CN112535910A - Outer axial bar screen cloth section of thick bamboo - Google Patents
Outer axial bar screen cloth section of thick bamboo Download PDFInfo
- Publication number
- CN112535910A CN112535910A CN201910896950.XA CN201910896950A CN112535910A CN 112535910 A CN112535910 A CN 112535910A CN 201910896950 A CN201910896950 A CN 201910896950A CN 112535910 A CN112535910 A CN 112535910A
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- connecting plate
- axial
- outer axial
- shaped
- screen cylinder
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 title claims description 10
- 241001330002 Bambuseae Species 0.000 title claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims description 10
- 239000011425 bamboo Substances 0.000 title claims description 10
- 239000004744 fabric Substances 0.000 title claims description 10
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims description 5
- 239000000565 sealant Substances 0.000 claims description 4
- 238000005272 metallurgy Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0005—Mounting of filtering elements within casings, housings or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/44—Edge filtering elements, i.e. using contiguous impervious surfaces
- B01D29/445—Bar screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/88—Replacing filter elements
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combined Means For Separation Of Solids (AREA)
- Filtration Of Liquid (AREA)
Abstract
The invention discloses an outer axial strip-shaped screen cylinder. The outer axial bar-shaped screen cylinder comprises single outer screens which are layered up and down, and each single outer screen in each layer of single outer screen is arranged around the axial lead of the outer axial bar-shaped screen cylinder. The single outer screen comprises screen bars, and the length direction of the screen bars is parallel to the axial direction of the outer axial bar-shaped screen cylinder. And a top connecting plate and a bottom connecting plate are respectively arranged at the top and the bottom of the outer side of the screen bar in the single outer net, and connecting rod holes are formed in the top connecting plate and the bottom connecting plate. And support plates are arranged on the outer sides of the screen bars and between the top connecting plate and the bottom connecting plate. The outer axial bar-shaped screen mesh cylinder is provided with a connecting rod, and the connecting rod penetrates through the connecting rod hole from the top to the bottom of the outer axial bar-shaped screen mesh cylinder and from the upper part to the lower part of the outer axial bar-shaped screen mesh cylinder. The invention can be used in various process devices such as reactors, regenerators, filters and the like in the industries of petrochemical industry, metallurgy and the like.
Description
Technical Field
The invention relates to an outer axial strip-shaped screen cylinder used for process equipment in the industries of petrochemical industry and the like.
Background
The bar-shaped screen (also called Johnson screen) is a general industrial product, and has the advantages of excellent strength and rigidity, uneasy blockage, uniform and large aperture ratio, and the like, so the bar-shaped screen is widely applied to process equipment such as filtration, gas-solid or gas-liquid distribution, gas-solid or gas-liquid separation, and the like in the industries such as metallurgy, oil refining, chemical industry, medicine, food, water treatment, and the like. The axial strip-shaped screen cylinder is one of strip-shaped screens and consists of a circular ring-shaped supporting ring and screen bars. The cross section of each screen bar is in an isosceles triangle shape, and the length direction of each screen bar is parallel to the axial direction of the axial bar-shaped screen cylinder. The axial bar-shaped screen cylinder comprises an inner axial bar-shaped screen cylinder (called an inner net for short) and an outer axial bar-shaped screen cylinder (called an outer net for short). The annular support ring of the inner axial strip-shaped screen cylinder is positioned at the inner side, and the screen bars are positioned at the outer side; the annular supporting ring of the outer axial strip-shaped screen cylinder is positioned on the outer side, and the screen bars are positioned on the inner side.
The technological equipment of reactor, regenerator and others in the moving bed industrial equipment in petrochemical industry includes casing, inner axial bar screen cylinder, outer axial bar screen cylinder, manhole, reaction medium inlet, reaction product outlet, catalyst inlet, catalyst outlet, etc. The inner axial bar-shaped screen cylinder is positioned at the center of the shell, the outer axial bar-shaped screen cylinder is close to the inner wall of the shell, and an annular space for catalyst flowing is formed between the inner axial bar-shaped screen cylinder and the outer axial bar-shaped screen cylinder. The reaction medium radially passes through the catalyst bed layer in the annular space for reaction, and the reaction product generated after the reaction enters the cavity of the inner axial strip-shaped screen cylinder. Because the outer diameter of the inner axial strip-shaped screen cylinder is smaller, the inner diameter of the manhole can be designed to be larger than the outer diameter of the inner axial strip-shaped screen cylinder, so that the inner axial strip-shaped screen cylinder can freely go in and out of the manhole. While the outer diameter of the outer axial strip screen cylinder is only slightly smaller than the inner diameter of the casing. Due to the requirements of manhole structural design and strength design, the inner diameter of the manhole is smaller than the outer diameter of the outer axial strip-shaped screen cylinder.
The structure of a current outer axial bar screen cloth section of thick bamboo is an overall structure, has following shortcoming: (1) the outer diameter of the outer axial strip-shaped screen cylinder is larger than the inner diameter of the manhole, so that the outer axial strip-shaped screen cylinder cannot freely enter or exit the manhole. For installing the outer axial bar screen cylinder into the casing, there are two general solutions: firstly, in an equipment manufacturing plant, before the last girth weld of a shell is welded, an outer axial strip-shaped screen cylinder is arranged in the shell, and then the last girth weld of the shell is welded and heat treatment is carried out; but the heat treatment can cause damage to the outer axial bar screen cylinder. The above scheme can also cause transportation difficulties, and the outer axial strip-shaped screen mesh cylinder can be damaged in the transportation process, thereby influencing the stable operation of the process equipment. Secondly, at the project construction site, after the outer axial strip-shaped screen mesh cylinder is installed in the shell, the last girth weld of the shell is welded. According to the scheme, the heat treatment after the last circumferential weld of the shell is welded can also damage the outer axial bar-shaped screen cylinder, a series of problems such as field welding, field local heat treatment and the like are also involved, and higher requirements are provided for equipment manufacturing. If not implemented in place, the device may present a potential security risk. (2) Because outer axial bar screen cloth section of thick bamboo can't freely go in and out the manhole, in the process of the operation of process equipment later stage, when leading to outer axial bar screen cloth section of thick bamboo to damage because of misoperation or other reasons, it is very difficult to change the maintenance. (3) The size of the current petrochemical device is increased, the size (diameter, length and the like) of the outer axial bar-shaped screen cylinder is also increased, and the manufacture of the outer axial bar-shaped screen cylinder is difficult due to the overlarge size (for example, the outer diameter is more than 1.5 meters). For example, the corresponding machine equipment and manufacturing tools need to be updated, even the manufacturing factory needs to be modified and updated, and the like. This increases the manufacturing cost, resulting in an increase in engineering investment.
Disclosure of Invention
The invention aims to provide an outer axial strip-shaped screen cylinder, which aims to solve the problems that the outer axial strip-shaped screen cylinder with the existing integral structure cannot freely go in and out of a manhole on a process equipment shell, and the outer axial strip-shaped screen cylinder is difficult to manufacture when the outer axial strip-shaped screen cylinder is overlarge in size.
In order to solve the problems, the invention adopts the technical scheme that: an outer axial bar-shaped screen cylinder comprises single outer screens which are arranged in an upper-lower layered mode, and each single outer screen in each layer of single outer screen is arranged around the axial lead of the outer axial bar-shaped screen cylinder. The single outer screen comprises screen bars, and the length direction of the screen bars is parallel to the axial direction of the outer axial bar-shaped screen cylinder. And a top connecting plate and a bottom connecting plate are respectively arranged at the top and the bottom of the outer side of the screen bar in the single outer net, and connecting rod holes are formed in the top connecting plate and the bottom connecting plate. And support plates are arranged on the outer sides of the screen bars and between the top connecting plate and the bottom connecting plate. The outer axial bar-shaped screen mesh cylinder is provided with a connecting rod, and the connecting rod penetrates through the connecting rod hole from the top to the bottom of the outer axial bar-shaped screen mesh cylinder and from the upper part to the lower part of the outer axial bar-shaped screen mesh cylinder.
The top connecting plate, the bottom connecting plate and the supporting plate in the single outer net are all fan-shaped rings and respectively provided with a circular arc inner side edge and a circular arc outer side edge, and a central angle formed by the circular arc inner side edge and the circular arc outer side edge is generally 5-45 degrees. All top connecting plates, bottom connecting plates and supporting plates which are positioned at the same height position of the outer axial strip-shaped screen cylinder in each single outer screen are respectively spliced into a ring shape.
And in the single outer nets which are adjacent up and down, sealant or sealing gaskets are arranged between the adjacent bottom connecting plates and the top connecting plates.
The height of the monolithic outer net is generally 0.8-2 m. A single outer net is usually provided with 150-600 screen bars, and each top connecting plate and each bottom connecting plate are generally provided with 1-2 connecting rod holes.
The length of a chord opposite to the arc-shaped outer side edges of the top connecting plate and the bottom connecting plate is smaller than the inner diameter of a manhole on a process equipment shell.
The bottom connecting plate in the single outer net at the bottom layer of the outer axial strip-shaped screen cylinder is fixedly connected with the bottom of the connecting rod, and the top connecting plate in the single outer net at the top layer is fixedly connected with the top of the connecting rod.
The invention has the following beneficial effects: the external axial bar-shaped screen cylinder consists of a plurality of single external screens. The monolithic outer screen can be made smaller than the inner diameter of the manhole in the process equipment shell, so that the manhole can be freely accessed. When the invention is used, the single outer net and the connecting rod are firstly sent into the shell through the manhole, and then the outer axial strip-shaped screen cylinder is assembled in the shell. Therefore, the outer axial bar-shaped screen cylinder can be assembled after the last girth welding and heat treatment of the shell are completed and the shell is transported to a construction site, so that the outer axial bar-shaped screen cylinder is prevented from being damaged in the heat treatment and transportation processes, and welding and heat treatment on the site are avoided. When the monolithic outer net is damaged, the monolithic outer net can be detached and taken out of the shell through a manhole for maintenance, and a new monolithic outer net is reinstalled or installed after maintenance, so that the implementation difficulty is low. When the size of the outer axial bar-shaped screen cylinder is large, the screen cylinder can be assembled by more single outer screens with smaller sizes, machine equipment does not need to be updated, a manufacturing factory building is not needed to be reformed and updated, and the manufacturing cost and the engineering investment are reduced.
The invention can be used in various process devices such as reactors, regenerators, filters and the like in the industries of petrochemical industry, metallurgy and the like.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The drawings and detailed description do not limit the scope of the invention as claimed.
Drawings
Figure 1 is a cross-sectional view of an axial strip screen cylinder according to the invention.
Fig. 2 is a sectional view a-a in fig. 1.
In fig. 1 and 2, the same reference numerals denote the same technical features. The reference numerals denote: 1-sieve bar, 2-top connecting plate, 3-bottom connecting plate, 4-connecting rod, 5-supporting plate, 6-sealant or sealing gasket.
Detailed Description
Referring to fig. 1 and 2, the outer axial bar screen cylinder of the present invention includes monolithic outer screens layered one on top of the other, each monolithic outer screen of each monolithic outer screen layer being disposed around the axial center line of the outer axial bar screen cylinder. The single outer screen comprises screen bars 1, and the length direction of the screen bars 1 is parallel to the axial direction of the outer axial bar-shaped screen cylinder. And a top connecting plate 2 and a bottom connecting plate 3 are respectively arranged at the top and the bottom of the outer side of the screen bar 1 in the single outer net, and connecting rod holes are arranged on the top connecting plate 2 and the bottom connecting plate 3. Support plates 5 are arranged on the outer side of the screen bars 1 between the top connecting plate 2 and the bottom connecting plate 3. In a single outer net, the distance between the lower surface of the upper supporting plate 5 and the upper surface of the lower supporting plate 5 of two adjacent supporting plates 5 is generally 15-100 mm.
The cross section of the screen bar 1 is in an isosceles triangle shape, and the plane where the bottom edge of the isosceles triangle is located is close to the axial lead of the outer axial strip-shaped screen cylinder and is the inner side of the screen bar 1; the vertical line and the area nearby where the vertex angle of the isosceles triangle is located are the outer sides of the screen bars 1. The cross section shape and data of the screen bars 1 used by the invention and the distance between two adjacent screen bars 1 are the same as those of the prior screen bars. In a single outer net, isosceles triangle notches are processed on the side edges of the top connecting plate 2, the bottom connecting plate 3 and the supporting plate 5 connected with the outer sides of the screen bars 1, and the outer sides of the screen bars 1 are placed in the notches and then welded to form the single outer net.
The outer axial bar-shaped screen mesh cylinder is provided with a plurality of connecting rods 4, and each connecting rod 4 penetrates through the connecting rod hole from the top to the bottom of the outer axial bar-shaped screen mesh cylinder and from the upper part to the lower part of the outer axial bar-shaped screen mesh cylinder. Each connecting rod 4 is arranged around the axial lead of the outer axial strip-shaped screen cylinder.
The top connecting plate 2, the bottom connecting plate 3 and the supporting plate 5 in the single outer screen are all fan-shaped rings and respectively provided with a circular arc inner side edge and a circular arc outer side edge, and the circle centers of circles where the circular arc inner side edges and the circular arc outer side edges are all located on the axis of the outer axial strip-shaped screen cylinder. The central angle alpha of the circular arc inner side and the circular arc outer side is generally 5-45 degrees. The circular arc-shaped inner side edge is connected with the outer side of the screen bar 1, and the circular arc-shaped outer side edge is close to the inner wall of the shell of the process equipment. All the top connecting plates 2, the bottom connecting plates 3 and the supporting plates 5 which are positioned at the same height position of the outer axial strip-shaped screen cylinder in each single outer screen are respectively spliced into a circular ring. In fig. 2, the bottom connecting plate 3 and the supporting plate 5 are shown to be spliced into a circular ring shape, and the circular ring shape spliced by the top connecting plate 2 is the same as the circular ring shape spliced by the bottom connecting plate 3. The outer edge of the ring shape formed by splicing the top connecting plate 2 and the bottom connecting plate 3 is close to the inner wall of the process equipment shell, and the outer diameter is larger than that of the ring shape formed by splicing the supporting plates 5.
Referring to fig. 2, in the single outer net blocks adjacent up and down, a sealant or a sealing gasket 6 is arranged between the adjacent bottom connecting plate 3 and top connecting plate 2.
Referring to fig. 1, the height h of the monolithic outer net is generally 0.8-2 m, and the height h of one monolithic outer net layer is also h. The total height H of the outer axial bar-shaped screen cylinder is the sum of the heights H of the single outer screens of all layers, and the data of H is basically the same as the height data of the outer axial bar-shaped screen cylinder of the existing integral structure.
A single outer net of the invention is usually provided with 150-600 screen bars 1, and each top connecting plate 2 and bottom connecting plate 3 are generally provided with 1-2 connecting rod holes.
The single external net of the invention has various sizes as long as the single external net can freely enter and exit a manhole on the shell of the process equipment. Generally, the chord length subtended by the circular outer sides of the top and bottom webs 2, 3 is controlled to be less than the inner diameter of the manhole (which is, for example, 0.6 metres). With the size of the monolithic outer screen, the number of monolithic outer screens can be determined according to the size of the outer axial strip screen cylinder (the diameter is generally more than 1.5 meters, and the height is generally more than 5 meters).
The material of the screen bars 1, the top connecting plate 2, the bottom connecting plate 3, the connecting rods 4 and the supporting plates 5 used in the invention is generally stainless steel, nickel-based alloy and the like. The sealing glue or gasket 6 should be able to withstand the effects of corrosion and temperature of the medium in the process equipment.
When the invention is used, all the single outer nets and the connecting rods 4 are firstly sent into the shell of the process equipment through the manhole, then the connecting rod holes on the top connecting plate 2 and the bottom connecting plate 3 in the single outer net are sleeved into the connecting rods 4 and move downwards along the connecting rods 4 to be arranged one by one, and an outer axial strip-shaped screen cylinder is assembled. In the assembling process, the bottom connecting plate 3 in the single outer net at the bottom layer of the outer axial strip-shaped screen cylinder is fixedly connected with the bottom of the connecting rod 4, and finally the top connecting plate 2 in the single outer net at the top layer is fixedly connected with the top of the connecting rod 4, wherein the fixed connection can be welding, bolt-nut connection or the like. When the single outer net is damaged, the fixed connection of the top or the top and the bottom of the connecting rod 4 is disassembled, the single outer net is moved upwards along the connecting rod 4 and taken down, then the single outer net is taken out from the shell through a manhole for maintenance, and a new single outer net is reinstalled or installed after maintenance.
Claims (8)
1. The utility model provides an outer axial bar screen cloth section of thick bamboo which characterized in that: it includes the monolithic outer net of upper and lower layering setting, each monolithic outer net in every layer monolithic outer net is around the axial lead setting of outer axial bar screen cloth section of thick bamboo, monolithic outer net includes the grating, the length direction of grating is on a parallel with the axial of outer axial bar screen cloth section of thick bamboo, top and bottom in the monolithic outer net in the grating outside are equipped with top connecting plate and bottom connecting plate respectively, in the outside of grating, be equipped with the backup pad between top connecting plate and the bottom connecting plate, outer axial bar screen cloth section of thick bamboo is equipped with the connecting rod, the connecting rod is from the top to the bottom of outer axial bar screen cloth section of thick bamboo, pass from coaxial connecting rod hole from top to bottom.
2. The outer axial, bar screen cylinder of claim 1, wherein: the top connecting plates, the bottom connecting plates and the supporting plates in the single outer nets are all fan-ring-shaped, each of the top connecting plates, the bottom connecting plates and the supporting plates is provided with a circular arc-shaped inner side edge and a circular arc-shaped outer side edge, a central angle alpha formed by the circular arc-shaped inner side edge and the circular arc-shaped outer side edge in a corresponding mode is 5-45 degrees, and all the top connecting plates, the bottom connecting plates and the supporting plates in the single outer nets, which are located at the same height position of the outer axial strip-shaped screen cylinder.
3. An outer axial, bar screen cylinder according to claim 1 or 2, characterized in that: and in the single outer nets which are adjacent up and down, sealant or sealing gaskets are arranged between the adjacent bottom connecting plates and the top connecting plates.
4. Monolithic outer screen of an outer axial bar screen cylinder according to claim 1 or 2, characterized in that: the height h of the single outer net is 0.8-2 m.
5. An outer axial, bar screen cylinder according to claim 1 or 2, characterized in that: 150-600 screen bars are arranged in one single outer net.
6. An outer axial, bar screen cylinder according to claim 1 or 2, characterized in that: and 1-2 connecting rod holes are respectively arranged on each top connecting plate and each bottom connecting plate.
7. An outer axial, bar screen cylinder according to claim 1 or 2, characterized in that: the length of a chord opposite to the arc-shaped outer side edges of the top connecting plate and the bottom connecting plate is smaller than the inner diameter of a manhole on a process equipment shell.
8. An outer axial, bar screen cylinder according to claim 1 or 2, characterized in that: the bottom connecting plate in the single outer net at the bottom layer of the outer axial strip-shaped screen cylinder is fixedly connected with the bottom of the connecting rod, and the top connecting plate in the single outer net at the top layer is fixedly connected with the top of the connecting rod.
Priority Applications (1)
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CN201910896950.XA CN112535910B (en) | 2019-09-23 | 2019-09-23 | Outer axial bar screen cloth section of thick bamboo |
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CN201910896950.XA CN112535910B (en) | 2019-09-23 | 2019-09-23 | Outer axial bar screen cloth section of thick bamboo |
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CN112535910A true CN112535910A (en) | 2021-03-23 |
CN112535910B CN112535910B (en) | 2022-04-05 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202028255U (en) * | 2011-03-07 | 2011-11-09 | 广东联塑科技实业有限公司 | Mesh type filter |
CN204051639U (en) * | 2014-06-26 | 2014-12-31 | 陕西延长石油(集团)有限责任公司炼化公司 | The reactor of methanol toluene aromatic hydrocarbons, catalyst regenerator and complete set of equipments |
CN205699692U (en) * | 2016-04-14 | 2016-11-23 | 叶君芝 | A kind of sewage processing filtering device flexibly |
WO2018064766A1 (en) * | 2016-10-04 | 2018-04-12 | Rgl Reservoir Management Inc. | Wire screen assembly and method therefor |
-
2019
- 2019-09-23 CN CN201910896950.XA patent/CN112535910B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202028255U (en) * | 2011-03-07 | 2011-11-09 | 广东联塑科技实业有限公司 | Mesh type filter |
CN204051639U (en) * | 2014-06-26 | 2014-12-31 | 陕西延长石油(集团)有限责任公司炼化公司 | The reactor of methanol toluene aromatic hydrocarbons, catalyst regenerator and complete set of equipments |
CN205699692U (en) * | 2016-04-14 | 2016-11-23 | 叶君芝 | A kind of sewage processing filtering device flexibly |
WO2018064766A1 (en) * | 2016-10-04 | 2018-04-12 | Rgl Reservoir Management Inc. | Wire screen assembly and method therefor |
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