CN1125230A - Process for extracting macrolide antibiotics - Google Patents

Process for extracting macrolide antibiotics Download PDF

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CN1125230A
CN1125230A CN 95105997 CN95105997A CN1125230A CN 1125230 A CN1125230 A CN 1125230A CN 95105997 CN95105997 CN 95105997 CN 95105997 A CN95105997 A CN 95105997A CN 1125230 A CN1125230 A CN 1125230A
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extraction
thinner
mentioned
back extraction
organic phase
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CN1035674C (en
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李洲
亓平言
雷文
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Tsinghua University
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Tsinghua University
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Abstract

The present invention relates to a new extraction technology of macrolide antibiotics mainly including such preparation processes of erythromycin, jitamycin, spiramycin and medemycin. Said new technology uses a new extraction system consisting of extracting agent and dilutent instead of butyl acetate extraction solvent in the traditional technological process. If necessary, a certain proportion of additive can be added. ADVANTAGE-. Reduces solvent consumption and product cost, and raises its product recovery ratio.

Description

Process for extracting macrolide antibiotics
The present invention relates to a kind of extracting macrolide antibiotics novel process, belong to the pharmaceutical products technical field.
Macrolide antibiotics mainly is to resist the blue formula positive bacteria of leather and some to remove from office a class microbiotic of blue formula negative bacterium, and its constructional feature is that intramolecularly contains big lactonic ring (14-16 ring), is for having amino alkaline antibiotic.Wherein commonly used has: erythromycin (Erythromycin), Kitasamycin (Kitasamycin), Spiramycin Base (Spiramycin) and mydecamycin (Midecamycin, difference is referred to as Meleumycinum to home products owing to forming slightly, and latin name is Meleumycinum) etc.The extracting method of macrolide antibiotics mainly is a solvent extration at present, used extraction solvent is a N-BUTYL ACETATE, promptly be to extract with N-BUTYL ACETATE from ferment filtrate under alkaline condition, get final crystalline product through other processing again, its concrete treatment scheme as shown in Figure 1.
Fig. 1 is a principle process, and different microbiotic are slightly different, as erythromycin can butyl ester mutually in direct crystallization get lactic acid salt or thiocyanate-; Kitasamycin, Meleumycinum and Spiramycin Base then all are adjust pHs after back extraction, crystallization under alkaline condition.The main drawback of above-mentioned flow process is: N-BUTYL ACETATE when extraction solvent consumption is big, though its consumption of different microbiotic is slightly different, it is estimated that its expense accounts for the nearly 1/3 of this product cost, simultaneously in order to reclaim extraction solvent from extraction raffinate, needs additional energy consumption again.
The objective of the invention is to study a kind of extraction process of new macrolide antibiotics, change traditional technical process, particularly change the extraction system in the former technical process, replace N-BUTYL ACETATE with a new extraction system of forming by extraction agent and thinner, so that on the basis of existing product yield and quality, reduce solvent consumption, thereby reduce production costs.
Process for extracting macrolide antibiotics of the present invention mainly is that Spiramycin Base, erythromycin, Kitasamycin and the wheat extraction process from mycin is made improvements.Wherein used extraction system is made up of extraction agent and thinner, adds a certain proportion of other additive in case of necessity.Extraction agent is eight carbon alcohol, comprises n-Octanol, isooctyl alcohol or secondary octanol (second octanol), and thinner is normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or hydrogenation kerosene.The volume ratio of extraction agent and thinner is V Collection: V Rare=0.5-1: 0-0.5.
Two closed cycles of organic solvent after employing product crystalline mother solution and the back extraction in this novel process simultaneously, thus can further improve product recovery rate, and its principle process is as shown in Figure 2.
1. 2. erythromycin of Spiramycin Base, Kitasamycin and Meleumycinum among Fig. 2
In the process for extracting macrolide antibiotics of the present invention:
1. the preparation technology of Spiramycin Base is:
Get factory's ferment of spiramycin filtrate, add NaOH liquor adjust pH to 9.0-10.0, the back is carried out multi-stage counter current extraction with the new extraction solvent of the present invention by a constant current than on the annulus type centrifugal extractor stand, extract stream is A than the ratio between water A and the organic phase O: O=5-8: 1 come together organic phase, use oxalic acid (H again 2C 2O 4)+potassium primary phosphate (KH 2PO 4) damping fluid (pH ≈ 2) is by constant current ratio strip (adverse current or multistage cross flow), back extraction stream was than O: A=4-6.5: 1, extraction and reextraction service temperature are: 10 ℃-40 ℃, back extraction gets and adds NaOH liquid adjust pH to 11.0 after liquid removes residual solvent through blowing, and is heated to 50-60 ℃, is incubated 5-30 minutes, and the Spiramycin Base crystallization, crystalline mother solution returns fermented liquid (or ferment filtrate) and applies mechanically, and crystallization is through washing, and drying then can get the Spiramycin Base product.Following table (table 1) has been listed the process implementing example of the extraction of part Spiramycin Base, back extraction:
Down together.</entry></row></tbody></tgroup></table></tables>
2. erythromycin extraction
Get factory's abomacetin fermentation filtrate, add NaOH liquid adjust pH to 10.0 ± 0.5, press a constant current than A: O=4-8: 1 with the new extraction system of the present invention, on the annulus type centrifugal extractor stand, carry out multistage (2-3 grades) counter-current extraction, use acetic acid+sodium-acetate buffer (pH=4.0-4.8) to carry out multi-stage countercurrent (2-3 grades) or cross-flow (2-3 cross-flows) back extraction by a constant current than (O: A=1-5: 1) more then, 10-40 ℃ of extraction and back extraction temperature, add NaOH liquid and transfer back extraction to get liquid pH value, add excess of sulfur potassium cyanide (KCNS) or sodium sulfocynanate (NaCNS) then to nearly neutral (6.0-7.0), rhodan ammonium (NH 4CNS), thiocyanide and erythromycin molecular ratio are 2-20mol/mol, the thiocyanate-crystallization that under 15 ℃ of-35 ℃ of conditions, got erythromycin through 20 minutes to 3 hours, and filtrated stock partly or entirely returns fermented liquid (or ferment filtrate) and applies mechanically.The erythromycin salt crystal after washing, oven dry promptly gets the thiocyanate-finished product of erythromycin.Its part of test results is listed in table 2.
The extraction of table 2 erythromycin, the salt experimental result of stripping, sink
Sequence number Ferment filtrate u/ml Extraction agent+thinner Extract stream compares A/O Percentage extraction % Back extraction stream compares O/A Stripping rate % KCNS adds molmol erythromycin Salt yield %
???1# ??2624 60% isooctyl alcohol+40% normal heptane ?????6∶1 ???96.8 ????3∶2 ??94.35 ????10 ?79.34
???2# ??3296 70% isooctyl alcohol+30% normal heptane ???8.1∶1 ???97.56 ????3∶2 ??93.310 ????11 ?77.87
???3# ??2344 70% n-Octanol+30% hydrogenation kerosene ???6.8∶1 ???96.03 ???1.3∶1 ??95.66 ????12 ?78.0
???4# ??2500 70% secondary octanol+30% sulfonated kerosene ?????6∶1 ???97.01 ????2∶1 ??92.5 ????10 ?78.2
???5# ??3100 70% n-Octanol+30% hexanaphthene ???5.8∶1 ???95.8 ????3∶2 ??95.4 ????10 ?77.9
???6# ??3200 60% isooctyl alcohol+40% normal hexane ???6.2∶1 ???94.9 ???1.8∶1 ??92.6 ????12 ?79.3
3. Kitasamycin extraction
Get factory's Kitasamycin ferment filtrate (3000u/ml), add NaOH liquid to pH value 8.8-9.0, the back on centrifugal extractor stand carry out multistage (2-3) counter-current extraction by a constant current than (A: O=4-8: 1) with the new extraction solvent of the present invention, come together organic phase, use saturated oxalic acid (H again 2C 2O 4) liquid, pH=2.5-3.0 strips, and back extraction can be undertaken by multi-stage countercurrent (2-3 grades) or multistage cross flow mode, and back extraction is flowed than O: A=3-6: 1, extraction and reextraction temperature: 10 ℃-40 ℃.Back extraction gets liquid and add NaOH liquid adjust pH to 6.5 after blow removing residual solvent, and is heated to 40 ℃, adds alkali to pH=8.5-9.0, is incubated 5-10 minutes after being warming up to 50 ℃, the Kitasamycin crystallization.Filter, and in 60 ℃ of oven dry down.Crystalline mother solution returns fermented liquid (or ferment filtrate) and applies mechanically.Following table (having 3) has been listed the extraction of part Kitasamycin, reextraction example.
The extraction of table 3 Kitasamycin, back extraction experimental result
Sequence number Ferment filtrate u/ml Extraction agent+thinner Extract stream compares A/O Percentage extraction % Back extraction stream compares O/A Stripping rate % Extraction, back extraction temperature ℃
??1# ???3000 80% isooctyl alcohol+20% hydrogenation kerosene ??6∶1 ???95.0 ????5∶1 ???96.0 ????18—20℃
??2# ???3050 80% secondary octanol+20% normal hexane ??6∶1 ???96.9 ????5∶1 ???95.4 ????18—20℃
??3# ???2000 80% n-Octanol+20 sulfonated kerosenes ??6∶1 ???96.2 ????5.1∶1 ???95.6 ????18—20℃
??4# ???2150 70% isooctyl alcohol+30% normal heptane ??6∶1 ???94.1 ????5∶1 ???95.4 ??????25℃
4. Meleumycinum extraction
Get factory's Meleumycinum ferment filtrate, add NaOH liquid adjust pH to 8.5-9.0.The back is carried out multistage (2-3) counter-current extraction by a constant current than (A: O=4-6: 1) with new extraction system of the present invention, back oxalic acid (H 2C 2O 4) or hydrochloric acid (HCl) pH=2.0-2.5 strip, blow to remove back extraction and get residual solvent in the liquid, add NaOH liquid adjust pH to 8.5-9.0 again, and be heated to 40 ℃, stirred 20 minutes and must the Meleumycinum crystallization.With the salt-free water washing of hot pH=8.5, get finished product 60-70 ℃ of following dryings, crystalline mother solution returns fermented liquid (or ferment filtrate) and applies mechanically, and the example is listed in table 4.
The extraction of table 4 Meleumycinum, back extraction experimental result
Sequence number Ferment filtrate u/ml Extraction agent+thinner Extract stream compares A/O Percentage extraction % Back extraction stream compares O/A Stripping rate % Extraction, back extraction temperature ℃
?1# ???1750 80% isooctyl alcohol+20% hydrogenation kerosene ???4∶1 ???95.0 ????5∶1 ????96.2 ????18—20℃
?2# ???1800 80% secondary octanol+20% normal heptane ?4.5∶1 ???94.8 ????4∶1 ????97.0 ????18—20℃
?3# ???2200 80% n-Octanol+20% hexanaphthene ?4.5∶1 ???95.5 ????6∶1 ????94.5 ????18—20℃
?4# ???2450 80% secondary octanol+20% sulfonated kerosene ???4∶1 ???95.1 ????5∶1 ????97.2 ??????25℃

Claims (4)

1, a kind of process for extracting macrolide antibiotics is characterized in that this microbiotic is a Spiramycin Base, and its extraction process is made up of following each step:
(1) gets factory's ferment of spiramycin filtrate, add sodium hydroxide solution adjust pH to 9.0-10.0;
(2) use the extraction system of forming by extraction agent and thinner that above-mentioned solution is extracted, wherein extraction agent is eight carbon alcohol, comprise n-Octanol, isooctyl alcohol or secondary octanol, thinner is any in normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or the hydrogenation kerosene, and the joint of extraction agent and thinner is long-pending than being V Collection: V Rare=0.5-1: 0-0.5, the extracting operation temperature is 10 ℃-40 ℃, and the extract stream ratio is: water A is O with the ratio of organic phase O: A=5-8: 1;
(3) with above-mentioned come together organic phase strip with oxalic acid and potassium phosphate buffer, wherein the pH value of damping fluid is 2-3, back extraction stream is than being O: A=4-6.5: 1, the back extraction service temperature is 10 ℃-40 ℃;
(4) above-mentioned the 3rd step back extraction is got liquid and removes remaining solvent with air blast after, add sodium hydroxide adjust pH to 11.0, and be heated to 50 ℃-60 ℃, be incubated 5-30 minutes, promptly get the Spiramycin Base crystallization, its crystallization gets the Spiramycin Base product after washing drying, crystalline mother solution returns ferment filtrate and applies mechanically.
(5) organic phase after the back extraction is multiplexing after alkali lye is handled.
2, a kind of process for extracting macrolide antibiotics is characterized in that this microbiotic is an erythromycin, and its extraction process is made up of following each step:
(1) gets factory's abomacetin fermentation filtrate, add sodium hydroxide solution adjust pH to 10.0 ± 0.5;
(2) use the extraction system of forming by extraction agent and thinner that above-mentioned solution is extracted, wherein extraction agent is eight carbon alcohol, comprise n-Octanol, isooctyl alcohol or secondary octanol, thinner is any in normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or the hydrogenation kerosene, and the volume ratio of extraction agent and thinner is V Collection: V Rare=0.5-1: 0-0.5, the extracting operation temperature is 10 ℃-40 ℃, and the extract stream ratio is: water A is O with the ratio of organic phase O: A=4-8: 1;
(3) with above-mentioned come together organic liquor strip with acetic acid and sodium-acetate buffer, wherein the pH value of damping fluid is 4.0-4.8, back extraction stream is than being O: A=1-5: 1; The back extraction service temperature is 10 ℃-40 ℃;
(4) get and add sodium hydroxide in the liquid in above-mentioned the 3rd step back extraction, adjust pH is 6.0-7.0, adds any in potassium thiocyanate or sodium sulfocynanate or the rhodan ammonium again, and the mole ratio of itself and erythromycin is 2-20mol: 1mol;
(5) go on foot product under 15 ℃-35 ℃ with the above-mentioned the 4th, be incubated 20 minutes to 3 hours, get the Erythromycin Thiocyanate crystallization.
(6) crystalline mother solution returns ferment filtrate and applies mechanically;
(7) organic phase is multiplexing after alkali lye is handled after the back extraction.
3, a kind of process for extracting macrolide antibiotics is characterized in that this microbiotic is a Kitasamycin, and its extraction process is made up of following each step:
(1) gets factory's Kitasamycin ferment filtrate, add sodium hydroxide solution adjust pH to 8.8-9.0;
(2) use the extraction system of forming by extraction agent and thinner that above-mentioned solution is extracted, wherein extraction agent is eight carbon alcohol, comprise n-Octanol, isooctyl alcohol and secondary octanol, thinner is any in normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or the hydrogenation kerosene, and the volume ratio of extraction agent and thinner is V Collection: V Rare=0.5-1: 0-0.5, the extracting operation temperature is 10 ℃-40 ℃, and the extract stream ratio is: water A is O with the ratio of organic phase O: A=4-8: 1;
(3) with above-mentioned come together organic phase strip with saturated oxalic acid, the pH value of oxalic acid is 2.5-3.0, back extraction stream is than being O: A=3-6: 1, the back extraction service temperature is 10 ℃-40 ℃;
(4) above-mentioned the 3rd step back extraction is got liquid and removes residual solvent with air blast after, add sodium hydroxide solution adjust pH to 6.5, reheat to 40 ℃, and add adjusting PH with base value to 8.5-9.0;
(5) above-mentioned solution is warming up to 50 ℃, is incubated 5-10 minutes, promptly get the Kitasamycin crystallization.
(6) crystalline mother solution returns ferment filtrate and applies mechanically;
(7) organic phase is multiplexing after alkali lye is handled after the back extraction.
4, a kind of process for extracting macrolide antibiotics is characterized in that this microbiotic is a Meleumycinum, and its extraction process is made up of following each step:
(1) gets factory's Meleumycinum ferment filtrate, add sodium hydroxide adjust pH to 8.5-9.0;
(2) use the extraction system of forming by extraction agent and thinner that above-mentioned solution is extracted, wherein extraction agent is eight carbon alcohol, comprise n-Octanol, isooctyl alcohol and secondary octanol, thinner is any in normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or the hydrogenation kerosene, and the volume ratio of extraction agent and thinner is V Collection: V Rare=0.5-1: 0-0.5, the extracting operation temperature is 10 ℃-40 ℃, and the extract stream ratio is: water A is O with the ratio of organic phase O: A=4-6: 1;
(3) with above-mentioned come together organic phase strip with oxalic acid or hydrochloric acid, the pH value of its mesoxalic acid or hydrochloric acid is 2.0-2.5, back extraction is flowed than O: A=4-8: 1, the back extraction service temperature is 10-40 ℃;
(4) above-mentioned the 3rd step back extraction is got liquid and remove wherein residual solvent, add sodium hydroxide adjust pH to 8.5-9.0 with air blast;
(5) above-mentioned work in-process are heated to 40 ℃, stirred 20 minutes, the pH value of reusable heat is 8.5 salt-free water washing, gets the Meleumycinum finished product 60 ℃ of-70 ℃ of following crystallizations.
(6) crystalline mother solution returns ferment filtrate and applies mechanically;
(7) organic phase is multiplexing after alkali lye is handled after the back extraction.
CN95105997A 1995-06-09 1995-06-09 Process for extracting macrolide antibiotics Expired - Fee Related CN1035674C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1054131C (en) * 1998-04-08 2000-07-05 浙江大学 Process for extracting ilotycin by two aqueous phase extracting process
CN1064057C (en) * 1998-04-08 2001-04-04 浙江大学 Purifying method for epoxy ethane-epoxy propane random copolymer
CN1082055C (en) * 1999-02-04 2002-04-03 清华大学 Process for extracting spiramycin from fermented filter liquor
CN101492481B (en) * 2009-03-06 2011-04-20 河南天方药业股份有限公司 Process for improving bulk density of spiramycin
CN103524582A (en) * 2013-10-09 2014-01-22 哈尔滨工业大学(威海) An extracting and separating method of tylosin by a solvent extraction method
CN103665073A (en) * 2012-09-03 2014-03-26 北大方正集团有限公司 Method for preparing midecamycin
CN104109181A (en) * 2014-06-30 2014-10-22 北大医药重庆大新药业股份有限公司 Membrane filtration process method of meleumycin
CN104164460A (en) * 2010-08-02 2014-11-26 中牧实业股份有限公司 Purification method of platenomycin A1 synthesized through biotransformation
CN104478973A (en) * 2014-11-27 2015-04-01 天方药业有限公司 Method for reducing impurities of spiramycin by recrystallization
CN107266512A (en) * 2017-08-09 2017-10-20 福建和泉生物科技有限公司 A kind of purification process of spiramvcin
CN110950918A (en) * 2019-12-31 2020-04-03 伊犁川宁生物技术有限公司 Method for recovering erythromycin thiocyanate from erythromycin thiocyanate secondary crystallization mother liquor

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CN1017155B (en) * 1987-09-03 1992-06-24 核工业北京化工冶金研究院 Extraction of antibiotic from fermented liquor by neutral organic phosphorus (phosphine) kind of extractants
CN1025198C (en) * 1989-10-06 1994-06-29 中国科学院化工冶金研究所 Extraction of lincomycin from fermented liquid
CN1021443C (en) * 1990-03-21 1993-06-30 核工业北京化工冶金研究院 Method for extracting lincomycin by solvent

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064057C (en) * 1998-04-08 2001-04-04 浙江大学 Purifying method for epoxy ethane-epoxy propane random copolymer
CN1054131C (en) * 1998-04-08 2000-07-05 浙江大学 Process for extracting ilotycin by two aqueous phase extracting process
CN1082055C (en) * 1999-02-04 2002-04-03 清华大学 Process for extracting spiramycin from fermented filter liquor
CN101492481B (en) * 2009-03-06 2011-04-20 河南天方药业股份有限公司 Process for improving bulk density of spiramycin
CN104164460A (en) * 2010-08-02 2014-11-26 中牧实业股份有限公司 Purification method of platenomycin A1 synthesized through biotransformation
CN104164460B (en) * 2010-08-02 2017-01-04 中牧实业股份有限公司 The purification process of bioconversion synthesis platenomycin A1
CN103665073A (en) * 2012-09-03 2014-03-26 北大方正集团有限公司 Method for preparing midecamycin
CN103524582B (en) * 2013-10-09 2015-12-23 哈尔滨工业大学(威海) A kind of Solvent Extraction Separation extracts the method for tylosin
CN103524582A (en) * 2013-10-09 2014-01-22 哈尔滨工业大学(威海) An extracting and separating method of tylosin by a solvent extraction method
CN104109181A (en) * 2014-06-30 2014-10-22 北大医药重庆大新药业股份有限公司 Membrane filtration process method of meleumycin
CN104478973A (en) * 2014-11-27 2015-04-01 天方药业有限公司 Method for reducing impurities of spiramycin by recrystallization
CN107266512A (en) * 2017-08-09 2017-10-20 福建和泉生物科技有限公司 A kind of purification process of spiramvcin
CN110950918A (en) * 2019-12-31 2020-04-03 伊犁川宁生物技术有限公司 Method for recovering erythromycin thiocyanate from erythromycin thiocyanate secondary crystallization mother liquor

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