CN112495064B - A shale gas horizontal cyclone desander - Google Patents

A shale gas horizontal cyclone desander Download PDF

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CN112495064B
CN112495064B CN202011523601.2A CN202011523601A CN112495064B CN 112495064 B CN112495064 B CN 112495064B CN 202011523601 A CN202011523601 A CN 202011523601A CN 112495064 B CN112495064 B CN 112495064B
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horizontal
cylinder
horizontal cylinder
baffle
shale gas
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CN112495064A (en
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唐昕
汤晓勇
昝林峰
金红红
李刚
刘萍萍
雒定明
刘俊
罗林林
彭辰
荣明
毛翔
申琳
曹建强
张�诚
彭婵
高程
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China National Petroleum Corp
China Petroleum Engineering and Construction Corp
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China Petroleum Engineering and Construction Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/02Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/04Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
    • B01D45/08Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well

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Abstract

The invention belongs to the technical field of shale gas desanding and dewatering, and particularly relates to a horizontal cyclone desander for shale gas. The technical scheme is as follows: a horizontal cyclone desander for shale gas comprises a horizontal cylinder, wherein one side of the horizontal cylinder is connected with a separation tower, the other side of the horizontal cylinder is provided with a medium outlet, a plurality of cyclone mechanisms are connected in the separation tower, the separation tower is provided with a medium inlet, and the medium inlet is communicated with the cyclone mechanisms; the bottom of the horizontal cylinder is connected with a liquid collecting bag; the horizontal type barrel is characterized in that a high-position baffle and a low-position baffle are arranged in the horizontal type barrel at intervals, the high-position baffle is sealed with the top of the horizontal type barrel, and a gap is formed between the low-position baffle and the top of the horizontal type barrel. The horizontal cyclone desander for shale gas provided by the invention has the advantages of high separation precision and reduced equipment damage.

Description

一种页岩气卧式旋流除砂器A shale gas horizontal cyclone desander

技术领域technical field

本发明属于页岩气除砂除水技术领域,具体涉及一种页岩气卧式旋流除砂器。The invention belongs to the technical field of shale gas desanding and water removal, and in particular relates to a shale gas horizontal cyclone desander.

背景技术Background technique

页岩气开采目前普遍采用的是水力压裂法,开采时需将大量水混合泥砂和少量化学物质注入井中。泥砂的主要成分为30~100目陶粒,该陶粒数量大、硬度高、单井加砂量较大,如不把此部分陶粒和泥砂进行分离,将对下游的设备和管线产生严重的冲蚀,影响系统的安全平稳运行,因此进行有效的除砂至关重要。At present, the hydraulic fracturing method is commonly used in shale gas exploitation, which requires a large amount of water mixed with mud sand and a small amount of chemical substances to be injected into the well. The main component of silt is 30-100 mesh ceramsite, which has a large quantity, high hardness, and a large amount of sand added to a single well. If this part of ceramsite and silt are not separated, it will cause serious damage to downstream equipment and pipelines. The erosion will affect the safe and smooth operation of the system, so effective sand removal is very important.

现有的页岩气除砂除水工艺一般采用两阶段进行:一阶段采除砂器进行粗过滤,此阶段压力高(26MPa)、流速高,将流体中的粗砂砾进行分离;二阶段采用气液分离器进行精过滤,此阶段压力低(8.5MPa)、流速低,将细小的砂砾和水都从流体中分离出来,彻底解决除砂除水的问题。The existing shale gas de-sanding and de-watering process generally adopts two stages: in the first stage, the sand removal device is used for coarse filtration. In this stage, the pressure is high (26MPa) and the flow rate is high, and the coarse sand and gravel in the fluid are separated; The gas-liquid separator performs fine filtration. At this stage, the pressure is low (8.5MPa) and the flow rate is low, and the fine sand and water are separated from the fluid, which completely solves the problem of sand removal and water removal.

根据现场实践发现,现有除砂除水存在以下几点不足:According to the field practice, the existing sand removal and water removal have the following deficiencies:

第一、一阶段采用除砂器,砂砾装满后需要人工排砂,但是由于除砂器容积小,排砂作业时间不易控制,排砂作业频繁,现场工人劳动强度大。In the first and first stages, a sand remover is used. After the sand is filled with gravel, manual sand removal is required. However, due to the small volume of the sand remover, the sand removal operation time is not easy to control, the sand removal operation is frequent, and the on-site workers are labor-intensive.

第二、因为水量大,压力高,除砂器一般采用过滤的方式除砂,这样的分离元件就容易损坏,且分离元件使用一段时间后,需要清洗,又增加了工人的劳动强度。Second, because of the large amount of water and high pressure, the sand remover generally adopts the method of filtration to remove sand. Such separation elements are easily damaged, and the separation elements need to be cleaned after a period of use, which increases the labor intensity of workers.

第三、除砂器和分离器之间采用管路相连接,由于除砂器后还存在一部分未分离的细小砂砾,这部分砂砾会对除砂器和分离器之间的管路产生冲蚀,在现场出现过管路刺漏的情况,存在安全风险。Third, pipelines are used to connect the desander and the separator. Since there is still a part of unseparated fine gravel after the desander, this part of the gravel will erode the pipeline between the desander and the separator. , there has been a pipeline puncture leak at the scene, and there is a safety risk.

第四、为避免排砂关井作业,一般除砂器设计为两台互为备用,达到排砂不关井的目的,这样除砂器、阀门、仪表的数量就会增多,占地增大,投资增加。Fourth, in order to avoid sand discharge and shut-in operations, generally two desanders are designed as backups for each other, so as to achieve the purpose of sand discharge without shut-in, so that the number of sand removers, valves and instruments will increase and the floor space will increase. , investment increases.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术存在的上述问题,本发明目的在于提供一种分离精度高、减少设备损坏的页岩气卧式旋流除砂器。In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a horizontal cyclone desander for shale gas with high separation precision and reduced equipment damage.

本发明所采用的技术方案为:The technical scheme adopted in the present invention is:

一种页岩气卧式旋流除砂器,包括卧式筒体,卧式筒体的一侧连接有分离塔,卧式筒体的另一侧设置有介质出口,分离塔内连接有若干旋风机构,分离塔上设置有介质进口,介质进口与若干旋风机构连通;所述卧式筒体的底部连接有集液包;所述卧式筒体内间隔设置有高位挡板和低位挡板,高位挡板与卧式筒体的顶部密封,低位挡板与卧式筒体的顶部之间设有间隙。A horizontal cyclone desander for shale gas comprises a horizontal cylinder, one side of the horizontal cylinder is connected with a separation tower, the other side of the horizontal cylinder is provided with a medium outlet, and the separation tower is connected with several Cyclone mechanism, the separation tower is provided with a medium inlet, and the medium inlet is communicated with several cyclone mechanisms; the bottom of the horizontal cylinder is connected with a liquid collecting bag; The high baffle is sealed with the top of the horizontal cylinder, and a gap is provided between the low baffle and the top of the horizontal cylinder.

含砂和水的页岩气通过分离塔中部的介质进口进入分离塔内,旋风机构对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构的下部开口流入卧式筒体下部的集液包中,气体和少量杂质经进入卧式筒体。气体经过高位挡板和低位挡板时在挡板之间折流,则气体中的杂质能被低位挡板和高位挡板有效阻挡。较轻的杂质由于重力作用落入卧式筒体底部,洁净的气体进入卧式筒体后端,由介质出口排出。The shale gas containing sand and water enters the separation tower through the medium inlet in the middle of the separation tower, and the shale gas is roughly divided by the cyclone mechanism. Due to the action of cyclone centrifugal force and gravity, a large amount of liquid and gravel flow from the lower opening of the cyclone mechanism into the liquid collection bag at the lower part of the horizontal cylinder, and gas and a small amount of impurities enter the horizontal cylinder. When the gas is deflected between the baffles when passing through the high-level baffle and the low-level baffle, the impurities in the gas can be effectively blocked by the low-level baffle and the high-level baffle. The lighter impurities fall into the bottom of the horizontal cylinder due to the action of gravity, and the clean gas enters the rear end of the horizontal cylinder and is discharged from the medium outlet.

由于旋风机构能分离出大量液体和砂砾,则进入卧式筒体内的气体中的杂质较少。高位挡板和低位挡板能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。Since the cyclone mechanism can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder. The high-level baffle and the low-level baffle can fully block the impurities in the gas, so that the present invention can fully purify the shale gas, and the separation precision is high.

经旋风机构分离后的气体含杂质较少,杂质能被高位挡板和低位挡板充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔连接于卧式筒体上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。The gas separated by the cyclone mechanism contains less impurities, and the impurities can be fully blocked by the high baffle and the low baffle, which avoids the problem that the filter element is easily damaged when the sand is removed by filtration. The separation tower of the present invention is connected to the horizontal cylinder, which avoids the situation that the pipeline between the desander and the separator is easily eroded when they are used.

作为本发明的优选方案,所述集液包的下部设置有排砂口,集液包位于分离塔下方,卧式筒体内还设置有挡水板,挡水板位于分离塔与介质出口之间,卧式筒体底部设置有排水口,排水口位于挡水板远离排砂口的一侧。As a preferred solution of the present invention, the lower part of the liquid collecting bag is provided with a sand discharge port, the liquid collecting bag is located under the separation tower, and the horizontal cylinder is also provided with a water blocking plate, and the water blocking plate is located between the separation tower and the medium outlet , the bottom of the horizontal cylinder is provided with a drainage outlet, and the drainage outlet is located on the side of the water baffle away from the sand outlet.

卧式筒体内的水和砂砾逐渐沉淀分层,较轻的水翻过挡水板,由排水口流出,较重的砂砾始终在卧式筒体的前部,可由排砂口排出。因此,本发明能充分分离气体中的水和砂砾。The water and gravel in the horizontal cylinder gradually settle into layers, the lighter water turns over the baffle and flows out from the drain, and the heavier gravel is always in the front of the horizontal cylinder and can be discharged from the sand outlet. Therefore, the present invention can sufficiently separate water and grit in the gas.

作为本发明的优选方案,所述分离塔内设置有两块隔板,旋风机构固定于两块隔板之间,介质进口位于分离塔上两块隔板之间的区域。两块隔板和旋风机构围成密闭空间,且介质进口位于分离塔上两块隔板之间的区域,则含有水和砂砾的页岩气从介质进口进入分离塔后,能完全进入旋风机构内,保证页岩气能被旋风机构充分分离。As a preferred solution of the present invention, two partitions are arranged in the separation tower, the cyclone mechanism is fixed between the two partitions, and the medium inlet is located in the area between the two partitions on the separation tower. The two partition plates and the cyclone mechanism form a closed space, and the medium inlet is located in the area between the two partition plates on the separation tower, then the shale gas containing water and gravel can enter the cyclone mechanism completely after entering the separation tower from the medium inlet. inside, to ensure that the shale gas can be fully separated by the cyclone mechanism.

作为本发明的优选方案,所述旋风机构包括外筒,外筒固定于两块隔板之间,外筒内套设有内筒,内筒上固定有进口管,进口管的另一端从外筒伸出,内筒内设置有导流片,内筒的下端和外筒的下端均与卧式筒体连通,内筒的上端开口,外筒的上端密封;所述外筒的下端伸到卧式筒体的上部,内筒的下端伸到卧式筒体的下部。含水和砂砾的页岩气从进口管进入内筒,导流片利用旋流的作用将页岩气中的大量液体和砂砾从内筒下部排出,含少量杂质的页岩气经内筒上部进入外筒。大量液体和砂砾从内筒排出后,直接排入集液包内,而含少量杂质的页岩气从外筒排入卧式筒体内。As a preferred solution of the present invention, the cyclone mechanism includes an outer cylinder, the outer cylinder is fixed between two partition plates, the outer cylinder is sleeved with an inner cylinder, and an inlet pipe is fixed on the inner cylinder, and the other end of the inlet pipe extends from the outside The cylinder extends, the inner cylinder is provided with a guide plate, the lower end of the inner cylinder and the lower end of the outer cylinder are connected with the horizontal cylinder, the upper end of the inner cylinder is open, and the upper end of the outer cylinder is sealed; the lower end of the outer cylinder extends to the The upper part of the horizontal cylinder, the lower end of the inner cylinder extends to the lower part of the horizontal cylinder. The shale gas containing water and gravel enters the inner cylinder from the inlet pipe, the guide vane uses the action of swirl to discharge a large amount of liquid and gravel in the shale gas from the lower part of the inner cylinder, and the shale gas containing a small amount of impurities enters through the upper part of the inner cylinder outer cylinder. After a large amount of liquid and gravel are discharged from the inner cylinder, they are directly discharged into the liquid collecting bag, while the shale gas containing a small amount of impurities is discharged from the outer cylinder into the horizontal cylinder.

作为本发明的优选方案,所述外筒的上端的形状的圆弧形。气体经外筒的圆弧形的顶部转向,从而气体能进入外筒,提高分离效果。As a preferred solution of the present invention, the shape of the upper end of the outer cylinder is arc-shaped. The gas is diverted through the arc-shaped top of the outer cylinder, so that the gas can enter the outer cylinder and improve the separation effect.

作为本发明的优选方案,所述卧式筒体内安装有水侧液位计和砂侧液位计,水侧液位计位于挡水板远离排砂口的一侧,砂侧液位计位于挡水板远离排水口的一侧。水侧液位计和砂侧液位计分别对相应侧的液位进行监测,到液位到达一定高度后,打开排水口将水排出。As a preferred solution of the present invention, a water-side level gauge and a sand-side level gauge are installed in the horizontal cylinder. The side of the flap away from the drain. The water-side liquid level gauge and the sand-side liquid level gauge monitor the liquid level on the corresponding side respectively, and when the liquid level reaches a certain height, open the drain port to discharge the water.

作为本发明的优选方案,所述卧式筒体内还安装有用于监测砂砾位置的测位仪,测位仪位于挡水板远离介质出口的一侧。测位仪能监测卧式筒体内砂砾的高度,当砂砾到达一定高度时,打开排砂口将砂砾排出。As a preferred solution of the present invention, a locator for monitoring the position of sand and gravel is also installed in the horizontal cylinder, and the locator is located on the side of the water baffle away from the medium outlet. The locator can monitor the height of the gravel in the horizontal cylinder. When the gravel reaches a certain height, the sand outlet will be opened to discharge the gravel.

作为本发明的优选方案,所述卧式筒体内还安装有反冲管,测位仪位于挡水板远离介质出口的一侧,反冲管上连接有反冲管接头,反冲管接头的另一端从卧式筒体的底部伸出。反冲管能对卧式筒体进行反冲,使得卧式筒体内的砂砾彻底排出。As a preferred solution of the present invention, a recoil pipe is also installed in the horizontal cylinder, the locator is located on the side of the baffle plate away from the medium outlet, the recoil pipe is connected with a recoil pipe joint, and the backflush pipe joint is The other end protrudes from the bottom of the horizontal cylinder. The recoil pipe can recoil the horizontal cylinder, so that the grit in the horizontal cylinder can be completely discharged.

作为本发明的优选方案,所述卧式筒体的介质出口处连接有丝网除沫器。丝网除沫器能对页岩气进行过分过滤,保证从截至出口排出的页岩气的洁净度。As a preferred solution of the present invention, a wire mesh demister is connected to the medium outlet of the horizontal cylinder. The wire mesh demister can filter the shale gas excessively to ensure the cleanliness of the shale gas discharged from the outlet.

作为本发明的优选方案,所述卧式筒体的两端均固定封头,靠近介质出口的封头上设置有人孔,方便对丝网除沫器进行检修和更换。As a preferred solution of the present invention, both ends of the horizontal cylinder are fixed with heads, and a manhole is provided on the head close to the medium outlet to facilitate maintenance and replacement of the wire mesh demister.

本发明的有益效果为:The beneficial effects of the present invention are:

1.本发明的含砂和水的页岩气通过分离塔中部的介质进口进入分离塔内,旋风机构对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构的下部开口流入卧式筒体下部的集液包中,气体和少量杂质经进入卧式筒体。气体经过高位挡板和低位挡板时在挡板之间折流,则气体中的杂质能被低位挡板和高位挡板有效阻挡。较轻的杂质由于重力作用落入卧式筒体底部,洁净的气体进入卧式筒体后端,由介质出口排出。由于旋风机构能分离出大量液体和砂砾,则进入卧式筒体内的气体中的杂质较少。高位挡板和低位挡板能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。1. The shale gas containing sand and water of the present invention enters the separation tower through the medium inlet in the middle of the separation tower, and the shale gas is roughly divided by the cyclone mechanism. Due to the action of cyclone centrifugal force and gravity, a large amount of liquid and gravel flow from the lower opening of the cyclone mechanism into the liquid collection bag at the lower part of the horizontal cylinder, and gas and a small amount of impurities enter the horizontal cylinder. When the gas is deflected between the baffles when passing through the high-level baffle and the low-level baffle, the impurities in the gas can be effectively blocked by the low-level baffle and the high-level baffle. The lighter impurities fall into the bottom of the horizontal cylinder due to the action of gravity, and the clean gas enters the rear end of the horizontal cylinder and is discharged from the medium outlet. Since the cyclone mechanism can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder. The high-level baffle and the low-level baffle can fully block the impurities in the gas, so that the present invention can fully purify the shale gas, and the separation precision is high.

2.经旋风机构分离后的气体含杂质较少,杂质能被高位挡板和低位挡板充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔连接于卧式筒体上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。2. The gas separated by the cyclone mechanism contains less impurities, and the impurities can be fully blocked by the high baffle and the low baffle, which avoids the problem that the filter element is easily damaged when the sand is removed by filtration. The separation tower of the present invention is connected to the horizontal cylinder, which avoids the situation that the pipeline between the desander and the separator is easily eroded when they are used.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2是分离塔和旋风机构的结构示意图。Figure 2 is a schematic structural diagram of a separation tower and a cyclone mechanism.

图中,1-卧式筒体;2-分离塔;3-旋风机构;4-集液包;5-挡水板;6-反冲管;7-丝网除沫器;8-封头;11-介质出口;12-高位挡板;13-低位挡板;14-排砂口;15-排水口;16-水侧液位计;17-砂侧液位计;18-测位仪;21-介质进口;22-隔板;31-外筒;32-内筒;33-进口管;34-导流片;61-反冲管接头;81-人孔。In the figure, 1-horizontal cylinder; 2-separation tower; 3-cyclone mechanism; 4-liquid collecting bag; 5-water baffle; 6-backflushing pipe; 7-wire mesh demister; 8-head ; 11- medium outlet; 12- high baffle; 13- low baffle; 14- sand outlet; 15- drain; 16- water side level gauge; 17- sand side level gauge; 18- level gauge ; 21- medium inlet; 22- baffle; 31- outer cylinder; 32- inner cylinder; 33- inlet pipe; 34- guide plate; 61- backflushing pipe joint; 81- manhole.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.

如图1所示,本实施例的页岩气卧式旋流除砂器,包括卧式筒体1,卧式筒体1的一侧连接有分离塔2,卧式筒体1的另一侧设置有介质出口11,分离塔2内连接有若干旋风机构3,分离塔2上设置有介质进口21,介质进口21与若干旋风机构3连通;所述卧式筒体1的底部连接有集液包4;所述卧式筒体1内间隔设置有高位挡板12和低位挡板13,高位挡板12与卧式筒体1的顶部密封,低位挡板13与卧式筒体1的顶部之间设有间隙。As shown in FIG. 1 , the shale gas horizontal cyclone desander in this embodiment includes a horizontal cylinder 1 , one side of the horizontal cylinder 1 is connected with a separation tower 2 , and the other side of the horizontal cylinder 1 is connected with a separation tower 2 . A medium outlet 11 is provided on the side, a number of cyclone mechanisms 3 are connected in the separation tower 2, a medium inlet 21 is provided on the separation tower 2, and the medium inlet 21 is communicated with a number of cyclone mechanisms 3; the bottom of the horizontal cylinder 1 is connected with a collector. Liquid pack 4; the horizontal cylinder 1 is provided with a high baffle 12 and a low baffle 13 at intervals, the high baffle 12 is sealed with the top of the horizontal cylinder 1, and the low baffle 13 is sealed with the top of the horizontal cylinder 1. There is a gap between the tops.

含砂和水的页岩气通过分离塔2中部的介质进口21进入分离塔2内,旋风机构3对页岩气进行粗分。由于旋流离心力和重力的作用,大量液体和砂砾从旋风机构3的下部开口流入卧式筒体1下部的集液包4中,气体和少量杂质经进入卧式筒体1。气体经过高位挡板12和低位挡板13时在挡板之间折流,则气体中的杂质能被低位挡板13和高位挡板12有效阻挡。较轻的杂质由于重力作用落入卧式筒体1底部,洁净的气体进入卧式筒体1后端,由介质出口11排出。The shale gas containing sand and water enters the separation tower 2 through the medium inlet 21 in the middle of the separation tower 2, and the cyclone mechanism 3 roughly divides the shale gas. Due to the action of cyclone centrifugal force and gravity, a large amount of liquid and gravel flow from the lower opening of the cyclone mechanism 3 into the liquid collection bag 4 in the lower part of the horizontal cylinder 1, and gas and a small amount of impurities enter the horizontal cylinder 1 through. When the gas passes through the high-level baffle 12 and the low-level baffle 13 , the gas is deflected between the baffles, so that impurities in the gas can be effectively blocked by the low-level baffle 13 and the high-level baffle 12 . The lighter impurities fall into the bottom of the horizontal cylinder 1 due to the action of gravity, and the clean gas enters the rear end of the horizontal cylinder 1 and is discharged from the medium outlet 11 .

由于旋风机构3能分离出大量液体和砂砾,则进入卧式筒体1内的气体中的杂质较少。高位挡板12和低位挡板13能充分阻挡气体中的杂质,从而本发明能对页岩气进行充分净化,分离精度高。Since the cyclone mechanism 3 can separate a large amount of liquid and gravel, there are less impurities in the gas entering the horizontal cylinder 1 . The high-level baffle 12 and the low-level baffle 13 can fully block impurities in the gas, so that the present invention can fully purify the shale gas, and the separation precision is high.

经旋风机构3分离后的气体含杂质较少,杂质能被高位挡板12和低位挡板13充分阻挡,避免了采用过滤方式除砂时过滤元件容易损坏的问题。本发明的分离塔2连接于卧式筒体1上,避免了使用除砂器和分离器时二者之间的管路容易被冲蚀的情况。The gas separated by the cyclone mechanism 3 contains less impurities, and the impurities can be fully blocked by the high baffle 12 and the low baffle 13, avoiding the problem that the filter element is easily damaged when the sand is removed by filtration. The separation tower 2 of the present invention is connected to the horizontal cylinder 1 to avoid the situation that the pipeline between the desander and the separator is easily eroded when they are used.

为了使水和砂砾进行分离,所述集液包4的下部设置有排砂口14,集液包4位于分离塔2下方,卧式筒体1内还设置有挡水板5,挡水板5位于分离塔2与介质出口11之间,卧式筒体1底部设置有排水口15,排水口15位于挡水板5远离排砂口14的一侧。In order to separate water and gravel, the lower part of the liquid collecting bag 4 is provided with a sand discharge port 14, the liquid collecting bag 4 is located under the separation tower 2, and the horizontal cylinder body 1 is also provided with a water baffle 5, and the water baffle plate 5 is located between the separation tower 2 and the medium outlet 11, the bottom of the horizontal cylinder 1 is provided with a water outlet 15, and the water outlet 15 is located on the side of the water baffle 5 away from the sand outlet 14.

卧式筒体1内的水和砂砾逐渐沉淀分层,较轻的水翻过挡水板5,由排水口15流出,较重的砂砾始终在卧式筒体1的前部,可由排砂口14排出。因此,本发明能充分分离气体中的水和砂砾。The water and gravel in the horizontal cylinder 1 gradually settle into layers, the lighter water turns over the baffle 5 and flows out from the drain 15, and the heavier gravel is always in the front of the horizontal cylinder 1, which can be discharged by the sand Port 14 discharges. Therefore, the present invention can sufficiently separate water and grit in the gas.

如图2所示,所述分离塔2内设置有两块隔板22,旋风机构3固定于两块隔板22之间,介质进口21位于分离塔2上两块隔板22之间的区域。两块隔板22和旋风机构3围成密闭空间,且介质进口21位于分离塔2上两块隔板22之间的区域,则含有水和砂砾的页岩气从介质进口21进入分离塔2后,能完全进入旋风机构3内,保证页岩气能被旋风机构3充分分离。As shown in FIG. 2 , the separation tower 2 is provided with two partitions 22 , the cyclone mechanism 3 is fixed between the two partitions 22 , and the medium inlet 21 is located in the area between the two partitions 22 on the separation tower 2 . The two partitions 22 and the cyclone mechanism 3 form a closed space, and the medium inlet 21 is located in the area between the two partitions 22 on the separation tower 2, then the shale gas containing water and gravel enters the separation tower 2 from the medium inlet 21 After that, it can completely enter into the cyclone mechanism 3 to ensure that the shale gas can be fully separated by the cyclone mechanism 3 .

更进一步,所述旋风机构3包括外筒31,外筒31固定于两块隔板22之间,外筒31内套设有内筒32,内筒32上固定有进口管33,进口管33的另一端从外筒31伸出,内筒32内设置有导流片34,内筒32的下端和外筒31的下端均与卧式筒体1连通,内筒32的上端开口,外筒31的上端密封;所述外筒31的下端伸到卧式筒体1的上部,内筒32的下端伸到卧式筒体1的下部。含水和砂砾的页岩气从进口管33进入内筒32,导流片34利用旋流的作用将页岩气中的大量液体和砂砾从内筒32下部排出,含少量杂质的页岩气经内筒32上部进入外筒31。大量液体和砂砾从内筒32排出后,直接排入集液包4内,而含少量杂质的页岩气从外筒31排入卧式筒体1内。Further, the cyclone mechanism 3 includes an outer cylinder 31, the outer cylinder 31 is fixed between the two partition plates 22, the outer cylinder 31 is sleeved with an inner cylinder 32, and an inlet pipe 33 is fixed on the inner cylinder 32, and the inlet pipe 33 The other end of the inner cylinder 32 protrudes from the outer cylinder 31, the inner cylinder 32 is provided with a guide plate 34, the lower end of the inner cylinder 32 and the lower end of the outer cylinder 31 are both communicated with the horizontal cylinder 1, the upper end of the inner cylinder 32 is open, and the outer cylinder is open. The upper end of the outer cylinder 31 is sealed; the lower end of the outer cylinder 31 extends to the upper part of the horizontal cylinder 1 , and the lower end of the inner cylinder 32 extends to the lower part of the horizontal cylinder 1 . The shale gas containing water and gravel enters the inner cylinder 32 from the inlet pipe 33, the guide vane 34 discharges a large amount of liquid and gravel in the shale gas from the lower part of the inner cylinder 32 by the action of the swirling flow, and the shale gas containing a small amount of impurities passes through the inner cylinder 32. The upper part of the inner cylinder 32 enters the outer cylinder 31 . After a large amount of liquid and gravel are discharged from the inner cylinder 32 , they are directly discharged into the liquid collecting bag 4 , while the shale gas containing a small amount of impurities is discharged into the horizontal cylinder 1 from the outer cylinder 31 .

所述外筒31的上端的形状的圆弧形。气体经外筒31的圆弧形的顶部转向,从而气体能进入外筒31,提高分离效果。The shape of the upper end of the outer cylinder 31 is arc-shaped. The gas is diverted through the arc-shaped top of the outer cylinder 31, so that the gas can enter the outer cylinder 31, and the separation effect is improved.

为了方便监测液位,所述卧式筒体1内安装有水侧液位计16和砂侧液位计17,水侧液位计16位于挡水板5远离排砂口14的一侧,砂侧液位计17位于挡水板5远离排水口15的一侧。水侧液位计16和砂侧液位计17分别对相应侧的液位进行监测,到液位到达一定高度后,打开排水口15将水排出。In order to monitor the liquid level conveniently, a water-side liquid level gauge 16 and a sand-side liquid level gauge 17 are installed in the horizontal cylinder 1, and the water-side liquid level gauge 16 is located on the side of the water baffle 5 away from the sand discharge port 14, The sand side level gauge 17 is located on the side of the water baffle 5 away from the water outlet 15 . The water-side liquid level gauge 16 and the sand-side liquid level gauge 17 monitor the liquid level on the corresponding side respectively, and when the liquid level reaches a certain height, the water outlet 15 is opened to discharge the water.

为了方便监测砂砾高度,所述卧式筒体1内还安装有用于监测砂砾位置的测位仪18,测位仪18位于挡水板5远离介质出口11的一侧。测位仪18能监测卧式筒体1内砂砾的高度,当砂砾到达一定高度时,打开排砂口14将砂砾排出。In order to conveniently monitor the height of the gravel, a positioner 18 for monitoring the position of the gravel is also installed in the horizontal cylinder 1 , and the positioner 18 is located on the side of the water baffle 5 away from the medium outlet 11 . The locator 18 can monitor the height of the gravel in the horizontal cylinder 1, and when the gravel reaches a certain height, the sand discharge port 14 is opened to discharge the gravel.

更进一步,所述卧式筒体1内还安装有反冲管6,测位仪18位于挡水板5远离介质出口11的一侧,反冲管6上连接有反冲管6接头,反冲管6接头的另一端从卧式筒体1的底部伸出。反冲管6能对卧式筒体1进行反冲,使得卧式筒体1内的砂砾彻底排出。Further, a recoil pipe 6 is also installed in the horizontal cylinder 1, the locator 18 is located on the side of the water baffle 5 away from the medium outlet 11, and the recoil pipe 6 is connected with a joint of the recoil pipe 6. The other end of the joint of the flushing pipe 6 protrudes from the bottom of the horizontal cylinder 1 . The recoil pipe 6 can recoil the horizontal cylinder 1, so that the grit in the horizontal cylinder 1 is completely discharged.

更进一步,所述卧式筒体1的介质出口11处连接有丝网除沫器7。丝网除沫器7能对页岩气进行过分过滤,保证从截至出口排出的页岩气的洁净度。所述卧式筒体1的两端均固定封头8,靠近介质出口11的封头8上设置有人孔81,方便对丝网除沫器7进行检修和更换。Furthermore, a wire mesh demister 7 is connected to the medium outlet 11 of the horizontal cylinder 1 . The wire mesh demister 7 can filter the shale gas excessively to ensure the cleanliness of the shale gas discharged from the outlet. Both ends of the horizontal cylinder 1 are fixed with heads 8 , and a manhole 81 is provided on the head 8 near the medium outlet 11 to facilitate the maintenance and replacement of the wire mesh demister 7 .

本发明的页岩气卧式旋流除砂器工作原理:The working principle of the shale gas horizontal cyclone desander of the present invention:

设备采用卧式结构,设计压力为中压(8.5MPa),卧式筒体1的长径比为一定的比例,设备左右两端采用封头8结构,设备设置双鞍座,设备结构简单,制造成本低。The equipment adopts a horizontal structure, the design pressure is medium pressure (8.5MPa), the length-diameter ratio of the horizontal cylinder 1 is a certain proportion, the left and right ends of the equipment adopt the structure of head 8, the equipment is equipped with double saddles, and the equipment structure is simple. Manufacturing costs are low.

在卧式筒体1的前端上方设置分离塔2,分离塔2中部设置介质进口21,内部设置若干旋风机构3,介质通过旋风机构3后,由于离心力和重力的作用,较重的液体、固体和较轻的气体进行分离。A separation tower 2 is arranged above the front end of the horizontal cylinder 1, a medium inlet 21 is arranged in the middle of the separation tower 2, and a number of cyclone mechanisms 3 are arranged inside. and lighter gases.

较轻的气体和部分杂质经旋风机构3初步分离后,进入卧式筒体1内部,卧式筒体1内部沿筒体方向均布了一定数量的挡板,利用惯性的原理对流体进行分离,同时由于卧式筒体1长径比较大,可以利用重力沉降的方式提高流体的分离效率。After the lighter gas and some impurities are initially separated by the cyclone mechanism 3, they enter the interior of the horizontal cylinder 1. A certain number of baffles are evenly distributed in the horizontal cylinder 1 along the direction of the cylinder, and the fluid is separated by the principle of inertia. At the same time, due to the relatively large length and diameter of the horizontal cylinder 1, the separation efficiency of the fluid can be improved by means of gravity sedimentation.

在卧式筒体1的后端上部,设置有介质出口11,经过分离的流体进入介质出口11处设置的丝网除沫器7进行最后一步分离,分离得到的洁净气体从介质出口11流出,在设备后端的封头8上设置有人孔81,方便对丝网除沫器7进行检修和更换。On the upper part of the rear end of the horizontal cylinder 1, a medium outlet 11 is provided, and the separated fluid enters the wire mesh demister 7 arranged at the medium outlet 11 for the final step of separation, and the separated clean gas flows out from the medium outlet 11, A manhole 81 is provided on the head 8 at the rear end of the equipment to facilitate maintenance and replacement of the wire mesh demister 7 .

在卧式筒体1内部的后端设置有挡水板5,挡水板5后设置有水侧液位计16、排水口15,固体和液体逐渐沉积在卧式筒体1底部,同时由于重力的作用,液、固逐渐沉淀分层。较轻的水翻过挡水板5,进入挡水板5后侧的空间,利用水侧液位计16对液位进行控制,经排水口15将水排出。A water baffle 5 is arranged at the rear end of the horizontal cylinder 1, and a water side liquid level gauge 16 and a water outlet 15 are arranged behind the water baffle 5. The solids and liquids are gradually deposited at the bottom of the horizontal cylinder 1. At the same time, due to the Under the action of gravity, liquid and solid gradually precipitate into layers. The lighter water turns over the water baffle 5 and enters the space behind the water baffle 5 . The water level gauge 16 is used to control the liquid level, and the water is discharged through the water outlet 15 .

在卧式筒体1前端下部设置有集液包4,集液包4下部设置有排砂口14,集液包4后设置有测位仪18和砂侧液位计17,经旋流分离、重力分离、惯性分离出的较重的液体、固体沉降在卧式筒体1的底部。当砂砾等固体的高度到达测位仪18的位置时,排砂口14可以进行排砂作业,同时利用砂侧液位计17对液位进行控制,达到排砂的目的。A liquid collecting bag 4 is arranged at the lower part of the front end of the horizontal cylinder 1, a sand discharge port 14 is arranged at the lower part of the liquid collecting bag 4, and a level measuring instrument 18 and a sand side liquid level gauge 17 are arranged behind the liquid collecting bag 4. The heavier liquids and solids separated by gravity and inertia settle at the bottom of the horizontal cylinder 1 . When the height of solids such as gravel reaches the position of the level measuring instrument 18, the sand discharge port 14 can carry out the sand discharge operation, and at the same time, the sand side liquid level gauge 17 is used to control the liquid level to achieve the purpose of sand discharge.

卧式筒体1内侧底部设置有反冲管6,反冲管6的接口从设备外部接入,当设备使用一段时间后,可以放空利用反冲管6进行彻底的清洗。The bottom of the inner side of the horizontal cylinder 1 is provided with a recoil pipe 6, and the interface of the recoil pipe 6 is connected from the outside of the equipment. When the equipment is used for a period of time, the recoil pipe 6 can be used for thorough cleaning.

其中,在分离塔2的介质进口21上下都设置有隔板22,保证介质可以流入旋风子中,介质由旋风子中部的进口流入旋风子的内筒32。Wherein, partitions 22 are arranged at the top and bottom of the medium inlet 21 of the separation tower 2 to ensure that the medium can flow into the cyclone, and the medium flows into the inner cylinder 32 of the cyclone from the inlet in the middle of the cyclone.

旋风子的内筒32设置有导流片34,导流片34利用旋流的作用,提高分离效率,同时增加了压降,避免较轻的介质从内筒32底部流出。The inner cylinder 32 of the cyclone is provided with a guide fin 34 , and the guide fin 34 utilizes the action of swirling flow to improve the separation efficiency and at the same time increase the pressure drop to prevent the lighter medium from flowing out from the bottom of the inner cylinder 32 .

由于旋流和重力的作用,较重的固体和液体从介质中分离出来,从内筒32底部的出口流出。Due to the action of swirling flow and gravity, the heavier solids and liquids are separated from the medium and flow out from the outlet at the bottom of the inner cylinder 32 .

较轻的气体从内筒32的顶部流出,为了减少压降,在外筒31顶部为圆弧形,气体在内筒32的顶部转向,流入旋风子的外筒31,从旋风子的外筒31流出,实现了气体和固体、液体的分离。The lighter gas flows out from the top of the inner cylinder 32. In order to reduce the pressure drop, the top of the outer cylinder 31 is arc-shaped. The outflow realizes the separation of gas, solid and liquid.

本发明不局限于上述可选实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本发明权利要求界定范围内的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned optional embodiments, and anyone can draw other various forms of products under the inspiration of the present invention, but no matter what changes are made in its shape or structure, all fall within the definition of the claims of the present invention. The technical solutions within the scope all fall within the protection scope of the present invention.

Claims (7)

1.一种页岩气卧式旋流除砂器,其特征在于,包括卧式筒体(1),卧式筒体(1)的一侧连接有分离塔(2),卧式筒体(1)的另一侧设置有介质出口(11),分离塔(2)内连接有若干旋风机构(3),分离塔(2)上设置有介质进口(21),介质进口(21)与若干旋风机构(3)连通;所述卧式筒体(1)的底部连接有集液包(4);所述卧式筒体(1)内间隔设置有高位挡板(12)和低位挡板(13),高位挡板(12)与卧式筒体(1)的顶部密封,低位挡板(13)与卧式筒体(1)的顶部之间设有间隙;所述集液包(4)的下部设置有排砂口(14),集液包(4)位于分离塔(2)下方,卧式筒体(1)内还设置有挡水板(5),挡水板(5)位于分离塔(2)与介质出口(11)之间,卧式筒体(1)底部设置有排水口(15),排水口(15)位于挡水板(5)远离排砂口(14)的一侧;所述分离塔(2)内设置有两块隔板(22),旋风机构(3)固定于两块隔板(22)之间,介质进口(21)位于分离塔(2)上两块隔板(22)之间的区域;所述旋风机构(3)包括外筒(31),外筒(31)固定于两块隔板(22)之间,外筒(31)内套设有内筒(32),内筒(32)上固定有进口管(33),进口管(33)的另一端从外筒(31)伸出,内筒(32)内设置有导流片(34),内筒(32)的下端和外筒(31)的下端均与卧式筒体(1)连通,内筒(32)的上端开口,外筒(31)的上端密封;所述外筒(31)的下端伸到卧式筒体(1)的上部,内筒(32)的下端伸到卧式筒体(1)的下部。1. A horizontal cyclone desander for shale gas, characterized in that it comprises a horizontal cylinder (1), one side of the horizontal cylinder (1) is connected with a separation tower (2), and the horizontal cylinder (1) is connected with a separation tower (2). The other side of (1) is provided with a medium outlet (11), a number of cyclone mechanisms (3) are connected in the separation tower (2), a medium inlet (21) is arranged on the separation tower (2), and the medium inlet (21) is connected to the A plurality of cyclone mechanisms (3) are communicated; a liquid collecting bag (4) is connected to the bottom of the horizontal cylinder (1); a high-level baffle (12) and a low-level baffle are arranged in the horizontal cylinder (1) at intervals plate (13), the high baffle (12) is sealed with the top of the horizontal cylinder (1), and a gap is provided between the low baffle (13) and the top of the horizontal cylinder (1); the liquid collecting bag The lower part of (4) is provided with a sand discharge port (14), the liquid collecting bag (4) is located below the separation tower (2), and a water baffle (5) is also arranged in the horizontal cylinder (1), and the water baffle ( 5) Located between the separation tower (2) and the medium outlet (11), the bottom of the horizontal cylinder (1) is provided with a drain (15), and the drain (15) is located on the baffle (5) away from the sand outlet ( 14) side; the separation tower (2) is provided with two partitions (22), the cyclone mechanism (3) is fixed between the two partitions (22), and the medium inlet (21) is located in the separation tower (22). 2) The area between the two upper partition plates (22); the cyclone mechanism (3) includes an outer cylinder (31), the outer cylinder (31) is fixed between the two partition plates (22), and the outer cylinder (31) ) is provided with an inner cylinder (32), an inlet pipe (33) is fixed on the inner cylinder (32), the other end of the inlet pipe (33) protrudes from the outer cylinder (31), and the inner cylinder (32) is provided with a The guide vane (34), the lower end of the inner cylinder (32) and the lower end of the outer cylinder (31) are in communication with the horizontal cylinder (1), the upper end of the inner cylinder (32) is open, and the upper end of the outer cylinder (31) is sealed ; The lower end of the outer cylinder (31) extends to the upper part of the horizontal cylinder (1), and the lower end of the inner cylinder (32) extends to the lower part of the horizontal cylinder (1). 2.根据权利要求1所述的一种页岩气卧式旋流除砂器,其特征在于,所述外筒(31)的上端的形状的圆弧形。2 . The horizontal cyclone desander for shale gas according to claim 1 , wherein the shape of the upper end of the outer cylinder ( 31 ) is arc-shaped. 3 . 3.根据权利要求1所述的一种页岩气卧式旋流除砂器,其特征在于,所述卧式筒体(1)内安装有水侧液位计(16)和砂侧液位计(17),水侧液位计(16)位于挡水板(5)远离排砂口(14)的一侧,砂侧液位计(17)位于挡水板(5)远离排水口(15)的一侧。3. A shale gas horizontal cyclone desander according to claim 1, characterized in that a water-side level gauge (16) and a sand-side liquid level gauge (16) are installed in the horizontal cylinder (1) The level gauge (17), the water side level gauge (16) is located on the side of the water baffle (5) away from the sand discharge port (14), and the sand side liquid level gauge (17) is located on the water baffle (5) away from the drain port (15) side. 4.根据权利要求1所述的一种页岩气卧式旋流除砂器,其特征在于,所述卧式筒体(1)内还安装有用于监测砂砾位置的测位仪(18),测位仪(18)位于挡水板(5)远离介质出口(11)的一侧。4. A shale gas horizontal cyclone desander according to claim 1, characterized in that a locator (18) for monitoring the position of sand and gravel is also installed in the horizontal cylinder (1) , the locator (18) is located on the side of the water baffle (5) away from the medium outlet (11). 5.根据权利要求1所述的一种页岩气卧式旋流除砂器,其特征在于,所述卧式筒体(1)内还安装有反冲管(6),测位仪(18)位于挡水板(5)远离介质出口(11)的一侧,反冲管(6)上连接有反冲管接头(61),反冲管接头(61)的另一端从卧式筒体(1)的底部伸出。5. A shale gas horizontal cyclone desander according to claim 1, characterized in that, a recoil pipe (6) is also installed in the horizontal cylinder (1), and a locator ( 18) Located on the side of the water baffle (5) away from the medium outlet (11), the recoil pipe (6) is connected with a recoil pipe joint (61), and the other end of the recoil pipe joint (61) is connected from the horizontal cylinder. The bottom of the body (1) protrudes. 6.根据权利要求1~5任意一项所述的一种页岩气卧式旋流除砂器,其特征在于,所述卧式筒体(1)的介质出口(11)处连接有丝网除沫器(7)。6. The horizontal cyclone desander for shale gas according to any one of claims 1 to 5, wherein a wire is connected to the medium outlet (11) of the horizontal cylinder (1) Net demister (7). 7.根据权利要求6所述的一种页岩气卧式旋流除砂器,其特征在于,所述卧式筒体(1)的两端均固定封头(8),靠近介质出口(11)的封头(8)上设置有人孔(81)。7. A shale gas horizontal cyclone desander according to claim 6, characterized in that, both ends of the horizontal cylinder (1) are fixed with heads (8), close to the medium outlet ( A manhole (81) is arranged on the head (8) of 11).
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