CN112526033B - Performance evaluation system and method for thermochemical fuel production based on high temperature reactor - Google Patents

Performance evaluation system and method for thermochemical fuel production based on high temperature reactor Download PDF

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CN112526033B
CN112526033B CN202110023661.6A CN202110023661A CN112526033B CN 112526033 B CN112526033 B CN 112526033B CN 202110023661 A CN202110023661 A CN 202110023661A CN 112526033 B CN112526033 B CN 112526033B
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pipeline
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CN112526033A (en
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徐超
靳菲
杨澳港
禹航宇
叶锋
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North China Electric Power University
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Abstract

The system comprises a gas pretreatment part for inputting gas required by reaction, a tubular furnace part for placing reactants and carrying out high-temperature thermochemical fuel reaction, a vacuumizing part before the reaction, a condenser part for condensing mixed gas, a gas-liquid separator part for separating gas and liquid, a dryer part for preventing water vapor from entering a chromatograph and drying, and a gas component detection part. The invention is specially designed for preparing hydrogen or carbon monoxide by high-temperature water cracking or carbon dioxide, the fuel gas generation rate is more stable, no by-product is generated, and the purity is high; a steam generating unit is designed independently aiming at hydrogen production by high-temperature thermochemical cracking water, and measures such as heating and heat preservation are taken for a pipeline through which high-temperature steam flows, so that the steam is prevented from being liquefied.

Description

基于高温反应器的热化学制燃料性能评估系统及方法Performance evaluation system and method for thermochemical fuel production based on high temperature reactor

技术领域technical field

本发明涉及一种性能评估系统及其方法,具体涉及一种基于高温反应器的热化学制燃料性能评估系统及方法。The invention relates to a performance evaluation system and method thereof, in particular to a performance evaluation system and method for thermochemical fuel production based on a high-temperature reactor.

背景技术Background technique

当今能源结构正在进行较大的转型,化石燃料越来越被各种可再生能源取代,其中表现最好的有风能和太阳能,而太阳能中蕴含着巨大的热量,地球上的太阳能非常丰富,每年地球吸收的能量约为120000 TW,这比每年15 TW的能源消耗量高出将近4个数量级。目前世界各国都在研究将辐射到地面上的太阳能加以利用,其中储热方向的利用最为可观,光伏发电的技术随之产生,这种技术将太阳能转化为电能,然后用以供电。但是,作为储能电池中的材料如钴、稀土元素等,在地球上的储藏量不大,这种技术难以被广泛应用。Today's energy structure is undergoing a major transformation. Fossil fuels are increasingly being replaced by various renewable energy sources. Among them, wind energy and solar energy are the best performers, and solar energy contains huge heat. The solar energy on the earth is very abundant. Every year The energy absorbed by the earth is about 120,000 TW, which is nearly 4 orders of magnitude higher than the annual energy consumption of 15 TW. At present, all countries in the world are studying the utilization of solar energy radiated to the ground, among which the utilization of heat storage is the most impressive, and the technology of photovoltaic power generation is produced accordingly. This technology converts solar energy into electrical energy and then uses it for power supply. However, as materials such as cobalt and rare earth elements in energy storage batteries, there is not much storage on the earth, and this technology is difficult to be widely used.

从反应原理来讲,最简单的转化方式就是利用集中太阳能产生的热量在超高温下(通常大于1700℃),直接将水或二氧化碳分解得到氢气和一氧化碳,利用这种技术可以把能量水平比较低的太阳能转化为高品位的化学能等,实现可再生能源的最大利用。表现为集中太阳能分解热化学水和二氧化碳,通过这种技术可以得到CO和H2,然后通过费-托法转换为液态碳氢燃料,这样就由太阳能转化为了化学能,用以替代化石燃料。但是这种方式对反应温度有很高的要求,对材料的物理化学性质都有很大的挑战。From the perspective of reaction principle, the simplest conversion method is to use the heat generated by concentrated solar energy to decompose water or carbon dioxide directly at ultra-high temperature (usually greater than 1700 ° C) to obtain hydrogen and carbon monoxide. Using this technology, the energy level can be relatively low The solar energy is converted into high-grade chemical energy, etc., so as to realize the maximum utilization of renewable energy. It is manifested as the decomposition of thermochemical water and carbon dioxide by concentrated solar energy. CO and H 2 can be obtained through this technology, and then converted into liquid hydrocarbon fuel by Fischer-Tropsch method, so that solar energy is converted into chemical energy to replace fossil fuels. However, this method has high requirements on the reaction temperature and poses great challenges to the physical and chemical properties of the material.

直接利用聚光器集中太阳能供热以达到水或二氧化碳的分解温度的条件比较高,而且反应转化效率不高。因此,研究出了两步法高温热化学分解相关氧化物得到燃料气体的方法。第一步是在较高温度下还原氧化物,释放出氧气,第二步则是在较低温度下通入水或者二氧化碳,发生氧化反应产生相应的气体燃料。而本发明就是基于这样的原理下而发明的,在高温下还原产生缺氧的氧化物,然后在管式炉中和水蒸气或者二氧化碳反应生成氢气或者一氧化碳。Direct use of concentrators to concentrate solar energy for heat supply has relatively high conditions to reach the decomposition temperature of water or carbon dioxide, and the reaction conversion efficiency is not high. Therefore, a two-step high-temperature thermochemical decomposition of related oxides to obtain fuel gas has been studied. The first step is to reduce the oxide at a higher temperature to release oxygen, and the second step is to pass water or carbon dioxide at a lower temperature to generate the corresponding gaseous fuel through an oxidation reaction. And the present invention is invented based on such a principle, reducing oxygen-deficient oxides at high temperature, and then reacting with water vapor or carbon dioxide in a tube furnace to generate hydrogen or carbon monoxide.

目前评估高温热化学制燃料反应的性能方法通常都是实验室规模的,设计出一种实验方案和相应的一套系统,然后由该系统再对高温热化学制燃料反应进行性能评估,这种方案有以下不足:The current methods for evaluating the performance of high-temperature thermochemical fuel-making reactions are usually on a laboratory scale. An experimental scheme and a corresponding set of systems are designed, and then the system is used to evaluate the performance of high-temperature thermochemical fuel-making reactions. The scheme has the following deficiencies:

(1)管道路径单一,只能制备氢气或者一氧化碳等其中的一种燃料气体,无法制备多种燃料,并且大多数实验系统反应温度不够高,无法进行高温热化学裂解氧化物制燃料的实验。(1) The pipeline path is single, and only one fuel gas such as hydrogen or carbon monoxide can be prepared, and multiple fuels cannot be prepared, and the reaction temperature of most experimental systems is not high enough to carry out high-temperature thermochemical cracking oxide fuel experiments.

(2)管道线路等暴露在空气中,且固定不好,存在安全隐患和操作不便等问题;在进行反应的操作过程中,比较混乱,没有很好的标注。(2) Pipelines, etc. are exposed to the air, and they are not fixed well, so there are problems such as potential safety hazards and inconvenient operation; during the operation of the reaction, it is confusing and not well marked.

(3)大多都是以气体原料制备燃料气体的裂解反应系统,因裂解水制氢气的系统更复杂而少有人考虑,难以全方位评估高温热化学制燃料反应的实验性能。(3) Most of them are cracking reaction systems for preparing fuel gas from gaseous raw materials. Because the system of cracking water to produce hydrogen is more complicated, few people consider it, and it is difficult to comprehensively evaluate the experimental performance of high-temperature thermochemical fuel production reactions.

此外,本申请人的一篇现有技术(申请号:CN2019106489368)公开一种基于太阳能聚光模拟器的热化学制氢反应性能评估系统及方法,该方法包括原料输入部分,蒸发器/预加热器,微型多通道反应器,冷凝器,色谱仪,流量管道系统及太阳能聚光模拟器;原料输入部分包括液体输入部分以及气体输入部分,所述液体输入部分与气体输入部分在蒸发器/预加热器前汇聚;蒸发器/预加热器为电加热或太阳能加热的大腔室罐体,其内部设有喷雾装置;预加热器同时对气体进行初步加热;微型多通道反应器与蒸发器/预加热器以及冷凝器之间通过管道连接;色谱仪用于检测生成的混合气体成分;所述太阳能聚光模拟器包括高功率氙灯光源,椭圆形的高反射率反射罩。虽然该文献也是一种评估系统及其方法,其采用的部分技术手段如冷凝器、色谱仪、流量管道系统等硬件设备与本发明相同,但是由于该现有技术与本发明技术方案以及所要解决的技术问题都不同,因此,本领域技术人员是无法将其应用于本发明以进一步解决本发明所要解决的技术问题的,即该文献没有给出任何“启示”或“结合启示”来达到本发明的目的。In addition, a prior art of the applicant (application number: CN2019106489368) discloses a system and method for evaluating the performance of thermochemical hydrogen production reaction based on a solar concentrating simulator. The method includes a raw material input part, an evaporator/preheating device, micro multi-channel reactor, condenser, chromatograph, flow piping system and solar concentration simulator; the raw material input part includes a liquid input part and a gas input part, and the liquid input part and the gas input part are in the evaporator/pre Convergence in front of the heater; the evaporator/preheater is a large chamber tank heated by electricity or solar energy, and a spray device is installed inside; the preheater initially heats the gas at the same time; the micro multi-channel reactor and the evaporator/ The preheater and the condenser are connected through pipelines; the chromatograph is used to detect the composition of the mixed gas generated; the solar concentration simulator includes a high-power xenon lamp light source and an elliptical high-reflectivity reflector. Although this document is also a kind of evaluation system and method thereof, the hardware equipments such as condenser, chromatograph, flow pipeline system etc. that it adopts are identical with the present invention, but because this prior art and the technical scheme of the present invention and to solve Therefore, those skilled in the art cannot apply it to the present invention to further solve the technical problems to be solved by the present invention, that is, this document does not provide any "enlightenment" or "combined enlightenment" to achieve the present invention. purpose of the invention.

发明内容Contents of the invention

本发明提出一种基于高温反应器的热化学制燃料反应性能评估方法。其目的在于,克服背景技术中存在的缺点,为所有700-1600℃内的高温热化学制燃料反应提供一个通用的系统,同时保证系统的整体安全可靠,操作简便,还可以对反应后得到的剩余的反应物和混合气体成分进行全面精确地分析,更加全方面的评估高温热化学制燃料系统的具体性能。The invention proposes a method for evaluating the reaction performance of thermochemical fuel production based on a high-temperature reactor. Its purpose is to overcome the shortcomings in the background technology, provide a general system for all high-temperature thermochemical fuel production reactions within 700-1600 ° C, and at the same time ensure the overall safety and reliability of the system, easy to operate, and can also be used for the reaction of the obtained The remaining reactants and mixed gas components are analyzed comprehensively and accurately, and the specific performance of the high-temperature thermochemical fuel system can be evaluated more comprehensively.

其技术方案如下:Its technical scheme is as follows:

一种基于高温反应器的热化学制燃料反应性能评估系统,包括气体预处理部分,高温反应器部分,流量控制及管道部分,冷凝部分,干燥部分,气体成分检测部分;A reaction performance evaluation system for thermochemical fuel production based on a high-temperature reactor, including a gas pretreatment part, a high-temperature reactor part, a flow control and pipeline part, a condensation part, a drying part, and a gas component detection part;

所述气体预处理包括两部分:气体直接输入部分以及原相为液体转化为气体输入的部分;气体直接输入部分由气瓶提供载气/保护气或者反应气体,气体在混合器12中充分混合后进入主管道,液相转化气相部分由载气携带进入主管道。The gas pretreatment includes two parts: the direct input part of the gas and the part where the original phase is converted from liquid to gas input; the direct input part of the gas is provided with carrier gas/protection gas or reaction gas by the gas cylinder, and the gas is fully mixed in the mixer 12 After entering the main pipeline, the liquid phase conversion gas phase is carried by the carrier gas into the main pipeline.

所述高温反应器部分:主管道与高温反应器24相连以进行相应的化学反应;主体为电加热或者红外加热的高温管式炉,其中内部设计承受高温的刚玉管等,用以盛放反应的材料,管式炉尺寸配合所用的刚玉管等的尺寸;反应器后接真空泵31以及冷凝器10。The high-temperature reactor part: the main pipe is connected with the high-temperature reactor 24 to carry out corresponding chemical reactions; the main body is a high-temperature tube furnace with electric heating or infrared heating, in which corundum tubes and the like that withstand high temperatures are designed inside to accommodate the reaction The size of the tube furnace matches the size of the used corundum tube, etc.; the reactor is connected with a vacuum pump 31 and a condenser 10.

所述流量控制及管道部分:在管道的各个控制部分设置单向开关;不同管段配置相应的单向阀,真空表,气体流量计,热电偶等;管道种类包括但是不限于耐高温耐腐蚀的不锈钢管,聚四氟乙烯管等,连接部分以不锈钢紧固等的方式保证密封性。The flow control and pipeline part: one-way switches are set in each control part of the pipeline; corresponding one-way valves, vacuum gauges, gas flow meters, thermocouples, etc. are configured in different pipeline sections; the types of pipelines include but are not limited to high temperature and corrosion resistant Stainless steel tubes, PTFE tubes, etc., and the connection parts are fastened with stainless steel to ensure airtightness.

所述冷凝部分:冷凝器10与高温反应器24之间以3mm不锈钢管相连,钢管做保护隔热处理,钢管上配置单向阀防止高温气体倒流进入反应器;单向阀后配有真空表,用以实时监测反应后混合气体的压力;冷凝器10下方通过不锈钢管道与气液分离器26相连,用以收集被冷凝成的液体物质。The condensing part: the condenser 10 and the high-temperature reactor 24 are connected by 3mm stainless steel pipes, and the steel pipes are protected and insulated, and a one-way valve is arranged on the steel pipes to prevent the high-temperature gas from flowing back into the reactor; a vacuum gauge is equipped behind the one-way valve , used for real-time monitoring of the pressure of the mixed gas after the reaction; the bottom of the condenser 10 is connected with the gas-liquid separator 26 through a stainless steel pipe to collect the condensed liquid substance.

所述干燥部分:冷凝后的气体通入到干燥器27中,主体为一到两个干燥柱,干燥器前面管道配置有单向阀防止混合气体倒流;干燥器后接单向开关与气体流量计17相连。The drying part: the condensed gas is passed into the dryer 27, the main body is one to two drying columns, and the pipeline in front of the dryer is equipped with a one-way valve to prevent the mixed gas from flowing backward; the dryer is connected with a one-way switch and gas flow rate A total of 17 are connected.

所述气体成分检测部分:干燥后的混合气体通过气体流量计17与气相色谱仪5相连,用以检测生成的混合气体的种类和速率,用来对该实验系统制燃料性能的整体评估,同时配备计算机以接受色谱仪以及各流量计的数据并进行处理。The gas component detection part: the dried mixed gas is connected to the gas chromatograph 5 through the gas flow meter 17, to detect the type and rate of the generated mixed gas, and to evaluate the overall fuel performance of the experimental system, and at the same time Equipped with a computer to receive and process data from the chromatograph and flowmeters.

本发明还公开一种基于高温反应器的热化学制燃料反应性能评估系统的评估方法,其步骤包括:The present invention also discloses an evaluation method of a thermochemical fuel production reaction performance evaluation system based on a high temperature reactor, the steps of which include:

步骤1:给实验台通电,检查各部件状态正常,检查所有开关仪器等状态正确,将所用催化剂材料放入刚玉坩埚中后放入高温反应器的管道中,填充好催化剂后,放置好堵头,拧紧反应器管道后的快接法兰;打开循环水泵,并通入冷却水。Step 1: Power on the test bench, check that the status of each component is normal, check that the status of all switching instruments is correct, put the catalyst material used into the corundum crucible and put it into the pipeline of the high-temperature reactor, after filling the catalyst, place the plug , Tighten the quick-connect flange behind the reactor pipe; turn on the circulating water pump, and pass in cooling water.

步骤2:打开真空泵将管道进行抽真空操作,然后打开存有载气/保护气的气瓶,利用减压阀调整压力,利用气体流量计调整气体流量,对实验台系统的各个管段部件进行吹扫;打开高温管式炉,调整相应的程序控制升温速率至合适温度,同时继续通入载气/保护气,催化剂发生高温热化学制燃料中的还原反应,生成氧气,并计时控制第一步还原反应的进行时间;Step 2: Turn on the vacuum pump to vacuumize the pipeline, then open the gas cylinder containing the carrier gas/protection gas, use the pressure reducing valve to adjust the pressure, use the gas flow meter to adjust the gas flow, and blow the various pipe parts of the test bench system Sweep; turn on the high-temperature tube furnace, adjust the corresponding program to control the heating rate to a suitable temperature, and at the same time continue to feed the carrier gas/protection gas, the catalyst undergoes a reduction reaction in the high-temperature thermochemical fuel production to generate oxygen, and time control the first step The time for the reduction reaction to proceed;

步骤3:控制管式炉程序降温,打开存放有反应气的气瓶,通过减压阀控制压力,通过气体流量计控制反应气体的流量,同时配合载气/保护气的通入,两种气体经混合器后进入主管道,然后进入反应器中,与材料发生第二步制燃料的氧化反应;其中反应物如果常温下为气相,可由高压气瓶连接气体流量计控制进入,如果反应物是水的话则需要通过气体预处理部分的水蒸气发生单元控制产生水蒸气以参与反应。Step 3: Control the tube furnace program to cool down, open the gas cylinder with the reaction gas, control the pressure through the pressure reducing valve, control the flow rate of the reaction gas through the gas flow meter, and cooperate with the introduction of the carrier gas/protection gas, the two gases After passing through the mixer, it enters the main pipeline, and then enters the reactor, where it undergoes a second-step fuel oxidation reaction with the material; if the reactant is in the gas phase at room temperature, it can be controlled by a high-pressure gas cylinder connected to a gas flow meter, if the reactant is For water, it is necessary to control the generation of water vapor through the water vapor generation unit of the gas pretreatment part to participate in the reaction.

步骤4:未反应完全的气体氧化物,以及反应生成的氢气或一氧化碳等,在载气/保护气的推动下,离开反应器后进入冷凝器中,其中混合气体被冷却以降低气体温度,防止损坏仪器;常温下为液态的反应物被冷凝成液体在气液分离器中被分离收集,其他混合气体进入干燥器被干燥;Step 4: The unreacted gas oxides, as well as the hydrogen or carbon monoxide generated by the reaction, are driven by the carrier gas/protective gas, and then enter the condenser after leaving the reactor, where the mixed gas is cooled to reduce the gas temperature and prevent Damage to the instrument; liquid reactants at normal temperature are condensed into liquid and separated and collected in the gas-liquid separator, and other mixed gases enter the dryer to be dried;

步骤5:经过干燥的常温混合气体通过气体流量计进入气相色谱仪中,对其各组分进行详细的检测分析,所得数据经计算机处理用于评估整个高温热化学裂解氧化物制燃料系统的性能与效率。Step 5: The dried mixed gas at normal temperature enters the gas chromatograph through the gas flow meter, and its components are detected and analyzed in detail, and the data obtained are processed by computer to evaluate the performance of the entire high-temperature thermochemical cracking oxide fuel system and efficiency.

其中载气/保护气的种类可以根据所进行的具体化学反应而进行选择,包括但是不限于氮气,氩气等;原料常温下为气体反应物的包括但是不限于二氧化碳,甲烷,常温下为液体的反应物一般为水;所述生成的燃料气体为一氧化碳或者氢气;所述高温反应器的温度区间为700摄氏度至1600摄氏度;The type of carrier gas/protection gas can be selected according to the specific chemical reaction, including but not limited to nitrogen, argon, etc.; raw materials that are gaseous reactants at room temperature include but not limited to carbon dioxide, methane, and liquid at room temperature The reactant is generally water; the fuel gas generated is carbon monoxide or hydrogen; the temperature range of the high-temperature reactor is 700 degrees Celsius to 1600 degrees Celsius;

有益效果:Beneficial effect:

(1)可以进行的热化学反应温度更高,并且专门为高温裂解水或二氧化碳制氢气或一氧化碳而设计,产生燃料气体速率更加稳定并无副产物产生,纯度高;(1) The thermochemical reaction temperature that can be carried out is higher, and it is specially designed for high-temperature cracking of water or carbon dioxide to produce hydrogen or carbon monoxide, and the rate of fuel gas production is more stable without by-products, and the purity is high;

(2)通过整体以机柜形式来固定不同部分的实验器件,所有的电线等线路全都放置到机柜后,便于操作,解决安全隐患,保证实验稳定进行并产生稳定的数据;(2) By fixing different parts of the experimental devices in the form of a cabinet as a whole, all wires and other lines are placed behind the cabinet, which is easy to operate, solves potential safety hazards, and ensures stable experiments and stable data generation;

(3)针对高温热化学裂解水制氢气单独设计水蒸气发生单元,并且为高温水蒸汽流经的管道加伴热及保温等措施,防止水蒸气液化。(3) Separately design the water vapor generation unit for high-temperature thermochemical cracking of water to produce hydrogen, and add heat tracing and insulation measures for the pipelines through which high-temperature water vapor flows to prevent water vapor from liquefying.

附图说明Description of drawings

图1为本发明基于高温反应器的热化学制燃料反应性能评估系统结构说明图;Fig. 1 is an explanatory diagram of the structure of the thermochemical fuel production reaction performance evaluation system based on the high temperature reactor of the present invention;

图2为本发明基于高温反应器的热化学制燃料反应性能评估系统实施例1中一次高温裂解水制氢气反应的氢气产生量随时间变化图。Fig. 2 is a time-varying diagram of the amount of hydrogen produced in a high-temperature cracking water hydrogen production reaction in Example 1 of the high-temperature reactor-based thermochemical fuel production reaction performance evaluation system of the present invention.

图3为本发明基于高温反应器的热化学制燃料反应性能评估系统实施例2中一次高温裂解二氧化碳制一氧化碳反应的一氧化碳产生量随时间变化图。Fig. 3 is a time-varying diagram of the amount of carbon monoxide produced in a high-temperature cracking carbon dioxide to carbon monoxide reaction in Example 2 of the high-temperature reactor-based thermochemical fuel production reaction performance evaluation system of the present invention.

附图标记说明:Explanation of reference signs:

1,23,25-真空表,2,3,4,6,7,11,14,15,16,19,21,22,30-开关,5-气相色谱仪,8-蒸发器,9-安全阀,10-冷凝器,12-混合器,13-热电偶,17,18,20-流量计,24-高温反应器,26-气液分离器,27-干燥器,28,29-高压气瓶,31-真空泵。1, 23, 25- vacuum gauge, 2, 3, 4, 6, 7, 11, 14, 15, 16, 19, 21, 22, 30- switch, 5- gas chromatograph, 8- evaporator, 9- Safety valve, 10-condenser, 12-mixer, 13-thermocouple, 17, 18, 20-flow meter, 24-high temperature reactor, 26-gas-liquid separator, 27-dryer, 28, 29-high pressure Cylinder, 31 - vacuum pump.

具体实施方式Detailed ways

为使本领域技术人员更好地理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步详细描述。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明公开一种基于高温反应器的热化学制燃料反应性能评估系统,包括气体预处理部分,高温反应器部分,流量控制及管道部分,冷凝部分,干燥部分,气体成分检测部分;The invention discloses a thermochemical fuel reaction performance evaluation system based on a high-temperature reactor, which includes a gas pretreatment part, a high-temperature reactor part, a flow control and pipeline part, a condensation part, a drying part, and a gas component detection part;

所述气体预处理部分:气体直接输入部分以及原相为液体转化为气体输入的部分,气体直接输入部分由气瓶提供载气/保护气或者反应气体,载气用以作为气源推动整个实验系统的气体流动,并且可以作为保护气用来吹扫反应器中的空气和氧气,保护反应不被杂质气体干扰,一般选择惰性气体如氮气,氩气等;高温热化学制燃料中用到的反应气体一般为二氧化碳、甲烷等,反应气和载气/保护气可以通过气体流量计控制流量并且在混合器中混合均匀,然后进入主管道进行相应反应,气瓶减压阀接6mm管道与实验台的聚四氟乙烯管相连进入气体流量计;液相转化气相部分一般为水转化为水蒸气,这部分由在机柜中上下放置的注射泵和水蒸汽发生器组成,两者配合实现水蒸气生成量的精确控制,生成的水蒸气由载气/保护气携带进入主管道。The gas pretreatment part: the direct input part of the gas and the part where the original phase is converted from liquid to gas input. The direct input part of the gas is provided with carrier gas/protective gas or reaction gas by the gas cylinder, and the carrier gas is used as a gas source to drive the whole experiment The gas of the system flows, and can be used as a protective gas to purge the air and oxygen in the reactor to protect the reaction from being disturbed by impurity gases. Generally, inert gases such as nitrogen, argon, etc. are selected; used in high-temperature thermochemical fuel production The reaction gas is generally carbon dioxide, methane, etc. The reaction gas and carrier gas/protection gas can be controlled by the gas flow meter and mixed evenly in the mixer, and then enter the main pipeline for corresponding reactions. The pressure reducing valve of the gas cylinder is connected to the 6mm pipe and the experimental The PTFE tube of the platform is connected to the gas flow meter; the liquid phase conversion gas phase part is generally converted from water to water vapor. This part is composed of a syringe pump and a water vapor generator placed up and down in the cabinet. The two cooperate to realize water vapor. Precise control of the amount of generation, the generated water vapor is carried by the carrier gas/protection gas into the main pipeline.

所述高温反应器部分:主体是一个定制的超高温管式炉,管式炉长950mm,宽500mm,高1230mm,其中加热段长300mm,采用单温控温,恒温区长150mm,中间恒温区可以有效控制反应所需的温度,保证反应的进行;炉膛采用1900型氧化铝多晶纤维板,具有收缩率小,导热系数低,保温效果好,耐用节能等优点;炉内放置一根内径30mm,外径40mm,长1000mm的刚玉管以放置反应物,采用刚玉的材料可以承受高温条件并且不会与反应物和催化剂材料等物质发生反应,采用内径为30mm的设计,既能保证反应的正常进行,也便于前后密封时快捷法兰的安装;加热炉与不锈钢管道之间以直径为40mm的快捷法兰配密封圈等形式连接,方便操作且保证连接处的密封性,靠近高温部分的阀门等均采用316L钢材料,保证部件的耐高温腐蚀性;管式炉的使用温度小于等于1700℃,300℃以下的升温速率在3-5℃min,300℃以上的升温速率保持在5-8℃/min,降温速率一般小于等于10℃/min,这样的升降温速率可以减少温差变化过快对加热炉的损害,并且可以保证反应的顺利进行;在管式炉后设置真空泵,便于在实验前的抽真空操作和去除杂质气体。The high-temperature reactor part: the main body is a custom-made ultra-high temperature tube furnace, the tube furnace is 950mm long, 500mm wide, and 1230mm high, of which the heating section is 300mm long, using single temperature control, the constant temperature zone is 150mm long, and the middle constant temperature zone The temperature required for the reaction can be effectively controlled to ensure the progress of the reaction; the furnace is made of 1900-type alumina polycrystalline fiber board, which has the advantages of small shrinkage, low thermal conductivity, good heat preservation effect, durability and energy saving; The corundum tube with an outer diameter of 40mm and a length of 1000mm is used to place the reactants. The corundum material can withstand high temperature conditions and will not react with reactants and catalyst materials. The design with an inner diameter of 30mm can not only ensure the normal progress of the reaction , It is also convenient for the installation of the fast flange when sealing the front and rear; the heating furnace and the stainless steel pipe are connected in the form of a quick flange with a diameter of 40mm and a sealing ring, which is convenient for operation and ensures the tightness of the joint, and the valve close to the high temperature part, etc. All use 316L steel material to ensure the high temperature corrosion resistance of the parts; the operating temperature of the tube furnace is less than or equal to 1700°C, the heating rate below 300°C is 3-5°C min, and the heating rate above 300°C is maintained at 5-8°C /min, the cooling rate is generally less than or equal to 10°C/min, such a heating and cooling rate can reduce the damage to the heating furnace due to the rapid temperature difference change, and can ensure the smooth progress of the reaction; Vacuum operation and removal of impurity gases.

所述流量控制及管道部分:在管道的各个控制部分设置单向开关以控制相应反应所需的开关状态, 开关材料采用包括但是不限于316L钢;不同管段配置相应的单向阀防止气体回流损坏部件,配置真空表以实时监测管段压力,配置快速泄压阀防止管路内气体压力太大而发生事故;管道种类包括但是不限于耐高温耐腐蚀的不锈钢管,聚四氟乙烯管等;气体预处理部分所有主管道均采用6mm不锈钢管,而冷凝器干燥器部分的管道采用3mm不锈钢管,连接部分以不锈钢紧固,快捷法兰等的方式保证密封性;部分管道需要做保温等处理,如水蒸汽发生器与主管道连接部分的管道外加伴热带以维持水蒸气的温度,并且这部分管道做多层保温处理,包括管道外加加热器等保证水蒸气的温度以防止水蒸气在进入高温反应器之前液化引起事故及破坏反应进行,同时这些保温材料可以有效隔绝温度,防止人触碰受伤;所述的所有的小型仪器等部件采用包括但是不限于不锈钢卡箍,尼龙扎带等固定方式固定在水平放置在实验桌上的机柜上面,便于操作,更能有效防止安全事故的发生;所有流量计,单向阀等以包括但是不限于3mm,6mm不锈钢管与主管道相连;在高温反应器后的管段和气体进入气体流量计之前的管段配有热电偶,以实时监测温度,掌握这两个重要管段的温度状态。The flow control and pipeline part: set a one-way switch in each control part of the pipeline to control the switch state required for the corresponding reaction. The material of the switch includes but is not limited to 316L steel; different pipeline sections are equipped with corresponding one-way valves to prevent gas backflow damage Components, equipped with a vacuum gauge to monitor the pressure of the pipeline section in real time, and equipped with a quick pressure relief valve to prevent accidents due to excessive gas pressure in the pipeline; the types of pipelines include but are not limited to high temperature and corrosion resistant stainless steel pipes, polytetrafluoroethylene pipes, etc.; gas All the main pipes of the pretreatment part are made of 6mm stainless steel pipes, while the pipes of the condenser dryer part are made of 3mm stainless steel pipes, and the connecting parts are fastened with stainless steel, fast flanges, etc. For example, the pipe connecting the steam generator and the main pipe is equipped with heating tape to maintain the temperature of the water vapor, and this part of the pipe is treated with multi-layer insulation, including the pipe plus a heater to ensure the temperature of the water vapor to prevent the water vapor from entering the high temperature reaction. Accidents and destruction reactions caused by liquefaction before the device, and these insulation materials can effectively isolate the temperature and prevent people from being injured by touching; all the small instruments and other components mentioned above are fixed by fixing methods including but not limited to stainless steel clamps, nylon cable ties, etc. On the cabinet placed horizontally on the experimental table, it is easy to operate and can effectively prevent the occurrence of safety accidents; all flow meters, check valves, etc. are connected to the main pipeline with stainless steel pipes including but not limited to 3mm and 6mm; in the high temperature reactor The last pipe section and the pipe section before the gas enters the gas flow meter are equipped with thermocouples to monitor the temperature in real time and grasp the temperature status of these two important pipe sections.

所述冷凝部分:包括一个以循环水冷为冷却方式的冷凝器和气液分离器,冷凝器与高温反应器之间以3mm不锈钢管相连,不锈钢管做保护隔热处理,管段上配置单向阀防止高温气体倒流进入反应器;单向阀后配有真空表,用以实时监测反应后混合气体的压力,冷凝器进口开关处配有快速卸压阀,以防止在实验过程中管内高温气体压力太大而发生事故;冷凝器里面采用循环水冷的方式,循环冷凝水流经含有高温气体的螺旋形不锈钢管,冷凝水自下而上流过,通过内径为2mm的塑料水管与外部冷水源相连;冷凝器下方通过3mm不锈钢管道与气液分离器相连,用以收集被冷凝成的液体物质,气液分离器底部配有阀门,实验结束后,可以通过控制阀门排出收集的液体。The condensing part: includes a condenser and a gas-liquid separator that are cooled by circulating water. The condenser is connected to the high-temperature reactor with a 3mm stainless steel tube. The stainless steel tube is used for protection and heat insulation. The high-temperature gas flows back into the reactor; a vacuum gauge is equipped behind the one-way valve to monitor the pressure of the mixed gas after the reaction in real time, and a quick pressure relief valve is equipped at the inlet switch of the condenser to prevent the pressure of the high-temperature gas in the tube from being too high during the experiment. Large accidents occur; the condenser adopts a circulating water cooling method, the circulating condensed water flows through the spiral stainless steel tube containing high-temperature gas, the condensed water flows from bottom to top, and is connected to the external cold water source through a plastic water pipe with an inner diameter of 2mm; the condenser The lower part is connected to the gas-liquid separator through a 3mm stainless steel pipe to collect the condensed liquid substance. The bottom of the gas-liquid separator is equipped with a valve. After the experiment is over, the collected liquid can be discharged through the control valve.

所述干燥部分:主体为一到两个干燥柱,干燥器前面管道配置有单向阀防止混合气体倒流;干燥柱拆卸方便且便于更换,干燥柱里面成分包括但是不限于硫酸钙,氯化钙,用以彻底吸收混合气体中的水蒸气,防止水蒸气进入色谱仪中损坏仪器;干燥器后接单向开关与气体流量计相连,实现对反应后混合气体进入色谱仪之前的流量的实时监测。The drying part: the main body is one or two drying columns, and the pipeline in front of the dryer is equipped with a one-way valve to prevent the mixed gas from flowing backward; the drying column is easy to disassemble and easy to replace, and the ingredients in the drying column include but are not limited to calcium sulfate, calcium chloride , to completely absorb the water vapor in the mixed gas to prevent the water vapor from entering the chromatograph and damage the instrument; the dryer is connected with a one-way switch connected to the gas flow meter to realize real-time monitoring of the flow rate of the reacted mixed gas before entering the chromatograph .

所述气体成分检测部分:主体是一台高精度的微型气相色谱仪,型号为安捷伦990,用以对反应后的混合气体的成分和生成速率进行精确的检测,实现对实验台系统制燃料性能的整体评估,同时配备有一台计算机以接受色谱仪及各流量计的数据并且进行分析;色谱仪进口为英制1/16管道,可以用相应的连接方式与气体流量计之后的3mm不锈钢管道进行连接;色谱仪另配相应的标准气体以实现对色谱仪所检测气体种类的标定。The gas component detection part: the main body is a high-precision micro-gas chromatograph, the model is Agilent 990, which is used to accurately detect the composition and generation rate of the mixed gas after the reaction, and realize the fuel production performance of the test bench system At the same time, it is equipped with a computer to accept and analyze the data of the chromatograph and each flowmeter; the inlet of the chromatograph is an imperial 1/16 pipe, which can be connected with the 3mm stainless steel pipe behind the gas flowmeter with the corresponding connection method ; The chromatograph is equipped with corresponding standard gas in order to realize the calibration of the gas types detected by the chromatograph.

本发明公开一种基于高温反应器的热化学制燃料反应性能评估系统的评估方法:包括如下步骤:The invention discloses an evaluation method of a thermochemical fuel production reaction performance evaluation system based on a high-temperature reactor: the method includes the following steps:

步骤1:给实验台通电,检查各部件状态正常,检查所有开关仪器等状态正确,将所用催化剂材料放入刚玉坩埚中后放入高温反应器的管道中,填充好催化剂后,将与管式炉配套的堵头放进刚玉管中,以防止管中温度过高融化密封圈同时起到隔热保温的作用,然后拧紧反应器管道后的快接法兰以密封整个管路;打开循环水泵,并通入冷却水。Step 1: Power on the test bench, check that the status of each component is normal, check that the status of all switch instruments is correct, put the catalyst material used into the corundum crucible and put it into the pipeline of the high temperature reactor, after filling the catalyst, put it with the tube type Put the plug supporting the furnace into the corundum tube to prevent the temperature in the tube from being too high and melt the sealing ring at the same time to play the role of heat insulation, and then tighten the quick-connect flange behind the reactor pipe to seal the entire pipeline; turn on the circulating water pump , and pass into the cooling water.

步骤2:这一步为高温热化学制燃料反应的第一步反应,即高温下催化剂材料在还原气氛中进行还原反应,以二氧化铈为催化剂,发生的还原反应如下方程式所述:Step 2: This step is the first step reaction of the high-temperature thermochemical fuel system reaction, that is, the catalyst material carries out a reduction reaction in a reducing atmosphere at a high temperature, and with ceria as a catalyst, the reduction reaction that occurs is described in the following equation:

Figure DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE002

这一步释放出氧气,从而产生氧空位以进行第二步反应;打开真空泵对管道进行抽真空操作,然后打开存有载气/保护气的气瓶,利用减压阀调整压力在0.1-0.2MPa,利用气体流量计调整气体流量,对实验台系统的各个管段部件进行吹扫;打开高温管式炉,调整相应的程序分段控制温度至反应温度1400℃,以便催化剂能能进行相应的还原反应,升温速率在5-8℃/min以防止加热炉温度变化过大而减少仪器的寿命,同时继续通入载气/保护气,催化剂发生高温热化学制燃料中的还原反应,生成氧气,并计时控制第一步释氧反应的进行时间;This step releases oxygen, thereby generating oxygen vacancies for the second step reaction; turn on the vacuum pump to vacuumize the pipeline, then open the gas cylinder containing the carrier gas/protective gas, and use the pressure reducing valve to adjust the pressure at 0.1-0.2MPa , use the gas flow meter to adjust the gas flow, and purge each pipe section of the test bench system; turn on the high-temperature tube furnace, and adjust the corresponding program to control the temperature in sections to the reaction temperature of 1400 ° C, so that the catalyst can carry out the corresponding reduction reaction , the heating rate is 5-8°C/min to prevent the temperature of the heating furnace from changing too much and reduce the life of the instrument. At the same time, continue to feed the carrier gas/protection gas, the catalyst undergoes a reduction reaction in the high-temperature thermochemical fuel production, generates oxygen, and Timing controls the time for the first step of the oxygen release reaction;

步骤3:这一步为高温热化学制燃料的第二步氧化反应,在较低温度下,缺氧的催化剂材料和相应的反应物(水或二氧化碳)发生氧化反应生成氢气或一氧化碳,由于反应最后是为了生成气体燃料,所以这一步的反应是高温热化学制燃料过程中的关键反应,以二氧化铈为催化剂,水为原料生成氢气的第二步氧化反应如下方程式所述:Step 3: This step is the second-step oxidation reaction of high-temperature thermochemical fuel production. At a lower temperature, the oxygen-deficient catalyst material and the corresponding reactant (water or carbon dioxide) undergo an oxidation reaction to generate hydrogen or carbon monoxide. Due to the final reaction It is to generate gaseous fuel, so the reaction of this step is the key reaction in the process of high-temperature thermochemical fuel production. The second-step oxidation reaction of generating hydrogen with cerium dioxide as a catalyst and water as a raw material is described in the following equation:

Figure DEST_PATH_IMAGE004
Figure DEST_PATH_IMAGE004

待第一步反应结束后,程序控制管式炉的降温速率在10℃/min以内,将温度降低至1000℃以便进行相应的氧化反应,打开存放有反应气的气瓶,通过减压阀控制气体压力在0.1-0.2MPa,通过气体流量计控制反应气体的流量,同时配合载气/保护气的通入,两种气体经混合器后进入主管道,然后进入反应器中,与催化剂发生第二步制燃料的氧化反应,并控制反应时间;其中若反应物常温下为气相,可由高压气瓶连接气体流量计控制进入,如果反应物是水的话则需要通过气体预处理部分的水蒸气发生单元控制产生水蒸气以参与反应。After the first step of the reaction is completed, the program controls the cooling rate of the tube furnace within 10°C/min, lowers the temperature to 1000°C for the corresponding oxidation reaction, opens the cylinder containing the reaction gas, and controls it through the pressure reducing valve. The gas pressure is 0.1-0.2MPa, and the flow rate of the reaction gas is controlled by the gas flow meter. At the same time, with the introduction of the carrier gas/protection gas, the two gases enter the main pipeline after passing through the mixer, and then enter the reactor, where the first reaction occurs with the catalyst. Two-step fuel oxidation reaction, and control the reaction time; if the reactant is in the gas phase at room temperature, it can be controlled by a high-pressure gas cylinder connected to a gas flow meter, and if the reactant is water, it needs to be generated by the water vapor in the gas pretreatment part The unit controls the generation of water vapor to participate in the reaction.

步骤4:载气和反应气体持续通入,未反应完全的气体氧化物以及反应生成的氢气或一氧化碳等,在载气/保护气的推动下,离开反应器通过3mm不锈钢管进入冷凝器中,其中高温的混合气体经过管道和冷凝器后被空气和循环水冷却,降低气体温度,防止损坏仪器;反应物中如果有常温常压下为液态的反应物,如水蒸气,就会被冷凝成液态,通过气液分离器和气体分开而被收集,其他混合气体进入干燥器被干燥;Step 4: The carrier gas and reaction gas are continuously introduced, and the unreacted gas oxides and the hydrogen or carbon monoxide generated by the reaction, etc., are driven by the carrier gas/protective gas, leave the reactor and enter the condenser through a 3mm stainless steel tube. Among them, the high-temperature mixed gas is cooled by air and circulating water after passing through the pipeline and condenser to reduce the gas temperature and prevent damage to the instrument; if there are reactants that are liquid at normal temperature and pressure, such as water vapor, they will be condensed into liquid. , is collected through the gas-liquid separator and the gas is separated, and other mixed gases enter the dryer to be dried;

步骤5:经过冷却干燥后的混合气体通过气体流量计进入气相色谱仪中,对其各组分和产生速率进行详细的检测分析,所得数据经计算机处理用于评估整个高温热化学裂解氧化物制燃料系统的性能与效率。Step 5: The mixed gas after cooling and drying enters the gas chromatograph through the gas flow meter, and its components and production rates are detected and analyzed in detail. Fuel system performance and efficiency.

其中载气/保护气的种类可以根据所进行的具体化学反应而进行选择,包括但是不限于氮气,氩气等;原料常温下为气体反应物的包括但是不限于二氧化碳,甲烷,常温下为液体的反应物一般为水;所述生成的燃料气体为一氧化碳或者氢气;所述高温反应器的温度区间为700摄氏度至1600摄氏度;The type of carrier gas/protection gas can be selected according to the specific chemical reaction, including but not limited to nitrogen, argon, etc.; raw materials that are gaseous reactants at room temperature include but not limited to carbon dioxide, methane, and liquid at room temperature The reactant is generally water; the fuel gas generated is carbon monoxide or hydrogen; the temperature range of the high-temperature reactor is 700 degrees Celsius to 1600 degrees Celsius;

实施例一Embodiment one

以水为反应物,利用基于高温反应器的热化学制燃料反应性能评估系统制取氢气,并进行相应的性能评估。具体实施方法如下:Using water as a reactant, hydrogen is produced by using a thermochemical fuel production reaction performance evaluation system based on a high temperature reactor, and the corresponding performance evaluation is carried out. The specific implementation method is as follows:

(1)实验前准备及进料:给实验台通电,检查各部件状态正常,检查管路中所有开关和阀门的状态,确保实验可以顺利进行,给流量计等控制部分通电以进行准确控制;500mg催化剂材料填放到与反应器中刚玉管尺寸相匹配的刚玉刚锅中,将坩埚沿刚玉管送进高温反应器24中,直至坩埚位置处于管式炉恒温区中以保证进行各步反应的温度,催化剂放置完毕后,将与管式炉配套的堵头放进刚玉管中,拧紧反应器后的快捷法兰;将高纯水灌注到这蒸发器8中的注射泵针筒中,为生成水蒸气提供原料;打开冷凝器10的循环水泵,并通入冷却水。(1) Pre-experiment preparation and feeding: power on the test bench, check that the status of each component is normal, check the status of all switches and valves in the pipeline to ensure that the experiment can be carried out smoothly, and power on the flowmeter and other control parts for accurate control; Fill 500mg of catalyst material into a corundum pot matching the size of the corundum tube in the reactor, and send the crucible into the high-temperature reactor 24 along the corundum tube until the crucible is in the constant temperature zone of the tube furnace to ensure the reaction of each step After the catalyst is placed, put the plug matching the tube furnace into the corundum tube, and tighten the fast flange behind the reactor; pour high-purity water into the syringe of the syringe pump in the evaporator 8 to generate water The steam provides the raw material; the circulating water pump of the condenser 10 is opened, and cooling water is introduced.

(2)吹扫加热及还原反应:打开真空泵31对管道进行抽真空操作,然后打开装有高纯氮气的气瓶29,调节减压阀使出口压力为0.2MPa,用电脑控制气体流量计20调整氮气的流量为100ml/min,对管路及各个部件吹扫30min,吹扫完毕后不改变流量持续通入氮气;打开高温管式炉,通过程序升温分段控制升温速率,首先以5℃/min的升温速率升温至300℃,然后以8℃/min的升温速率升温至1400℃,在此过程发生高温热化学制燃料中的还原反应,生成氧气,并在1400℃下保持1h。(2) Purging heating and reduction reaction: turn on the vacuum pump 31 to vacuumize the pipeline, then turn on the gas cylinder 29 filled with high-purity nitrogen, adjust the pressure reducing valve to make the outlet pressure 0.2MPa, and use a computer to control the gas flow meter 20 Adjust the flow rate of nitrogen to 100ml/min, purge the pipeline and various components for 30 minutes, and continue to feed nitrogen without changing the flow rate after the purge is completed; turn on the high-temperature tube furnace, and control the heating rate by programming the temperature in sections, first at 5°C The temperature was raised to 300°C at a heating rate of /min, and then to 1400°C at a heating rate of 8°C/min. During this process, the reduction reaction in the high-temperature thermochemical fuel production occurred to generate oxygen, and kept at 1400°C for 1 hour.

(3)降温及氧化反应:通过程序控制管式炉以10℃/min的降温速率降温至1000℃,达到第二步氧化反应的温度,调节管路阀门,使氮气通入到水蒸气发生器中,用以携带水蒸气进入主管道;打开蒸发器8中的水蒸气发生器和注射泵,调整注射泵灌注流量为32μl/min,调整水蒸气发生器出口温度和伴热带温度为120℃,氮气携带水蒸气进入主管道后进入管式炉,与催化剂发生氧化反应生成氢气,并将反应在1000℃下保持1h,使氧化反应完全。(3) Cooling and oxidation reaction: Control the tube furnace through the program to cool down to 1000°C at a cooling rate of 10°C/min to reach the temperature of the second oxidation reaction, and adjust the pipeline valve to allow nitrogen to flow into the steam generator to carry water vapor into the main pipeline; turn on the water vapor generator and syringe pump in the evaporator 8, adjust the perfusion flow rate of the syringe pump to 32 μl/min, and adjust the outlet temperature of the water vapor generator and the temperature of the heating belt to 120°C. Nitrogen carries water vapor into the main pipeline and enters the tube furnace, where it reacts with the catalyst to generate hydrogen, and keeps the reaction at 1000°C for 1 hour to complete the oxidation reaction.

(4)冷却与干燥:反应后的高温混合气体在冷却器10中被循环水冷却,其中水蒸气被冷凝成液态水留在气液分离器26中,可以通过打开气液分离器下方的阀门清除;而剩下氢气等气体通过单向阀进入干燥器27中,除去多余的水蒸气。(4) Cooling and drying: The high-temperature mixed gas after reaction is cooled by circulating water in the cooler 10, where the water vapor is condensed into liquid water and left in the gas-liquid separator 26, which can be opened by opening the valve below the gas-liquid separator Clear; and remaining gas such as hydrogen enters in the desiccator 27 by one-way valve, removes unnecessary water vapour.

(5)数据收集及成分分析:反应后的混合气体经过冷却干燥后,由气体流量计17实时监测流量,进入气相色谱仪5中进行成分分析,通过电脑收集数据并处理,从而得到氧气和氢气的生成速率和生成量,评估高温热化学裂解二氧化碳制燃料的反应性能。(5) Data collection and component analysis: After the reacted mixed gas is cooled and dried, the flow rate is monitored in real time by the gas flow meter 17, and then enters the gas chromatograph 5 for component analysis, and the data is collected and processed by the computer to obtain oxygen and hydrogen The generation rate and amount of generation, to evaluate the reaction performance of high-temperature thermochemical cracking of carbon dioxide to fuel.

如图2所示,是一次高温热化学裂解水制氢气反应过程中氢气产生量随时间变化的数据,其中氢气产生量以单位质量的催化剂材料为基准,在通入水蒸气开始发生第二步氧化反应后收集数据。该图2所示,反应系统在通入水蒸气后,即有氢气产生,大约在40min后达到稳定,约为235μmol/g,然后生产速率稳定,并且没有检测到副产物,氢气纯度较高。As shown in Figure 2, it is the data of the amount of hydrogen produced over time during a high-temperature thermochemical cracking of water to produce hydrogen. Collect data after the reaction. As shown in Figure 2, after the reaction system is fed with water vapor, hydrogen is generated, and it reaches a stable value of about 235 μmol/g after about 40 minutes. Then the production rate is stable, and no by-products are detected, and the hydrogen purity is relatively high.

综上所述,本系统及方法在一次化学反应中可以产生比较大量稳定的燃料生成量数据,系统达到稳定的时间短,并且相对于其他热化学制氢的系统生产氢气的纯度较高,无副产物产生,通过连续进行相应的化学循环可以稳定产生氢气。To sum up, this system and method can generate a relatively large amount of stable fuel production data in a chemical reaction, the time for the system to reach stability is short, and compared with other thermochemical hydrogen production systems, the purity of hydrogen produced is higher, without By-product generation, hydrogen can be stably produced by continuously carrying out the corresponding chemical cycle.

实施例二Embodiment two

以二氧化碳为反应物,利用基于高温反应器的热化学制燃料反应性能评估系统制取一氧化碳,并进行相应的性能评估。具体实施方法如下:Using carbon dioxide as a reactant, carbon monoxide is produced by using a thermochemical fuel production reaction performance evaluation system based on a high temperature reactor, and the corresponding performance evaluation is carried out. The specific implementation method is as follows:

(1)实验前准备及进料:给实验台通电,检查各部件状态正常,检查管路中所有开关和阀门的状态,确保实验可以顺利进行,给流量计等控制部分通电以进行准确控制;将500mg催化剂材料填放到与反应器中刚玉管尺寸相匹配的刚玉刚锅中,将坩埚沿刚玉管送进高温反应器24中,直至坩埚位置处于管式炉恒温区中以保证进行各步反应的温度,催化剂放置完毕后,将与管式炉配套的堵头放进刚玉管中,拧紧反应器后的快捷法兰;打开冷凝器10的循环水泵,并通入冷却水。(1) Pre-experiment preparation and feeding: power on the test bench, check that the status of each component is normal, check the status of all switches and valves in the pipeline to ensure that the experiment can be carried out smoothly, and power on the flowmeter and other control parts for accurate control; Fill 500 mg of catalyst material into a corundum pot matching the size of the corundum tube in the reactor, and send the crucible into the high-temperature reactor 24 along the corundum tube until the crucible is in the constant temperature zone of the tube furnace to ensure that all steps are carried out. Reaction temperature, after the catalyst is placed, put the plug matching the tube furnace into the corundum tube, tighten the fast flange behind the reactor; turn on the circulating water pump of the condenser 10, and feed cooling water.

(2)吹扫加热及还原反应:准备进行第一步还原反应,打开真空泵31对管道进行抽真空操作,然后打开装有高纯氮气的气瓶29,调节减压阀使出口压力为0.2MPa,用电脑控制气体流量计20调整氮气的流量为100ml/min,对管路及各个部件吹扫30min,吹扫完毕后不改变流量持续通入氮气;打开高温管式炉,通过程序升温分段控制升温速率,首先以5℃/min的升温速率升温至300℃,然后以8℃/min的升温速率升温至1400℃,此过程中催化剂发生高温热化学制燃料中的还原反应,生成氧气,并在1400℃下保持1h。(2) Purge heating and reduction reaction: prepare for the first reduction reaction, turn on the vacuum pump 31 to vacuumize the pipeline, then open the gas cylinder 29 filled with high-purity nitrogen, and adjust the pressure reducing valve so that the outlet pressure is 0.2MPa , use a computer to control the gas flow meter 20 to adjust the flow rate of nitrogen to 100ml/min, purge the pipeline and various components for 30 minutes, and continue to feed nitrogen without changing the flow rate after the purge is completed; open the high-temperature tube furnace, and increase the temperature in sections through the program Control the heating rate, first raise the temperature to 300°C at a heating rate of 5°C/min, and then raise the temperature to 1400°C at a heating rate of 8°C/min. During this process, the catalyst undergoes a reduction reaction in high-temperature thermochemical fuel production to generate oxygen. And keep it at 1400°C for 1h.

(3)降温及氧化反应:通过程序控制管式炉以10℃/min的降温速率降温至1000℃,达到第二步氧化反应的温度,然后打开装有二氧化碳的的气瓶28,调节减压阀使出口压力为0.2MPa,控制气体流量计18调整二氧化碳的气体流量为100 ml/min,二氧化碳与氮气在混合器12中均匀混合,氮气作为载气携带二氧化碳进入管式炉中,与催化剂发生氧化反应生成一氧化碳,并将反应在1000℃下保持1h,使氧化反应完全。(3) Cooling and oxidation reaction: Control the tube furnace through the program to cool down to 1000°C at a cooling rate of 10°C/min to reach the temperature of the second oxidation reaction, and then open the gas cylinder 28 filled with carbon dioxide to adjust the decompression The valve makes the outlet pressure 0.2MPa, and the gas flow meter 18 is controlled to adjust the gas flow rate of carbon dioxide to 100 ml/min. The carbon dioxide and nitrogen are uniformly mixed in the mixer 12, and the nitrogen is used as a carrier gas to carry carbon dioxide into the tube furnace, where it reacts with the catalyst. The oxidation reaction generates carbon monoxide, and the reaction is maintained at 1000°C for 1 hour to complete the oxidation reaction.

(4)冷却:未完全反应的二氧化碳,以及反应生成的一氧化碳等高温混合气体在冷却器10中被循环水冷却,然后在干燥器27中被干燥。(4) Cooling: Incompletely reacted carbon dioxide and high-temperature mixed gases such as carbon monoxide are cooled by circulating water in the cooler 10 and then dried in the drier 27 .

(5)数据收集及成分分析:干燥后的混合气体,由气体流量计17实时监测流量,进入气相色谱仪5中进行成分分析,通过电脑收集数据并处理,从而得到氧气和一氧化碳的生成速率和生成量,评估高温热化学裂解二氧化碳制燃料的反应性能。(5) Data collection and component analysis: the dried mixed gas is monitored by the gas flow meter 17 in real time, and enters the gas chromatograph 5 for component analysis, and the data is collected and processed by the computer to obtain the generation rate and Yield to evaluate the reactivity of high-temperature thermochemical cracking of carbon dioxide to fuel.

最终实验数据如图3显示,大致趋势和氢气产生相似,由于二氧化碳在常温下为气态,系统达到稳定并发生反应速度更快,开始产生一氧化碳的时间更短,且一氧化碳生成量比较稳定且比氢气产生量高,稳定值约为265μmol/g,数据误差较小,并且一氧化碳纯度较高,无副反应发生,性能优于其他的热化学制燃料的实验评估系统。The final experimental data are shown in Figure 3. The general trend is similar to the generation of hydrogen. Since carbon dioxide is gaseous at room temperature, the system reaches stability and the reaction speed is faster, and the time to start generating carbon monoxide is shorter, and the amount of carbon monoxide generated is relatively stable and higher than that of hydrogen. The output is high, the stable value is about 265 μmol/g, the data error is small, and the carbon monoxide purity is high, no side reactions occur, and the performance is better than other experimental evaluation systems for thermochemical fuel production.

本发明所涉及的一种基于高温反应器的热化学制燃料反应性能评估系统及方法并不限于以上实施例中所述的结构和步骤。以上仅为发明构思下的基本说明,而依据本发明的技术方案所作的任何等效变换或者组合使用,均应属于本发明的保护范围。A high-temperature reactor-based thermochemical fuel reaction performance evaluation system and method involved in the present invention are not limited to the structures and steps described in the above embodiments. The above is only a basic description under the inventive concept, and any equivalent transformation or combined use made according to the technical solution of the present invention shall belong to the protection scope of the present invention.

Claims (1)

1. A method for evaluating a reaction performance evaluation system of thermochemical fuel based on a high-temperature reactor comprises the reaction performance evaluation system of thermochemical fuel based on the high-temperature reactor, wherein the system comprises a gas pretreatment part, the high-temperature reactor part, a flow control and pipeline part, a condensation part, a drying part and a gas component detection part; the gas pretreatment part: comprises a gas direct input part and a liquid phase conversion gas phase part; the gas direct input part provides carrier gas/protective gas or reaction gas by a gas cylinder, and the gas is fully mixed in a mixer and then enters a main pipeline; the liquid phase conversion gas phase part is carried by carrier gas to enter a main pipeline; the high temperature reactor section: the output end of the high-temperature reactor is connected with a vacuum pump and a condenser; the flow control and pipeline part: arranging one-way switches at each control node of the pipeline; different pipe sections are provided with corresponding one-way valves, vacuum meters, gas flow meters and thermocouples; the condensing part: the condenser is connected with the high-temperature reactor through a stainless steel pipe, and a check valve is arranged on the stainless steel pipe to prevent high-temperature gas from flowing back to enter the reactor; a vacuum meter is arranged behind the one-way valve and used for monitoring the pressure of the mixed gas after reaction in real time; the lower part of the condenser is connected with a gas-liquid separator through a stainless steel pipeline for collecting liquid substances condensed into liquid substances; the drying part: introducing the condensed gas into a dryer, wherein one to two drying columns are arranged inside the dryer, and a one-way valve is arranged in a pipeline in front of the dryer to prevent the mixed gas from flowing backwards; the back of the dryer is connected with a one-way switch and connected with a gas flowmeter; the gas component detection section: the dried mixed gas is connected with a chromatograph through a gas flow meter, and a computer is equipped to receive and process data of the chromatograph and each flow meter; the high-temperature reactor main body is an electric heating or infrared heating high-temperature tube furnace, wherein a corundum tube bearing high temperature is designed inside the high-temperature tube furnace; the flow control and pipeline part comprises a stainless steel pipe, a polytetrafluoroethylene pipe and a connecting joint between pipelines, wherein the types of the pipelines comprise but are not limited to high-temperature-resistant and corrosion-resistant stainless steel pipes, and the tightness is ensured in a stainless steel fastening mode; the condenser in the condensing part is connected with the high-temperature reactor through a 3mm stainless steel pipe, and the steel pipe is subjected to protection and heat insulation treatment; the chromatograph detects the type and the rate of the generated mixed gas and is used for overall evaluation of the reaction performance of the thermochemical fuel of the evaluation system;
it is characterized in that: the method comprises the following steps:
step 1: putting the used catalyst material into a corundum crucible, putting the corundum crucible into a pipeline of a high-temperature reactor, filling the corundum crucible with the catalyst, putting a plug, and screwing a quick-connection flange behind the pipeline of the reactor; opening a circulating water pump, and introducing cooling water;
step 2, opening a vacuum pump to vacuumize the pipeline, then opening a gas cylinder with carrier gas/protective gas, adjusting pressure by using a pressure reducing valve, adjusting gas flow by using a gas flowmeter, and purging each pipe section part of the experiment table system; opening the high-temperature tube furnace, adjusting the corresponding program to control the heating rate to a proper temperature, simultaneously continuing to introduce carrier gas/protective gas, performing a first-step reduction reaction in the high-temperature thermochemical fuel preparation to generate oxygen, and timing to control the running time of the reduction reaction;
and step 3: controlling the tubular furnace to reduce the temperature, opening a gas cylinder storing reaction gas, controlling the pressure by a pressure reducing valve, controlling the flow of the reaction gas by a gas flowmeter, simultaneously matching with the introduction of carrier gas/protective gas, and enabling the two gases to enter a main pipeline after passing through a mixer and then enter a reactor to perform a second-step oxidation reaction with the material; when gas enters the reactor, a second-step oxidation reaction is carried out on the gas and the material, wherein if the reactant is in a gas phase at normal temperature, the reactant can enter the reactor under the control of a high-pressure gas cylinder connected with a gas flow meter, and if the reactant is water, the reactant needs to be controlled to generate steam through a steam generation unit of a gas pretreatment part so as to participate in the reaction;
and 4, step 4: the gas oxide which is not completely reacted and the hydrogen or carbon monoxide generated by the reaction are pushed by the carrier gas/protective gas to leave the reactor and then enter a condenser; when the mixed gas is cooled, the reactant which is liquid at normal temperature is condensed into liquid, the liquid is separated and collected in a gas-liquid separator, and other mixed gas enters a dryer to be dried;
and 5: the dried mixed gas enters a gas chromatograph through a gas flowmeter, each component of the mixed gas is subjected to detailed detection and analysis, and the obtained data is processed by a computer to evaluate the performance and efficiency of the whole fuel system prepared by high-temperature thermochemical cracking of oxides;
the temperature range of the high-temperature reactor is 700-1600 ℃; the method comprises the steps of taking water as a reactant, preparing hydrogen by using a thermochemical fuel preparation reaction performance evaluation system based on a high-temperature reactor, and carrying out corresponding performance evaluation, or taking carbon dioxide as a reactant, preparing carbon monoxide by using the thermochemical fuel preparation reaction performance evaluation system based on the high-temperature reactor, and carrying out corresponding performance evaluation.
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