CN112495838A - Shell pressure testing mechanism of sorting machine - Google Patents
Shell pressure testing mechanism of sorting machine Download PDFInfo
- Publication number
- CN112495838A CN112495838A CN202011439055.4A CN202011439055A CN112495838A CN 112495838 A CN112495838 A CN 112495838A CN 202011439055 A CN202011439055 A CN 202011439055A CN 112495838 A CN112495838 A CN 112495838A
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- battery
- shell pressure
- testing
- pressure test
- circuit voltage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- Tests Of Electric Status Of Batteries (AREA)
Abstract
The invention discloses a shell pressure testing mechanism of a sorting machine, which comprises battery trays which are horizontally distributed; a plurality of battery accommodating grooves are uniformly distributed at equal intervals at the top of the battery tray; each battery accommodating groove is used for accommodating a battery vertically; the battery tray is provided with a vertically through probe through hole at the bottom of each battery accommodating groove; when the battery on the battery tray needs to be subjected to shell pressure test, shell pressure test needle plates which are horizontally distributed are arranged right below the battery tray; a plurality of shell pressure test probes are arranged at the top of the shell pressure test needle plate and at positions corresponding to the plurality of probe through holes on the battery tray; the middle parts of the left end and the right end of the shell pressure test needle plate, and the middle parts of the front end and the rear end of the shell pressure test needle plate are respectively and fixedly connected with a top telescopic end of a jacking cylinder; the bottom of the jacking cylinder is arranged on the external equipment platform. According to the invention, the function of testing the battery shell pressure is added on the open-circuit voltage OCV testing station, so that the testing efficiency is obviously improved, and the operation cost is reduced.
Description
Technical Field
The invention relates to the technical field of lithium ion battery manufacturing, in particular to a shell pressure testing mechanism of a sorting machine.
Background
At present, an electric vehicle is rapidly developed as an energy-saving and environment-friendly new energy vehicle, and a lithium ion battery is one of power sources which attracts attention because of its advantages of high energy density, long cycle life, greenness, no pollution and the like.
After the lithium ion battery is manufactured, the testing and sorting process is complicated, multiple data support is needed, a large amount of manpower is needed for battery testing and data sorting, and fatigue and errors are easily caused when personnel engage in the same labor for a long time. Therefore, the work of realizing automatic test and data uploading of the lithium ion battery is urgent.
At present, the testing and data uploading of lithium ion power batteries in the industry are mostly in a non-automatic embarrassing stage, and the phenomenon of manually testing and uploading data is comparable, so that the accuracy of battery data cannot be guaranteed, and a large amount of human resources are consumed.
Because some sorting equipment do not take the battery shell pressure as the sorting basis, the staff need to manually test the shell pressure of the battery one by one, and manually upload the tested shell pressure data to the database.
Because the yield is high and all the working procedures are closely connected, at least two employees are required to support the working procedures to ensure the normal circulation of the working procedures, thereby seriously reducing the overall production efficiency of the battery and increasing the production cost.
Disclosure of Invention
The invention aims to provide a shell pressure testing mechanism of a sorting machine, aiming at the technical defects in the prior art.
Therefore, the invention provides a shell pressure testing mechanism of a sorting machine, which comprises battery trays which are horizontally distributed;
a plurality of battery accommodating grooves are uniformly distributed at equal intervals at the top of the battery tray;
each battery accommodating groove is used for vertically accommodating a battery, and the top of the battery is provided with a positive pole column and a negative pole column;
the battery tray is provided with a vertically through probe through hole at the bottom of each battery accommodating groove;
when the battery on the battery tray needs to be subjected to shell pressure test, shell pressure test needle plates which are horizontally distributed are arranged right below the battery tray;
a plurality of shell pressure test probes are arranged at the top of the shell pressure test needle plate and at positions corresponding to the plurality of probe through holes on the battery tray;
the middle parts of the left end and the right end of the shell pressure test needle plate, and the middle parts of the front end and the rear end of the shell pressure test needle plate are respectively and fixedly connected with a top telescopic end of a jacking cylinder;
the bottom of the jacking cylinder is arranged on the external equipment platform.
Preferably, the shell pressure test probes on the shell pressure test needle plate are connected with the corresponding detection ends of the shell pressure test equipment.
Preferably, when the open circuit voltage OCV test needs to be carried out on the batteries on the battery tray, the open circuit voltage test needle plates are horizontally distributed right above the battery tray;
the bottom of the open-circuit voltage test needle plate is provided with a plurality of open-circuit voltage test probes at positions corresponding to the poles of the batteries in the plurality of battery accommodating grooves on the battery tray;
and the top of the open-circuit voltage test needle plate is arranged on the external equipment bracket above the open-circuit voltage test needle plate.
Preferably, the open-circuit voltage test probe on the open-circuit voltage test pin plate is connected with the corresponding detection end of the battery open-circuit voltage test equipment.
Compared with the prior art, the shell pressure testing mechanism of the sorting machine has the advantages that the structural design is scientific, the OCV (open circuit voltage) testing tool is improved, the function of newly increasing the battery shell pressure on the OCV testing station can be realized, the testing efficiency is obviously improved, the operation cost is reduced, and the shell pressure testing mechanism has great production practice significance.
The application of the invention realizes two functions of testing the OCV (open circuit voltage) and the battery shell voltage of the battery, and based on the battery testing mode of the invention, the functional level of the lithium ion power battery separator can be improved, the manual testing procedures can be reduced, and the labor cost can be saved.
According to the invention, the function of automatically testing the shell pressure of the lithium ion battery is realized, the functional level of the production line is improved, and two workers for manual testing and data inputting can be reduced.
Drawings
Fig. 1 is a schematic structural diagram of the bottom of a battery tray in a shell pressure testing mechanism of a sorting machine provided by the invention;
fig. 2 is a schematic distribution diagram of probe through holes at the bottom of a battery tray in a shell pressure testing mechanism of a sorting machine according to the present invention;
FIG. 3 is a schematic structural diagram of the top of a battery tray in the shell pressure testing mechanism of the sorting machine provided by the invention;
fig. 4 is a schematic perspective view of a connection structure between a shell pressure test needle plate and a lower jacking cylinder in a shell pressure test mechanism of a sorting machine according to the present invention;
fig. 5 is a schematic view of the position states of a shell pressure test needle plate, a lower jacking cylinder and an upper open-circuit voltage test needle plate in the shell pressure test mechanism of the sorting machine provided by the invention.
Detailed Description
In order to make the technical means for realizing the invention easier to understand, the following detailed description of the present application is made in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant application and are not limiting of the application. It should be noted that, for convenience of description, only the portions related to the present application are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
It should be noted that in the description of the present application, the terms of direction or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.
In addition, it should be noted that, in the description of the present application, unless otherwise explicitly specified and limited, the term "mounted" and the like should be interpreted broadly, and may be, for example, either fixedly mounted or detachably mounted.
The specific meaning of the above terms in the present application can be understood by those skilled in the art as the case may be.
Referring to fig. 1 to 5, the present invention provides a shell pressure testing mechanism of a sorting machine, including a battery tray 1 horizontally distributed;
a plurality of battery accommodating grooves 102 are uniformly distributed at equal intervals on the top of the battery tray 1;
each battery accommodating groove 102 is used for vertically accommodating a battery, and the top of the battery is provided with a positive pole and a negative pole;
the battery tray 1 is provided with a vertically through probe through hole 101 at the bottom of each battery accommodating groove;
when the shell pressure test of the battery on the battery tray 1 is needed, a shell pressure test needle plate 2 (namely a lower needle plate) which is horizontally distributed is arranged right below the battery tray 1;
a plurality of shell pressure test probes 201 are arranged on the top of the shell pressure test needle plate 2 at positions corresponding to the plurality of probe through holes 101 on the battery tray 1;
the middle parts of the left end and the right end of the shell pressure test needle plate 2, and the middle parts of the front end and the rear end of the shell pressure test needle plate are respectively and fixedly connected with the top telescopic end of a jacking cylinder 3;
and the bottom of the jacking cylinder 3 is arranged on an external equipment platform.
In the present invention, in a specific implementation, the casing pressure test probe 201 on the casing pressure test pin plate 2 is connected to a corresponding detection terminal of an existing OCV (open circuit voltage) test device for a battery.
In the present invention, in a specific implementation, when OCV (open circuit voltage) tests are required for the batteries on the battery tray 1, the open circuit voltage test pin plates 4 (i.e., upper pin plates) are horizontally distributed right above the battery tray 1;
the bottom of the open-circuit voltage test pin plate 4 (i.e., the upper pin plate) is provided with a plurality of open-circuit voltage test probes 401 at positions corresponding to the poles of the batteries in the plurality of battery receiving grooves 102 on the battery tray 1;
the open circuit voltage test pin plate 4 is mounted on the external equipment support above it at the top.
In particular, the open-circuit voltage test probe 401 on the open-circuit voltage test pin plate 4 is connected to a corresponding detection terminal of the existing OCV (open-circuit voltage) test equipment for the battery.
In the present invention, for example, an OCV (open circuit voltage) test tool in a 40ppm device manufactured by sain asia automation equipment (leizhou) ltd may be used as the existing OCV (open circuit voltage) test device for the battery.
It should be noted that, there are two existing test probes in each group, which correspond to a positive and negative pole of a battery, respectively, and a connecting wire is welded to the other end of the probe and connected to two test cables of a test instrument installed in an OCV (open circuit voltage) test device of the battery through an intermediate relay.
It should be noted that the case pressure test is a test of the voltage between the battery negative pole and the battery case.
For the existing battery OCV (open circuit voltage) testing equipment, a testing cable connected with a battery positive pole column is connected in parallel with two intermediate relays connected with the battery positive pole column and a battery shell, and the OCV (open circuit voltage) and shell voltage testing functions are switched through the on-off of the relays.
It should be noted that, in the conventional battery OCV (open circuit voltage) testing device, a mode of performing an OCV (open circuit voltage) and a case voltage test is a testing mode matched with the conventional device, and is not described herein again. The invention specially designs the specific connection structure and the installation position of the related test probe.
Based on the technical scheme, the automatic shell pressure testing tool is suitable for realizing the automatic shell pressure testing after the OCV testing process of the lithium-ion power battery is completed and before the thickness testing process by adding the shell pressure testing function, is added to the OCV testing station, and continues to test the shell pressure after the OCV testing is completed. Wherein, the upper needle plate (open circuit voltage testing needle plate 4) and the OCV testing functional device are shared, and the lower needle plate (shell voltage testing needle plate 2) and the shell voltage testing relay are specially designed. The invention utilizes the hole at the bottom of the battery tray to fix the lower needle plate (the shell pressure test needle plate 2) on the jacking mechanism (namely the jacking cylinder 3) of the original tray, when the jacking mechanism jacks up, the shell pressure test probe upwards passes through the hole (the probe through hole 101) at the bottom of the battery tray to contact the bottom of the battery shell and is matched with the lower pressure of the upper needle plate (the open circuit voltage test needle plate 4) to contact the pole at the top of the battery, and the shell pressure test is finished by the aid of the existing battery OCV (open circuit voltage) test equipment. The invention makes full use of the existing space of the equipment, skillfully combines the shell pressure test function and the OCV test function together, realizes that the same station and the same action complete two test functions, and improves the functional level of the equipment.
In the invention, in the concrete implementation, the holes at the bottom of the battery tray are fully utilized to manufacture the shell pressure test needle plate adaptive to the battery tray, so that each shell pressure test probe can penetrate through the hole at the bottom of the battery tray and directly contact the bottom of the battery, thereby facilitating the collection of the battery shell pressure.
For the invention, the OCV testing station is utilized to realize the shell pressure testing function: in the lithium ion battery separator, the original OCV test mode is as follows: the OCV test needle plate is fixed on the test station, when the whole tray battery flows to the test station, the jacking cylinder jacks up the battery of the whole battery tray at the test station, and at the moment, the polar column of each battery is just contacted with the OCV test probe so as to accurately test related data. The shell pressure test utilizes the original jacking function of this station, places shell pressure test faller in jacking frock on, can make jacking frock decline through proper adjustment jacking frock time, and shell pressure test probe contactless passes through the battery tray of this station. When the jacking cylinder is jacked up, the shell pressure test probe is contacted with the bottom of the battery shell, and the OCV open-circuit voltage test probe is contacted with the pole at the top of the battery, so that the basic condition of battery shell pressure test can be met.
In the invention, in particular, the function switching between the OCV test and the shell voltage test can be realized through the intermediate relay: and the intermediate relays are respectively and serially connected with a power supply loop of the battery OCV (open circuit voltage) testing equipment and a power supply loop of the battery voltage testing equipment.
It should be noted that, when the intermediate relay controls the switching of the two power supply circuits, the connection manner of the upper contacts is a known technique, and is not described herein again.
According to the invention, based on an OCV testing station of the lithium ion battery separator, an intermediate relay is additionally arranged for switching the OCV testing function and the shell pressure testing function, when the OCV is tested, the relay does not act, the relay is attracted and started when the OCV is tested, and the relay is disconnected when the shell pressure testing is finished.
In the invention, the mechanical action control, the test function switching and the data statistics can be further realized by a PLC program and a computer function software program, for example, the action control of the intermediate relay can be realized by the PLC program and is communicated with matched computer function software, the instrument is controlled by the computer function software to realize the test channel switching, the shell pressure test function is better completed, and then the test data is uploaded to an external database for storage by the matched computer function software.
It should be noted that, referring to fig. 1, with the present invention, at the beginning of the battery case pressure test, the case pressure test probe passes through the through hole (i.e. the probe through hole 101) at the bottom of the battery tray and directly contacts the bottom of the battery, so as to collect the case pressure data of the battery.
As shown in fig. 2, the schematic diagram of the casing pressure test needle plate is that the positions of the needle holes of the casing pressure test needle plate correspond to the positions of the through holes at the bottom of the battery tray one by one, so that the casing pressure test probe can smoothly pass through the through holes at the bottom of the battery to contact the bottom of the casing of the battery.
In the concrete implementation, when the shell pressure test needle plate descends, the shell pressure test probe descends below the original conveying chain track, and the conveying chain does not collide with the battery tray when conveying the battery tray; when the case pressure test pin plate is lifted up, the case pressure test probes contact the bottom of the case of the battery through the through holes (i.e., the probe through holes 101) at the bottom of the battery tray.
It should be noted that, for the invention, the shell pressure test function is added on the basis of the lithium ion battery separator, and the shell pressure test function and the OCV test function are combined to form two test functions at the same station, so that the space is reasonably utilized, and the mechanical structure modification cost is saved;
after the invention is applied, the function can be automatically tested on the equipment without adding manpower, so that the manual test and data entry of a staff are needed because the equipment does not have the function, and the labor cost of the procedure is saved. The casing pressure test needle plate is arranged on the OCV jacking plate by fully utilizing the jacking function of the OCV station.
According to the invention, when the conveying chain of the battery tray on the original equipment acts and the jacking cylinder descends, the shell pressure test probe descends below the plane of the conveying chain, and the bottom of the battery tray cannot be contacted with the shell pressure test probe. After the OCV testing mechanism is jacked, the pole columns at the tops of the batteries on the battery tray can contact an OCV testing probe (open-circuit voltage testing probe), the bottom of the batteries can contact a shell pressure testing probe, and two tests of the OCV and the shell pressure can be completed in one jacking process.
For the OCV and shell pressure testing function, the PLC can control the intermediate relay to suck and complete the switching between the two functions.
Compared with the prior art, the shell pressure testing mechanism of the sorting machine provided by the invention has the following beneficial effects:
1. holes (namely the probe through holes 101) at the bottom of the battery tray are fully utilized, so that the test probes can penetrate through the holes at the bottom of the tray to contact the bottom of the battery, the shell pressure test function is realized, and the cost for remanufacturing a test tool is saved;
2. the original OCV testing station of the equipment is fully utilized, the shell pressure testing needle plate is added, the jacking position of the air cylinder of the station is adjusted, the space is saved, and the stability is improved;
3. the switching between the OCV and the shell pressure testing function is realized through the intermediate relay, so that the cost is saved to the greatest extent;
4. mechanical action control, test function switching and data statistics can be further realized through a PLC program and a computer function software program without the need of additional hardware assistance, so that hardware purchase and processing cost is saved;
5. structural design is reasonable, need not to increase other operations, and two test sequence are accomplished, promote production line functional level, reduce two line body assistants.
Compared with the prior art, the shell pressure testing mechanism of the sorting machine provided by the invention has the advantages that the structural design is scientific, the OCV (open circuit voltage) testing tool is improved, the function of newly increasing the testing battery shell pressure on an OCV testing station can be realized, the testing efficiency is obviously improved, the operation cost is reduced, and the shell pressure testing mechanism has great production practice significance.
The application of the invention realizes two functions of testing the OCV (open circuit voltage) and the battery shell voltage of the battery, and based on the battery testing mode of the invention, the functional level of the lithium ion power battery separator can be improved, the manual testing procedures can be reduced, and the labor cost can be saved.
According to the invention, the function of automatically testing the shell pressure of the lithium ion battery is realized, the functional level of the production line is improved, and two workers for manual testing and data inputting can be reduced.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. The shell pressure testing mechanism of the sorting machine is characterized by comprising battery trays (1) which are horizontally distributed;
a plurality of battery accommodating grooves (102) are uniformly distributed at equal intervals at the top of the battery tray (1);
each battery accommodating groove (102) is used for vertically accommodating a battery, and the top of the battery is provided with a positive pole and a negative pole;
the battery tray (1) is provided with a vertically through probe through hole (101) at the bottom of each battery accommodating groove;
when the shell pressure test of the battery on the battery tray (1) is needed, a shell pressure test needle plate (2) which is horizontally distributed is arranged right below the battery tray (1);
a plurality of shell pressure test probes (201) are arranged at the top of the shell pressure test needle plate (2) and at positions corresponding to the plurality of probe through holes (101) on the battery tray (1);
the middle parts of the left end and the right end of the shell pressure testing needle plate (2) and the middle parts of the front end and the rear end are respectively and fixedly connected with the top telescopic end of a jacking cylinder (3);
the bottom of the jacking cylinder (3) is arranged on an external equipment platform.
2. The casing pressure test mechanism of a sorting machine according to claim 1, characterized in that the casing pressure test probes (201) on the casing pressure test pin plate (2) are connected to the corresponding detection terminals of the casing pressure test device.
3. The case pressure testing mechanism of a sorter according to claim 1 or 2, characterized in that, when open circuit voltage OCV testing is required for the cells on the cell tray (1), there are horizontally distributed open circuit voltage testing pin plates (4) right above the cell tray (1);
the bottom of the open-circuit voltage testing needle plate (4) is provided with a plurality of open-circuit voltage testing probes (401) at positions corresponding to the poles of the batteries in the plurality of battery accommodating grooves (102) on the battery tray (1);
and the top of the open circuit voltage test pin plate (4) is arranged on an external equipment bracket above the open circuit voltage test pin plate.
4. The shell voltage test mechanism of a sorting machine according to claim 3, characterized in that the open circuit voltage test probes (401) on the open circuit voltage test pin plate (4) are connected to corresponding detection terminals of the open circuit voltage test device for the battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011439055.4A CN112495838A (en) | 2020-12-11 | 2020-12-11 | Shell pressure testing mechanism of sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011439055.4A CN112495838A (en) | 2020-12-11 | 2020-12-11 | Shell pressure testing mechanism of sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112495838A true CN112495838A (en) | 2021-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011439055.4A Pending CN112495838A (en) | 2020-12-11 | 2020-12-11 | Shell pressure testing mechanism of sorting machine |
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| Country | Link |
|---|---|
| CN (1) | CN112495838A (en) |
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2020
- 2020-12-11 CN CN202011439055.4A patent/CN112495838A/en active Pending
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Effective date of registration: 20220119 Address after: 266500 Minshan Road, Huangdao District, Qingdao, Shandong Applicant after: LISHEN (QINGDAO) NEW ENERGY CO.,LTD. Address before: 300384 Tianjin Binhai New Area Binhai high tech Industrial Development Zone Huayuan science and Technology Park (outer ring) 38 Haitai South Road Applicant before: LISHEN POWER BATTERY SYSTEMS Co.,Ltd. |