CN112510991A - EMC protection device and power supply front end filter circuit of small-size photoelectric conversion subassembly - Google Patents
EMC protection device and power supply front end filter circuit of small-size photoelectric conversion subassembly Download PDFInfo
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 58
- 238000001914 filtration Methods 0.000 claims abstract description 28
- 238000002955 isolation Methods 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 26
- 239000003990 capacitor Substances 0.000 claims description 64
- 230000001629 suppression Effects 0.000 claims description 8
- 229910052573 porcelain Inorganic materials 0.000 claims description 7
- 230000001052 transient effect Effects 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 3
- 230000005693 optoelectronics Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 5
- 238000012360 testing method Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 7
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- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/44—Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/14—Arrangements for reducing ripples from dc input or output
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Abstract
The application relates to the technical field of photoelectric conversion assemblies, in particular to an EMC protection device and a power supply front-end filter circuit of a small-sized photoelectric conversion assembly, which comprise a power supply front-end filter circuit consisting of a first protection module, a first filter module, an isolation DC/DC power supply module and a second filter module which are sequentially and electrically connected, so that power supply front-end filtering is realized, the power supply front-end filter circuit is packaged by a metal shell, and the power supply front-end filter circuit is externally hung at the outer end of the small-sized photoelectric conversion assembly to realize isolation of the power supply and ensure internal and external electrical isolation; inside the small-size photoelectric conversion subassembly, power supply and signal line and subassembly metal casing physical isolation, signal output port use differential circuit output, and the metal shielding layer of differential cable directly links to each other with the metal casing. The small-sized photoelectric conversion assembly protection device can meet the requirements of relevant electromagnetic compatibility tests and save equipment space for users at the same time; in addition, the method can be popularized to other related components, and a feasible idea is provided for the miniaturization design of the equipment.
Description
Technical Field
The application relates to the technical field of photoelectric conversion assemblies, in particular to an EMC protection device of a small-sized photoelectric conversion assembly and a power supply front-end filter circuit.
Background
Modern digital communication systems put higher demands on information transmission speed and transmission quality, and optical signals have been developed into one of data transmission support media by virtue of their advantages of low transmission loss, long transmission distance, strong interference resistance, etc. The photoelectric conversion assembly is widely applied to industries such as aviation, aerospace, military, industry and the like as the most common optical transmission electronic equipment.
The small-sized photoelectric conversion module is used as the core of the optical transmission system. Because the appearance is compact, and structure and circuit design are complicated, can't install interference suppression circuit such as wave filter, be easily influenced by system electromagnetic interference of being located. The internal analog circuit and the digital circuit are mixed, the working frequency is high, and the internal mutual interference is serious. Meanwhile, many components in the small-sized photoelectric conversion assembly, especially semiconductor logic devices, are very sensitive to electromagnetic interference, mutual interference is easy to occur in a narrow space of the assembly, and the electromagnetic interference mainly faced by the small-sized photoelectric conversion assembly is mainly space radiation interference and conduction coupling interference. When electromagnetic interference occurs, it may cause the function of the electronic device sensitive to the interference to be degraded, even cause the electronic device to fail, and have a serious influence on the function of the system, and therefore, reliability in terms of electromagnetic compatibility of the photoelectric conversion component is important.
Disclosure of Invention
In order to solve the problems, the invention provides an EMC protection device of a small-sized photoelectric conversion assembly and a power supply front-end filter circuit, and solves the problem that the existing small-sized photoelectric conversion equipment cannot effectively protect EMC interference due to space limitation.
A power supply front-end filter circuit comprises a first protection module, a first filter module, an isolation DC/DC power supply module and a second filter module, wherein the first protection module, the first filter module, the isolation DC/DC power supply module and the second filter module are sequentially and electrically connected, and the first protection module is used for suppressing and damping filtering common-mode interference and differential-mode interference of an external input circuit; the first filtering module is used for filtering common-mode and differential-mode interference output by the first protection module; the isolation DC/DC power supply module is used for converting the external voltage output by the first filtering module into direct-current voltage which can be used in the small-sized photoelectric conversion assembly; the second filtering module is used for absorbing spike interference noise in the direct current output by the filtering isolation DC/DC power supply module.
In a preferred embodiment, the first protection module 11 includes a first Y capacitor C2, a second Y capacitor C3, a third Y capacitor C8, a fourth Y capacitor C9, and a first common mode inductor L1.
In another preferred embodiment, the first filtering module 12 includes a first transient suppression diode DZ1, a first X capacitor C4, and a first EMI filter L2.
In another preferred embodiment, the second filtering module 14 includes a fourth X capacitor C7, a second EMI filter L3, and a fourth X capacitor C1.
In another preferred embodiment, the Y capacitor is a class I821 capacitor and/or a class I103 capacitor.
The utility model provides a small-size photoelectric conversion subassembly's EMC protector, includes above-mentioned any power front end filter circuit, power front end filter circuit encapsulates with metal casing, and external hanging is in small-size photoelectric conversion subassembly outer end, and concrete connected mode includes: fixing a shell of the power supply front-end filter circuit at the outer end of the small-sized photoelectric conversion assembly through a screw to complete physical connection; the output end of the power supply front-end filter circuit is led out by using a high-temperature wire, and is led into the small-sized photoelectric conversion assembly after being twisted and connected with the on-board connector to complete circuit connection.
In a preferred embodiment, the EMC protection device includes a groove and a conductive rubber strip, the groove is disposed at a position where the metal shell and the metal cover plate of the small-sized photoelectric conversion assembly are merged, and the conductive rubber strip is disposed in the groove.
Furthermore, the conductive rubber strip is adaptive to the structural size of the groove.
In another preferred embodiment, inside the small-sized photoelectric conversion assembly, the power supply and signal lines are physically isolated from the metal shell of the photoelectric conversion assembly, the signal output port uses a differential circuit for outputting, and the metal shielding layer of the differential cable is directly connected with the metal shell.
Has the advantages that:
according to the invention, the power supply front-end filter network consisting of the X capacitor, the Y capacitor and the common-mode inductor is added at the external power supply inlet of the small-sized photoelectric conversion component, and the pi-type filter is added at the direct current input end and the direct current output end of the isolated DC/DC module to carry out multistage filtering, so that high-frequency noise and peak interference of direct current output are reduced, the working reliability of the direct current power supply inlet of the small-sized photoelectric conversion component under high-level EMC interference is effectively improved, the equipment space is saved for a user while the requirements of related electromagnetic compatibility tests are met, the design can be popularized to other related components, and a feasible thought is provided for equipment miniaturization design.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of an EMC protection device of a compact optoelectronic conversion package;
fig. 2 is a schematic diagram of a power supply front-end filter circuit provided in this embodiment;
fig. 3 illustrates a filter circuit board according to the present embodiment;
fig. 4 is a three-view diagram of a small-sized photoelectric conversion device according to the present embodiment;
fig. 5 is a schematic view of a small-sized photoelectric conversion device according to this embodiment.
Detailed Description
The technical solutions in the embodiments will be described clearly and completely with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The electromagnetic interference mainly faced by the small-sized photoelectric conversion component is space radiation interference and conduction coupling interference.
This application sets up an EMC protector of small-size photoelectric conversion subassembly to small-size photoelectric conversion subassembly's characteristics, protects space radiation interference and conducted coupling interference. The EMC protection device comprises a complete shield and an external filter circuit.
To space radiation interference, electromagnetic shielding prevents the electromagnetic field to propagate in the space with the help of the shield, and the application encapsulates the sensitive body of disturbed with the shield, can effectively prevent external electromagnetic interference. The complete shielding body method adopts the steps that the groove is arranged at the joint of the metal shell and the metal cover plate of the small-sized photoelectric conversion assembly, the conductive rubber strip is arranged in the groove, and the conductive rubber strip is adaptive to the structural size of the groove, so that the metal cover plate and the metal shell are in full contact with the conductive rubber strip when being closed. In addition, inside the small-sized photoelectric conversion assembly, the power supply and signal wires are physically isolated from the metal shell of the assembly, the signal output port outputs by using a differential circuit, and the metal shielding layer of the differential cable can be directly connected with the metal shell instead of being connected with the reference ground inside the assembly. The above design electrically isolates the whole internal circuit of the assembly from the outside and allows the assembly to form a complete shield, the arrangement of the conductive rubber strips being shown in fig. 1.
For the conducted coupling interference, it is an effective means to employ a filter circuit for suppression. Because small-size photoelectric conversion subassembly size restriction can't increase components and parts such as wave filter in the subassembly inside, this application adopts discrete device frequency-selective network that inductance, electric capacity constitute as power front end filter circuit, and the filter circuit board that will include power front end filter circuit joins externally at small-size photoelectric conversion subassembly outside.
Fig. 2 is a schematic structural diagram of a front-end filter circuit of the small-sized optoelectronic device provided in this embodiment. Referring to fig. 2, the power supply front-end filter circuit includes a first protection module 11, a first filter module 12, an isolation DC/DC power module 13, and a second filter module 14, where the first protection module, the first filter module, the isolation DC/DC power module, and the second filter module are electrically connected in sequence. Wherein:
the first protection module 11 is used for suppressing, damping and filtering common mode interference and differential mode interference of an external input circuit and then outputting the common mode interference and the differential mode interference; the first protection module 11 is connected to a first filtering module 12, and the first filtering module 12 is configured to filter common-mode and differential-mode interferences in the interferences output by the first protection module 11; the first filtering module 12 is connected with an input end of an isolation DC/DC power supply module 13, and the isolation DC/DC power supply module 13 is configured to convert an external voltage output by the first filtering module 12 into a direct-current voltage (3.3V voltage) that can be supplied to the inside of the small-sized photoelectric conversion module; the output end of the isolation DC/DC power supply module 13 is connected to a second filtering module 14, and the second filtering module 14 is configured to absorb spike interference noise in the direct current output by the isolation DC/DC power supply module 13.
In this embodiment, the first protection module 11 includes a first Y capacitor C2, a second Y capacitor C3, a third Y capacitor C8, a fourth Y capacitor C9, and a first common mode inductor L1. The first Y capacitor C2 and the second Y capacitor C3 are connected between the positive input end of the power supply and the ground wire in parallel, and the third Y capacitor C8 and the fourth Y capacitor C9 are connected between the negative input end of the power supply and the ground wire in parallel to form a Y capacitor of the filter circuit and inhibit common-mode interference; the first common mode inductor L1 is connected in series between the positive input end and the positive output end of the power supply to form a power supply filter circuit.
Preferably, the first Y capacitor C2 and the third Y capacitor C8 are 821 capacitors made of a class I ceramic material, and the capacitance parameters of the first Y capacitor C2 and the third Y capacitor C8 are 821/2 kV. The second Y capacitor C3 and the fourth Y capacitor C9 are 103 capacitors made of I-type porcelain materials, and the capacitance parameters of the second Y capacitor C3 and the fourth Y capacitor C9 are 103/2 kV. The first common mode inductor L1 is an ASMF high frequency common mode inductor.
The first filtering module 12 includes a first transient suppression diode DZ1, a first X capacitor C4, a first EMI filter L2 (corresponding to EM1 in fig. 1), a second X capacitor C5, a first schottky diode VD1, and a third X capacitor C6.
The first transient suppression diode DZ1 in the first filtering module 12 is connected in parallel to two ends of the positive and negative power lines for providing an external voltage spike less than 100V; the first X capacitor C4 is connected in parallel between the positive line and the negative line of the power supply to inhibit differential mode interference; the first EMI filter L2 is connected in series in the power supply line and is used for inhibiting bidirectional conducted interference in the power supply line; the second X capacitor C5 is connected in parallel between the positive line and the negative line of the power supply to inhibit differential mode interference; a first Schottky diode VD1 is connected in series on the positive power supply line for providing reverse protection outside the circuit; the third X capacitor C6 is connected in parallel between the positive line and the negative line of the power supply to suppress differential mode interference.
Preferably, the first transient suppression diode DZ1 is a TVS diode with an operating voltage of 33V and a maximum clamping voltage of 50V. The first X capacitor C4 is preferably a 10nF capacitor using a class I porcelain material. The first EMI filter L2 preferably employs a secondary power output side low pass filter. The second X capacitor C5 preferably uses the 10nF capacitor of a class I porcelain material. The main parameter indexes of the first Schottky diode VD1 are a forward maximum current 3A, a forward working voltage 0.7V and a reverse breakdown voltage 60V. The third X capacitor C6 preferably employs a 10nF capacitor of a class I porcelain.
The isolation DC/DC module 13 includes an isolation DC/DC conversion power chip U1.
In the isolated DC/DC module 13, the isolated DC/DC conversion power supply chip U1 is used to isolate external conducted interference.
Preferably, the isolation DC/DC conversion power supply chip preferably adopts a step-down switching power supply type isolation DC/DC voltage converter, the internal isolation mode adopts coil/optical coupling isolation, the encapsulation type is preferably metal encapsulation, and a single shell pin is provided for being connected with the whole assembly metal shell.
The second filtering module 14 includes a fourth X capacitor C7, a second EMI filter L3 (corresponding to EM2 in fig. 1), and a fourth X capacitor C1.
In the second filtering module 14, a fourth X capacitor C7 is connected in parallel between the positive line and the negative line of the power supply to suppress differential mode interference; the second EMI filter L3 is connected in series in the power supply line and is used for inhibiting bidirectional conducted interference in the power supply line; the fourth X capacitor C1 is connected in parallel between the positive line and the negative line of the power supply to suppress differential mode interference.
Preferably, the fourth X capacitor C7 is a 10nF capacitor made of a class I ceramic material. The second EMI filter L3 preferably employs a secondary power output side low pass filter. The fourth X capacitor C1 preferably uses the 10nF capacitor of a class I porcelain material.
In this embodiment, the transient suppression diode DZ1 may be a unidirectional or bidirectional diode, or may be other clamping voltage limiting protection elements, which is not specifically limited in this embodiment.
The filter circuit at the front end of the power supply is packaged by a metal shell to form a filter circuit board, and as shown in fig. 3, the filter circuit board is hung at the outer end of the small-sized photoelectric conversion assembly to realize power supply isolation and ensure internal and external electrical isolation. The specific connection mode of the filter circuit board comprising the power supply front end filter circuit and the small-sized photoelectric conversion assembly comprises the following steps: fixing a shell of the power supply front-end filter circuit at the outer end of the small-sized photoelectric conversion assembly through a screw to complete physical connection; the output end of the power supply front-end filter circuit is led out by using a high-temperature wire, and is led into the small-sized photoelectric conversion assembly after being twisted and connected with the on-board connector to complete circuit connection. A compact photoelectric conversion module with EMC protection is shown in fig. 4-5.
In this embodiment, the capacitance values of the capacitors are obtained through actual test verification.
In the embodiment, a power supply front-end filter circuit network consisting of an X capacitor, a Y capacitor and a common-mode inductor is added at an external power supply inlet of the small-sized photoelectric conversion assembly, and pi-type filters are added at a direct current input end and an output end of the isolated DC/DC module to perform multistage filtering, so that high-frequency noise and peak interference of direct current output are reduced, and the working reliability of a direct current power supply inlet of the small-sized photoelectric conversion assembly is effectively improved when high-level EMC interference exists.
When introducing elements of various embodiments of the present application, the articles "a," "an," "the," and "said" are intended to mean that there are one or more of the elements. The terms "comprising," "including," and "having" are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.
In this application, unless expressly stated or limited otherwise, the terms "disposed," "connected," "secured," and the like are to be construed broadly and include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communicated with each other inside the two elements or the interaction relationship between the two elements, unless otherwise specifically defined, and the specific meaning of the terms in the present application may be understood by those skilled in the art according to specific situations.
Although embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A power supply front-end filter circuit comprises a first protection module, a first filter module, an isolation DC/DC power module and a second filter module, and is characterized in that the first protection module, the first filter module, the isolation DC/DC power module and the second filter module are electrically connected in sequence, and the first protection module is used for suppressing and damping filtering common-mode interference and differential-mode interference of an external input circuit; the first filtering module is used for filtering common-mode and differential-mode interference output by the first protection module; the isolation DC/DC power supply module is used for converting the external voltage output by the first filtering module into direct-current voltage which can be used in the small-sized photoelectric conversion assembly; the second filtering module is used for absorbing spike interference noise in the direct current output by the filtering isolation DC/DC power supply module.
2. The power supply front end filter circuit of claim 1, wherein the first protection module 11 comprises a first Y capacitor C2, a second Y capacitor C3, a third Y capacitor C8, a fourth Y capacitor C9 and a first common mode inductor L1.
3. The power supply front end filter circuit as claimed in claim 1, wherein the first filter module 12 comprises a first transient suppression diode DZ1, a first X capacitor C4, and a first EMI filter L2.
4. The power supply front end filter circuit of claim 1, wherein the second filter module 14 comprises a fourth X capacitor C7, a second EMI filter L3, and a fourth X capacitor C1.
5. The power supply front end filter circuit according to any one of claims 2 to 4, wherein the Y capacitor is a 821 capacitor of class I porcelain and/or a 103 capacitor of class I porcelain.
6. An EMC protection device of a small-sized photoelectric conversion assembly, comprising the power supply front end filter circuit as claimed in any one of claims 1 to 5, wherein the power supply front end filter circuit is packaged by a metal shell and is externally hung at the outer end of the small-sized photoelectric conversion assembly, and the specific connection mode comprises: fixing a shell of the power supply front-end filter circuit at the outer end of the small-sized photoelectric conversion assembly through a screw to complete physical connection; the output end of the power supply front-end filter circuit is led out by using a high-temperature wire, and is led into the small-sized photoelectric conversion assembly after being twisted and connected with the on-board connector to complete circuit connection.
7. The EMC protection device of a small-scale photoelectric conversion assembly of claim 6, wherein the EMC protection device comprises a groove and a conductive rubber strip, the groove is arranged at the position where the metal shell and the metal cover plate of the small-scale photoelectric conversion assembly are combined, and the conductive rubber strip is arranged in the groove.
8. The EMC protection device of a small form factor optoelectronic conversion package of claim 7, wherein the conductive rubber strips are sized to fit the grooves.
9. The EMC protection device of a small-scale photoelectric conversion module of claim 7, wherein inside the small-scale photoelectric conversion module, the power and signal lines are physically isolated from the metal casing of the photoelectric conversion module, the signal output port uses differential circuit output, and the metal shielding layer of the differential cable is directly connected to the metal casing.
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| CN202011475343.5A CN112510991A (en) | 2020-12-15 | 2020-12-15 | EMC protection device and power supply front end filter circuit of small-size photoelectric conversion subassembly |
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| CN202011475343.5A CN112510991A (en) | 2020-12-15 | 2020-12-15 | EMC protection device and power supply front end filter circuit of small-size photoelectric conversion subassembly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113300588A (en) * | 2021-05-25 | 2021-08-24 | 重庆金康动力新能源有限公司 | High-voltage filter |
| CN113708617A (en) * | 2021-08-20 | 2021-11-26 | 北京计算机技术及应用研究所 | High-power-density DC/DC power module integrated with EMI filtering |
| CN116131796A (en) * | 2023-03-14 | 2023-05-16 | 昆山灵科传感技术有限公司 | Anti-interference protection circuit of metal shell device and electronic equipment |
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| CN206629287U (en) * | 2017-04-05 | 2017-11-10 | 深圳市卓先实业有限公司 | A kind of heating board of comprehensive electromagnetic-radiation-free |
| CN208226861U (en) * | 2018-05-24 | 2018-12-11 | 郑州云海信息技术有限公司 | A kind of server external power supply filter |
| CN109600035A (en) * | 2018-12-20 | 2019-04-09 | 郑州云海信息技术有限公司 | A kind of power module |
| CN112039473A (en) * | 2020-08-20 | 2020-12-04 | 中国电力科学研究院有限公司 | Conformal anti-electromagnetic interference device for power end of substation equipment |
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| CN113300588A (en) * | 2021-05-25 | 2021-08-24 | 重庆金康动力新能源有限公司 | High-voltage filter |
| CN113708617A (en) * | 2021-08-20 | 2021-11-26 | 北京计算机技术及应用研究所 | High-power-density DC/DC power module integrated with EMI filtering |
| CN116131796A (en) * | 2023-03-14 | 2023-05-16 | 昆山灵科传感技术有限公司 | Anti-interference protection circuit of metal shell device and electronic equipment |
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