CN112497437A - Novel side die system for producing PC (polycarbonate) component and using method thereof - Google Patents
Novel side die system for producing PC (polycarbonate) component and using method thereof Download PDFInfo
- Publication number
- CN112497437A CN112497437A CN202011581528.4A CN202011581528A CN112497437A CN 112497437 A CN112497437 A CN 112497437A CN 202011581528 A CN202011581528 A CN 202011581528A CN 112497437 A CN112497437 A CN 112497437A
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- die
- side die
- shaped
- outer side
- type wedge
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Links
- 238000000034 method Methods 0.000 title claims description 10
- 239000004417 polycarbonate Substances 0.000 title abstract description 17
- 229920000515 polycarbonate Polymers 0.000 title abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 6
- 239000011440 grout Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 210000003205 muscle Anatomy 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention relates to a novel side die system for producing a PC (polycarbonate) component, which comprises an outer side die and an inner container type wedge-shaped side die matched with the outer side die; the outer die is L-shaped and comprises a horizontal side and a vertical side, one side of the vertical side, which is far away from the horizontal side, is a smooth slope, and the upper part of the vertical side is provided with a plurality of outer die rib outlets; one side of the inner container type wedge-shaped side die, which is close to the outer side die, is processed into a smooth slope surface which is matched with the outer side surface of the vertical edge, and an inner side die rib outlet is processed at the lower part of the inner container type wedge-shaped side die; the novel side mold system for producing the PC component adopts the split type design of the outer side mold and the inner container type wedge-shaped side mold, the side mold does not need to be integrally disassembled when a finished product prefabricated member is hoisted, the repeated installation of the magnetic box is avoided and omitted, the outer side mold does not need to be reinstalled under the condition of not changing the mold, the working hour and the material loss of the reinstallation of the mold are avoided, and the production efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of PC component production, and particularly relates to a novel side die system for PC component production and a use method thereof.
Background
In current PC production process, the side forms that use need fix with fixed magnetic force box, at the retooling in-process, need increase and decrease fixed magnetic force box according to the condition, lead to the magnetic force box to dismantle often, transport and install, at this in-process, also can increase the damage of magnetic force box. After the side forms are installed, reinforcing steel bars are laid and bound, and grout sealing strips are inserted to prevent concrete grout from flowing out in the vibrating process. The plugging strips are often stained with concrete grout, so that plugging is not compact, and the concrete grout can run off. The installation of the magnetic box sometimes influences the arrangement of the reinforcing steel bars, and influences the length of the reinforcing steel bars and the protective layer. Under the condition that need not the retooling, when hoist and mount off-the-shelf prefab, need dismantle the side forms, the concrete sediment of shovel, then carry out the installation of side forms again, still need measure size, calibration angle etc. when installing the side forms once more, the repeated labor, inefficiency.
Disclosure of Invention
The invention aims to provide a novel side form system which is convenient to install.
The invention also aims to provide a novel side die system which does not need to integrally disassemble a side die when a finished prefabricated part is hoisted and has high production efficiency and a using method thereof.
In order to solve the technical problem, the invention discloses a novel side die system for producing a PC (polycarbonate) component, which comprises an outer side die and an inner container type wedge-shaped side die matched with the outer side die; the outer die is L-shaped and comprises a horizontal side and a vertical side, one side of the vertical side, which is far away from the horizontal side, is a smooth slope, the bottom angle of the vertical side is an acute angle, and the upper part of the vertical side is provided with a plurality of outer die rib outlets;
the inner container type wedge-shaped side die is arranged close to the outer side face of the vertical side, one side of the inner container type wedge-shaped side die close to the outer side face, namely the inner side face in the inner side die is processed into a smooth slope face matched with the outer side face of the vertical side, the lower part of the inner container type wedge-shaped side die is processed with an inner side die rib outlet, and the rib outlet of the inner side die corresponds to the rib outlet of the outer side die in position;
after the outer side die and the inner container type wedge-shaped side die are installed and fixed, the top of the rib outlet of the inner side die is higher than the bottom of the rib outlet of the outer side die.
Preferably, the side of the liner type wedge-shaped side die, which is far away from the outer side die, i.e. the outer side surface of the inner side die, is a non-smooth surface.
Preferably, the bolt is horizontally fixed on the liner type wedge-shaped side die and is arranged above an inner side die rib outlet on the inner side surface of the inner side die.
Preferably, the horizontal edge is provided with a reserved opening for placing the magnetic box, and a mounting hole for fixing the magnetic box is formed near the reserved opening.
Preferably, the horizontal edge is further provided with a preformed hole for mounting a screw to assist in fixing the outer die.
Preferably, the bottom of the rib outlet of the outer side die is flush with the upper end face of the wedge-shaped positioning part, and the bottom of the rib outlet of the outer side die and the upper end face of the wedge-shaped positioning part are concave surfaces; the top of the rib outlet of the inner side die is a concave surface; the diameters of the outer side die rib outlet and the inner side die rib outlet are slightly larger than the diameter of the steel bar required to be arranged.
Preferably, when the outer side die and the inner container type wedge-shaped side die are matched for use, the rib outlet of the inner side die and the rib outlet of the outer side die form a channel only allowing the reinforcing steel bars to pass through.
Preferably, the lower side of the rib outlet of the outer side die is provided with a raised wedge-shaped positioning part, and the shape of the wedge-shaped positioning part is matched with the shape of the lower part of the rib outlet of the inner side die.
Preferably, a nameplate or a nameplate placing area is arranged on the outer die to record the specifications and the number of the steel bars and the trusses required by the prefabricated part and the information of the embedded part;
preferably, the materials of the outer side die and the inner container type wedge-shaped side die are the same or different;
preferably, the outer die is provided with a reinforcing wing.
A use method of a novel side die system for PC component production is characterized in that a magnetic box is installed on an outer side die to be used as a whole, when the side die is arranged, the outer side die and an inner container type wedge-shaped side die are aligned, a bolt penetrates through the upper portion of a rib outlet of the outer side die and is installed with a nut for fastening, and at the moment, the outer side die and the inner container type wedge-shaped side die form the side die; then placing a side die to start the manufacturing of the prefabricated member;
when the side die is disassembled, the nut is firstly disassembled under the condition that the side die does not need to be replaced, the manufactured prefabricated part and the liner type wedge-shaped side die are lifted by using a lifting appliance, the outer side die is still left in place, and the liner type wedge-shaped side die can be conveniently disassembled to be cleaned and tidied; when the next prefabricated part is manufactured, the outer die does not need to be reinstalled, so that the outer die can be installed once and reused for many times.
The novel side die system for producing the PC component adopts the split design of the outer side die and the inner container type wedge-shaped side die, the side die does not need to be integrally disassembled when a finished prefabricated part is hoisted, the processes of multiple installation, disassembly, transportation and the like of a magnetic box are avoided and omitted, the side die is integrally installed and disassembled, the plugging and unplugging of a sealing strip are further reduced, and the excessive loss of concrete is avoided; under the condition of not changing the die, the outer die does not need to be installed again, the working time and material loss of re-die assembly are avoided, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of an outer mold structure of a novel side mold system for PC component production.
Fig. 2 is a schematic structural diagram of an alternative view of the outer mold in fig. 1.
FIG. 3 is a schematic diagram of a liner type wedge-shaped side form structure of a novel side form system for PC component production.
The reference numbers in the figures are: 1-an outer side die, 2-an inner container type wedge-shaped side die, 3-a horizontal side, 4-a vertical side, 5-a vertical side outer side, 6-a vertical side bottom angle, 7-an outer side die rib outlet, 8-an inner side die inner side, 9-an inner side die rib outlet, 10-an inner side die outer side, 11-bolts, 12-a reserved port, 13-a mounting hole, 14-a reserved hole, 15-a wedge-shaped positioning part, 16-a bottom of the outer side die rib outlet, 17-an upper end face of the wedge-shaped positioning part, 18-a top of the inner side die rib outlet and 19-a reinforcing wing.
Detailed Description
The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," when used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1-3, a novel side form system for PC component production comprises an outer side form 1 and an inner container type wedge-shaped side form 2 used in cooperation with the outer side form; the outer die is L-shaped and comprises a horizontal side 3 and a vertical side 4, one side of the vertical side, which is far away from the horizontal side, namely the outer side surface 5 of the vertical side is a smooth slope, and the bottom angle 6 of the vertical side is an acute angle which is preferably 45-80 degrees; the upper part of the vertical edge is provided with a plurality of outer edge mold rib outlets 7;
the inner liner type wedge-shaped side die is arranged close to the outer side surface of the vertical edge, one side of the inner liner type wedge-shaped side die close to the outer side die, namely the inner side surface 8 of the inner side die is processed into a smooth slope surface matched with the outer side surface of the vertical edge, the lower part of the inner liner type wedge-shaped side die is processed with an inner side die rib outlet 9, and the rib outlet of the inner side die corresponds to the rib outlet of the outer side die in position;
after the outer side die and the inner container type wedge-shaped side die are installed and fixed, the top of the rib outlet of the inner side die is higher than the bottom of the rib outlet of the outer side die.
The inner container type wedge-shaped side die is far away from one side of the outer side die, namely the outer side surface 10 of the inner side die is a non-smooth surface (vertical surface). The non-smooth surface can be one of a uniform rough surface, a stripe surface and a grid surface; in this embodiment, interior side forms lateral surface is the fringe face, and the fringe of fringe face sets up along outside mould length direction, and the fringe downward sloping to inner bag formula wedge side forms unexpected the droing from the prefab when better preventing to hoist and mount. Of course, the outer side surface of the inner die can also be machined to be a smooth surface according to specific requirements.
The bolt 11 is horizontally fixed on the liner type wedge-shaped side die and is arranged above an inner side die rib outlet on the inner side surface of the inner side die.
And a reserved opening 12 for placing the magnetic box is formed in the horizontal edge, and a mounting hole 13 for fixing the magnetic box is formed near the reserved opening. When the magnetic box is arranged on the reserved opening, the magnetic box can be fixed by welding or bolts and the like, and the outer die and the magnetic box form a whole body which is convenient to disassemble; the reserved opening and the magnetic box are preferably appropriate in size and relatively uniform in specification, so that the magnetic box is convenient to recycle; when the side die is fixed, the magnetic block of the magnetic box acts on the table die to fix the side die.
The horizontal edges are also provided with preformed holes 14 for mounting screws to assist in fixing the outer die.
The lower side of the rib outlet of the outer side die is provided with a raised wedge-shaped positioning part 15, and the shape of the wedge-shaped positioning part is matched with that of the lower part of the rib outlet of the inner side die. Wedge location portion can play the positioning action when the installation inner bag formula wedge side forms, makes outer limit mould and the installation of inner bag formula wedge side forms accomplish the back, except the passageway that interior border mould goes out muscle mouth and outer border mould play muscle mouth and constitute, interior border mould lateral surface levels as far as possible, prevents that the excessive entering of concrete thick liquid is interior border mould play muscle mouth.
In this embodiment, the bottom 16 of the rib outlet of the outer side die is flush with the upper end surface 17 of the wedge-shaped positioning part, and the bottom of the rib outlet of the outer side die and the upper end surface of the wedge-shaped positioning part are concave surfaces; the top 18 of the rib outlet of the inner side die is a concave surface; the diameters of the outer side die rib outlet and the inner side die rib outlet are slightly larger than the diameter of the steel bar required to be arranged.
When the outer die and the inner container type wedge-shaped side die are matched for use, the rib outlet of the inner side die and the rib outlet of the outer side die form a channel which is only used for the steel bar to pass through. In order to prevent the loss of concrete grout, the inner diameter of the channel should be as close as possible to the diameter of the steel bar.
The outer die is provided with a nameplate or a nameplate placing area so as to record the specifications and the number of the steel bars and the trusses required by the prefabricated part and the information of the embedded part; in this embodiment, a nameplate is disposed on the horizontal edge of the outer mold.
In this embodiment, the outer side mold and the inner container type wedge-shaped side mold are made of the same material;
in this embodiment, the outer form is provided with reinforcing wings 19.
When the side die is arranged, the outer side die and the inner container type wedge-shaped side die are aligned, a bolt penetrates through the upper part of a rib outlet of the outer side die and is installed with a nut for fastening, and the outer side die and the inner container type wedge-shaped side die form the side die; then placing a side die to start the manufacturing of the prefabricated member;
when the side die is disassembled, the nut is firstly disassembled under the condition that the side die does not need to be replaced, the manufactured prefabricated part and the liner type wedge-shaped side die are lifted by using a lifting appliance, the outer side die is still left in place, and the liner type wedge-shaped side die can be conveniently disassembled to be cleaned and tidied; when the next prefabricated part is manufactured, the outer die does not need to be reinstalled, and the outer die can be installed once and reused for many times.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable to various fields of endeavor for which the invention may be embodied with additional modifications as would be readily apparent to those skilled in the art, and the invention is therefore not limited to the details given herein and to the embodiments shown and described without departing from the generic concept as defined by the claims and their equivalents.
Claims (10)
1. A novel side die system for producing PC components is characterized by comprising an outer side die and an inner container type wedge-shaped side die matched with the outer side die; the outer die is L-shaped and comprises a horizontal side and a vertical side, one side of the vertical side, which is far away from the horizontal side, is a smooth slope, the bottom angle of the vertical side is an acute angle, and the upper part of the vertical side is provided with a plurality of outer die rib outlets;
the inner container type wedge-shaped side die is arranged close to the outer side face of the vertical side, one side of the inner container type wedge-shaped side die close to the outer side face, namely the inner side face in the inner side die is processed into a smooth slope face matched with the outer side face of the vertical side, the lower part of the inner container type wedge-shaped side die is processed with an inner side die rib outlet, and the rib outlet of the inner side die corresponds to the rib outlet of the outer side die in position;
after the outer side die and the inner container type wedge-shaped side die are installed and fixed, the top of the rib outlet of the inner side die is higher than the bottom of the rib outlet of the outer side die.
2. The novel sideform system for PC component production according to claim 1, wherein the side of the liner-type wedge-shaped sideform away from the outer sideform, i.e. the inner sideform outer side, is a non-smooth surface.
3. The novel side form system for producing PC components according to claim 1, wherein bolts are horizontally fixed on the liner type wedge-shaped side form and are arranged above the rib outlets of the inner side form on the inner side surface of the inner side form.
4. The novel side form system for producing the PC component according to claim 1, wherein a reserved opening for placing the magnetic box is formed in the horizontal side, and a mounting hole for fixing the magnetic box is formed near the reserved opening.
5. The novel sideform system for PC component production according to claim 4, wherein the horizontal sides are further provided with preformed holes for mounting screws to assist in fixing the outer sideform.
6. The novel side form system for producing the PC component according to claim 1, wherein the lower side of the rib outlet of the outer side form is provided with a raised wedge-shaped positioning part, and the shape of the wedge-shaped positioning part is matched with that of the lower part of the rib outlet of the inner side form.
7. The novel side form system for producing the PC component according to claim 6, wherein the bottom of the rib outlet of the outer side form is flush with the upper end face of the wedge-shaped positioning part, and the bottom of the rib outlet of the outer side form and the upper end face of the wedge-shaped positioning part are concave; the top of the rib outlet of the inner side die is a concave surface; the diameters of the outer side die rib outlet and the inner side die rib outlet are slightly larger than the diameter of the steel bar required to be arranged.
8. The novel side form system for producing the PC component according to claim 6, wherein when the outer side form and the inner container type wedge-shaped side form are used in a matched manner, the rib outlet of the inner side form and the rib outlet of the outer side form a channel through which only the reinforcing steel bars pass.
9. The novel side form system for PC component production according to claim 1, wherein a nameplate or nameplate placement area is provided on the outer side form to record information required for making the prefabricated member, the information including the specification length of the steel bars, the specification and number of the trusses and the hoisting direction of the embedded parts;
the materials of the outer side die and the inner container type wedge-shaped side die are the same or different;
and the outer die is provided with a reinforcing wing.
10. A use method of a novel side die system for PC component production is characterized in that a magnetic box is installed on an outer side die to be used as a whole, when the side die is arranged, the outer side die and an inner container type wedge-shaped side die are aligned, a bolt penetrates through the upper portion of a rib outlet of the outer side die and is installed with a nut to be fastened, and at the moment, the outer side die and the inner container type wedge-shaped side die form the side die; then placing a side die to start the manufacturing of the prefabricated member;
when the side die is disassembled, the nut is firstly disassembled under the condition that the side die does not need to be replaced, the manufactured prefabricated part and the liner type wedge-shaped side die are lifted by using a lifting appliance, the outer side die is still left in place, and the liner type wedge-shaped side die can be conveniently disassembled to be cleaned and tidied; the outer mould does not need to be remounted when the next preform is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581528.4A CN112497437B (en) | 2020-12-28 | 2020-12-28 | Side form system for PC component production and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581528.4A CN112497437B (en) | 2020-12-28 | 2020-12-28 | Side form system for PC component production and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112497437A true CN112497437A (en) | 2021-03-16 |
| CN112497437B CN112497437B (en) | 2024-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011581528.4A Active CN112497437B (en) | 2020-12-28 | 2020-12-28 | Side form system for PC component production and use method thereof |
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|---|---|---|---|---|
| JPH02105376A (en) * | 1988-10-13 | 1990-04-17 | Fuji Photo Film Co Ltd | Forming method for magnetic tape cassette |
| JPH1052811A (en) * | 1996-08-12 | 1998-02-24 | Shinkai Kogyo Kk | Mold apparatus for formation of concrete product |
| EP0945238A2 (en) * | 1998-03-27 | 1999-09-29 | Addtek Research & Development Oy Ab | A removal side wall system for a casting mould |
| CN206520077U (en) * | 2017-03-06 | 2017-09-26 | 济南联合众为建筑科技有限公司 | A kind of mould for prefabricated superimposed sheet |
| CN206748695U (en) * | 2017-05-18 | 2017-12-15 | 中冶建工集团有限公司 | The prefabricated edges of boards mould of zigzag |
| CN210336349U (en) * | 2018-12-05 | 2020-04-17 | 中民筑友科技投资有限公司 | Modularization side forms of prefabricated component production |
| CN211164508U (en) * | 2019-11-22 | 2020-08-04 | 湖南建工五建建筑工业化有限公司 | Magnetic box tool for connecting floor slab side forms |
| CN211817292U (en) * | 2020-02-19 | 2020-10-30 | 中国水利水电第八工程局有限公司 | Superimposed sheet side forms and superimposed sheet mould |
| CN214561739U (en) * | 2020-12-28 | 2021-11-02 | 淮安凡之晟远大建筑工业有限公司 | Novel side die system for producing PC (polycarbonate) component |
-
2020
- 2020-12-28 CN CN202011581528.4A patent/CN112497437B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02105376A (en) * | 1988-10-13 | 1990-04-17 | Fuji Photo Film Co Ltd | Forming method for magnetic tape cassette |
| JPH1052811A (en) * | 1996-08-12 | 1998-02-24 | Shinkai Kogyo Kk | Mold apparatus for formation of concrete product |
| EP0945238A2 (en) * | 1998-03-27 | 1999-09-29 | Addtek Research & Development Oy Ab | A removal side wall system for a casting mould |
| CN206520077U (en) * | 2017-03-06 | 2017-09-26 | 济南联合众为建筑科技有限公司 | A kind of mould for prefabricated superimposed sheet |
| CN206748695U (en) * | 2017-05-18 | 2017-12-15 | 中冶建工集团有限公司 | The prefabricated edges of boards mould of zigzag |
| CN210336349U (en) * | 2018-12-05 | 2020-04-17 | 中民筑友科技投资有限公司 | Modularization side forms of prefabricated component production |
| CN211164508U (en) * | 2019-11-22 | 2020-08-04 | 湖南建工五建建筑工业化有限公司 | Magnetic box tool for connecting floor slab side forms |
| CN211817292U (en) * | 2020-02-19 | 2020-10-30 | 中国水利水电第八工程局有限公司 | Superimposed sheet side forms and superimposed sheet mould |
| CN214561739U (en) * | 2020-12-28 | 2021-11-02 | 淮安凡之晟远大建筑工业有限公司 | Novel side die system for producing PC (polycarbonate) component |
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| CN112497437B (en) | 2024-06-21 |
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