CN112517751A

CN112517751A - Part production line

Info

Publication number: CN112517751A
Application number: CN202011411694.XA
Authority: CN
Inventors: 周勤勇; 杨浩
Original assignee: Wuxi Jinyang Wanyi Electronic Co ltd
Current assignee: Wuxi Jinyang Wanyi Electronic Co ltd
Priority date: 2020-12-03
Filing date: 2020-12-03
Publication date: 2021-03-19

Abstract

The invention relates to the technical field of part processing, in particular to a part production line. The part production line provided by the invention comprises first stamping equipment, a conveying mechanism, second stamping equipment, an air blowing mechanism and an air suction mechanism, wherein the first stamping equipment and the second stamping equipment are respectively arranged at two ends of the conveying mechanism, and the air blowing mechanism can blow parts processed by the first stamping equipment onto the conveying mechanism without manual placement, so that the labor is saved, and the transmission efficiency is improved. In addition, the air suction mechanism can move along with the conveying mechanism, the air suction mechanism can enable the parts to be adsorbed on the conveying mechanism, the phenomenon that the parts slide or even fall off from the conveying mechanism in the conveying process is avoided, stable conveying of the parts is guaranteed, and therefore conveying efficiency of the parts is improved.

Description

Part production line

Technical Field

The invention relates to the technical field of part processing, in particular to a part production line.

Background

At present, part production line needs first stamping equipment and second stamping equipment to carry out processing to the part jointly and just can reach the standard usually, but, in current part production line, after the good part of first stamping equipment punching press, all put into conveying mechanism with the good part of punching press on and pass on carrying the second stamping equipment through the manual work, this process results in artifical intensity of labour big, and transmission efficiency is low. In addition, the conveying mechanism of the existing part production line needs to climb and convey in the conveying process, so that the parts are not fixed and stable on the conveying mechanism, the phenomenon of sliding and even dropping easily occurs, the normal conveying of the parts is influenced, and the conveying efficiency is reduced.

Disclosure of Invention

The invention aims to provide a part production line, which can directly blow punched parts into a conveying mechanism, save labor, improve the conveying efficiency, avoid the phenomena that the parts slide or even fall off from the conveying mechanism in the conveying process, ensure the stable conveying of the parts and further improve the conveying efficiency of the parts.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a part production line, includes first stamping equipment, conveying mechanism and second stamping equipment, first stamping equipment with second stamping equipment sets up respectively conveying mechanism's both ends, part production line still includes:

the blowing mechanism can blow the parts processed by the first stamping equipment onto the conveying mechanism; and

a suction mechanism movable with the transport mechanism, the suction mechanism configured to attract the part to the transport mechanism.

Preferably, the blowing mechanism comprises a gas source, a communicating pipeline and a gas outlet nozzle which are communicated, and the gas outlet nozzle is arranged opposite to the discharge hole of the first stamping device.

Preferably, the blowing mechanism further comprises a control valve, the control valve is arranged on the communicating pipeline, and the control valve is configured to regulate the flow of the gas discharged from the gas outlet nozzle.

Preferably, the conveying mechanism includes:

a motor;

the output end of the motor is connected with the driving roller;

a driven roller disposed at one side of the driving roller;

the driving roller and the driven roller tension the annular conveying belt together, and two ends of the annular conveying belt are respectively opposite to the first stamping equipment and the second stamping equipment.

According to the preferable scheme, the air suction mechanism comprises a vacuum pump, a connecting pipe and a supporting piece, the supporting piece comprises an air inlet and an air outlet, one end of the connecting pipe is communicated with the vacuum pump, the other end of the connecting pipe is communicated with the air outlet, the supporting piece is attached to the lower surface of the annular conveying belt, an adsorption hole is formed in the annular conveying belt, and the air inlet and the adsorption hole are arranged right opposite to each other.

Preferably, a fold-line-shaped air guide channel is arranged in the support piece, one end of the air guide channel is opposite to the adsorption hole, and the other end of the air guide channel is communicated with the connecting pipe.

Preferably, the supporting member is plate-shaped, a through hole is formed in the supporting member along the thickness direction of the supporting member, and the adsorption hole and the connecting pipe are respectively communicated with two ends of the through hole.

Preferably, the suction mechanism further comprises a driving member, and the driving member drives the supporting member to move synchronously with the endless conveyor belt.

Preferably, the support members are arranged in a plurality of groups, and when a part of the groups of support members are arranged along the length direction of the endless conveyor belt and move, the other part of the groups of support members can return to the input end of the endless conveyor belt from the output end of the endless conveyor belt.

Preferably, the part production line is provided with a plurality of groups of conveying mechanisms, and the plurality of groups of conveying mechanisms are arranged side by side along the width direction of the plurality of groups of conveying mechanisms.

The invention has the beneficial effects that:

the invention provides a part production line, which is characterized in that a blowing mechanism is arranged to directly blow parts processed by first stamping equipment onto a conveying mechanism, manual placement is not needed, labor is saved, and transmission efficiency is improved. In addition, through setting up the suction mechanism, adsorb the part after the punching press and fix on conveying mechanism, avoid the part to take place to slide or even the phenomenon that drops from conveying mechanism in transportation process, guarantee the stable transport of part to improve the conveying efficiency of part.

Drawings

FIG. 1 is one of the schematic views of a part production line in an embodiment of the present invention;

FIG. 2 is a schematic view of an air blowing mechanism in an embodiment of the invention;

FIG. 3 is a second schematic view of a part manufacturing line according to an embodiment of the present invention;

FIG. 4 is a schematic view of a support member in an embodiment of the present invention;

FIG. 5 is a schematic view of a suction mechanism in an embodiment of the present invention.

In the figure:

100. a part production line; 200. a part;

1. a first stamping device;

2. a second stamping device;

3. a blowing mechanism; 31. a gas source; 32. a communicating pipeline; 33. an air outlet nozzle; 34. a control valve;

4. a conveying mechanism; 41. an endless conveyor belt; 411. an adsorption hole;

5. a suction mechanism; 51. a vacuum pump; 52. a connecting pipe; 53. and a support member.

Detailed Description

In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.

As shown in fig. 1, the part production line 100 includes a first stamping device 1, a conveying mechanism 4 and a second stamping device 2, wherein the first stamping device 1 is used for performing primary processing on a part 200, the second stamping device 2 is used for reprocessing the primarily processed part 200, the first stamping device 1 and the second stamping device 2 are respectively arranged at two ends of the conveying mechanism 4, and the conveying mechanism 4 is used for conveying the semi-finished part 200 primarily processed by the first stamping device 1 to the second stamping device 2 for reprocessing, so as to finally complete the overall production and processing of the part 200.

Specifically, the first stamping device 1 and the second stamping device 2 mainly include an upper membrane assembly, a lower membrane assembly and a driving mechanism, the part 200 is placed between the upper membrane assembly and the lower membrane assembly, and the upper membrane assembly is driven by the driving mechanism to apply pressure to the part 200, so that the processing processes of punching, forming, deep drawing and the like of the part 200 are completed.

At present, after the part 200 is punched by the first punching device 1, the punched part 200 is manually put into the conveying mechanism 4 from the discharge port of the first punching device 1 for conveying, so that the labor intensity of workers is high, and the conveying efficiency is low.

In order to solve the problem of low transmission efficiency of the parts 200, as shown in fig. 1, the part production line 100 further includes a blowing mechanism 3, and the blowing mechanism 3 can directly blow the parts 200 processed by the first stamping device 1 onto the conveying mechanism 4 without manual placement, so that labor is saved, and the transmission efficiency is improved.

Referring to fig. 2, a specific structure of the air blowing mechanism 3 will be described, as shown in fig. 2, the air blowing mechanism 3 includes an air source 31, a communicating pipe 32, and an air outlet 33, which are communicated with each other, the air outlet 33 is disposed opposite to the stamped part 200, air in the air source 31 is ejected from the air outlet 33 through the communicating pipe 32, and the stamped part 200 is blown onto the conveying mechanism 4 by a blowing force of the air. Specifically, the gas contained in the gas source 31 may be compressed air, which generates a large thrust, and in addition, the compressed air has a low manufacturing cost and is environmentally friendly.

Preferably, as shown in fig. 2, the blowing mechanism 3 further includes a control valve 34, the control valve 34 is disposed on the communication pipeline 32, and the control valve 34 can adjust the flow rate of the gas discharged from the gas outlet nozzle 33. The flow of the gas discharged from the gas outlet nozzle 33 is adjusted according to the weight and size of the part 200, so that the gas outlet nozzle 33 can discharge enough gas to blow the part 200 onto the conveying mechanism 4, gas resources can be saved, and waste is avoided. Specifically, the control valve 34 may be a throttle valve, the throttle valve includes a rotating handle, a screw rod and a valve core, the rotating handle is in threaded connection with the screw rod, the output end of the screw rod is connected with the valve core, the valve core is in contact with the communicating pipeline 32, the rotating handle is rotated to drive the valve core to advance or retreat, the contact area of the valve core and the communicating pipeline 32 in the radial direction is changed, the flow of gas passing through the communicating pipeline 32 is changed, and the adjustment of the flow of gas discharged from the gas outlet nozzle 33 is realized.

Referring to fig. 3, a specific structure of the conveying mechanism 4 is described, as shown in fig. 3, the conveying mechanism 4 includes a motor, a driving roller, a driven roller and an annular conveying belt 41, the output end of the motor is connected with the driving roller, the driven roller is disposed at one side of the driving roller, the driving roller and the driven roller tension the annular conveying belt 41 together, and two ends of the annular conveying belt 41 are respectively opposite to the first punching device 1 and the second punching device 2. When the part 200 is blown onto the endless conveyor belt 41, the motor drives the driving roller to rotate, so as to drive the endless conveyor belt 41 and the driven roller to move, and the endless conveyor belt 41 conveys the part 200. Specifically, the drive roller and the endless conveyor belt 41 are in synchronous belt transmission, the synchronous belt transmission is in meshing transmission, the transmission ratio is accurate, the structure is compact, and the conveying precision is high. In other embodiments, the driving roller and the endless belt 41 may be in friction belt transmission, and may perform the functions of overload protection, buffering and shock absorption.

Preferably, as shown in fig. 3, the parts production line 100 is provided with a plurality of sets of conveying mechanisms 4, and the endless conveying belts 41 of the plurality of sets of conveying mechanisms 4 are arranged side by side to jointly convey the parts 200, so that the conveying efficiency of the parts 200 in the parts production line 100 is improved.

In addition, as shown in fig. 1, in the process of conveying the conveying mechanism 4 between the first stamping device 1 and the second stamping device 2, the conveying mechanism needs to climb to convey, so that the parts 200 are not fixed stably on the conveying mechanism 4, and are easy to slip or even fall, which affects the normal conveying of the parts 200, thereby reducing the conveying efficiency.

In order to solve the problem that the parts 200 easily slide or even fall on the conveying mechanism 4, as shown in fig. 1, the part production line 100 further comprises an air suction mechanism 5, the air suction mechanism 5 can move along with the conveying mechanism 4, the air suction mechanism 5 can enable the punched parts 200 to be fixed on the conveying mechanism 4 in an adsorption mode, the phenomenon that the parts 200 slide or even fall from the conveying mechanism 4 in the conveying process is avoided, stable conveying of the parts 200 is guaranteed, and therefore conveying efficiency of the parts 200 is improved.

Referring to fig. 3 to 5, a specific structure of the air suction mechanism 5 will be described, as shown in fig. 3 to 5, the air suction mechanism 5 includes a vacuum pump 51, a connecting pipe 52 and a supporting member 53, the supporting member 53 includes an air inlet and an air outlet, one end of the connecting pipe 52 is communicated with the vacuum pump 51, the other end of the connecting pipe 52 is communicated with the air outlet, the supporting member 53 is attached to the lower surface of the endless conveyor belt 41, the endless conveyor belt 41 is provided with an adsorption hole 411, and the air inlet and the adsorption hole 411 are disposed opposite to each other. The vacuum pump 51 sequentially pumps vacuum to the adsorption hole 411 through the connection pipe 52, the air outlet, and the air inlet, so that negative pressure is generated in the adsorption hole 411, thereby fixing the part 200 on the endless conveyor belt 41.

Specifically, a fold-line-shaped air guide channel is provided inside the support 53, one end of the air guide channel faces the adsorption hole 411, and the other end of the air guide channel is communicated with the connection pipe 52. Through setting up the zigzag air guide channel can make vacuum pump 51 when the extraction vacuum, the air current is more stable, reinforcing vacuum pump 51 job stabilization nature. In other embodiments, the supporting member 53 is plate-shaped, a through hole is formed in the supporting member 53 along the thickness direction of the supporting member, and the suction hole 411 and the connecting pipe 52 are respectively communicated with two ends of the through hole, so that the supporting member 53 has a simpler structure and is convenient to process.

In addition, the suction mechanism 5 further includes a driving member for driving the supporting member 53 to move synchronously with the endless belt 41, so as to ensure that the supporting member 53 is attached to the endless belt 41 at all times during the movement. Specifically, the driving member may be a multi-axis moving and multi-axis rotating mechanical arm, a supporting member 53 is fixed to a free end of the mechanical arm, when the part 200 enters the endless conveyor belt 41, the mechanical arm drives the supporting member 53 to be attached to the lower surface of the endless conveyor belt 41, it is ensured that the air inlet is communicated with the suction hole 411, after the endless conveyor belt 41 conveys the part 200 to the designated position, the mechanical arm drives the supporting member 53 to move down and separate from the endless conveyor belt 41, and then the mechanical arm drives the supporting member 53 to be attached to the output end of the endless conveyor belt 41.

Preferably, the supporting members 53 are provided in multiple sets, and when a part of the sets of supporting members 53 are arranged along the length direction of the endless conveyor belt 41 and move, another part of the sets of supporting members 53 can return to the input end of the endless conveyor belt 41 from the output end of the endless conveyor belt 41 under the driving of the driving member and reattach to the endless conveyor belt 41, so that the multiple sets of supporting members 53 work alternately to achieve the forward and backward engagement of the supporting members 53 with the endless conveyor belt 41, and ensure that the supporting members 53 are attached to the lower portion of the endless conveyor belt 41 all the time when the endless conveyor belt 41 transports the part 200.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A part production line comprises a first stamping device (1), a conveying mechanism (4) and a second stamping device (2), wherein the first stamping device (1) and the second stamping device (2) are respectively arranged at two ends of the conveying mechanism (4), and the part production line is characterized by further comprising:

the blowing mechanism (3) can blow the parts (200) processed by the first stamping equipment (1) onto the conveying mechanism (4); and

a suction mechanism (5) movable with the conveying mechanism (4), the suction mechanism (5) being configured to suck the part (200) on the conveying mechanism (4).

2. The part production line according to claim 1, wherein the blowing mechanism (3) comprises a gas source (31), a communicating pipeline (32) and a gas outlet nozzle (33) which are communicated, and the gas outlet nozzle (33) is arranged opposite to a discharge hole of the first stamping device (1).

3. The parts production line of claim 2, wherein the blowing mechanism (3) further comprises a control valve (34), the control valve (34) being provided on the communication pipe (32), the control valve (34) being configured to regulate a flow of gas discharged from the gas outlet nozzle (33).

4. The parts production line of claim 1, wherein the conveying mechanism (4) comprises:

a motor;

the output end of the motor is connected with the driving roller;

a driven roller disposed at one side of the driving roller;

the driving roller and the driven roller tension the annular conveying belt (41) together, and two ends of the annular conveying belt (41) are respectively opposite to the first punching equipment (1) and the second punching equipment (2).

5. The part production line according to claim 4, wherein the air suction mechanism (5) comprises a vacuum pump (51), a connecting pipe (52) and a supporting piece (53), the supporting piece (53) comprises an air inlet and an air outlet, one end of the connecting pipe (52) is communicated with the vacuum pump (51), the other end of the connecting pipe (52) is communicated with the air outlet, the supporting piece (53) is attached to the lower surface of the annular conveying belt (41), the annular conveying belt (41) is provided with an adsorption hole (411), and the air inlet and the adsorption hole (411) are arranged oppositely.

6. The parts production line according to claim 5, wherein a fold-line-shaped air guide channel is arranged inside the support member (53), one end of the air guide channel is opposite to the adsorption hole (411), and the other end of the air guide channel is communicated with the connecting pipe (52).

7. The parts production line of claim 5, wherein the support member (53) is plate-shaped, a through hole is formed in the support member (53) along a thickness direction thereof, and the suction hole (411) and the connection pipe (52) are respectively communicated with both ends of the through hole.

8. The parts line of claim 5, wherein said suction mechanism (5) further comprises a drive member driving said support member (53) in synchronous movement with said endless conveyor belt (41).

9. The parts line of claim 5, wherein said supports (53) are in groups, and a subset of said groups of supports (53) are arranged and moved along the length of said endless conveyor belt (41) and another subset of said groups of supports (53) are returned from the output end of said endless conveyor belt (41) to the input end of said endless conveyor belt (41).

10. The parts production line according to claim 1, characterized in that it is provided with a plurality of sets of said conveying mechanisms (4), said plurality of sets of said conveying mechanisms (4) being arranged side by side in the width direction of said plurality of sets of said conveying mechanisms (4).