CN112517892A - Horizontal pouring rapid cooling wear-resistant section production line - Google Patents
Horizontal pouring rapid cooling wear-resistant section production line Download PDFInfo
- Publication number
- CN112517892A CN112517892A CN202011536367.7A CN202011536367A CN112517892A CN 112517892 A CN112517892 A CN 112517892A CN 202011536367 A CN202011536367 A CN 202011536367A CN 112517892 A CN112517892 A CN 112517892A
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- Prior art keywords
- plate
- driving
- casting
- production line
- rapid cooling
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- 238000001816 cooling Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005266 casting Methods 0.000 claims abstract description 50
- 238000005242 forging Methods 0.000 claims abstract description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 38
- 229910052742 iron Inorganic materials 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention belongs to the technical field of wear-resistant part casting, and particularly relates to a horizontal pouring rapid cooling wear-resistant section production line; the casting and forging device comprises a rack, a driving plate, a connecting rod, a casting and forging die and a driven plate, wherein the driving plate is arranged on one side of the rack, the driven plate is arranged on the other side of the rack, and a driving assembly is connected onto the driving plate; the driving plate is provided with a plurality of driving plates, a plurality of driven plates are arranged on the driving plates, and the driving plates are connected with the driven plates through a plurality of connecting rods; the casting and forging dies correspond to the support rods one by one, and one end of each casting and forging die is fixedly connected with the adjacent support rods; the driving plate is the same as the driven plate in structure, a plurality of grooves are uniformly distributed on the periphery of the driving plate and the driven plate in an array mode, a movable connecting block is arranged between every two adjacent connecting rods, and the movable connecting blocks are matched with the grooves.
Description
Technical Field
The invention belongs to the technical field of wear-resistant part casting, and particularly relates to a horizontal pouring rapid cooling wear-resistant section production line.
Background
The wear-resistant steel section is also called as a wear-resistant medium for a grinder, is a consumable, is mainly used for grinding auxiliary materials, enables the auxiliary materials to be finer in grinding so as to reach the use standard, is widely applied to the fields of mines, power plants, cement plants, steel plants, silica sand plants, coal chemical industry and the like, has the consumption of wear-resistant parts of 30-500 ten thousand 5 tons every year all over the world, has the consumption of 300 plus one million tons of wear-resistant parts in China, and is a large country for the consumption of the wear-resistant parts;
at present, most of the production and manufacturing of wear-resistant parts adopt the traditional manual casting or mechanical casting production process, and the labor is intensive during manual casting, so that the labor intensity is high, the production efficiency is low, the utilization rate of molten iron is low, the energy consumption is high, and the environmental pollution is large; the automatic degree of the existing mechanical pouring is low, the continuous pouring of molten iron can not be realized, the problems of difficult one-time forming due to high temperature, inconvenient discharging, manual material buckling and the like easily occur.
Disclosure of Invention
The invention overcomes the defects in the prior art and provides a horizontal pouring rapid cooling wear-resistant section production line.
In order to solve the technical problems, the invention adopts the technical scheme that: the production line for the horizontal casting rapid cooling wear-resistant section comprises a rack, a driving plate, a connecting rod, a casting and forging die and a driven plate, wherein the driving plate is arranged on one side of the rack, the driven plate is arranged on the other side of the rack, and the driving plate is connected with a driving assembly which is used for driving the driving plate to rotate; the driving plate is provided with a plurality of driving plates, a plurality of connecting rods are arranged on the driving plate, the driving plates are connected with the driving plates in an end-to-end mode, the driving plates are connected with the driven plates in an end-to-end mode, the driving plates are connected; the casting and forging dies correspond to the support rods one by one, the casting and forging dies and the multi-link assembly move synchronously, and one end of each casting and forging die is fixedly connected with the adjacent support rods; the driving plate and the driven plate are identical in structure, a plurality of grooves are uniformly distributed on the periphery of the driving plate and the periphery of the driven plate in an array mode, a movable connecting block is arranged between every two adjacent connecting rods, and the movable connecting blocks are matched with the grooves to form power connection.
Preferably, two driving plates are arranged on one side of the frame, and two driven plates are arranged on the other side of the frame.
Preferably, the driving assembly comprises a driving motor and a chain wheel, and the driving motor drives the driving plate through the chain wheel.
Preferably, the casting section mould is of a rectangular structure, a plurality of mould cavities distributed at intervals are arranged on the casting section mould, and the mould cavities are cylindrical.
Preferably, a molten iron pouring hopper is arranged above one end, close to the driven plate, of the machine frame.
Preferably, the frame includes fagging, stand and center box down, go up the fagging and pass through down the fagging the stand links to each other, the center box sets up between last fagging and the lower fagging, the center box is located the center department of frame.
Preferably, one end of the rack, which is close to the drive plate, is fixed with two support blocks, the two support blocks are symmetrically arranged in parallel, and a first unloading strip is arranged between the two support blocks.
Preferably, the lower ends of the two supporting blocks are provided with supporting beams, and the supporting beams are provided with second unloading strips.
Preferably, the central box body is provided with a cooling device, the cooling device comprises a cooling motor, a water pump and a water circulation pipeline, the cooling motor and the water pump are arranged on the side face of the central box body, the water circulation pipeline penetrates through the central box body, and the water circulation pipeline is used for enabling molten iron in the casting section mold to be rapidly solidified.
Preferably, the side of the molten iron pouring hopper is provided with a plurality of material leaking ports, and the material leaking ports are matched with the die cavity.
Compared with the prior art, the invention has the beneficial effects that:
the driving assembly drives the driving plate to rotate so as to drive the multi-link assemblies and the driven plate to move, the plurality of supporting rods are arranged between the two groups of multi-link assemblies, the casting and forging dies correspond to the supporting rods one by one, one end of each casting and forging die is fixed on the adjacent supporting rods, the casting and forging dies and the multi-link assemblies move synchronously, and the driving assembly is controlled by the controller, so that the automation degree is improved and molten iron is continuously poured; the center of the frame is provided with a center box body, the center box body is provided with a cooling device, a controller can control the cooling device, and a water circulation pipeline is arranged in the center box body, so that molten iron in a casting and forging die is rapidly cooled and solidified; one end of the casting and forging die is fixed on the adjacent supporting rod, the other end of the casting and forging die is not connected, when the casting and forging die is positioned on one side of the driven plate, molten iron is poured into the casting and forging die through a molten iron pouring hopper and then moves towards the driving plate, the middle of the casting and forging die is solidified through a cooling device and then reaches the driving plate, and the casting and forging die is turned over.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a schematic perspective view of FIG. 2 according to the present invention;
FIG. 5 is a schematic view of a cooling apparatus according to the present invention.
In the figure: the device comprises a driving plate 1, a connecting rod 2, a casting and forging die 3, a die cavity 31, a driven plate 4, a driving assembly 5, a driving motor 51, a chain wheel 52, a supporting rod 6, a groove 7, a movable connecting block 8, a molten iron pouring hopper 9, an upper supporting plate 10, a lower supporting plate 11, an upright post 12, a central box 13, a supporting block 14, a first discharging strip 15, a supporting beam 16, a second discharging strip 17, a cooling motor 18, a water pump 19 and a water circulating pipeline 20.
Detailed Description
As shown in fig. 1-5, the horizontal pouring rapid cooling wear-resistant section production line comprises a rack, a driving plate 1, a connecting rod 2, a casting and forging die 3 and a driven plate 4, wherein the driving plate 1 is arranged on one side of the rack, the driven plate 4 is arranged on the other side of the rack, the driving plate 1 is connected with a driving assembly 5, and the driving assembly 5 is used for driving the driving plate 1 to rotate; the driving plate comprises a driving plate 1 and a driven plate 4, wherein the driving plate is provided with a plurality of connecting rods 2, the plurality of connecting rods 2 are connected end to form a closed multi-connecting-rod assembly, the multi-connecting-rod assembly is symmetrically arranged in two groups in parallel, a plurality of supporting rods 6 are arranged between the two groups of multi-connecting-rod assemblies, and the multi-connecting-rod assembly is sleeved between the driving plate 1 and the driven plate 4; the casting and forging dies 3 correspond to the support rods 6 one by one, and one end of each casting and forging die 3 is fixedly connected with the adjacent support rods 6; the structure of the driving plate 1 is the same as that of the driven plate 4, a plurality of grooves 7 are uniformly distributed on the periphery of the driving plate 1 and the periphery of the driven plate 4 in an array mode, a movable connecting block 8 is arranged between the adjacent connecting rods 2, and the movable connecting block 8 is matched with the grooves 7 to form power connection.
Preferably, two driving plates 1 are arranged on one side of the frame, and two driven plates 4 are arranged on the other side of the frame.
Preferably, the driving assembly 5 comprises a driving motor 51 and a chain wheel 52, and the driving motor 51 drives the driving plate 1 through the chain wheel 52.
Preferably, the casting segment mold 3 is of a rectangular structure, a plurality of mold cavities 31 distributed at intervals are arranged on the casting segment mold 3, and the mold cavities 31 are cylindrical.
Preferably, a molten iron pouring hopper 9 is arranged above one end, close to the driven plate 4, of the machine frame.
Preferably, the machine frame comprises an upper supporting plate 10, a lower supporting plate 11, a column 12 and a central box body 13, wherein the upper supporting plate 10 and the lower supporting plate 11 are connected through the column 12, and the central box body 13 is arranged between the upper supporting plate 10 and the lower supporting plate 11.
Preferably, one end of the frame, which is close to the driving plate 1, is fixed with two supporting blocks 14, the two supporting blocks 14 are arranged in parallel and symmetrically, and a first discharging strip 15 is arranged between the two supporting blocks 14.
Preferably, the lower ends of the two supporting blocks 14 are provided with supporting beams 16, and the supporting beams 16 are provided with second discharging strips 17.
Preferably, a cooling device is arranged on the central box body 13, the cooling device includes a cooling motor 18, a water pump 19 and a water circulation pipeline 20, the cooling motor 18 and the water pump 19 are arranged on the side surface of the central box body 13, the water circulation pipeline 20 is arranged to penetrate through the central box body 13, and the water circulation pipeline 20 is used for rapidly solidifying the molten iron in the casting section mold 3.
Preferably, the side surface of the molten iron pouring hopper 9 is provided with a plurality of material leaking ports, and the material leaking ports are matched with the mold cavity 31.
The working process of the invention is as follows: the production line controls a driving assembly through a controller, a driving motor drives the driving plate to rotate through a chain wheel, so that a multi-link assembly is driven to move, the multi-link assembly is sleeved between the driving plate and a driven plate to form a chain type power assembly, the chain type power assembly rotates along with the driving plate, a molten iron pouring hopper is arranged above one end, close to the driven plate, of a rack, when a casting and forging mold moves to the lower side of the molten iron pouring hopper along with the chain type power assembly, the casting and forging mold is solidified through a cooling device after molten iron is poured into a mold cavity, one end of the casting and forging mold is fixed on a supporting rod, the other end of the casting and forging mold is not connected and reaches the driving plate, the casting and forging mold overturns, and due to the fact that a first discharging strip and a second discharging strip are arranged on the supporting block and the supporting beam.
The above embodiments are merely illustrative of the principles of the present invention and its effects, and do not limit the present invention. It will be apparent to those skilled in the art that modifications and improvements can be made to the above-described embodiments without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications or changes be made by those skilled in the art without departing from the spirit and technical spirit of the present invention, and be covered by the claims of the present invention.
Claims (10)
1. The production line for the horizontal pouring rapid cooling wear-resistant section is characterized by comprising a rack, a driving plate (1), a connecting rod (2), a casting and forging die (3) and a driven plate (4), wherein the driving plate (1) is arranged on one side of the rack, the driven plate (4) is arranged on the other side of the rack, a driving assembly (5) is connected onto the driving plate (1), and the driving assembly (5) is used for driving the driving plate (1) to rotate; the driving plate is characterized in that a plurality of connecting rods (2) are arranged, the connecting rods (2) are connected end to form a closed multi-connecting-rod assembly, the multi-connecting-rod assembly is symmetrically arranged in two groups in parallel, a plurality of supporting rods (6) are arranged between the two groups of multi-connecting-rod assemblies, and the multi-connecting-rod assembly is sleeved between the driving plate (1) and the driven plate (4) to form a chain type power assembly; the casting and forging dies (3) correspond to the support rods (6) one by one, and one end of each casting and forging die (3) is fixedly connected with the adjacent support rods (6); the driving plate (1) is the same as the driven plate (4) in structure, a plurality of grooves (7) are uniformly distributed around the driving plate (1) and the driven plate (4) in an array mode, a movable connecting block (8) is arranged between the adjacent connecting rods (2), and the movable connecting block (8) is matched with the grooves (7) to form power connection.
2. The horizontal casting rapid cooling wearing section production line according to claim 1, wherein one side of the frame is provided with two driving plates (1) and the other side of the frame is provided with two driven plates (4).
3. The horizontal casting rapid cooling wear segment production line of claim 1, wherein the drive assembly (5) comprises a drive motor (51) and a sprocket (52), the drive motor (51) driving the drive plate (1) via the sprocket (52).
4. The horizontal casting production line for the rapidly cooled wear resistant segments as claimed in claim 1, wherein the casting segment mold (3) is of a rectangular structure, a plurality of mold cavities (31) are arranged on the casting segment mold (3) at intervals, and the mold cavities (31) are cylindrical.
5. The horizontal pouring rapid cooling wearing section production line according to claim 1, characterized in that a molten iron pouring hopper (9) is arranged above one end of the machine frame close to the driven plate (4).
6. The horizontal casting production line for the rapid cooling wear-resistant sections as claimed in claim 1, wherein the machine frame comprises an upper supporting plate (10), a lower supporting plate (11), a column (12) and a central box body (13), the upper supporting plate (10) and the lower supporting plate (11) are connected through the column (12), and the central box body (13) is arranged between the upper supporting plate (10) and the lower supporting plate (11).
7. The production line of the horizontally poured rapid cooling wear-resistant section as claimed in claim 1, wherein two support blocks (14) are fixed at one end of the machine frame close to the drive plate (1), and a first discharge strip (15) is arranged between the two support blocks (14).
8. The horizontal casting rapid cooling wear segment production line of claim 7, characterized in that the lower ends of the two support blocks (14) are provided with a support beam (16), and the support beam (16) is provided with a second discharge bar (17).
9. The horizontal pouring rapid cooling wear segment production line of claim 6, characterized in that a cooling device is arranged on the central box body (13), the cooling device comprises a cooling motor (18), a water pump (19) and a water circulation pipeline (20), the cooling motor (18) and the water pump (19) are arranged on the side surface of the central box body (13), the water circulation pipeline (20) is arranged through the central box body (13), and the water circulation pipeline (20) is used for rapidly solidifying the molten iron in the casting segment mold (3).
10. The horizontal pouring rapid cooling wear-resistant section production line as claimed in claim 5, wherein the side of the molten iron pouring hopper (9) is provided with a plurality of material leaking ports, and the material leaking ports are matched with the mold cavity (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011536367.7A CN112517892A (en) | 2020-12-23 | 2020-12-23 | Horizontal pouring rapid cooling wear-resistant section production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011536367.7A CN112517892A (en) | 2020-12-23 | 2020-12-23 | Horizontal pouring rapid cooling wear-resistant section production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112517892A true CN112517892A (en) | 2021-03-19 |
Family
ID=74976048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011536367.7A Withdrawn CN112517892A (en) | 2020-12-23 | 2020-12-23 | Horizontal pouring rapid cooling wear-resistant section production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112517892A (en) |
-
2020
- 2020-12-23 CN CN202011536367.7A patent/CN112517892A/en not_active Withdrawn
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210319 |
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| WW01 | Invention patent application withdrawn after publication |