CN112523059A - Novel assembly type water plank road structure and construction method thereof - Google Patents

Novel assembly type water plank road structure and construction method thereof Download PDF

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Publication number
CN112523059A
CN112523059A CN202011452762.7A CN202011452762A CN112523059A CN 112523059 A CN112523059 A CN 112523059A CN 202011452762 A CN202011452762 A CN 202011452762A CN 112523059 A CN112523059 A CN 112523059A
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CN
China
Prior art keywords
prefabricated
beamless
pile
precast
plank road
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CN202011452762.7A
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Chinese (zh)
Inventor
王军
张云
周亮
朱定国
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Shanghai Water Engineering Design and Research Institute Co Ltd
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Shanghai Water Engineering Design and Research Institute Co Ltd
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Priority to CN202011452762.7A priority Critical patent/CN112523059A/en
Publication of CN112523059A publication Critical patent/CN112523059A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D1/00Bridges in general
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • E01D19/103Parapets, railings ; Guard barriers or road-bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • E01D19/125Grating or flooring for bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/10Deep foundations
    • E02D27/12Pile foundations

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Foundations (AREA)

Abstract

The invention discloses a novel assembly type water plank road structure which comprises a plurality of prefabricated plank road units arranged side by side along the extension direction of a plank road, wherein each prefabricated plank road unit comprises a plurality of prefabricated pile foundations and a prefabricated beamless plate, the plurality of prefabricated pile foundations are arranged at the river bank at intervals, a circle of lower steel plates are pre-embedded at the positions, except the pile top surface, of the outer peripheral surface of the pile top of each prefabricated pile foundation, the prefabricated beamless plates are arranged on the pile tops of the plurality of prefabricated pile foundations, and upper steel plates are pre-embedded at the positions, contacted with the pile top of each prefabricated pile foundation, of the lower plate surfaces of the prefabricated beamless plates; during assembly, the lower steel plate on each prefabricated pile foundation and the upper steel plate corresponding to the prefabricated beamless plate are welded and fixed. Also discloses a construction method of the novel assembly type water plank road structure. The invention has the advantages of short construction period, simple installation, good landscape effect, low temporary cost, reliable construction quality, small environmental pollution and the like.

Description

Novel assembly type water plank road structure and construction method thereof
Technical Field
The invention relates to the technical field of hydraulic engineering, in particular to a novel assembly type water plank road structure and a construction method thereof.
Background
In recent years, with the increasing demands of people on landscape and hydrophilicity, a great number of hydrophilic trestles are used in hydraulic engineering. The hydrophilic plank road of steel construction has the cost height, corrosion resistance is poor, durability subalternation problem, generally uses less in hydraulic engineering. The traditional hydrophilic plank road with a cast-in-place concrete structure is widely applied due to the advantages of large rigidity, good integrity and the like, the hydrophilic plank road with the structure is usually constructed on water, a full scaffold and a template need to be erected in water, and the construction by adopting the cast-in-place mode has the defects of long construction period, high temporary cost, large water pollution, difficulty in controlling construction quality, low industrialization level, low labor efficiency and the like.
In engineering practice, the upper part of a general hydrophilic gallery is of a cast-in-place reinforced concrete beam plate type structure, the lower part of the general hydrophilic gallery is of a precast pile foundation, the precast pile foundation is arranged in a river bank, and the cast-in-place reinforced concrete beam plate type structure is located above the water surface. Referring to fig. 1, a conventional cast-in-place reinforced concrete hydrophilic plank road structure is shown, which is composed of a pile foundation 1, an upper beam plate 2, a pavement layer 3 and railings 4, wherein the pile foundation 1 is arranged in a river bank, the upper beam plate 2 is constructed at the pile top of the pile foundation 1, the pavement layer 3 is laid on the top surface of the upper beam plate 2, and the railings 4 are vertically arranged on the upper beam plate 2 and positioned at two sides of the pavement layer 3.
The traditional construction process generally comprises two construction periods of constructing the pile foundation 1 and pouring the upper beam slab 2, after the construction of the pile foundation 1 is finished, pile top concrete with the thickness of 300-400 mm is chiseled off to expose main steel bars in a pile foundation, then a full framing scaffold and a formwork are erected, the main steel bars exposed out of the pile top are poured in the upper beam slab 2, and the pile foundation 1 and the upper beam slab 2 form a whole. When the upper beam plate 2 is poured in the traditional construction process, the steps of binding steel bars, erecting a formwork, pouring concrete in situ, removing the formwork, maintaining the concrete and the like are required, and the defects of more construction procedures, long construction period, high formwork cost, low labor efficiency, large weather influence, slow concrete strength increase in winter construction and the like exist.
Therefore, how to provide a water landing stage structure which can accelerate the construction progress, has moderate cost and good landscape effect and can avoid the pollution of concrete pouring to the river channel becomes the technical problem that the hydraulic engineering design needs further perfection and optimization. The prefabricated assembly type technology has the advantages of high processing and manufacturing speed, high precision, easy quality control, high industrial manufacturing degree, no season limitation and the like, is widely applied to industries such as buildings, municipal bridges and the like, and is more required to be popularized and applied as a hydrophilic trestle with simple structure and high standardization level.
To this end, the applicant has sought, through useful research and research, a solution to the above-mentioned problems, in the context of which the technical solutions to be described below have been made.
Disclosure of Invention
One of the technical problems to be solved by the present invention is: aiming at the defects of the prior art, the novel assembly type water plank road structure which has high construction efficiency, moderate cost and good landscape effect and can avoid the pollution of concrete pouring to the river channel is provided.
The second technical problem to be solved by the present invention is: provides a construction method of the novel assembly type water plank road structure.
The invention relates to a novel assembly type water plank road structure in the first aspect, which comprises a plurality of prefabricated plank road units arranged side by side along the extension direction of the plank road, wherein each prefabricated plank road unit comprises a plurality of prefabricated pile foundations and a prefabricated beamless plate, the plurality of prefabricated pile foundations are arranged at the river bank at intervals, a circle of lower steel plates are pre-embedded at the positions, except the pile top surface, of the outer peripheral surface of the pile top of each prefabricated pile foundation, the prefabricated beamless plates are arranged on the pile tops of the plurality of prefabricated pile foundations, and upper steel plates are pre-embedded at the positions, contacted with the pile top of each prefabricated pile foundation, of the lower plate surface of each prefabricated beamless plate; during assembly, the lower steel plate on each prefabricated pile foundation and the upper steel plate corresponding to the prefabricated beamless plate are welded and fixed.
In a preferred embodiment of the invention, at least one leveling steel plate for leveling is padded between the lower steel plate on each prefabricated pile foundation and the corresponding upper steel plate of the prefabricated beamless slab.
In a preferred embodiment of the present invention, the plane size of the leveling steel plate is consistent with the size of the pile top surface of the precast pile foundation.
In a preferred embodiment of the present invention, the leveling steel plates are divided into two types, one is a thick steel plate for rough leveling and the other is a thin steel plate for fine leveling.
In a preferred embodiment of the present invention, the thick steel plate is 10mm, and the thin steel plate is 1 mm.
In a preferred embodiment of the present invention, the prefabricated pile foundation is a prefabricated square pile.
In a preferred embodiment of the invention, the number of prefabricated pile foundations in each prefabricated plank road module is at least three.
In a preferred embodiment of the invention, the precast beamless slab is provided with a tenon along one side of the extension direction of the plank road, and a tenon along the other side of the extension direction of the plank road; when two adjacent precast beamless plates are assembled, the tenon of one precast beamless plate is inserted into the tenon of the other precast beamless plate.
In a preferred embodiment of the present invention, the precast beamless slab is formed with a first local thickened portion protruding downward along one side of the extension direction of the plank and a second local thickened portion protruding downward along the other side of the extension direction of the plank, the tenon is arranged on the first local thickened portion, and the tenon is arranged on the second local thickened portion.
In a preferred embodiment of the present invention, a pavement layer is laid on the surface of the precast beamless slab of the plurality of precast plank road units arranged side by side.
In a preferred embodiment of the present invention, railings are respectively disposed on two sides of the pavement layer on the prefabricated beamless slabs of the plurality of prefabricated plank road units arranged side by side.
The construction method of the novel assembly type water plank road structure as the second aspect of the invention comprises the following steps:
step S10, a plurality of prefabricated pile foundations in each prefabricated stack road unit are arranged at river banks at intervals;
step S20, leveling the pile top elevation of each prefabricated pile foundation by adopting leveling steel plates respectively, so that all the prefabricated pile foundations are positioned on the same horizontal elevation;
step S30, hoisting the precast beamless slabs to the pile tops of the corresponding precast pile foundations in sequence, and welding each upper steel plate of the precast beamless slabs with the corresponding lower steel plate on the precast pile foundations, so that the precast beamless slabs, the precast pile foundations and the leveling steel plates are combined into a whole;
and step S40, paving a paving layer and installing railings on the prefabricated beamless plates which are arranged side by side.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. because no concrete is poured in site in the construction process, the influence of construction on the surrounding environment can be reduced;
2. the water plank road is completely assembled by adopting assembled components, so that the construction progress can be greatly accelerated;
3. the traditional cast-in-place construction process needs to set up full framing and templates, the temporary cost is high, the concrete curing time is long, and the prefabricated parts are adopted, so that the temporary engineering cost can be reduced, and the manufacturing cost is reduced;
4. the traditional water plank road structure adopts a beam-slab structure, the appearance is heavy, and the landscape effect is poor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic sectional view of a conventional cast-in-place reinforced concrete hydrophilic plank road.
Fig. 2 is a schematic structural diagram of the novel fabricated water plank road structure of the invention.
Fig. 3 is a side view of a precast pile foundation of the present invention.
Fig. 4 is a top view of a precast pile foundation of the present invention.
Fig. 5 is a schematic view of a three-dimensional structure of a prefabricated beamless panel of the present invention from one perspective.
Fig. 6 is a schematic three-dimensional structure of another perspective of the precast beamless panel of the present invention.
Fig. 7 is a top view of the precast beamless panel of the present invention.
Fig. 8 is a sectional view taken along line a-a of fig. 7.
Fig. 9 is a sectional view taken along line B-B of fig. 7.
Fig. 10 is a schematic view of several prefabricated pile foundations of the present invention after construction.
Fig. 11 is a schematic diagram of leveling a precast pile foundation by using a leveling steel plate according to the present invention.
Fig. 12 is a schematic view of several precast pile foundations of the present invention after leveling.
Fig. 13 is a schematic view of hoisting a prefabricated beamless slab on a prefabricated pile foundation according to the present invention.
Fig. 14 is a schematic view illustrating welding of a lower steel plate of a precast pile foundation of the present invention with an upper steel plate of a precast beamless slab.
Fig. 15 is a schematic connection diagram of the precast girderless panel of the present invention.
Fig. 16 is a side view of fig. 15.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
Referring to fig. 2, a novel fabricated water plank road structure is shown, which comprises a plurality of prefabricated plank road units 100 arranged side by side along the extension direction of the plank road. Each prefabricated plank road unit 100 comprises four prefabricated pile foundations 110 and prefabricated beamless slabs 120. Of course, the number of the precast pile foundations 110 is not limited to the number in the embodiment, and it should be set according to actual support requirements, and it should be set to be at least three so as to provide stable support.
Four prefabricated pile foundations 110 are arranged at intervals on the river bank, each prefabricated pile foundation 110 is preferably a prefabricated square pile, and a circle of lower steel plates 111 are embedded on the outer circumferential surface of the pile top of each prefabricated pile foundation 110 except the pile top surface, as shown in fig. 3 and 4. The pre-buried lower steel plate 111 is mainly used for connecting the prefabricated pile foundation 110 and the prefabricated beamless plate 120, and meanwhile, the pile top is a part which is easy to damage during pile driving, and the lower steel plate 111 has a fastening effect, so that the damage of the pile head can be avoided.
Referring to fig. 5 to 8 in combination with fig. 15 and 16, the prefabricated beamless slab 120 is placed on the tops of four prefabricated pile foundations 110, and upper steel plates 121 are embedded in the lower slab surface of the prefabricated beamless slab 120 at positions contacting the pile tops of each prefabricated pile foundation 110. During assembly, the lower steel plate 111 of each prefabricated pile foundation 110 is welded and fixed with the upper steel plate 121 corresponding to the prefabricated beamless plate 120, so that the prefabricated beamless plate 120 and the prefabricated pile foundation 110 are combined to form a whole. The prefabricated beamless plate 120 is prefabricated and formed at one time in a prefabrication factory, and four upper steel plates 121 are embedded on the lower plate surface of the prefabricated beamless plate 120 during prefabrication.
The precast beam-free plate 120 is provided with a tenon 122 along one side of the extension direction of the plank road, and a tenon 123 along the other side of the extension direction of the plank road; when two adjacent precast girderless slabs 120 are assembled, the tenon 123 of one precast girderless slab 120 is inserted into the mortise 122 of the other precast girderless slab 120. Uneven settlement between two precast beamless panels 120 may be reduced by the rebates. Further, the precast beamless slab 120 is formed with a first local thickened part 124 protruding downward along one side of the extension direction of the plank, and is formed with a second local thickened part 125 protruding downward along the other side of the extension direction of the plank, the tenon 122 is arranged on the first local thickened part 124, the tenon 123 is arranged on the second local thickened part 125, and the shearing resistance is enhanced by performing local thickening treatment at the joint of the two precast beamless slabs 120. In order to facilitate the positioning of the installation on site, the tenon 122 and the tenon 123 adopt a semicircular structure.
Referring to fig. 11 and 12 in combination with fig. 14, at least one leveling steel plate 130 for leveling is padded between the lower steel plate 111 on each prefabricated pile foundation 110 and the corresponding upper steel plate 121 of the prefabricated beamless slab 120. The leveling steel plate 130 mainly plays a leveling role, and since the field piling is limited by the construction process, the pile top elevation cannot be ensured to be at the same elevation after the piling is finished, and the height is inevitably uneven, at this time, the leveling steel plate 130 is used for leveling the erected precast pile foundation 110, and then the precast beamless slab 120 is hoisted. The plane size of the leveling steel plate 130 is consistent with the size of the pile top surface of the precast pile foundation 110. The leveling steel plates 130 are divided into two types, one is a thick steel plate for rough leveling having a thickness of 10mm, and the other is a thin steel plate for precise leveling having a thickness of 1 mm.
A pavement layer 200 is laid on the surface of the precast beamless slabs 120 of the several precast plank road units 100 arranged side by side. Railings 300 are respectively arranged on the two sides of the pavement layer 200 on the prefabricated beamless plates 120 of the plurality of prefabricated plank road units 100 arranged side by side.
The invention discloses a construction method of a novel assembly type water plank road structure, which comprises the following steps:
step S10, laying four prefabricated pile foundations 110 in each prefabricated plank road unit 100 at intervals on the river bank, as shown in fig. 10;
step S20, leveling the pile top elevation of each prefabricated pile foundation 110 by using the leveling steel plates 130, respectively, so that all the prefabricated pile foundations 110 are at the same horizontal elevation, as shown in fig. 11 and 12;
step S30, hoisting the prefabricated beamless slab 120 to the pile tops of the corresponding four prefabricated pile foundations 110 in sequence, and welding each upper steel plate 121 of the prefabricated beamless slab 120 with the corresponding lower steel plate 111 on the prefabricated pile foundations 110, so that the prefabricated beamless slab 120, the prefabricated pile foundations 110 and the leveling steel plates 130 are combined into a whole; when two adjacent precast girderless slabs 120 are assembled, the tenon 123 of one precast girderless slab 120 is inserted into the mortise of the other precast girderless slab 120, as shown in fig. 13 to 16;
step S40, paving the paving layer 200 and the installation railings 300 on the plurality of prefabricated beamless slabs 120 arranged side by using a conventional process, i.e. completing the construction of the water plank road structure, as shown in fig. 2.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (12)

1. A novel assembly type water plank road structure is characterized by comprising a plurality of prefabricated plank road units which are arranged side by side along the extension direction of a plank road, wherein each prefabricated plank road unit comprises a plurality of prefabricated pile foundations and a prefabricated beamless plate, the prefabricated pile foundations are arranged at river banks at intervals, a circle of lower steel plates are pre-embedded in the positions, except the pile top surfaces, of the outer peripheral surfaces of the pile tops of the prefabricated pile foundations, the prefabricated beamless plates are arranged on the pile tops of the prefabricated pile foundations, and upper steel plates are pre-embedded in the positions, in contact with the pile tops of the prefabricated pile foundations, of the lower plate surfaces of the prefabricated beamless plates; during assembly, the lower steel plate on each prefabricated pile foundation and the upper steel plate corresponding to the prefabricated beamless plate are welded and fixed.
2. The structure of claim 1, wherein at least one leveling steel plate is installed between the lower steel plate of each prefabricated pile foundation and the corresponding upper steel plate of the prefabricated beamless slab.
3. The structure of claim 2, wherein the flat dimension of the leveling steel plate is consistent with the dimension of the top surface of the precast pile foundation.
4. The structure of claim 2, wherein the leveling plates are divided into two types, one is a thick steel plate for rough leveling and the other is a thin steel plate for precise leveling.
5. The structure of claim 4, wherein the thick steel plate is 10mm and the thin steel plate is 1 mm.
6. The structure of claim 1, wherein the precast pile foundation is a precast square pile.
7. The structure of claim 1, wherein the number of prefabricated pile foundations in each prefabricated plank module is at least three.
8. The novel assembled water plank road structure of claim 1, wherein said precast beamless slab is provided with a tenon and a mortise along one side of the extension direction of the plank road, and a tenon along the other side of the extension direction of the plank road; when two adjacent precast beamless plates are assembled, the tenon of one precast beamless plate is inserted into the tenon of the other precast beamless plate.
9. The structure of claim 8, wherein the precast beamless slab is formed with a first local thickening protruding downward along one side of the extension direction of the plank, and a second local thickening protruding downward along the other side of the extension direction of the plank, and the tenon is disposed on the first local thickening and the tenon is disposed on the second local thickening.
10. The structure of claim 1, wherein a pavement layer is laid on the surface of the precast beamless slab of the plurality of precast plank road units arranged side by side.
11. The novel assembled water plank road structure of claim 1, wherein railings are respectively arranged on the two sides of the pavement layer on the prefabricated beamless plates of the plurality of prefabricated plank road units arranged side by side.
12. A construction method of a novel fabricated water plank road structure as claimed in any one of claims 1 to 11, comprising the following steps:
step S10, a plurality of prefabricated pile foundations in each prefabricated stack road unit are arranged at river banks at intervals;
step S20, leveling the pile top elevation of each prefabricated pile foundation by adopting leveling steel plates respectively, so that all the prefabricated pile foundations are positioned on the same horizontal elevation;
step S30, hoisting the precast beamless slabs to the pile tops of the corresponding precast pile foundations in sequence, and welding each upper steel plate of the precast beamless slabs with the corresponding lower steel plate on the precast pile foundations, so that the precast beamless slabs, the precast pile foundations and the leveling steel plates are combined into a whole;
and step S40, paving a paving layer and installing railings on the prefabricated beamless plates which are arranged side by side.
CN202011452762.7A 2020-12-11 2020-12-11 Novel assembly type water plank road structure and construction method thereof Pending CN112523059A (en)

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Application Number Priority Date Filing Date Title
CN202011452762.7A CN112523059A (en) 2020-12-11 2020-12-11 Novel assembly type water plank road structure and construction method thereof

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Application Number Priority Date Filing Date Title
CN202011452762.7A CN112523059A (en) 2020-12-11 2020-12-11 Novel assembly type water plank road structure and construction method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113152185A (en) * 2021-03-29 2021-07-23 武汉理工大学 Full-assembly type road with pile plate roadbed supporting prefabricated pavement and construction method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113152185A (en) * 2021-03-29 2021-07-23 武汉理工大学 Full-assembly type road with pile plate roadbed supporting prefabricated pavement and construction method thereof

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