CN112495653A - Portable pipeline oiling station - Google Patents
Portable pipeline oiling station Download PDFInfo
- Publication number
- CN112495653A CN112495653A CN202011433338.8A CN202011433338A CN112495653A CN 112495653 A CN112495653 A CN 112495653A CN 202011433338 A CN202011433338 A CN 202011433338A CN 112495653 A CN112495653 A CN 112495653A
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- CN
- China
- Prior art keywords
- pipe
- oil
- protective
- tank
- oil tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- Nozzles (AREA)
Abstract
The invention discloses a portable pipeline oiling device, and belongs to the technical field of pipeline oiling. The sprayer comprises an oil tank, an oil pump, an outer oil pipe, a sprayer bracket, an electrical control box and a box body bracket, wherein an upper cover is connected above the oil tank; the outer side of the oil tank is fixedly connected with a tank body support, the tank body support consists of a left protective pipe and a right protective pipe, and the left protective pipe and the right protective pipe are respectively positioned on two sides of the oil tank; a bottom plate of the oil tank is fixedly connected with a bracket, a heating pipe which is horizontally arranged is fixed at the vertical end of the bracket, and the heating pipe and the bottom plate are suspended in the air; an oil pump with a motor is fixedly connected in the box body at the left upper end of the oil tank, the motor is positioned above the oil pump, the left side of the oil pump is connected with a suction pipe, the right side of the oil pump is connected with one end of an inner oil pipe which is horizontally supported and placed, the other end of the inner oil pipe is connected with an outer oil pipe, the outer oil pipe is connected with a spray head support, and the spray head support is connected with a spray head; the electrical control box is fixedly connected to the left sides of the left protective tube and the right protective tube. The invention meets the requirements of field maintenance of the pipeline.
Description
Technical Field
The invention relates to a portable pipeline oiling device, and belongs to the technical field of pipeline oiling.
Background
In the aspect of pipeline maintenance, a plurality of ways exist, most of the ways are to prevent corrosion by wrapping the inner wall and the outer wall with oiled paper, and particularly, most of steel pipes are exposed outside and are easy to have serious embroidery corrosion; especially, under the environment of severe outdoor conditions, the maintenance of the pipeline is particularly difficult and not fast enough, and the requirements of maintenance and repair cannot be met.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the portable pipeline oiling device which is suitable for oiling the inner pipe of the pipeline, meets the requirements of field maintenance and repair of the pipeline and solves the problem of difficulty in oiling and repair of the pipeline.
The technical scheme adopted by the invention for solving the technical problems is as follows: a portable pipeline oiling device comprises an oil tank, an oil pump, an outer oil pipe, a spray head support, an electrical control box and a box body support.
The oil tank is a rectangular tank body, and an upper cover of a rectangular plate body is connected above the oil tank; the outer side of the oil tank is fixedly connected with a tank body support, the tank body support consists of a left protective pipe and a right protective pipe which are square and annular, the left protective pipe and the right protective pipe are respectively positioned at two sides of the oil tank, and the left side, the right side and the lower part between the left protective pipe and the right protective pipe are respectively connected with two protective pipes with the same interval; a bottom plate of the oil tank is fixedly connected with a bracket, a heating pipe which is horizontally arranged is fixed at the vertical end of the bracket, and the heating pipe and the bottom plate are suspended in the air; an oil pump with a motor is fixedly connected in the box body at the left upper end of the oil tank, the motor is positioned above the oil pump, the left side of the oil pump is connected with a bent-head-shaped suction pipe, the right side of the oil pump is connected with one end of an inner oil pipe which is horizontally supported, the other end of the inner oil pipe is connected with an outer oil pipe through a straight-through joint with a nut and a clamping sleeve, the outer oil pipe is connected with an I-shaped spray head bracket, and the spray head bracket is connected with a spray head; the electrical control box is fixedly connected to the left sides of the left protective pipe and the right protective pipe, and four hooks are respectively connected to the upper parts of the left protective pipe and the right protective pipe; the lower parts of two sides between the left protective pipe and the right protective pipe are respectively fixedly connected with an arc-shaped front protective plate and an arc-shaped rear protective plate, and the rear protective plate is provided with two sockets; the tail end of the outer oil pipe is connected with a heat tracing band.
After the protective grease is injected into the oil tank, the upper cover is locked, the heating pipe is connected with a socket on the rear protective plate through a power supply device of the heating pipe, after the socket is connected with a power supply cable, a power supply switch arranged on the electric control box is turned on, the heating indicator lamp is turned on, the heating pipe starts to heat the solid protective grease in the oil tank, so that the temperature of the protective grease rises, when the temperature rises to 120 ℃, the heating pipe stops heating, the heating indicator lamp is turned off, and the protective grease is in a completely molten state and becomes protective oil; when the temperature is reduced to 80 ℃, the heating pipe starts to heat again, the heat tracing band is communicated with another socket, the oil tank heats the outer oil pipe while the heat tracing band heats the outer oil pipe, so that the residual protective grease in the outer oil pipe is always in a molten state, and the oil injection pipeline is ensured to be smooth.
When the sprayer is used, the sprayer is conveyed from one end of the pipeline to the other end along the center line, the sprayer support can effectively support the sprayer in the pipeline, after an oil injection button on the electrical control box is pressed, a motor of the oil pump operates, the oil pump starts to work, protective oil which is melted into liquid is sucked into a cavity of the oil pump through the suction pipe and then is extruded out, and the protective oil flows to the inner oil pipe; the melted protective oil is uniformly sprayed out from the spray head in an umbrella shape through the outer oil pipe, at the moment, the outer oil pipe is slowly pulled out towards the direction of the starting point muzzle at a certain speed, and when the spray head reaches the starting point pipeline mouth, a stop button is pressed down, so that oil spraying is finished; pressing an oil suction key, reversely rotating a motor of an oil pump, sucking residual oil in an outer oil pipe back into an oil tank, pressing a stop key after 5 seconds, stopping the oil pump, finishing the oil coating work, and instantly solidifying after the oil coating is finished to form an oil film of 1-2mm, so that the rapidness and the simplicity of the oil coating of the pipeline are realized; after the work is finished, the spray head bracket, the outer oil pipe and the power cable are all provided with quick connecting plugs and can be detachably placed in a matched accessory box so as to be convenient for storage and transportation; after the disassembly, the joint of the inner oil pipe is sealed by a dustproof cap, so that the dustproof and anti-leakage effects are achieved; the hook can be carried by a worker in a hand or on the back, and is convenient to carry.
The invention has the beneficial effects that: the portable oil coating device changes the traditional maintenance mode that a layer of protective oil is manually coated on the pipeline and two ends of the pipeline are sealed, heating and melting of protective grease are realized through the oil tank, the protection device is controlled by the electric control box, the protective oil is uniformly coated on the inner wall of the pipeline through the oil pipe, the spray head bracket and the spray head, the protection requirement of the pipeline in the field is met, the portable oil coating device overcomes the influence of the environment on personnel and the pipeline and the adverse situation that the pipeline cannot be coated with oil in severe weather, the rapidness of pipeline maintenance is greatly improved, and the portable oil coating device has high economic benefit, social benefit and environmental benefit.
Drawings
The invention is further described with reference to the following figures and detailed description.
Fig. 1 is a front view of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is a schematic view of the invention in direction a.
Fig. 4 is a control panel diagram of the electrical control box of the present invention.
Reference numbers in the figures:
1. the oil tank comprises an oil tank body, 101, a bottom plate, 102, an upper cover, 2, an oil pump, 3, an outer oil pipe, 4, a spray head, 5, a spray head support, 6, an electrical control box, 7, a box body support, 701, a left protective pipe, 702, a right protective pipe, 703, a protective pipe, 8, an inner oil pipe, 9, a suction pipe, 10, a heating pipe, 11, a hook, 12, a power cable, 13, a rear protective plate, 14, a front protective plate, 15, a heat tracing band, 16, a socket, 17 and a dustproof cap.
Detailed Description
As shown in fig. 1-4, a portable pipeline oiling device comprises an oil tank 1, an oil pump 2, an outer oil pipe 3, a spray head 4, a spray head bracket 5, an electrical control box 6 and a box body bracket 7, wherein the oil tank 1 is a rectangular box body, and an upper cover 102 of a rectangular plate body is connected above the rectangular box body; the outer side of the oil tank 1 is fixedly connected with a tank body support 7, the tank body support 7 consists of a left protective pipe 701 and a right protective pipe 702 which are square and annular, the left protective pipe 701 and the right protective pipe 702 are respectively positioned at two sides of the oil tank 1, and two protective pipes 703 with the same interval are respectively connected at the left side, the right side and the lower part between the left protective pipe 701 and the right protective pipe 702;
a bottom plate 101 of the oil tank 1 is fixedly connected with a bracket, a heating pipe 10 which is horizontally arranged is fixed at the vertical end of the bracket, and the heating pipe 10 and the bottom plate 101 are suspended in the air; an oil pump 2 with a motor is fixedly connected in a box body at the left upper end of an oil tank 1, the motor is positioned above the oil pump 2, the left side of the oil pump 2 is connected with a bent-head-shaped suction pipe 9, the right side of the oil pump 2 is connected with one end of an inner oil pipe 8 which is horizontally supported, the other end of the inner oil pipe 8 is connected with an outer oil pipe 3 through a straight-through joint with a nut and a clamping sleeve, the outer oil pipe 3 is connected with an I-shaped spray head bracket 5, and the spray head bracket 5 is connected with a spray head 4; the electric control box 6 is fixedly connected to the left sides of the left protective pipe 701 and the right protective pipe 702, and four hooks 11 are respectively connected to the upper parts of the left protective pipe 701 and the right protective pipe 702; an arc-shaped front guard plate 14 and an arc-shaped rear guard plate 13 are respectively fixedly connected below the two sides between the left protective pipe 701 and the right protective pipe 702, and two sockets 16 are arranged on the rear guard plate 13; the tail end of the outer oil pipe 3 is connected with a heat tracing band 15.
After the protective grease is injected into the oil tank 1, the upper cover 7 is locked, the heating pipe 10 is connected with a socket 16 on the rear protective plate 13 through a power supply device of the heating pipe, after the socket 16 is communicated with a power supply cable 15, a power supply switch arranged on the electric control box 6 is turned on, a heating indicator lamp is turned on, the heating pipe 10 starts to heat the solid protective grease in the oil tank 1, so that the temperature of the protective grease rises, when the temperature rises to 120 ℃, the heating pipe 10 stops heating, the heating indicator lamp is turned off, and the protective grease is in a completely molten state and becomes the protective grease; when the temperature is reduced to 80 ℃, the heating pipe 10 starts to heat again, the heat tracing band 15 is communicated with another socket 16, the oil tank 1 heats and the heat tracing band 15 heats the outer oil pipe 3, so that the residual protective grease in the outer oil pipe 3 is always in a molten state, and the smoothness of an oil injection pipeline is ensured.
When the sprayer is used, the sprayer 4 is conveyed to the other end of the pipeline along the center line from one end of the pipeline, the sprayer support 5 can effectively support the sprayer 4 in the pipeline, after an oil injection button on the electrical control box 6 is pressed, a motor of the oil pump 2 operates, the oil pump 2 starts to work, protective oil which is melted into liquid is sucked into a cavity of the oil pump 2 through the suction pipe 9 and then is extruded out to flow to the inner oil pipe 8; the melted protective oil is uniformly sprayed out from the spray head 4 in an umbrella shape through the outer oil pipe 3, at the moment, the outer oil pipe 3 is slowly pulled out towards the direction of the starting point muzzle at a certain speed, and when the spray head 4 reaches the starting point pipeline mouth, the stop button is pressed down, and oil spraying is finished; pressing an oil suction key, reversely rotating a motor of the oil pump 2, sucking residual oil in the outer oil pipe 3 back into the oil tank 1, pressing a stop key after 5 seconds, stopping the oil pump 2, finishing the oil coating work, and instantly solidifying after the oil coating is finished to form an oil film of 1-2mm, so that the rapidness and the simplicity of pipeline oil coating are realized; after the work is finished, the spray head 4, the spray head bracket 5, the outer oil pipe 3 and the power cable 12 are all provided with quick connection plugs and can be detachably placed in a matched accessory box so as to be convenient for storage and transportation; after disassembly, the joint of the inner oil pipe 8 is sealed by a dustproof cap 17, so that the dustproof and anti-leakage effects are achieved; the hook 11 can be carried by a worker in a hand or on the back, and is convenient to carry.
Claims (3)
1. The utility model provides a portable pipeline oiling station, includes oil tank (1), oil pump (2), outer oil pipe (3), shower nozzle (4), shower nozzle support (5), electrical control box (6) and box support (7), its characterized in that: the oil tank (1) is a rectangular tank body, and an upper cover (102) of a rectangular plate body is connected above the oil tank; the outer side of the oil tank (1) is fixedly connected with a tank body support (7), the tank body support (7) is composed of a left protective pipe (701) and a right protective pipe (702) which are square and annular, the left protective pipe (701) and the right protective pipe (702) are respectively positioned on two sides of the oil tank (1), and the left side, the right side and the lower side between the left protective pipe (701) and the right protective pipe (702) are respectively connected with two protective pipes (703) with the same interval; a bottom plate (101) of the oil tank (1) is fixedly connected with a bracket, a heating pipe (10) which is horizontally arranged is fixed at the vertical end of the bracket, and the heating pipe (10) is suspended with the bottom plate (101); an oil pump (2) with a motor is fixedly connected in a box body at the left upper end of an oil tank (1), the motor is positioned above the oil pump (2), the left side of the oil pump (2) is connected with a bent-head-shaped suction pipe (9), the right side of the oil pump (2) is connected with one end of an inner oil pipe (8) which is horizontally supported, the other end of the inner oil pipe (8) is connected with an outer oil pipe (3) through a straight-through joint with a nut and a clamping sleeve, the outer oil pipe (3) is connected with an I-shaped spray head support (5), and the spray head support (5) is connected with a spray head (4); the electrical control box (6) is fixedly connected to the left sides of the left protective pipe (701) and the right protective pipe (702), and four hooks (11) are respectively connected to the upper parts of the left protective pipe (701) and the right protective pipe (702).
2. A portable pipe oiling device as defined in claim 1, wherein: the lower parts of two sides between the left protective pipe (701) and the right protective pipe (702) are respectively fixedly connected with an arc-shaped front protective plate (14) and a rear protective plate (13), and two sockets (16) are arranged on the rear protective plate (13).
3. A portable pipe oiling device as defined in claim 1, wherein: the tail end of the outer oil pipe (3) is connected with a heat tracing band (15).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011433338.8A CN112495653A (en) | 2020-12-10 | 2020-12-10 | Portable pipeline oiling station |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011433338.8A CN112495653A (en) | 2020-12-10 | 2020-12-10 | Portable pipeline oiling station |
Publications (1)
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CN112495653A true CN112495653A (en) | 2021-03-16 |
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Family Applications (1)
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CN202011433338.8A Pending CN112495653A (en) | 2020-12-10 | 2020-12-10 | Portable pipeline oiling station |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3734407A (en) * | 1971-07-30 | 1973-05-22 | Crown Cork & Seal Co | Dual spray and recirculation system |
KR20050054121A (en) * | 2003-12-04 | 2005-06-10 | 권재유 | Inside painting assembly for pipe |
CN201267792Y (en) * | 2008-09-02 | 2009-07-08 | 任正志 | Back carried electric sprayer |
CN205020340U (en) * | 2015-10-09 | 2016-02-10 | 齐齐哈尔北方机器有限责任公司 | Thorax machine is scribbled to cannon barrel |
CN206652636U (en) * | 2016-11-15 | 2017-11-21 | 贵州省园艺研究所 | A kind of Portable electric atomizer |
CN109290105A (en) * | 2018-12-06 | 2019-02-01 | 江苏纵湖涂装设备产业研究院有限公司 | A kind of spray equipment for inner wall of the pipe even application |
CN109759262A (en) * | 2019-01-16 | 2019-05-17 | 新兴河北冶金资源有限公司 | A kind of corrosion protective coating technology automatic spraying equipment of water supply casting-pipe inner wall |
CN110976166A (en) * | 2020-01-02 | 2020-04-10 | 中国建筑第八工程局有限公司 | Paint spraying and corrosion preventing device for inner wall of pipeline and construction method thereof |
-
2020
- 2020-12-10 CN CN202011433338.8A patent/CN112495653A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3734407A (en) * | 1971-07-30 | 1973-05-22 | Crown Cork & Seal Co | Dual spray and recirculation system |
KR20050054121A (en) * | 2003-12-04 | 2005-06-10 | 권재유 | Inside painting assembly for pipe |
CN201267792Y (en) * | 2008-09-02 | 2009-07-08 | 任正志 | Back carried electric sprayer |
CN205020340U (en) * | 2015-10-09 | 2016-02-10 | 齐齐哈尔北方机器有限责任公司 | Thorax machine is scribbled to cannon barrel |
CN206652636U (en) * | 2016-11-15 | 2017-11-21 | 贵州省园艺研究所 | A kind of Portable electric atomizer |
CN109290105A (en) * | 2018-12-06 | 2019-02-01 | 江苏纵湖涂装设备产业研究院有限公司 | A kind of spray equipment for inner wall of the pipe even application |
CN109759262A (en) * | 2019-01-16 | 2019-05-17 | 新兴河北冶金资源有限公司 | A kind of corrosion protective coating technology automatic spraying equipment of water supply casting-pipe inner wall |
CN110976166A (en) * | 2020-01-02 | 2020-04-10 | 中国建筑第八工程局有限公司 | Paint spraying and corrosion preventing device for inner wall of pipeline and construction method thereof |
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Application publication date: 20210316 |
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RJ01 | Rejection of invention patent application after publication |