CN112489994B - Inductance external insulation winding machine - Google Patents
Inductance external insulation winding machine Download PDFInfo
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- CN112489994B CN112489994B CN202011479565.4A CN202011479565A CN112489994B CN 112489994 B CN112489994 B CN 112489994B CN 202011479565 A CN202011479565 A CN 202011479565A CN 112489994 B CN112489994 B CN 112489994B
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- main shaft
- winding
- winding main
- connecting rod
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an external insulation winding machine for an inductor, which comprises a rack, a driving motor and a control assembly, wherein the driving motor and the control assembly are installed on the rack, the control assembly is connected with the driving motor, an output shaft of the driving motor is connected with a winding device, the winding device comprises a winding main shaft, a return spring sleeved on the winding main shaft, connecting supports installed on the winding main shaft and positioned at two ends of the return spring, the two connecting supports are connected with two ends of a plurality of movable top plates through connecting rods hinged with the connecting supports, a jacking mechanism is installed on the winding main shaft and positioned at one end of the winding main shaft and jacked at one side of the connecting rod support, the inductor to be wound is sleeved outside the movable top plates, the connecting rod support is pushed through the jacking mechanism, the connecting rods drive the movable top plates to be opened to tension the inductor to be wound, the driving motor drives the winding main shaft to rotate, and the external insulation winding of the inductor to be wound is realized. The invention can not only improve the problems of uneven winding tightness, irregular inductance appearance and poor insulation effect, but also greatly save the manufacturing cost.
Description
Technical Field
The invention relates to an external insulation winding machine for an inductor, and belongs to the technical field of inductor manufacturing equipment.
Background
Along with the development of economy, high-power energy-efficient induction melting furnace demand is increased gradually to the intermediate frequency power supply demand is also bigger and bigger, and the inductance is the indispensable components and parts in the intermediate frequency power supply, and traditional inductance external insulation layer all is artifical winding, and artifical winding has many defects, if: the winding tightness is uneven, the inductance appearance is irregular, the insulation effect is not good, the labor and the time are wasted, and the production efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the special external insulation winding machine for the inductor, which not only solves the problems of uneven winding tightness, irregular inductor appearance, poor insulation effect and the like, but also greatly saves the manufacturing cost.
In order to achieve the purpose, the technical means adopted by the invention is as follows: the utility model provides an inductance external insulation coiler, includes the frame, installs driving motor and control assembly in the frame, and control assembly connects driving motor, driving motor output shaft wind, wind including the winding main shaft, cup joints the reset spring on the winding main shaft, installs on the winding main shaft, is located the linking bridge at reset spring both ends, and two linking bridges all connect the both ends of a plurality of movable roofs through the articulated connecting rod with it, and the tight mechanism in top is installed on the winding main shaft to be located the one end of winding main shaft, the top is in connecting rod support one side, treat that the winding inductance cup joints outside movable roof, promote connecting rod support through the tight mechanism in top, make the connecting rod drive movable roof open will treat winding inductance tensioning, and driving motor drives the winding main shaft rotation, realizes treating winding inductance external insulation's winding.
Furthermore, the jacking mechanism comprises a jacking hand wheel, a screw rod and a jacking sleeve, the screw rod is connected with the winding main shaft or a screw thread is arranged at one end of the winding main shaft to form a screw rod section, the jacking hand wheel is installed on the screw rod, the jacking sleeve is sleeved on the screw rod or the screw rod and the winding main shaft, and the jacking sleeve extrudes the connecting support by rotating the jacking hand wheel.
Furthermore, the control assembly comprises a control circuit, a speed regulator and a foot switch, and the foot switch and the speed regulator are connected with the control circuit.
Furthermore, the rack is arranged as a cabinet, the driving motor is installed on the top surface of the cabinet, the control circuit is installed in the cabinet, and the speed regulator is installed on the surface of the cabinet.
Furthermore, the driving motor is connected with the winding main shaft through a coupler, and the winding main shaft is fixed on the rack through a bearing and a bearing seat.
Furthermore, the bearing and the bearing seat are provided with two sets which are respectively arranged at different positions of the rotary main shaft.
Furthermore, the connecting support is composed of a rotary screw sleeve and a plurality of connecting lugs arranged on the rotary screw sleeve, two connecting rods combined with the connecting lugs are arranged, the connecting lugs are arranged in the two connecting rods, and the connecting lugs penetrate through the two connecting rods and connecting holes in the connecting lugs through pin shafts.
Furthermore, the engaging lug sets up 3, along the outer circumference equipartition of rotatory silk braid, the connecting rod sets up 6 and corresponds with 3 engaging lugs, and the activity roof sets up 3, and the other end of connecting rod is connected on the internal surface of activity roof.
Furthermore, the movable top plate is an arc-shaped plate, and a plurality of movable top plates form circles with different diameters under the driving of the connecting rod.
Furthermore, the part of the winding main shaft, which is provided with the movable top plate and the jacking mechanism, is positioned outside the frame.
The invention has the beneficial effects that: the winding inductance is waited to promote interactive roof tensioning by the tight hand wheel operation in top, and driving motor drives rotatoryly, and speed regulator control speed treats that the winding inductance does not produce the influence, can not only improve the winding elasticity inhomogeneous, the inductance appearance is irregular, the not good problem of insulating effect, has still practiced thrift the cost of manufacture greatly, and production speed is fast, and is efficient.
Drawings
The invention is further elucidated with reference to the drawings and embodiments.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the invention after being sleeved with an inductor to be wound;
fig. 3 is a schematic structural view of a winding spindle part of the present invention.
The winding machine comprises a machine frame, a drawing 1, a jacking mechanism, 2, a connecting rod support, 3, a connecting rod, 4, a return spring, 5, a movable top plate, 6, a winding main shaft, 7, a bearing seat, 8, a driving motor, 9, a machine frame, 10, a speed regulator, 11, a foot switch, 12 and an inductor to be wound.
Detailed Description
As shown in fig. 1, 2 and 3, an external insulation winding machine for an inductor comprises a frame 9, a driving motor 8 and a control assembly which are installed on the frame 9, the control assembly is connected with the driving motor 8, the driving motor 8 is output to a shaft connection winding device which comprises a winding main shaft 6, a reset spring 4 which is sleeved on the winding main shaft 6, connecting supports 2 which are installed on the winding main shaft 6 and are positioned at two ends of the reset spring 4, the two connecting supports 2 are both connected with two ends of a plurality of movable top plates 5 through connecting rods 3 which are hinged with the connecting supports 2, a tightening mechanism 1 is installed on the winding main shaft 6 and is positioned at one end of the winding main shaft 6 and pressed against one side of the connecting rod supports 2, an inductor 12 to be wound is sleeved outside the movable top plates 5, the connecting rods 3 drive the movable top plates 5 to be opened to tighten the inductor 12 to be wound, the driving motor 8 drives the winding main shaft 6 to rotate, the winding of the inductance 12 to be wound with external insulation is realized.
As a specific structural design, the jacking mechanism 1 comprises a jacking hand wheel, a screw rod and a jacking sleeve, the screw rod is connected with the winding main shaft or a screw thread is arranged at one end of the winding main shaft to form a screw rod section, the jacking hand wheel is installed on the screw rod, the jacking sleeve is sleeved on the screw rod or the screw rod and the winding main shaft, and the jacking sleeve extrudes the connecting support by rotating the jacking hand wheel.
As a specific design, the control assembly comprises a control circuit, a speed regulator 10 and a foot switch 11, wherein the foot switch 11 and the speed regulator 10 are connected with the control circuit. The design of foot switch has realized the freedom of hand, satisfies winding work's needs, and the speed regulator satisfies the different needs to the winding speed of operative employee's proficiency.
As a specific structural design, the rack 9 is arranged to be a cabinet, the driving motor 8 is installed on the top surface of the cabinet 9, the control circuit is installed in the cabinet, and the speed regulator 10 is installed on the surface of the cabinet. The driving motor 8 adopts a variable frequency motor, and the control circuit is installed in the cabinet, so that the cabinet is safer.
As a specific structural design, the driving motor 8 is connected with the winding main shaft 6 through a coupler, and the winding main shaft 6 is fixed on the frame 9 through a bearing and a bearing seat 7.
As a specific structural design, the bearings and the bearing seats 7 are provided in two sets and are respectively arranged at different positions of the rotary main shaft 6.
As a specific structural design, the connecting support 2 consists of a rotary screw sleeve and a plurality of connecting lugs arranged on the rotary screw sleeve, two connecting rods combined with the connecting lugs are arranged, the connecting lugs are arranged in the two connecting rods, and the connecting lugs penetrate through the two connecting rods and connecting holes in the connecting lugs through pin shafts.
The engaging lug sets up 3, along the outer circumference equipartition of rotatory silk braid, the connecting rod sets up 6 and corresponds with 3 engaging lugs, and the activity roof sets up 3, and the other end of connecting rod is connected on the internal surface of activity roof.
As a specific structural design, the movable top plate 5 is an arc-shaped plate, and a plurality of movable top plates form circles with different diameters under the driving of the connecting rod.
As a specific structural design, the part of the winding main shaft 6 for installing the movable top plate 5 and the jacking mechanism is positioned outside the frame 9.
Treat that winding inductance 12 places on movable roof 5, the tight hand wheel in rotatory top promotes connecting rod support 2 and realizes that movable roof 5 opens through the transmission of connecting rod 3, and the winding inductance 12 is treated to the tight top to quick fixed starts inverter motor, and foot switch 11 control winding main shaft 6 is just reversing, and speed regulator 10 adjusts the speed of winding main shaft 6, thereby realizes treating the winding work of winding inductance external insulation.
Although particular embodiments of the invention have been described and illustrated in detail, it should be understood that various equivalent changes and modifications could be made to the above-described embodiments in accordance with the spirit of the invention, and the resulting functional effects would still fall within the scope of the invention.
Claims (5)
1. The utility model provides an inductance external insulation coiler which characterized in that: the winding device comprises a winding main shaft, a reset spring sleeved on the winding main shaft, connecting supports arranged on the winding main shaft and positioned at two ends of the reset spring, wherein the two connecting supports are connected with two ends of a plurality of movable top plates through connecting rods hinged with the connecting supports, a jacking mechanism is arranged on the winding main shaft and positioned at one end of the winding main shaft and propped against one side of the connecting rod support, an inductor to be wound is sleeved outside the movable top plates, the connecting rod support is pushed through the jacking mechanism, so that the movable top plates are driven by the connecting rods to be opened to tension the inductor to be wound, the driving motor drives the winding main shaft to rotate to realize the winding of the external insulation of the inductor to be wound, the jacking mechanism is a jacking hand wheel, a lead screw and a jacking sleeve, the lead screw is connected with the winding main shaft or is opened at one end of the winding main shaft to form a lead screw section, the jacking hand wheel is arranged on the screw rod, the jacking sleeve is sleeved on the screw rod or the screw rod and the winding main shaft, and the jacking sleeve extrudes the connecting support by rotating the jacking hand wheel; the driving motor is connected with a winding main shaft through a coupler, and the winding main shaft is fixed on the rack through a bearing and a bearing seat; the utility model discloses a rotary connection device, including connecting support, engaging lug, connecting rod, connecting roof, movable roof, connecting rod, connecting lug, connecting rod, movable roof, connecting rod, a plurality of movable roof constitute the circle of different diameters under the drive of connecting rod, the connecting rod that combines with the connecting lug sets up two connecting rods in, and pass the connecting hole on two connecting rods and the connecting lug through the round pin axle, the connecting lug sets up 3, along the outer circumference equipartition of rotary connection device, and the connecting rod sets up 6 and corresponds with 3 connecting lugs, and the movable roof sets up 3, and the other end of connecting rod is connected on the internal surface of movable roof, the movable roof is the arc, and a plurality of movable roof constitute the circle of different diameters under the drive of connecting rod.
2. The inductance external insulation winding machine according to claim 1, wherein: the control assembly comprises a control circuit, a speed regulator and a foot switch, and the foot switch and the speed regulator are connected with the control circuit.
3. The inductance external insulation winding machine according to claim 2, wherein: the rack sets up to the rack, and driving motor installs on the rack top surface, and control circuit installs in the rack, and the speed regulator is installed on the rack surface.
4. The inductance external insulation winding machine according to claim 1, wherein: the bearing and the bearing seat are provided with two sets and are respectively arranged at different positions of the rotating main shaft.
5. The inductance external insulation winding machine according to claim 1, wherein: the part of the winding main shaft, which is provided with the movable top plate and the jacking mechanism, is positioned outside the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479565.4A CN112489994B (en) | 2020-12-15 | 2020-12-15 | Inductance external insulation winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479565.4A CN112489994B (en) | 2020-12-15 | 2020-12-15 | Inductance external insulation winding machine |
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| Publication Number | Publication Date |
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| CN112489994A CN112489994A (en) | 2021-03-12 |
| CN112489994B true CN112489994B (en) | 2022-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011479565.4A Active CN112489994B (en) | 2020-12-15 | 2020-12-15 | Inductance external insulation winding machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2699448Y (en) * | 2004-05-13 | 2005-05-11 | 安徽鑫龙电器股份有限公司 | An adjustable coiling die |
| CN204360926U (en) * | 2015-01-06 | 2015-05-27 | 浙江龙祥电气有限公司 | A kind of transformer adjustable rectangle winding former |
| CN104828640A (en) * | 2015-05-13 | 2015-08-12 | 湖州南浔荣伟丝织有限公司 | Automatic winding mechanism |
| CN208368347U (en) * | 2018-05-17 | 2019-01-11 | 山东巨力电工设备有限公司 | Slot cage adjustable die |
| CN111599592A (en) * | 2020-05-26 | 2020-08-28 | 刘涛 | Insulating paper mechanism of automatic winding device of transformer |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203294909U (en) * | 2013-03-22 | 2013-11-20 | 苏州嘉俊奥特威工业自动化有限公司 | Winding machine |
| CN104361983B (en) * | 2014-12-05 | 2017-01-04 | 山东英博电力设备有限公司 | A kind of transformer coil and winding method thereof and automatic coil winding machine |
-
2020
- 2020-12-15 CN CN202011479565.4A patent/CN112489994B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2699448Y (en) * | 2004-05-13 | 2005-05-11 | 安徽鑫龙电器股份有限公司 | An adjustable coiling die |
| CN204360926U (en) * | 2015-01-06 | 2015-05-27 | 浙江龙祥电气有限公司 | A kind of transformer adjustable rectangle winding former |
| CN104828640A (en) * | 2015-05-13 | 2015-08-12 | 湖州南浔荣伟丝织有限公司 | Automatic winding mechanism |
| CN208368347U (en) * | 2018-05-17 | 2019-01-11 | 山东巨力电工设备有限公司 | Slot cage adjustable die |
| CN111599592A (en) * | 2020-05-26 | 2020-08-28 | 刘涛 | Insulating paper mechanism of automatic winding device of transformer |
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| CN112489994A (en) | 2021-03-12 |
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