CN112495064B - A shale gas horizontal cyclone desander - Google Patents
A shale gas horizontal cyclone desander Download PDFInfo
- Publication number
- CN112495064B CN112495064B CN202011523601.2A CN202011523601A CN112495064B CN 112495064 B CN112495064 B CN 112495064B CN 202011523601 A CN202011523601 A CN 202011523601A CN 112495064 B CN112495064 B CN 112495064B
- Authority
- CN
- China
- Prior art keywords
- horizontal
- cylinder
- horizontal cylinder
- baffle
- shale gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000926 separation method Methods 0.000 claims abstract description 57
- 239000007788 liquid Substances 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 239000004576 sand Substances 0.000 claims description 49
- 238000005192 partition Methods 0.000 claims description 17
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 66
- 239000012535 impurity Substances 0.000 description 26
- 230000005484 gravity Effects 0.000 description 10
- 238000001914 filtration Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/02—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/04—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
- B01D45/08—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/34—Arrangements for separating materials produced by the well
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Cyclones (AREA)
Abstract
Description
技术领域technical field
本发明属于页岩气除砂除水技术领域,具体涉及一种页岩气卧式旋流除砂器。The invention belongs to the technical field of shale gas desanding and water removal, and in particular relates to a shale gas horizontal cyclone desander.
背景技术Background technique
页岩气开采目前普遍采用的是水力压裂法,开采时需将大量水混合泥砂和少量化学物质注入井中。泥砂的主要成分为30~100目陶粒,该陶粒数量大、硬度高、单井加砂量较大,如不把此部分陶粒和泥砂进行分离,将对下游的设备和管线产生严重的冲蚀,影响系统的安全平稳运行,因此进行有效的除砂至关重要。At present, the hydraulic fracturing method is commonly used in shale gas exploitation, which requires a large amount of water mixed with mud sand and a small amount of chemical substances to be injected into the well. The main component of silt is 30-100 mesh ceramsite, which has a large quantity, high hardness, and a large amount of sand added to a single well. If this part of ceramsite and silt are not separated, it will cause serious damage to downstream equipment and pipelines. The erosion will affect the safe and smooth operation of the system, so effective sand removal is very important.
现有的页岩气除砂除水工艺一般采用两阶段进行:一阶段采除砂器进行粗过滤,此阶段压力高(26MPa)、流速高,将流体中的粗砂砾进行分离;二阶段采用气液分离器进行精过滤,此阶段压力低(8.5MPa)、流速低,将细小的砂砾和水都从流体中分离出来,彻底解决除砂除水的问题。The existing shale gas de-sanding and de-watering process generally adopts two stages: in the first stage, the sand removal device is used for coarse filtration. In this stage, the pressure is high (26MPa) and the flow rate is high, and the coarse sand and gravel in the fluid are separated; The gas-liquid separator performs fine filtration. At this stage, the pressure is low (8.5MPa) and the flow rate is low, and the fine sand and water are separated from the fluid, which completely solves the problem of sand removal and water removal.
根据现场实践发现,现有除砂除水存在以下几点不足:According to the field practice, the existing sand removal and water removal have the following deficiencies:
第一、一阶段采用除砂器,砂砾装满后需要人工排砂,但是由于除砂器容积小,排砂作业时间不易控制,排砂作业频繁,现场工人劳动强度大。In the first and first stages, a sand remover is used. After the sand is filled with gravel, manual sand removal is required. However, due to the small volume of the sand remover, the sand removal operation time is not easy to control, the sand removal operation is frequent, and the on-site workers are labor-intensive.
第二、因为水量大,压力高,除砂器一般采用过滤的方式除砂,这样的分离元件就容易损坏,且分离元件使用一段时间后,需要清洗,又增加了工人的劳动强度。Second, because of the large amount of water and high pressure, the sand remover generally adopts the method of filtration to remove sand. Such separation elements are easily damaged, and the separation elements need to be cleaned after a period of use, which increases the labor intensity of workers.
第三、除砂器和分离器之间采用管路相连接,由于除砂器后还存在一部分未分离的细小砂砾,这部分砂砾会对除砂器和分离器之间的管路产生冲蚀,在现场出现过管路刺漏的情况,存在安全风险。Third, pipelines are used to connect the desander and the separator. Since there is still a part of unseparated fine gravel after the desander, this part of the gravel will erode the pipeline between the desander and the separator. , there has been a pipeline puncture leak at the scene, and there is a safety risk.
第四、为避免排砂关井作业,一般除砂器设计为两台互为备用,达到排砂不关井的目的,这样除砂器、阀门、仪表的数量就会增多,占地增大,投资增加。Fourth, in order to avoid sand discharge and shut-in operations, generally two desanders are designed as backups for each other, so as to achieve the purpose of sand discharge without shut-in, so that the number of sand removers, valves and instruments will increase and the floor space will increase. , investment increases.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术存在的上述问题,本发明目的在于提供一种分离精度高、减少设备损坏的页岩气卧式旋流除砂器。In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a horizontal cyclone desander for shale gas with high separation precision and reduced equipment damage.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种页岩气卧式旋流除砂器,包括卧式筒体,卧式筒体的一侧连接有分离塔,卧式筒体的另一侧设置有介质出口,分离塔内连接有若干旋风机构,分离塔上设置有介质进口,介质进口与若干旋风机构连通;所述卧式筒体的底部连接有集液包;所述卧式筒体内间隔设置有高位挡板和低位挡板,高位挡板与卧式筒体的顶部密封,低位挡板与卧式筒体的顶部之间设有间隙。A horizontal cyclone desander for shale gas comprises a horizontal cylinder, one side of the horizontal cylinder is connected with a separation tower, the other side of the horizontal cylinder is provided with a medium outlet, and the separation tower is connected with several Cyclone mechanism, the separation tower is provided with a medium inlet, and the medium inlet is communicated with several cyclone mechanisms; the bottom of the horizontal cylinder is connected with a liquid collecting bag; The high baffle is sealed with the top of the horizontal cylinder, and a gap is provided between the low baffle and the top of the horizontal cylinder.
含砂和水的页岩气通过分离塔中部的介质进口进入分离塔内,旋风机构对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构的下部开口流入卧式筒体下部的集液包中,气体和少量杂质经进入卧式筒体。气体经过高位挡板和低位挡板时在挡板之间折流,则气体中的杂质能被低位挡板和高位挡板有效阻挡。较轻的杂质由于重力作用落入卧式筒体底部,洁净的气体进入卧式筒体后端,由介质出口排出。The shale gas containing sand and water enters the separation tower through the medium inlet in the middle of the separation tower, and the shale gas is roughly divided by the cyclone mechanism. Due to the action of cyclone centrifugal force and gravity, a large amount of liquid and gravel flow from the lower opening of the cyclone mechanism into the liquid collection bag at the lower part of the horizontal cylinder, and gas and a small amount of impurities enter the horizontal cylinder. When the gas is deflected between the baffles when passing through the high-level baffle and the low-level baffle, the impurities in the gas can be effectively blocked by the low-level baffle and the high-level baffle. The lighter impurities fall into the bottom of the horizontal cylinder due to the action of gravity, and the clean gas enters the rear end of the horizontal cylinder and is discharged from the medium outlet.
由于旋风机构能分离出大量液体和砂砾,则进入卧式筒体内的气体中的杂质较少。高位挡板和低位挡板能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。Since the cyclone mechanism can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder. The high-level baffle and the low-level baffle can fully block the impurities in the gas, so that the present invention can fully purify the shale gas, and the separation precision is high.
经旋风机构分离后的气体含杂质较少,杂质能被高位挡板和低位挡板充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔连接于卧式筒体上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。The gas separated by the cyclone mechanism contains less impurities, and the impurities can be fully blocked by the high baffle and the low baffle, which avoids the problem that the filter element is easily damaged when the sand is removed by filtration. The separation tower of the present invention is connected to the horizontal cylinder, which avoids the situation that the pipeline between the desander and the separator is easily eroded when they are used.
作为本发明的优选方案,所述集液包的下部设置有排砂口,集液包位于分离塔下方,卧式筒体内还设置有挡水板,挡水板位于分离塔与介质出口之间,卧式筒体底部设置有排水口,排水口位于挡水板远离排砂口的一侧。As a preferred solution of the present invention, the lower part of the liquid collecting bag is provided with a sand discharge port, the liquid collecting bag is located under the separation tower, and the horizontal cylinder is also provided with a water blocking plate, and the water blocking plate is located between the separation tower and the medium outlet , the bottom of the horizontal cylinder is provided with a drainage outlet, and the drainage outlet is located on the side of the water baffle away from the sand outlet.
卧式筒体内的水和砂砾逐渐沉淀分层,较轻的水翻过挡水板,由排水口流出,较重的砂砾始终在卧式筒体的前部,可由排砂口排出。因此,本发明能充分分离气体中的水和砂砾。The water and gravel in the horizontal cylinder gradually settle into layers, the lighter water turns over the baffle and flows out from the drain, and the heavier gravel is always in the front of the horizontal cylinder and can be discharged from the sand outlet. Therefore, the present invention can sufficiently separate water and grit in the gas.
作为本发明的优选方案,所述分离塔内设置有两块隔板,旋风机构固定于两块隔板之间,介质进口位于分离塔上两块隔板之间的区域。两块隔板和旋风机构围成密闭空间,且介质进口位于分离塔上两块隔板之间的区域,则含有水和砂砾的页岩气从介质进口进入分离塔后,能完全进入旋风机构内,保证页岩气能被旋风机构充分分离。As a preferred solution of the present invention, two partitions are arranged in the separation tower, the cyclone mechanism is fixed between the two partitions, and the medium inlet is located in the area between the two partitions on the separation tower. The two partition plates and the cyclone mechanism form a closed space, and the medium inlet is located in the area between the two partition plates on the separation tower, then the shale gas containing water and gravel can enter the cyclone mechanism completely after entering the separation tower from the medium inlet. inside, to ensure that the shale gas can be fully separated by the cyclone mechanism.
作为本发明的优选方案,所述旋风机构包括外筒,外筒固定于两块隔板之间,外筒内套设有内筒,内筒上固定有进口管,进口管的另一端从外筒伸出,内筒内设置有导流片,内筒的下端和外筒的下端均与卧式筒体连通,内筒的上端开口,外筒的上端密封;所述外筒的下端伸到卧式筒体的上部,内筒的下端伸到卧式筒体的下部。含水和砂砾的页岩气从进口管进入内筒,导流片利用旋流的作用将页岩气中的大量液体和砂砾从内筒下部排出,含少量杂质的页岩气经内筒上部进入外筒。大量液体和砂砾从内筒排出后,直接排入集液包内,而含少量杂质的页岩气从外筒排入卧式筒体内。As a preferred solution of the present invention, the cyclone mechanism includes an outer cylinder, the outer cylinder is fixed between two partition plates, the outer cylinder is sleeved with an inner cylinder, and an inlet pipe is fixed on the inner cylinder, and the other end of the inlet pipe extends from the outside The cylinder extends, the inner cylinder is provided with a guide plate, the lower end of the inner cylinder and the lower end of the outer cylinder are connected with the horizontal cylinder, the upper end of the inner cylinder is open, and the upper end of the outer cylinder is sealed; the lower end of the outer cylinder extends to the The upper part of the horizontal cylinder, the lower end of the inner cylinder extends to the lower part of the horizontal cylinder. The shale gas containing water and gravel enters the inner cylinder from the inlet pipe, the guide vane uses the action of swirl to discharge a large amount of liquid and gravel in the shale gas from the lower part of the inner cylinder, and the shale gas containing a small amount of impurities enters through the upper part of the inner cylinder outer cylinder. After a large amount of liquid and gravel are discharged from the inner cylinder, they are directly discharged into the liquid collecting bag, while the shale gas containing a small amount of impurities is discharged from the outer cylinder into the horizontal cylinder.
作为本发明的优选方案,所述外筒的上端的形状的圆弧形。气体经外筒的圆弧形的顶部转向,从而气体能进入外筒,提高分离效果。As a preferred solution of the present invention, the shape of the upper end of the outer cylinder is arc-shaped. The gas is diverted through the arc-shaped top of the outer cylinder, so that the gas can enter the outer cylinder and improve the separation effect.
作为本发明的优选方案,所述卧式筒体内安装有水侧液位计和砂侧液位计,水侧液位计位于挡水板远离排砂口的一侧,砂侧液位计位于挡水板远离排水口的一侧。水侧液位计和砂侧液位计分别对相应侧的液位进行监测,到液位到达一定高度后,打开排水口将水排出。As a preferred solution of the present invention, a water-side level gauge and a sand-side level gauge are installed in the horizontal cylinder. The side of the flap away from the drain. The water-side liquid level gauge and the sand-side liquid level gauge monitor the liquid level on the corresponding side respectively, and when the liquid level reaches a certain height, open the drain port to discharge the water.
作为本发明的优选方案,所述卧式筒体内还安装有用于监测砂砾位置的测位仪,测位仪位于挡水板远离介质出口的一侧。测位仪能监测卧式筒体内砂砾的高度,当砂砾到达一定高度时,打开排砂口将砂砾排出。As a preferred solution of the present invention, a locator for monitoring the position of sand and gravel is also installed in the horizontal cylinder, and the locator is located on the side of the water baffle away from the medium outlet. The locator can monitor the height of the gravel in the horizontal cylinder. When the gravel reaches a certain height, the sand outlet will be opened to discharge the gravel.
作为本发明的优选方案,所述卧式筒体内还安装有反冲管,测位仪位于挡水板远离介质出口的一侧,反冲管上连接有反冲管接头,反冲管接头的另一端从卧式筒体的底部伸出。反冲管能对卧式筒体进行反冲,使得卧式筒体内的砂砾彻底排出。As a preferred solution of the present invention, a recoil pipe is also installed in the horizontal cylinder, the locator is located on the side of the baffle plate away from the medium outlet, the recoil pipe is connected with a recoil pipe joint, and the backflush pipe joint is The other end protrudes from the bottom of the horizontal cylinder. The recoil pipe can recoil the horizontal cylinder, so that the grit in the horizontal cylinder can be completely discharged.
作为本发明的优选方案,所述卧式筒体的介质出口处连接有丝网除沫器。丝网除沫器能对页岩气进行过分过滤,保证从截至出口排出的页岩气的洁净度。As a preferred solution of the present invention, a wire mesh demister is connected to the medium outlet of the horizontal cylinder. The wire mesh demister can filter the shale gas excessively to ensure the cleanliness of the shale gas discharged from the outlet.
作为本发明的优选方案,所述卧式筒体的两端均固定封头,靠近介质出口的封头上设置有人孔,方便对丝网除沫器进行检修和更换。As a preferred solution of the present invention, both ends of the horizontal cylinder are fixed with heads, and a manhole is provided on the head close to the medium outlet to facilitate maintenance and replacement of the wire mesh demister.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明的含砂和水的页岩气通过分离塔中部的介质进口进入分离塔内,旋风机构对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构的下部开口流入卧式筒体下部的集液包中,气体和少量杂质经进入卧式筒体。气体经过高位挡板和低位挡板时在挡板之间折流,则气体中的杂质能被低位挡板和高位挡板有效阻挡。较轻的杂质由于重力作用落入卧式筒体底部,洁净的气体进入卧式筒体后端,由介质出口排出。由于旋风机构能分离出大量液体和砂砾,则进入卧式筒体内的气体中的杂质较少。高位挡板和低位挡板能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。1. The shale gas containing sand and water of the present invention enters the separation tower through the medium inlet in the middle of the separation tower, and the shale gas is roughly divided by the cyclone mechanism. Due to the action of cyclone centrifugal force and gravity, a large amount of liquid and gravel flow from the lower opening of the cyclone mechanism into the liquid collection bag at the lower part of the horizontal cylinder, and gas and a small amount of impurities enter the horizontal cylinder. When the gas is deflected between the baffles when passing through the high-level baffle and the low-level baffle, the impurities in the gas can be effectively blocked by the low-level baffle and the high-level baffle. The lighter impurities fall into the bottom of the horizontal cylinder due to the action of gravity, and the clean gas enters the rear end of the horizontal cylinder and is discharged from the medium outlet. Since the cyclone mechanism can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder. The high-level baffle and the low-level baffle can fully block the impurities in the gas, so that the present invention can fully purify the shale gas, and the separation precision is high.
2.经旋风机构分离后的气体含杂质较少,杂质能被高位挡板和低位挡板充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔连接于卧式筒体上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。2. The gas separated by the cyclone mechanism contains less impurities, and the impurities can be fully blocked by the high baffle and the low baffle, which avoids the problem that the filter element is easily damaged when the sand is removed by filtration. The separation tower of the present invention is connected to the horizontal cylinder, which avoids the situation that the pipeline between the desander and the separator is easily eroded when they are used.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是分离塔和旋风机构的结构示意图。Figure 2 is a schematic structural diagram of a separation tower and a cyclone mechanism.
图中,1-卧式筒体;2-分离塔;3-旋风机构;4-集液包;5-挡水板;6-反冲管;7-丝网除沫器;8-封头;11-介质出口;12-高位挡板;13-低位挡板;14-排砂口;15-排水口;16-水侧液位计;17-砂侧液位计;18-测位仪;21-介质进口;22-隔板;31-外筒;32-内筒;33-进口管;34-导流片;61-反冲管接头;81-人孔。In the figure, 1-horizontal cylinder; 2-separation tower; 3-cyclone mechanism; 4-liquid collecting bag; 5-water baffle; 6-backflushing pipe; 7-wire mesh demister; 8-head ; 11- medium outlet; 12- high baffle; 13- low baffle; 14- sand outlet; 15- drain; 16- water side level gauge; 17- sand side level gauge; 18- level gauge ; 21- medium inlet; 22- baffle; 31- outer cylinder; 32- inner cylinder; 33- inlet pipe; 34- guide plate; 61- backflushing pipe joint; 81- manhole.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
如图1所示,本实施例的页岩气卧式旋流除砂器,包括卧式筒体1,卧式筒体1的一侧连接有分离塔2,卧式筒体1的另一侧设置有介质出口11,分离塔2内连接有若干旋风机构3,分离塔2上设置有介质进口21,介质进口21与若干旋风机构3连通;所述卧式筒体1的底部连接有集液包4;所述卧式筒体1内间隔设置有高位挡板12和低位挡板13,高位挡板12与卧式筒体1的顶部密封,低位挡板13与卧式筒体1的顶部之间设有间隙。As shown in FIG. 1 , the shale gas horizontal cyclone desander in this embodiment includes a horizontal cylinder 1 , one side of the horizontal cylinder 1 is connected with a separation tower 2 , and the other side of the horizontal cylinder 1 is connected with a separation tower 2 . A medium outlet 11 is provided on the side, a number of cyclone mechanisms 3 are connected in the separation tower 2, a
含砂和水的页岩气通过分离塔2中部的介质进口21进入分离塔2内,旋风机构3对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构3的下部开口流入卧式筒体1下部的集液包4中,气体和少量杂质经进入卧式筒体1。气体经过高位挡板12和低位挡板13时在挡板之间折流,则气体中的杂质能被低位挡板13和高位挡板12有效阻挡。较轻的杂质由于重力作用落入卧式筒体1底部,洁净的气体进入卧式筒体1后端,由介质出口11排出。The shale gas containing sand and water enters the separation tower 2 through the
由于旋风机构3能分离出大量液体和砂砾,则进入卧式筒体1内的气体中的杂质较少。高位挡板12和低位挡板13能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。Since the cyclone mechanism 3 can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder 1 . The high-
经旋风机构3分离后的气体含杂质较少,杂质能被高位挡板12和低位挡板13充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔2连接于卧式筒体1上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。The gas separated by the cyclone mechanism 3 contains less impurities, and the impurities can be fully blocked by the
为了使水和砂砾进行分离,所述集液包4的下部设置有排砂口14,集液包4位于分离塔2下方,卧式筒体1内还设置有挡水板5,挡水板5位于分离塔2与介质出口11之间,卧式筒体1底部设置有排水口15,排水口15位于挡水板5远离排砂口14的一侧。In order to separate water and gravel, the lower part of the liquid collecting bag 4 is provided with a
卧式筒体1内的水和砂砾逐渐沉淀分层,较轻的水翻过挡水板5,由排水口15流出,较重的砂砾始终在卧式筒体1的前部,可由排砂口14排出。因此,本发明能充分分离气体中的水和砂砾。The water and gravel in the horizontal cylinder 1 gradually settle into layers, the lighter water turns over the baffle 5 and flows out from the
如图2所示,所述分离塔2内设置有两块隔板22,旋风机构3固定于两块隔板22之间,介质进口21位于分离塔2上两块隔板22之间的区域。两块隔板22和旋风机构3围成密闭空间,且介质进口21位于分离塔2上两块隔板22之间的区域,则含有水和砂砾的页岩气从介质进口21进入分离塔2后,能完全进入旋风机构3内,保证页岩气能被旋风机构3充分分离。As shown in FIG. 2 , the separation tower 2 is provided with two
更进一步,所述旋风机构3包括外筒31,外筒31固定于两块隔板22之间,外筒31内套设有内筒32,内筒32上固定有进口管33,进口管33的另一端从外筒31伸出,内筒32内设置有导流片34,内筒32的下端和外筒31的下端均与卧式筒体1连通,内筒32的上端开口,外筒31的上端密封;所述外筒31的下端伸到卧式筒体1的上部,内筒32的下端伸到卧式筒体1的下部。含水和砂砾的页岩气从进口管33进入内筒32,导流片34利用旋流的作用将页岩气中的大量液体和砂砾从内筒32下部排出,含少量杂质的页岩气经内筒32上部进入外筒31。大量液体和砂砾从内筒32排出后,直接排入集液包4内,而含少量杂质的页岩气从外筒31排入卧式筒体1内。Further, the cyclone mechanism 3 includes an
所述外筒31的上端的形状的圆弧形。气体经外筒31的圆弧形的顶部转向,从而气体能进入外筒31,提高分离效果。The shape of the upper end of the
为了方便监测液位,所述卧式筒体1内安装有水侧液位计16和砂侧液位计17,水侧液位计16位于挡水板5远离排砂口14的一侧,砂侧液位计17位于挡水板5远离排水口15的一侧。水侧液位计16和砂侧液位计17分别对相应侧的液位进行监测,到液位到达一定高度后,打开排水口15将水排出。In order to monitor the liquid level conveniently, a water-side
为了方便监测砂砾高度,所述卧式筒体1内还安装有用于监测砂砾位置的测位仪18,测位仪18位于挡水板5远离介质出口11的一侧。测位仪18能监测卧式筒体1内砂砾的高度,当砂砾到达一定高度时,打开排砂口14将砂砾排出。In order to conveniently monitor the height of the gravel, a
更进一步,所述卧式筒体1内还安装有反冲管6,测位仪18位于挡水板5远离介质出口11的一侧,反冲管6上连接有反冲管6接头,反冲管6接头的另一端从卧式筒体1的底部伸出。反冲管6能对卧式筒体1进行反冲,使得卧式筒体1内的砂砾彻底排出。Further, a
更进一步,所述卧式筒体1的介质出口11处连接有丝网除沫器7。丝网除沫器7能对页岩气进行过分过滤,保证从截至出口排出的页岩气的洁净度。所述卧式筒体1的两端均固定封头8,靠近介质出口11的封头8上设置有人孔81,方便对丝网除沫器7进行检修和更换。Furthermore, a wire mesh demister 7 is connected to the medium outlet 11 of the horizontal cylinder 1 . The wire mesh demister 7 can filter the shale gas excessively to ensure the cleanliness of the shale gas discharged from the outlet. Both ends of the horizontal cylinder 1 are fixed with
本发明的页岩气卧式旋流除砂器工作原理:The working principle of the shale gas horizontal cyclone desander of the present invention:
设备采用卧式结构,设计压力为中压(8.5MPa),卧式筒体1的长径比为一定的比例,设备左右两端采用封头8结构,设备设置双鞍座,设备结构简单,制造成本低。The equipment adopts a horizontal structure, the design pressure is medium pressure (8.5MPa), the length-diameter ratio of the horizontal cylinder 1 is a certain proportion, the left and right ends of the equipment adopt the structure of
在卧式筒体1的前端上方设置分离塔2,分离塔2中部设置介质进口21,内部设置若干旋风机构3,介质通过旋风机构3后,由于离心力和重力的作用,较重的液体、固体和较轻的气体进行分离。A separation tower 2 is arranged above the front end of the horizontal cylinder 1, a
较轻的气体和部分杂质经旋风机构3初步分离后,进入卧式筒体1内部,卧式筒体1内部沿筒体方向均布了一定数量的挡板,利用惯性的原理对流体进行分离,同时由于卧式筒体1长径比较大,可以利用重力沉降的方式提高流体的分离效率。After the lighter gas and some impurities are initially separated by the cyclone mechanism 3, they enter the interior of the horizontal cylinder 1. A certain number of baffles are evenly distributed in the horizontal cylinder 1 along the direction of the cylinder, and the fluid is separated by the principle of inertia. At the same time, due to the relatively large length and diameter of the horizontal cylinder 1, the separation efficiency of the fluid can be improved by means of gravity sedimentation.
在卧式筒体1的后端上部,设置有介质出口11,经过分离的流体进入介质出口11处设置的丝网除沫器7进行最后一步分离,分离得到的洁净气体从介质出口11流出,在设备后端的封头8上设置有人孔81,方便对丝网除沫器7进行检修和更换。On the upper part of the rear end of the horizontal cylinder 1, a medium outlet 11 is provided, and the separated fluid enters the wire mesh demister 7 arranged at the medium outlet 11 for the final step of separation, and the separated clean gas flows out from the medium outlet 11, A
在卧式筒体1内部的后端设置有挡水板5,挡水板5后设置有水侧液位计16、排水口15,固体和液体逐渐沉积在卧式筒体1底部,同时由于重力的作用,液、固逐渐沉淀分层。较轻的水翻过挡水板5,进入挡水板5后侧的空间,利用水侧液位计16对液位进行控制,经排水口15将水排出。A water baffle 5 is arranged at the rear end of the horizontal cylinder 1, and a water side
在卧式筒体1前端下部设置有集液包4,集液包4下部设置有排砂口14,集液包4后设置有测位仪18和砂侧液位计17,经旋流分离、重力分离、惯性分离出的较重的液体、固体沉降在卧式筒体1的底部。当砂砾等固体的高度到达测位仪18的位置时,排砂口14可以进行排砂作业,同时利用砂侧液位计17对液位进行控制,达到排砂的目的。A liquid collecting bag 4 is arranged at the lower part of the front end of the horizontal cylinder 1, a
卧式筒体1内侧底部设置有反冲管6,反冲管6的接口从设备外部接入,当设备使用一段时间后,可以放空利用反冲管6进行彻底的清洗。The bottom of the inner side of the horizontal cylinder 1 is provided with a
其中,在分离塔2的介质进口21上下都设置有隔板22,保证介质可以流入旋风子中,介质由旋风子中部的进口流入旋风子的内筒32。Wherein,
旋风子的内筒32设置有导流片34,导流片34利用旋流的作用,提高分离效率,同时增加了压降,避免较轻的介质从内筒32底部流出。The
由于旋流和重力的作用,较重的固体和液体从介质中分离出来,从内筒32底部的出口流出。Due to the action of swirling flow and gravity, the heavier solids and liquids are separated from the medium and flow out from the outlet at the bottom of the
较轻的气体从内筒32的顶部流出,为了减少压降,在外筒31顶部为圆弧形,气体在内筒32的顶部转向,流入旋风子的外筒31,从旋风子的外筒31流出,实现了气体和固体、液体的分离。The lighter gas flows out from the top of the
本发明不局限于上述可选实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本发明权利要求界定范围内的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned optional embodiments, and anyone can draw other various forms of products under the inspiration of the present invention, but no matter what changes are made in its shape or structure, all fall within the definition of the claims of the present invention. The technical solutions within the scope all fall within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011523601.2A CN112495064B (en) | 2020-12-22 | 2020-12-22 | A shale gas horizontal cyclone desander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011523601.2A CN112495064B (en) | 2020-12-22 | 2020-12-22 | A shale gas horizontal cyclone desander |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112495064A CN112495064A (en) | 2021-03-16 |
| CN112495064B true CN112495064B (en) | 2022-06-24 |
Family
ID=74922974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011523601.2A Active CN112495064B (en) | 2020-12-22 | 2020-12-22 | A shale gas horizontal cyclone desander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112495064B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113583727B (en) * | 2021-07-22 | 2022-04-08 | 天津大学 | High stability's shale gas sand removal device that has gravel receiving mechanism |
| CN114016994A (en) * | 2021-12-08 | 2022-02-08 | 四川华宇石油钻采装备有限公司 | Automatic continuous desanding system and process |
| CN115738498A (en) * | 2022-12-06 | 2023-03-07 | 合肥万豪能源设备有限责任公司 | Wellhead desanding device for raw material gas |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989004214A1 (en) * | 1987-11-03 | 1989-05-18 | Trawoeger Werner | Centrifugal separator |
| JPH109723A (en) * | 1996-06-21 | 1998-01-16 | Matsushita Refrig Co Ltd | Oil separator |
| CN1943857A (en) * | 2000-07-05 | 2007-04-11 | 株式会社山本制作所 | Pre-polished rice producing facility |
| JP2014124573A (en) * | 2012-12-26 | 2014-07-07 | Daikin Ind Ltd | Gas-liquid separator |
| CN206168097U (en) * | 2016-11-07 | 2017-05-17 | 核工业理化工程研究院华核新技术开发公司 | Gas -solid separator |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034478C (en) * | 1992-09-08 | 1997-04-09 | 青岛化工学院 | Spiral liquid circulation liquid-solid separator |
| KR100483545B1 (en) * | 2002-11-29 | 2005-04-18 | 삼성광주전자 주식회사 | Cyclone-type dust collecting apparatus for vacuum cleaner |
| CN201603630U (en) * | 2009-12-30 | 2010-10-13 | 潍坊学院 | A cyclone dust collector |
| JP2012077974A (en) * | 2010-09-30 | 2012-04-19 | Mitsubishi Heavy Ind Ltd | Oil separating means and refrigerating apparatus equipped with the same |
| CN102814061A (en) * | 2011-06-10 | 2012-12-12 | 长江大学 | Crude oil processing separator |
| CN203948083U (en) * | 2013-06-28 | 2014-11-19 | 中国石油天然气股份有限公司 | A multi-phase cyclone desanding device |
| CN204208383U (en) * | 2014-09-29 | 2015-03-18 | 天津一化化工有限公司 | A kind of cyclone type dedusting steam-water separator |
| CN204253003U (en) * | 2014-11-12 | 2015-04-08 | 中国石油天然气股份有限公司 | A quick sand removal pipe for wellhead natural gas pipeline |
| CN104906877A (en) * | 2015-06-11 | 2015-09-16 | 中国石油集团渤海钻探工程有限公司 | High-pressure automatic air and liquid flow separation discharge device |
| CN105909229B (en) * | 2016-05-06 | 2018-12-21 | 中国石油大学(北京) | Oil field gas-liquid separator |
| CN207667356U (en) * | 2017-10-11 | 2018-07-31 | 李明 | Horizontal type multi-function natural gas desander |
| CN111271046B (en) * | 2020-04-08 | 2024-07-19 | 中国石油化工股份有限公司 | A self-sediment separation device for shale gas exploitation |
-
2020
- 2020-12-22 CN CN202011523601.2A patent/CN112495064B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989004214A1 (en) * | 1987-11-03 | 1989-05-18 | Trawoeger Werner | Centrifugal separator |
| JPH109723A (en) * | 1996-06-21 | 1998-01-16 | Matsushita Refrig Co Ltd | Oil separator |
| CN1943857A (en) * | 2000-07-05 | 2007-04-11 | 株式会社山本制作所 | Pre-polished rice producing facility |
| JP2014124573A (en) * | 2012-12-26 | 2014-07-07 | Daikin Ind Ltd | Gas-liquid separator |
| CN206168097U (en) * | 2016-11-07 | 2017-05-17 | 核工业理化工程研究院华核新技术开发公司 | Gas -solid separator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112495064A (en) | 2021-03-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206828463U (en) | Natural gas desander | |
| CN110130868A (en) | A kind of shale gas desanding separation system and method | |
| CN111271046B (en) | A self-sediment separation device for shale gas exploitation | |
| CN112495064A (en) | Horizontal cyclone sand remover for shale gas | |
| CN203050667U (en) | Filter device for sewage exploited from water injection well in oilfield development | |
| CN201212391Y (en) | High-pressure desander plant | |
| CN213708251U (en) | Skid-mounted sand removing device | |
| CN210217707U (en) | Shale gas desanding and separating system | |
| CN209761412U (en) | Novel shale gas degritting flowing back device | |
| CN203603870U (en) | 140MPa cyclone desander | |
| CN109432877A (en) | Three-in-one vertical sand remover and sand removal process | |
| CN221062152U (en) | Skid-mounted module of double desander | |
| CN104514503A (en) | Rock debris filtering device | |
| CN210434130U (en) | An all-in-one desander | |
| CN215565889U (en) | Oil recovery well head desander | |
| CN209510297U (en) | A kind of compound desander | |
| CN116658147A (en) | Built-in inclined plate sand removal and separation integrated device and sand removal and separation method | |
| CN217129504U (en) | Oil field gas well fracturing ball receiving arrangement | |
| CN110026012A (en) | A kind of integral type desander | |
| CN211038595U (en) | A multi-screen large-capacity vertical desander | |
| CN111852436A (en) | Detachable rotational flow desanding system for high-pressure gas well mouth | |
| CN116712789A (en) | A surface solid-liquid separation system and method for leachate for uranium mining in the ground | |
| CN108479268A (en) | Full-automatic natural gas dedirt purifier and method | |
| CN212222894U (en) | Sand removing device for shale gas field gathering and transportation | |
| CN111841227A (en) | High-pressure fine cyclone filtering and desanding system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |