the first section of the aluminum tubes to be discharged to move towards the plug connectors so as to connect the two bundles of aluminum tubes together. Of course, the head and tail ends of the two bundles of aluminum tubes are flattened during splicing. As shown in fig. 1, after splicing, the aluminum pipes are pulled into the plastic pipes 1010 by the pulling device for stress relief, the aluminum pipes pass through the storage device 800, then the aluminum pipes at the head and the tail of the two bundles of aluminum pipes are straightened by the straightening device 400, after straightening, the head and the tail of the two bundles of aluminum pipes and the connectors 224 are pulled to the separating device 300 by the pulling device at the cutting device 500, after the connectors 224 are identified by the identifying driving device 340 at the separating device 300, the control device adjusts the continuous conveying at the downstream of the connectors, the conveying of the aluminum pipes at the upstream of the connectors and the connectors is stopped, so that the aluminum pipes at the downstream are separated from the connectors, then the separating device is driven to move, the connectors are separated from the aluminum pipes at the upstream of the connectors, as shown in fig. 13-17, the separating device 300 moves the connectors 224 out of the conveying path of the aluminum pipes, corresponding to the material returning device 700, as shown in fig. 1, the tube receiving portion 238 holds the connector 224 and is ready to be transported to a desired location for connection to a next bundle of aluminum tubes, and so on. As shown in fig. 1, the control device controls the driving device 900 upstream of the separating device 300 to continue to pull the aluminum tube to be discharged, and the aluminum tube is guided to the cutting device 500 through the guiding mechanism 910 for fixed-length cutting, and is stored through the material collecting rack 600 after the cutting is completed. And when the actions are carried out, the separating device is restored to the original state, and the plug connector is continuously identified. As shown in fig. 8, the second gripping assembly 222 moves out of the aluminum tube conveying path to a designated position to grip the next aluminum tube bundle to be discharged, and the process is repeated.
The invention provides a fixed-length aluminum pipe cutting device for an automatic production line, a separating device for realizing plug-in connector unloading and a fixed-length aluminum pipe cutting method for the automatic production line. In the process, the plug connector is automatically connected with the previous bundle of aluminum tubes and the aluminum tubes to be discharged, and the plug connector is automatically separated and recycled before the cutting. This aluminum pipe fixed length segmentation equipment for production line moves smoothly, and two bundles of aluminum pipes of linking that can be fine have avoided traditional last one aluminum pipe to use up after, and the next aluminum pipe still need carry out the cloth again, and the time of whole assembly cloth is longer, influences production efficiency scheduling problem.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.

Claims (10)

1. The utility model provides an automatic change aluminum pipe fixed length segmentation equipment for production line which characterized in that: including being used for realizing that bundle web-like aluminum pipe carries out the blowing frame of blowing, the aluminum pipe that emits on the blowing frame carries out the coalignment of alignment, carries out the cutting device that the fixed length cut and to carrying out the collection work or material rest of collecting to the aluminum pipe after cutting to the aluminum pipe after the alignment is handled, its characterized in that: the feeding frame is provided with a material supporting mechanism and a pipe connecting device, the material supporting mechanism is used for dragging and dropping a bundle of coiled aluminum pipes, and the pipe connecting device is used for splicing the tail end of the aluminum pipe discharged by the previous bundle and the head end of the aluminum pipe to be discharged by the next bundle.
2. The automatic aluminum pipe fixed-length cutting equipment for the production line as claimed in claim 1, wherein: the pipe connecting device comprises a first clamping component for clamping the tail end of the last bundle of discharged aluminum pipes, a second clamping component for clamping the head end of the next bundle of discharged aluminum pipes and a pipe connecting mechanism for arranging a plug, wherein the plug is provided with a first plug section and a second plug section, the first plug section and the second plug section are respectively detachably inserted into pipe cavities at the end parts of the two-phase spliced aluminum pipes, and the inserting force between the first plug section and the pipe body and the inserting force between the second plug section and the pipe body meet the conveying requirement of the aluminum pipes.
3. The automatic aluminum pipe fixed-length cutting equipment for the production line as claimed in claim 2, wherein: and a separating device for separating the plug-in connector on the aluminum pipe is arranged at the upstream of the cutting device, and the conveying direction of the aluminum pipe on the cutting device is a horizontal linear direction.
4. The automatic aluminum pipe fixed-length cutting equipment for the production line as claimed in claim 3, wherein: the separating mechanism is connected with the pipe connecting mechanism through a material returning device, and the material returning device transfers the plug-in connector recovered by the separating device to the pipe connecting device.
5. The automatic change aluminum pipe fixed-length cutting equipment for production line of claim 4, characterized in that: a connecting section is arranged between the first inserting section and the second inserting section, the maximum outer diameter of the connecting section is consistent with the outer diameter of the aluminum pipe, and a clamping part used for clamping the connecting section is arranged on the connecting section.
6. The automatic change aluminum pipe fixed-length cutting equipment for production line of claim 4, characterized in that: the material returning device comprises a material returning pipe and an air exhaust mechanism arranged at one end of the material returning pipe close to the material placing frame.
7. The automatic change aluminum pipe fixed-length cutting equipment for production line of claim 4, characterized in that: the material supporting mechanism is composed of material supporting units, each material supporting unit comprises a cylindrical material distributing ring, a material separating piece concentrically arranged with the material distributing ring is arranged in the material distributing ring, a bundled aluminum pipe is arranged in a region between the material distributing ring and the material separating piece, a pipe body of the aluminum pipe is sleeved with a scattering preventing piece for preventing the aluminum pipe from collapsing during discharging, the scattering preventing piece comprises first scattering preventing columns and scattering preventing springs, the first scattering preventing columns are sleeved on the aluminum pipe and sequentially arranged along the conveying direction of the aluminum pipe, the two ends of each scattering preventing spring are respectively and fixedly provided with second scattering preventing columns, the first scattering preventing columns are arranged in a separated mode, and the length of each first scattering preventing column is gradually increased along the conveying direction of the aluminum pipe.
8. The automatic change aluminum pipe fixed-length cutting equipment for production line of claim 4, characterized in that: the discharging frame is provided with a discharging piece for assisting the aluminum pipe to discharge, the discharging piece is formed by a plastic pipe, the inner diameter of the plastic pipe is larger than the outer diameter of the aluminum pipe, the plastic pipe is arranged in an arc shape, the middle of the plastic pipe is upwards bulged to be bent, and the aluminum pipe is guided and conveyed in the plastic pipe.
9. The automatic change aluminum pipe fixed-length cutting equipment for production line of claim 4, characterized in that: still include storage device and controlling means, storage device sets up between coalignment and blowing frame, and storage device includes and carries out the temporary storage's storage mechanism and storage adjustment mechanism to the aluminum pipe, and storage adjustment mechanism is used for adjusting the length of the aluminum pipe of temporary storage on the storage mechanism.
10. The aluminum pipe length-fixing slitting apparatus for the automatic production line according to any one of claims 1 to 9, wherein at least one of a-E:
A. the material storage device comprises a rotating arm, the middle part of the rotating arm is rotatably arranged, two ends of the rotating arm are provided with a guide part for guiding and conveying the aluminum pipes, the rotating arm is used for storing materials when being obliquely arranged, and the rotating arm is used for discharging materials and allowing joints of the aluminum pipes to pass through when being horizontally arranged;
B. the straightening device comprises a first roller straightening group with vertically arranged rollers and a second roller straightening group with horizontally arranged rollers, and the first roller straightening group and the second roller straightening group are sequentially arranged along the conveying direction of the aluminum pipe;
C. the temporary receiving trough and the storage trough are arranged on the receiving rack in a step shape, the height of the temporary receiving trough is larger than that of the storage trough and is arranged corresponding to the discharge port of the cutting device, and a pushing part for pushing the cut aluminum pipe to move out of the temporary receiving trough is arranged in the temporary receiving trough;
D. the temporary material receiving groove and the material storage groove are formed by V-shaped grooves formed by bending plates, the pushing part comprises a pushing rod and a pushing cylinder for adjusting the pushing rod to move, the length direction of the pushing rod is consistent with the height direction of a side groove wall of an a side groove of the temporary material receiving groove, the pushing rod is movably mounted along the height direction of a side groove wall of a b side groove on the temporary material receiving groove, the side groove walls of the a and the b sides are two groove walls of the temporary material receiving groove, the side groove wall of the a side is far away from the material storage groove compared with the side groove wall of the b side groove, and a vacancy part for enabling the pushing part to move out of a groove cavity of the temporary material receiving groove is further;
E. the first clamping assembly comprises two first clamping pieces which are movably arranged relatively, a clamping opening with adjustable size is formed between the first clamping pieces, the second clamping assembly comprises a guide unit and a clamping and conveying unit which are sequentially arranged along the conveying direction of the aluminum pipe, the guide unit comprises an upper guide piece and a lower guide piece which are oppositely arranged up and down, the clamping and conveying unit comprises a clamping and conveying roller which is respectively formed up, lower clamping piece, go up the guide and press from both sides the assembly of sending and press from both sides at last and press from both sides the frame, lower guide and press from both sides the assembly of sending down and press from both sides the frame under, upper and lower guide concatenation forms the guide mouth of tubaeform, first, two clamp are got the horizontal activity of subassembly and are installed relatively on the blowing frame, take over the mechanism and include the takeover arm, the takeover arm is installed on the blowing frame, the one end of takeover arm has the takeover portion of assembling with the overhead linkage segment of grafting, the takeover arm is connected with pipe arm adjustment mechanism, pipe arm adjustment mechanism is in following two kinds of states of M1 and M2 with the takeover arm:
the M1 state is: a sealed pipe cavity section is formed on the connecting pipe part and is used for communicating the air exhaust mechanism and the material return pipe to suck the recovered connecting head onto the connecting pipe part, and then the air exhaust mechanism, the material return pipe and the connecting pipe part are separated;
the M2 state is: the pipe connecting arm is rotated, so that the connecting plug for clamping the pipe connecting part is positioned between the first clamping component and the second clamping component, the first clamping component and the second clamping component are adjusted to move to one side close to the connecting plug and enable the first inserting section and the second inserting section on the connecting plug to be in inserting fit with the aluminum pipes on two sides, and after inserting fit, the pipe connecting part, the first clamping component and the second clamping component are opened to complete the splicing of the aluminum pipes.
CN202011338815.2A 2020-11-25 2020-11-25 Automatic change aluminum pipe fixed length segmentation equipment for production line Withdrawn CN112536337A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011338815.2A CN112536337A (en) 2020-11-25 2020-11-25 Automatic change aluminum pipe fixed length segmentation equipment for production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011338815.2A CN112536337A (en) 2020-11-25 2020-11-25 Automatic change aluminum pipe fixed length segmentation equipment for production line

Publications (1)

Publication Number Publication Date
CN112536337A true CN112536337A (en) 2021-03-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011338815.2A Withdrawn CN112536337A (en) 2020-11-25 2020-11-25 Automatic change aluminum pipe fixed length segmentation equipment for production line

Country Status (1)

Country Link
CN (1) CN112536337A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108270A (en) * 2022-06-23 2022-09-27 沈磊跃 Electronic controllable rotatory feed divider that cuts

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108270A (en) * 2022-06-23 2022-09-27 沈磊跃 Electronic controllable rotatory feed divider that cuts

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Application publication date: 20210323