CN112489990A - Coil winding tailstock supporting device and using method - Google Patents
Coil winding tailstock supporting device and using method Download PDFInfo
- Publication number
- CN112489990A CN112489990A CN202011378104.8A CN202011378104A CN112489990A CN 112489990 A CN112489990 A CN 112489990A CN 202011378104 A CN202011378104 A CN 202011378104A CN 112489990 A CN112489990 A CN 112489990A
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- tailstock
- sleeve
- hole
- pull rod
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
- H01F41/073—Winding onto elongate formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
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Abstract
The invention belongs to the technical field of coil winding, and particularly relates to a coil winding tailstock supporting device and a using method thereof. A coil winding tailstock supporting device comprises a bottom plate, a tailstock support, a handle, a pull rod and a supporting sliding sleeve arranged on the tailstock support, wherein the tailstock support comprises a support body and a support sleeve, a sleeve stepped hole is formed in the support sleeve, and the supporting sliding sleeve is slidably arranged in the sleeve stepped hole; the supporting sliding sleeve is divided into two sections with different diameters, the small-diameter section extends out of the stepped hole of the sleeve, a pull rod connecting hole and a spring hole are arranged inside the large-diameter section, one end of a pull rod is fixedly connected with the pull rod connecting hole, the other end of the pull rod is fixedly connected with a handle, and a spring is arranged in a cavity formed by the outside of the pull rod, the spring hole and the cover plate. The coil framework is supported by the supporting sliding sleeve on the tailstock support, so that the coil framework is prevented from being clamped or deformed under stress due to the length of the coil framework, and the supporting sliding sleeve is controlled by the spring, so that the coil framework can be tightly pushed and loosened, and can be quickly replaced.
Description
Technical Field
The invention belongs to the technical field of coil winding, and particularly relates to a coil winding tailstock supporting device and a using method thereof.
Background
The existing coil usually comprises an enameled wire and a coil skeleton, the enameled wire is wound on the coil skeleton during manufacturing, the enameled wire is located on the outer side, the coil skeleton is located on the inner side, the coil skeleton is wound by a simple tool, and the coil is detached after winding.
In the existing slender coil winding process, a coil framework is not tightly clamped due to the slender shape, the other side of the coil framework can be affected by the transverse force of winding, the swing amplitude is too large, the coil framework deviates from a central line and deforms, so that the problems of coil winding layering, crossing, knotting and back buckling are caused, the winding is not stable, the winding is not neat, the product percent of pass is low and the like, and a whole set of tool needs to be designed by using a machine tool type tailstock locking mechanism, so that the difficulty is high, and the cost is high.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a coil winding tailstock supporting device and a method for using the same, in which a supporting sliding sleeve on a tailstock support is used to support an end face of a coil bobbin, so as to prevent the coil bobbin from being clamped or deformed due to a long length, and the supporting sliding sleeve is controlled by a spring to slide, so as to achieve tight pushing, loosening and fast replacement of the coil bobbin.
The technical scheme of the invention is as follows: the utility model provides a coil winding tailstock strutting arrangement, includes bottom plate, tailstock support, handle, pull rod and installs support sliding sleeve on the tailstock support, wherein: the tailstock support is fixedly arranged on the bottom plate; the utility model discloses a tailstock support, including tailstock support, support sliding sleeve, tailstock support, draw rod connecting hole, spring hole, pull rod one end pass spring hole with pull rod connecting hole fixed connection, one end with handle fixed connection, the pull rod outside with spring hole the cavity that the apron formed is equipped with the spring.
The tail seat support is fixedly arranged on the bottom plate through the bottom plate slotted hole.
The base plate slotted hole is a rectangular slotted hole, the tailstock support is fixedly arranged on the base plate through a support fixing screw, and the distance of the fixed position in the long side direction of the rectangular slotted hole is adjustable.
The tailstock support comprises a support body and a support sleeve fixedly connected to the upper portion of the support body, a sleeve stepped hole is formed in the support sleeve, a cover plate is arranged outside the support sleeve, and the support sliding sleeve is slidably mounted in the sleeve stepped hole.
The support is characterized in that a support fixing screw hole connected with the bottom plate is formed in the bottom of the support body, an arc-shaped groove is formed in the top of the bottom of the support body, and the diameter of the arc surface of the arc-shaped groove is the same as that of the arc surface of the support sleeve.
And a lightening hole is formed in the center of the arc-shaped groove of the support body.
The cover plate is fixedly arranged on the end face of the outer side of the support sleeve through a cover plate screw, and the cover plate screw is a countersunk head screw.
The pull rod is in threaded connection with the support sliding sleeve and the handle, and the connecting threads are fine threads.
The central height of the supporting sliding sleeve is the same as that of the winding machine.
The quantity of the winding machine fixing screw holes is 3, the quantity of the bottom plate slotted holes is 2, and the quantity of the support fixing screw holes is 4.
A method for using a coil winding tailstock supporting device uses any one coil winding tailstock supporting device, and comprises the following specific processes:
s1: assembling a coil winding tailstock supporting device;
combining a support body and a support sleeve into a tailstock support, and welding the support body and the support sleeve into a shape; after welding, processing a stepped hole of the sleeve, and ensuring that the center of the tailstock support and the center of the winding machine are at the same height; during assembly, the support sliding sleeve is firstly installed in the sleeve stepped hole, the pull rod is screwed in, the spring is assembled on the pull rod and then is compressed by the cover plate and the cover plate screw, and then the handle is assembled;
s2: fixing a coil winding tailstock supporting device;
according to the arrangement of a bottom plate slotted hole on a bottom plate, a tailstock support can move in the slotted hole of the bottom plate along the long side direction of the bottom plate slotted hole according to the length of a coil framework, the tailstock support is fixed on the bottom plate through a support fixing screw, a winding machine is fixed on the bottom plate through a winding machine fixing screw hole, the center of the tailstock support and the center of the winding machine are radially aligned, and the winding machine and a coil winding tailstock supporting device are ensured to be positioned in the same horizontal line;
s3: fixing the coil framework;
when the coil winding tailstock supporting device works, the handle is pulled, the handle is fixedly connected with the supporting sliding sleeve through the pull rod, the spring is compressed, the supporting sliding sleeve moves, the handle is loosened after a workpiece is assembled, the workpiece is tightly pushed by means of the reaction force of the spring, and then the coil can be wound.
The invention has the technical effects that: 1. according to the coil winding tool, the end face of the coil framework is supported through the supporting sliding sleeve on the tailstock support, the coil framework is prevented from being clamped or stressed and deformed due to the fact that the coil framework is long, the coil framework and a winding machine device always keep the same central line, and after the tool is used, the coil is high in winding precision, neat in winding displacement and smoother in appearance; 2. the supporting sliding sleeve disclosed by the invention adopts the spring to control sliding, so that the coil framework can be tightly pushed and loosened, and can be quickly replaced, the product qualification rate and the product quality are improved, the production efficiency is improved, the production cost is reduced, and the labor intensity of workers is improved.
The following will be further described with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic front view of a coil winding tailstock supporting device according to the present invention.
Fig. 2 is a schematic view of a sliding sleeve structure of a coil winding tailstock supporting device according to the present invention.
Fig. 3 is a schematic top view of a coil winding tailstock supporting device according to the present invention.
Fig. 4 is a schematic view of a support structure of a coil winding tailstock supporting device according to the present invention.
Fig. 5 is a schematic structural diagram of a support body of a coil winding tailstock supporting device according to the present invention.
Reference numerals: 1-bottom plate, 2-tailstock bracket, 3-cover plate screw, 4-handle, 5-cover plate, 6-spring, 7-pull rod, 8-support sliding sleeve, 9-bracket fixing screw, 10-winding machine fixing screw hole, 11-bottom plate slotted hole, 12-bracket body, 13-bracket sleeve, 14-sleeve stepped hole, 15-arc groove, 16-lightening hole, 17-bracket fixing screw hole, 18-pull rod connecting hole and 19-spring hole.
Detailed Description
Example 1
In order to overcome the problems that in the winding process of the existing slender coil, on one hand, a coil framework is not tightly clamped due to slender and can be affected by the transverse force of winding, the swinging amplitude is too large, the coil framework deviates from a central line and deforms, so that the winding layering, crossing, knotting and back buckling of the coil are caused, the winding is not stable, the winding is not tidy, the product percent of pass is low and the like, the invention provides the coil winding tailstock supporting device and the using method thereof as shown in figure 1, the end face of the coil framework is supported through a supporting sliding sleeve on a tailstock bracket, the coil framework is prevented from being clamped or stressed and deformed due to the length, the coil framework and a winding machine device always keep the same central line, and the coil winding precision is high, the winding is tidy, and the appearance is smoother after the; meanwhile, the supporting sliding sleeve adopts a spring to control sliding, so that the coil framework can be tightly pushed and loosened, and can be quickly replaced, the product qualification rate and the product quality are improved, the production efficiency is improved, the production cost is reduced, and the labor intensity of workers is improved.
As shown in fig. 1 and fig. 2, the technical solution of the present invention is that: the utility model provides a coil winding tailstock strutting arrangement, includes bottom plate 1, tailstock support 2, handle 4, pull rod 7 and installs support sliding sleeve 8 on the tailstock support, wherein: the tailstock support 2 is fixedly arranged on the bottom plate 1; the support sliding sleeve 8 is divided into two sections with different diameters, the small-diameter section extends out of the tailstock support 2, a pull rod connecting hole 18 and a spring hole 19 are arranged inside the large-diameter section, one end of the pull rod 7 penetrates through the spring hole 19 and the pull rod connecting hole 18 in fixed connection, one end of the pull rod 7 is fixedly connected with the handle 4, and a spring 6 is arranged outside the pull rod 7 and in a cavity formed by the spring hole 19 and the cover plate 5.
During operation, pulling handle 4, handle 4 link firmly together through pull rod 7 and supporting sliding sleeve 8, and compression spring 6 this moment, supporting sliding sleeve 8 moves, and after the assembly work piece, unclamp handle 4 relies on spring 6's reaction force, and the conical tip of the little diameter section of supporting sliding sleeve 8 pushes up the work piece tightly with the work piece top, can carry out the coiling of coil afterwards. According to the invention, the end face of the coil framework is supported by the supporting sliding sleeve 8 on the tailstock support 2, so that the coil framework is prevented from being clamped or deformed due to stress caused by the length, the coil framework and the winding machine equipment always keep the same central line, and the coil winding precision is high, the wire arrangement is neat, and the appearance is smoother after the tool is used; meanwhile, the supporting sliding sleeve 8 is controlled to slide by the spring 6, so that the coil framework can be tightly pushed and loosened, and can be quickly replaced, the product qualification rate and the product quality are improved, the production efficiency is improved, the production cost is reduced, and the labor intensity of workers is improved.
Example 2
On the basis of the embodiment 1, in this embodiment, as shown in fig. 3, preferably, a winding machine fixing screw hole 10 and a bottom plate slot hole 11 are arranged on the bottom plate 1, and the tailstock support 2 is fixedly mounted on the bottom plate 1 through the bottom plate slot hole 11; the bottom plate slotted hole 11 is a rectangular slotted hole, the tailstock support 2 is fixedly arranged on the bottom plate 1 through a support fixing screw 9, and the distance of the fixed position in the long side direction of the rectangular slotted hole is adjustable.
During practical use, the bottom plate slotted hole 11 is a rectangular slotted hole, so that the tailstock body can move in the long side direction of the rectangular slotted hole conveniently, and meanwhile, the tailstock support 2 is fixedly installed on the bottom plate 1 through the support fixing screw 9.
As shown in fig. 4 and 5, preferably, the tailstock support 2 includes a support body 12 and a support sleeve 13 fixedly connected to an upper portion of the support body 12, a sleeve stepped hole 14 is formed inside the support sleeve 13, a cover plate 5 is arranged outside the support sleeve 13, and the support sliding sleeve 8 is slidably mounted in the sleeve stepped hole 14. The support body 12 bottom is provided with the support set screw hole 17 of being connected with bottom plate 1, support body 12 bottom top is equipped with arc recess 15, arc recess 15's arc surface diameter is the same with support sleeve 13 arc surface diameter. The center of the arc-shaped groove 15 of the bracket body 12 is provided with a lightening hole 16.
During the actual use, arc recess 15 is unanimous with support sleeve 13 arc surface, and location when guaranteeing both welding. The lightening holes 16 reduce the weight of the base without influencing the overall strength of the base.
Preferably, the cover plate 5 is fixedly mounted on the outer end face of the bracket sleeve 13 through a cover plate screw 3, and the cover plate screw 3 is a countersunk screw.
During practical use, the cover plate 5 is fixedly arranged on the side end face of the support sleeve 13 through the cover plate screw 3 and is used for limiting when the support sliding sleeve 8, the pull rod 7 and the spring 6 are assembled.
Preferably, the pull rod 7 is in threaded connection with the support sliding sleeve 8 and the handle 4, and the connecting threads are fine threads.
During practical use, the threaded connection adopts fine-tooth threaded connection, and self-locking and looseness prevention between connecting pieces are facilitated.
Preferably, the central height of the supporting sliding sleeve 8 is the same as the central height of the winding machine.
During the in-service use, guarantee the axiality requirement of support sliding sleeve 8 on the one hand, on the other hand guarantees its central height, guarantees to keep at same central line with the coiling machine center, prevents that the coil skeleton from receiving the effect of coiling transverse force, and the amplitude of oscillation is too big, and skew central line leads to the skeleton to warp.
Preferably, the number of the fixing screw holes 10 of the winding machine is 3, the number of the slotted holes 11 of the bottom plate is 2, and the number of the fixing screw holes 17 of the bracket is 4.
When the coil winding tailstock supporting device is actually used, the coil winding tailstock supporting device and the coil winding machine are ensured to be fixed on the bottom plate 1.
Example 3
On the basis of embodiment 2, a method for using a coil winding tailstock supporting device uses any one of the coil winding tailstock supporting devices described above, and the specific process is as follows:
s1: assembling a coil winding tailstock supporting device;
combining a support body 12 and a support sleeve 13 into a tailstock support 2, and welding the two to form the tailstock support; after welding, a sleeve stepped hole 14 is processed, and the center of the tailstock support 2 and the center of the winding machine are ensured to be at the same height; during assembly, the support sliding sleeve 8 is firstly installed in the sleeve stepped hole 14 and screwed into the pull rod 7, the spring 6 is assembled on the pull rod 7 and then is tightly pressed by the cover plate 5 and the cover plate screw 3, and then the handle 4 is assembled;
s2: fixing a coil winding tailstock supporting device;
according to the technical scheme, the base plate slotted hole 11 is formed in the base plate 1, the tailstock support 2 can move in the base plate slotted hole 11 along the long side direction of the base plate slotted hole 11 according to the length of a coil framework, the tailstock support 2 is fixed on the base plate through a support fixing screw 9, the winding machine is fixed on the base plate 1 through a winding machine fixing screw hole 10, the center of the tailstock support 2 and the radial center of the winding machine are enabled to be aligned, and the winding machine and the coil tailstock winding support device are ensured to be located in the same horizontal line;
s3: fixing the coil framework;
coil winding tailstock strutting arrangement during operation, pulling handle 4 passes through pull rod 7 with handle 4 and support sliding sleeve 8 fixed connection together, and spring 6 compresses this moment, and support sliding sleeve 8 moves, and after the assembly work piece, unclamp handle 4, rely on the reaction force of spring 6 to push up the work piece tightly, can carry out the coiling of coil afterwards.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (10)
1. The utility model provides a coil winding tailstock strutting arrangement which characterized in that: including bottom plate (1), tailstock support (2), handle (4), pull rod (7) and slidable mounting be in but support sliding sleeve (8) on the tailstock support, wherein: the tailstock support (2) is fixedly arranged on the bottom plate (1); support sliding sleeve (8) divide into two sections that the diameter is different, and the minor diameter section stretches out outside tailstock support (2), inside pull rod connecting hole (18), the spring hole (19) of being equipped with of major diameter section, pull rod (7) one end pass spring hole (19) with pull rod connecting hole (18) fixed connection, one end with handle (4) fixed connection, pull rod (7) outside with spring hole (19) be equipped with spring (6) in the cavity that apron (5) formed.
2. The coil winding tailstock supporting device according to claim 1, wherein: the tailstock support is characterized in that the bottom plate (1) is provided with a winding machine fixing screw hole (10) and a bottom plate slotted hole (11), and the tailstock support (2) is fixedly installed on the bottom plate (1) through the bottom plate slotted hole (11).
3. The coil winding tailstock supporting device according to claim 2, wherein: the base plate slotted hole (11) is a rectangular slotted hole, the tailstock support (2) is fixedly arranged on the base plate (1) through a support fixing screw (9), and the distance of the fixed position in the long side direction of the rectangular slotted hole is adjustable.
4. The coil winding tailstock supporting device according to claim 1, wherein: tailstock support (2) include support body (12) and support sleeve (13) of support body (12) upper portion fixed connection, support sleeve (13) inside be equipped with sleeve shoulder hole (14), support sleeve (13) outside be equipped with apron (5), but support sliding sleeve (8) slidable mounting in sleeve shoulder hole (14).
5. The coil winding tailstock supporting device according to claim 4, wherein: support body (12) bottom is provided with support set screw hole (17) of being connected with bottom plate (1), support body (12) bottom top is equipped with arc recess (15), the arc surface diameter of arc recess (15) is the same with support sleeve (13) arc surface diameter.
6. The coil winding tailstock supporting device according to claim 5, wherein: and a lightening hole (16) is formed in the center of the arc-shaped groove (15) at the top of the support body (12).
7. The coil winding tailstock supporting device according to claim 4, wherein: the cover plate (5) is fixedly arranged on the outer end face of the support sleeve (13) through a cover plate screw (3), and the cover plate screw (3) is a countersunk screw.
8. The coil winding tailstock supporting device according to claim 1, wherein: the pull rod (7) is in threaded connection with the supporting sliding sleeve (8) and the handle (4), and the connecting threads are fine threads.
9. The coil winding tailstock supporting device according to claim 1, wherein: the central height of the support sliding sleeve (8) is the same as that of the winding machine.
10. The use method of any one of the coil winding tailstock supporting device according to claims 1 to 9, characterized in that: the method comprises the following steps:
s1: assembling a coil winding tailstock supporting device;
combining a support body (12) and a support sleeve (13) into a tailstock support (2), and welding the support body and the support sleeve to form the tailstock support; after welding, a sleeve stepped hole (14) is machined, and the center of the tailstock support (2) and the center of the winding machine are ensured to be at the same height; during assembly, the support sliding sleeve (8) is firstly installed in the sleeve stepped hole (14) and screwed into the pull rod (7), the spring (6) is assembled on the pull rod (7) and then is tightly pressed by the cover plate (5) and the cover plate screw (3), and then the handle (4) is assembled;
s2: fixing a coil winding tailstock supporting device;
the coil winding method comprises the following steps that a base plate slotted hole (11) is formed in a base plate (1), a tailstock support (2) can move in the base plate slotted hole (11) along the long side direction of the base plate slotted hole (11) according to the length of a coil framework, the tailstock support (2) is fixed on the base plate through a support fixing screw (9), a winding machine is fixed on the base plate (1) through a winding machine fixing screw hole (10), the center of the tailstock support (2) and the radial centering of the winding machine are enabled to be achieved, and the winding machine and a coil winding tailstock supporting device are enabled to be located in the same horizontal line;
s3: fixing the coil framework;
coil coiling tailstock strutting arrangement during operation, pulling handle (4) pass through pull rod (7) with handle (4) and support sliding sleeve (8) fixed connection together, and spring (6) compression this moment supports sliding sleeve (8) motion, and after the assembly work piece, unclamp handle (4), rely on the reaction force of spring (6) to push up the work piece tightly, can carry out the coiling of coil afterwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011378104.8A CN112489990A (en) | 2020-12-01 | 2020-12-01 | Coil winding tailstock supporting device and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011378104.8A CN112489990A (en) | 2020-12-01 | 2020-12-01 | Coil winding tailstock supporting device and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112489990A true CN112489990A (en) | 2021-03-12 |
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ID=74937768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011378104.8A Pending CN112489990A (en) | 2020-12-01 | 2020-12-01 | Coil winding tailstock supporting device and using method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112489990A (en) |
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2020
- 2020-12-01 CN CN202011378104.8A patent/CN112489990A/en active Pending
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