CN112522965B - Organic silicon synthetic leather and preparation method thereof - Google Patents
Organic silicon synthetic leather and preparation method thereof Download PDFInfo
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- CN112522965B CN112522965B CN202011354896.5A CN202011354896A CN112522965B CN 112522965 B CN112522965 B CN 112522965B CN 202011354896 A CN202011354896 A CN 202011354896A CN 112522965 B CN112522965 B CN 112522965B
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- synthetic leather
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- organopolysiloxane
- leather according
- organic silicon
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- 239000002649 leather substitute Substances 0.000 title claims abstract description 37
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 16
- 239000010703 silicon Substances 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 52
- 239000011248 coating agent Substances 0.000 claims abstract description 51
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 38
- -1 polysiloxane Polymers 0.000 claims abstract description 19
- 238000004132 cross linking Methods 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 claims abstract description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims abstract description 7
- 239000003112 inhibitor Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims abstract description 7
- 239000000853 adhesive Substances 0.000 claims abstract description 5
- 230000001070 adhesive effect Effects 0.000 claims abstract description 3
- 239000003085 diluting agent Substances 0.000 claims abstract description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 229920002554 vinyl polymer Polymers 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 12
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 239000011247 coating layer Substances 0.000 claims description 7
- 125000001424 substituent group Chemical group 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 4
- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 125000000304 alkynyl group Chemical group 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical group [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- 229920001410 Microfiber Polymers 0.000 claims description 2
- 229920002334 Spandex Polymers 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- 239000003658 microfiber Substances 0.000 claims description 2
- 239000004759 spandex Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 claims description 2
- 150000005840 aryl radicals Chemical class 0.000 claims 1
- 229920000728 polyester Polymers 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 4
- 239000002345 surface coating layer Substances 0.000 abstract description 3
- 238000001723 curing Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000004615 ingredient Substances 0.000 abstract 1
- 238000010030 laminating Methods 0.000 abstract 1
- 239000010985 leather Substances 0.000 description 22
- 238000012360 testing method Methods 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 10
- 229910020388 SiO1/2 Inorganic materials 0.000 description 8
- 239000004205 dimethyl polysiloxane Substances 0.000 description 6
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 6
- 238000000227 grinding Methods 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- 229910020485 SiO4/2 Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- FJQXCDYVZAHXNS-UHFFFAOYSA-N methadone hydrochloride Chemical compound Cl.C=1C=CC=CC=1C(CC(C)N(C)C)(C(=O)CC)C1=CC=CC=C1 FJQXCDYVZAHXNS-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920006136 organohydrogenpolysiloxane Polymers 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 235000016795 Cola Nutrition 0.000 description 1
- 235000011824 Cola pachycarpa Nutrition 0.000 description 1
- 239000004944 Liquid Silicone Rubber Substances 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 244000137852 Petrea volubilis Species 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 235000021539 instant coffee Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000015205 orange juice Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/128—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using ultra-fine two-component fibres, e.g. island/sea, or ultra-fine one component fibres (< 1 denier)
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0025—Rubber threads; Elastomeric fibres; Stretchable, bulked or crimped fibres; Retractable, crimpable fibres; Shrinking or stretching of fibres during manufacture; Obliquely threaded fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
- D06N3/0097—Release surface, e.g. separation sheets; Silicone papers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/105—Resistant to abrasion, scratch
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1635—Elasticity
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention provides organic silicon synthetic leather which comprises a base layer, a middle coating and a surface coating which are sequentially stacked; the intermediate coating comprises 50-80% of straight-chain dialkyl polysiloxane, a crosslinking component, a catalyst, an inhibitor, an adhesive, a filler and color paste, wherein the crosslinking component contains 0.75-1.6% of organopolysiloxane with silicon-bonded hydrogen atoms by mass; the surface coating layer comprises 20% to 60% of a branched organopolysiloxane, 20% to 60% of an organopolysiloxane resin, a crosslinking ingredient containing at least 1% but not more than 1.6% by mass of an organopolysiloxane of silicon-bonded hydrogen atoms, a filler, a diluent, and a color paste. The invention also provides a preparation method of the organic silicon synthetic leather, which comprises the steps of coating a surface coating on the release paper, curing, cooling, coating an intermediate coating, coating a base layer, rolling, laminating, vulcanizing, cooling, and peeling off the release paper to obtain the organic silicon synthetic leather.
Description
Technical Field
The invention belongs to the field of synthetic leather materials, and particularly relates to organic silicon synthetic leather and a preparation method thereof.
Background
Natural leather is widely used for producing daily necessities by people due to excellent natural characteristics of being soft, firm and wear-resistant, absorbing moisture, ventilating, keeping warm, keeping shape, absorbing sound and reducing noise and the like, but the natural leather is easy to deform when wet, shrinks and hardens when being dried, is easy to mildew and grow black spots, needs maintenance, is expensive, has limited quantity, cannot meet the requirements of people, and simultaneously, people are required to use artificial leather (synthetic leather) to replace the natural leather in order to avoid killing a large number of animals for leather.
Synthetic leather is a plastic product with appearance and hand feeling similar to natural leather and can replace the natural leather. At present, polyvinyl chloride (PVC) and Polyurethane (PU) are mainly used in the synthetic leather industry at home and abroad, PVC artificial leather is light in weight, easy to process, wear-resistant and low in price, but has poor air permeability, low flexibility caused by low-temperature hardening, cracking and poor slip resistance, PU synthetic leather is soft in hand feeling, air permeability and environment-friendly, is preferred as leather clothing, but is not waterproof and not bright and easy to age, and in addition, a large amount of organic solvents are used in the production of PVC artificial leather and PU artificial leather, so that the problem of large amount of environment-friendly pollution is brought. The organic silicon material is a new material mainly connected by a silica bond, and has a series of excellent properties, such as high temperature resistance, low temperature resistance, hydrophobicity, moisture resistance and weather aging resistance, the product is non-toxic and pollution-free, has environment-friendly property, stable colloid property, ensures bright color, excellent color fastness, soft and smooth hand feeling, smoothness, fineness, high elasticity, water resistance and pollution resistance, but the coating strength is far less than that of PU.
Aiming at the problems, a new technical scheme is provided, and the organic silicon synthetic leather with good hand feeling, good stain resistance, scratch resistance and excellent wear resistance and the preparation method thereof are developed.
Disclosure of Invention
In order to overcome the limitation of the prior art, the invention provides organic silicon synthetic leather and a preparation method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme:
an organic silicon synthetic leather comprises a base layer, a middle coating and a surface coating which are sequentially stacked;
the intermediate coating comprises the following components: A. 50-80% straight chain dialkyl polysiloxane, wherein each molecule has at least two vinyl groups on average and the molecular weight is 5-15 ten thousand; B. a crosslinking component containing 0.75 to 1.6 mass% of organopolysiloxane of silicon-bonded hydrogen atoms; C. a catalyst; D. an inhibitor; E. an adhesive agent; F. a filler; G. color paste;
the surface coating comprises the following components: a. theⅠ20% -60% of branched organopolysiloxane containing at least one Q unit and having general formula
Wherein, the substituents represented by R1 are each alkyl, alkenyl, alkynyl; the substituent represented by R2 is alkyl, aryl, alkoxy or acrylate with 1-6 carbon atoms, and n is 500-1500; a. theⅡ20% -60% of organopolysiloxane resin with the general formula MR1 aMR2 bTR1/R2 cQdWherein, the substituents represented by R1 are each alkyl, alkenyl, alkynyl, the substituents represented by R2 are alkyl and aryl groups having 1 to 6 carbon atoms, wherein a, b, c, d are all positive numbers, and the conditions a + b + c + d are 1, 0.2 < a + b < 0.45, 0.05 < a < 0.2, 0.25 < b < 0.4, 0 < c < 0.5, 0.65 < (a + b)/d < 0.9; b isⅠA crosslinking component containing at least 1% but not more than 1.6% by mass of an organopolysiloxane of silicon-bonded hydrogen atoms; cⅠA catalyst; dⅠAn inhibitor; eⅠA diluent; fⅠA filler; gⅠAnd color paste.
Preferably, in the intermediate coating layer, the molecular weight of the linear type dialkylpolysiloxane is 5 to 10 ten thousand.
Preferably, in the intermediate coating, the catalyst is a platinum-vinylsiloxane complex, an alcohol-modified chloroplatinic acid, or a platinum-alkyne based complex.
Preferably, in the intermediate coating layer, the inhibitor is an alkynol-based compound, a polyvinyl polysiloxane, an amide compound, or a maleate-based compound.
Preferably, in the intermediate coating, the adhesive is
Z-6040, KH-570, vinyltrimethoxysilane or trimethoxysilane.
Preferably, in the intermediate coating, the filler is white carbon black, quartz powder, alumina, iron oxide or calcium carbonate.
Preferably, in the surface coating layer, n in the general formula of the branched organopolysiloxane is 800 to 1500.
Preferably, in the surface coating, the filler is ultrafine nylon powder, silica micropowder, quartz powder or calcium carbonate.
Preferably, the base layer is base cloth and comprises terylene, spandex, pure cotton or microfiber.
A preparation method of organic silicon synthetic leather comprises the following steps:
s1, coating 10-20u of surface coating on the release paper with the lines, and curing for 30-60S at 150 ℃;
s2, after cooling, coating the intermediate coating, then covering the base layer, rolling the base layer by using a roller to be attached to the intermediate coating, and vulcanizing for 5-10 min at the temperature of 150 ℃;
and S3, after cooling, peeling the base layer from the release paper to obtain the organic silicon synthetic leather.
The beneficial effects of the invention are embodied in that:
the organic silicon synthetic leather provided by the invention has good hand feeling (the silica gel has the characteristics of softness, fineness and high elasticity, and the superfine nylon powder enables the hand feeling to be more smooth), good anti-fouling effect (the silica gel has good fouling resistance), ageing resistance (the formed liquid silicone rubber can be used for a long time in the range of-40-200 ℃), and strong scraping resistance (Q unit and M unit in branched silicone oil)R1 aMR2 bTR1/R2 cQdThe T and Q units in the organopolysiloxane resin provide a tighter net-shaped cross-linked structure, so that the tearing strength of the coating is obviously improved, the tackifier in the intermediate coating ensures that the coating and the base material and the intermediate coating and the surface coating have good adhesion, the wear resistance is excellent (the superfine nylon powder enhances the hand feeling of the synthetic leather, so that the coating has more excellent wear resistance), and the elasticity (the long straight chain structure in each branched chain in the branched chain type silicone oil- (R)2 2SiO)n–SiR1R2 2The provided flexibility enables the coating to have enough elongation and meets the requirement of high elasticity of the synthetic leather), and the like, and the preparation method is simple and rapid.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Various formulations of the intermediate and top coatings are given below, as shown in tables 1 and 2.
In tables 1 and 2, A-1, A-2, A-3, A-4 and A-5 are 50-80% of straight chain type dialkyl polysiloxane in the intermediate coating, wherein
A-1: dimethylpolysiloxane with a viscosity of 5000mPa.s, containing vinyl groups in both the side chain and the ends and a vinyl content of 0.24%;
a-2: dimethylpolysiloxane having a viscosity of 10000mPa.s, containing vinyl groups in both the side chain and the ends and a vinyl content of 0.15%;
a-3: dimethylpolysiloxane with a viscosity of 50000mPa.s, containing vinyl groups in both the side chains and the ends and a vinyl content of 0.1%;
a-4: a dimethylvinyl terminated dimethylpolysiloxane with a vinyl content of 0.08% having a viscosity of 60000 mPa.s;
a-5: a dimethylvinyl-terminated dimethylpolysiloxane having a vinyl content of 0.06% and a viscosity of 100000 mPas.
In tables 1 and 2, B-1, B-2 and B-3 are organopolysiloxanes containing 0.75 to 1.6% by mass of silicon-bonded hydrogen atoms
B-1: 0.5% polyhydrosiloxane with silicon-bonded hydrogen atom content and end-capped with trimethylsiloxy groups, viscosity 20 mpa.s;
b-2: 0.75% of a polyhydrosiloxane containing silicon-bonded hydrogen atoms and terminated with trimethylsiloxy groups, viscosity 50 mpa.s;
b-3: 1.0% polyhydrosiloxane with silicon-bonded hydrogen atom content and end-capped with trimethylsiloxy groups, viscosity 80 mpa.s.
In tables 1 and 2, AⅠ-1、AⅠ-2、AⅠ-3 is from 20% to 60% branched organopolysiloxane in the top coating, wherein
AⅠ-1: a branched polysiloxane having a vinyl content of 1.0%, a viscosity of 20000mpa.s, an average unit formula of n ═ 800;
AⅠ-2: having a vinyl content of 0.08%A chain polysiloxane having a viscosity of 60000mpa.s and an average unit formula n of 1000;
AⅠ-3: a branched polysiloxane having a vinyl content of 0.06%, a viscosity of 100000mpa.s and an average unit formula n of 1200.
In tables 1 and 2, AⅡ-1、AⅡ-2、AⅡ-3 is 20% to 60% of the organopolysiloxane resin in the surface coating, wherein
AⅡ-1: average unit formula is (ViMe)2SiO1/2)0.087(Me3SiO1/2)0.333(ViSiO3/2)0.030(SiO4/2)0.550And a vinyl content of 4.5%;
AⅡ-2: average unit formula is (ViMe)2SiO1/2)0.061(Me3SiO1/2)0.359(ViSiO3/2)0.030(SiO4/2)0.550And a vinyl content of 3.5%;
AⅡ-3: average unit formula is (ViMe)2SiO1/2)0.042(Me3SiO1/2)0.378(ViSiO3/2)0.030(SiO4/2)0.550And a vinyl content of 2.8%;
AⅡ-4: the patent CN103821008A provides a structure RnSiX4-nThe hydrolysis prepolymer of the organosilicon monomer mixture has the structure of X (R)2SiO)mAnd (3) a block-type silicone resin obtained by condensation polymerization of a linear polysiloxane of X, wherein n is 1, 2, 3, 4, and m is 500.
In tables 1 and 2, BⅠ-1、BⅠ-2 is a crosslinking component of the surface coating, wherein
BⅠ-1: average unit formula (HMe)2SiO1/2)0.92(SiO4/2) An organohydrogenpolysiloxane having a hydrogen content of 0.75%;
BⅠ-2: average unit formula (HMe)2SiO1/2)2.0(SiO4/2) An organohydrogenpolysiloxane having a hydrogen content of 1.0%.
TABLE 1 intermediate coat component ratios
TABLE 2 surface coating composition ratios
A plurality of examples and comparative examples are formed by matching a plurality of matching schemes of the intermediate coating and the surface coating in tables 1 and 2, and the organosilicon synthetic leather obtained in the examples and comparative examples is tested, and the relationship between the matching schemes of the intermediate coating and the surface coating and the final test result is analyzed, as shown in tables 3 and 4.
The test method and the judgment standard are as follows:
the test method comprises the following steps:
1. judging hand feeling: placing the palm on the surface of the organic silicon synthetic leather for back and forth friction, and taking OK as dry and smooth hand feeling; the hand feeling is dry and slightly astringent; the hand feeling is cool and unsmooth, and is NG;
2. and (3) anti-fouling test: 3-5 samples of 100 mm. times.200 mm were cut and tested using instant coffee, cola, orange juice according to the protocol Q/JLY J7110614B-2015.
And (4) judging the standard:
level 1-stains are hardly removed, with obvious staining (black spots, etc.);
grade 2-small portion of stain was removed (area less than 50%), sample was significantly changed;
grade 3-most of the stain was removed (area greater than 50%), and the residue was clearly found;
grade 4-most of the stain was removed (area greater than 50%), the specimen was slightly discolored or stained;
grade 5-the stain was completely removed and no stain was found.
3. And (3) wear resistance test: testing Martindale (Martindale) -testing according to the method specified in GB/T13775, and adopting SM-25 wool cloth and load 795g, and performing 100000 times of single test.
And (4) judging the standard:
level 1, the leather surface is seriously abraded and the cloth bottom is obviously exposed;
level 2, the texture of the leather surface is basically ground flat or the texture becomes light and the edge is seriously damaged;
grade 3-clear surface texture, slight edge wear or damage;
grade 4-surface gloss changed, surface grain clear and no wear or damage;
grade 5-the surface texture of the leather is basically unchanged.
The Taber test is carried out according to a method specified in ASTM-D3884, and an H-22 grinding wheel and a single-side load of 750g are adopted for testing.
And (4) judging the standard:
1-500 times of grinding or breaking the leather surface grains;
2-1000 times of grinding or breaking the leather surface grains;
3-1500 times of grinding or breaking the leather surface grains;
4-grade-2000 times of grinding or breaking leather surface grains;
grade 5-more than or equal to 2500 times of grinding or damaging the surface texture of the leather.
4. Scratch resistance test: the test was carried out according to the method specified in SAE J365-2004, with 50 times of 20N weight.
And (4) judging the standard:
level 1-leather surface is obviously damaged and cloth bottom is exposed;
2, the leather surface has obvious scratches and is damaged;
grade 3, the leather surface has obvious scratches and is not damaged;
grade 4, the leather surface is slightly scratched and is not damaged;
grade 5-the leather surface has no scratch and no obvious change.
5. And (3) testing the peeling force: 3-5 samples were taken in the warp and weft directions, respectively, and the dimensions were 150 mm. times.50 mm. One end of each specimen was cut (peeling between the surface coating and the base fabric), peeling was carried out at about 50mm as specified in method B of GB/T8808-.
6. And (3) elasticity test: the elastic cloth with the elongation rate of 1000 (%) is used as the base cloth to carry out the test, the synthetic leather is pulled to the elongation rate to be extremely high and then recovered, the test is repeated for 20 times, and whether the coating cracks or does not crack, deform to OK or deform to be good is observed, partial cracks are general, and all cracks are NG.
7. Color fastness: taking a sample wafer with the length multiplied by the width of 140 multiplied by 50mm, carrying out dry friction test and wet friction test (the water content of the friction cloth is 95-100%) by using a friction head with the diameter of 16mm, cotton friction cloth, waterproof fine sand paper and the like according to GB/T3920-;
and (4) judging the standard:
the gray sample card is divided into 5 grades and 9 grades, the friction color fastness corresponds to the grade number of the color card, 5 grades are the best friction color fastness, 1 grade is the worst friction color fastness, and the like.
8. Folding fastness: sampling was performed according to QB/T2706-2005, 6 specimens were cut from the grain surface with a die knife according to QB/T2707-.
And (4) judging the standard: whether there is a break or crack.
9. Solvent wiping experiment
1. Alcohol wiping experiment, 150X 150mm sample is poured with 99% alcohol, wiped with 500g weight for 50 circles repeatedly, surface dyeing of white cotton cloth is observed, and samples are cut from the wiped part to test scratch resistance, Martindall and taber
2. Wiping with clear water, namely taking a 150-by-150 mm sample, pouring tap water, repeatedly wiping with a 500-g weight for 50 circles, observing the surface dyeing of white cotton cloth, cutting the sample from the wiped part, and testing scratch resistance, Martindall test and taber test.
TABLE 3 test of synthetic leather made with different intermediate layers and top coats
TABLE 4 test of synthetic leather made with different intermediate layers and top coats
And (4) conclusion: analyzing tables 1, 2, 3, and 4, it can be seen from comparative examples 1, 2, and 3 and comparative examples 4 and 5 that the use of the branched type organopolysiloxane has more excellent scratch resistance and abrasion resistance than the use of the linear type organopolysiloxane; as is clear from comparison of example 3 with comparative example 2, when the hydrogen content of the crosslinking component of the intermediate coating layer is less than 75%, the elasticity becomes remarkably poor; comparing example 3 with comparative example 3, it can be seen that the reduction of fumed silica content results in the performance reduction of the intermediate coating, thereby reducing the peeling force and the folding fastness of the leather; comparing examples 3 and 8 with comparative example 1, it can be seen that the short chain polydimethylsiloxane reduced the elasticity of the intermediate coating; comparing example 3 with comparative example 8, it can be seen that the filler of the surface coating layer has obvious enhancement effect on the scratch resistance and the abrasion resistance of leather; comparing examples 1, 2, 3, 4, 5, 6 with comparative examples 8, 9, it can be seen that the adhesion promoter in the intermediate coating plays a crucial role in the adhesion between the coating and the substrate; comparing examples 1-10 with comparative example 10, it can be seen that, although the block-type silicone resin provided in patent CN103821008A has excellent wear resistance, the cross-linking density is reduced due to the introduction of a straight chain segment into the resin structure, the scratch and wear resistance is obviously reduced after alcohol/clean water wiping, and the use of Q units in the branched silicone oil and T and Q units in the organopolysiloxane resin together provides a more compact cross-linking structure for the whole system, and the effect on the coating is less due to the action of the solvent, thus maintaining excellent scratch and wear resistance.
The above preferred embodiments should be considered as examples of the embodiments of the present application, and technical deductions, substitutions, improvements and the like similar to, similar to or based on the embodiments of the present application should be considered as the protection scope of the present patent.
Claims (9)
1. The organic silicon synthetic leather is characterized by comprising a base layer, a middle coating and a surface coating which are sequentially stacked;
the intermediate coating comprises the following components: A. 50-80% straight chain dialkyl polysiloxane, wherein each molecule has at least two vinyl groups on average and the molecular weight is 5-15 ten thousand; B. a crosslinking component containing 0.75 to 1.6 mass% of organopolysiloxane of silicon-bonded hydrogen atoms; C. a catalyst; D. an inhibitor; E. an adhesive agent; F. a filler; G. color paste;
the surface coating comprises the following components: a. theⅠ20% -60% of branched organopolysiloxane containing at least one Q unit and having general formula
Wherein, the substituents represented by R1 are each alkyl, alkenyl, alkynyl; the substituent represented by R2 is alkyl, aryl, alkoxy or acrylate with 1-6 carbon atoms, and n is 500-1500; a. theⅡ20% -60% of organopolysiloxane resin with the general formula MR1 aMR2 bTR1/R2 cQdWherein each of the substituents represented by R1 is an alkyl group, an alkenyl group or an alkynyl group, and R2 is a substituentAlkyl and aryl radicals having 1 to 6 carbon atoms, wherein a, b, c, d are all positive numbers, and the conditions a + b + c + d =1, 0.2 < a + b < 0.45, 0.05 < a < 0.2, 0.25 < b < 0.4, 0 < c < 0.2, 0.65 < (a + b)/d < 0.9 are satisfied; b isⅠA crosslinking component containing at least 1% but not more than 1.6% by mass of an organopolysiloxane of silicon-bonded hydrogen atoms; cⅠA catalyst; dⅠAn inhibitor; eⅠA diluent; fⅠAnd a filler.
2. A silicone synthetic leather according to claim 1, wherein in the intermediate coating layer, the molecular weight of the linear type dialkylpolysiloxane is 5 to 10 ten thousand.
3. A silicone synthetic leather according to claim 1, wherein in the intermediate coating, the catalyst is a platinum-vinylsiloxane complex, an alcohol-modified chloroplatinic acid, or a platinum-alkyne based complex.
4. A silicone synthetic leather according to claim 1, wherein in the intermediate coating layer, the inhibitor is an alkynol compound, a polyvinyl polysiloxane, an amide compound, or a maleate compound.
5. A silicone synthetic leather according to claim 1, wherein in the intermediate coating layer, the adhesive is
Z-6040, KH-570 and B
Alkenyltrimethoxysilane or trimethoxysilane.
6. A silicone synthetic leather according to claim 1, wherein in the intermediate coating layer, the filler is white carbon black, quartz powder, alumina, iron oxide or calcium carbonate.
7. The organic silicon synthetic leather according to claim 1, wherein in the surface coating, n in the general formula of the branched chain type organic polysiloxane is 800-1500.
8. A silicone synthetic leather according to claim 1, wherein in the surface coating, the filler is ultrafine nylon powder, silica micropowder, quartz powder, or calcium carbonate.
9. The organic silicon synthetic leather according to claim 1, wherein the base layer is a base fabric comprising polyester, spandex, pure cotton or microfiber.
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