CN112489903A - Automatic processing equipment for insulating element for electrical equipment - Google Patents

Automatic processing equipment for insulating element for electrical equipment Download PDF

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Publication number
CN112489903A
CN112489903A CN202011397944.9A CN202011397944A CN112489903A CN 112489903 A CN112489903 A CN 112489903A CN 202011397944 A CN202011397944 A CN 202011397944A CN 112489903 A CN112489903 A CN 112489903A
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plate
fixedly connected
rack
seat
motor
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CN112489903B (en
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王淑雅
王伟
钱进
李娟�
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Anhui Institute of Information Engineering
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Anhui Institute of Information Engineering
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • H01B19/02Drying; Impregnating

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Abstract

The invention discloses automatic processing equipment of an insulating element for electrical equipment, which comprises a processing platform, wherein one side of the outer surface of the upper end of the processing platform is provided with an adjusting mechanism, the other side of the outer surface of the upper end of the processing platform is provided with a drying mechanism, an operating plate is arranged between the drying mechanism and the adjusting mechanism and is distributed in an 8-shaped structure, the outer surface of the upper end of the operating plate is symmetrically provided with a rotating disc, the rotating disc and the operating plate cannot be separated from each other, the position, corresponding to the rotating disc, inside the processing platform is fixedly connected with a first motor, an output shaft at the upper end of the first motor is fixedly connected with an electromagnet, the electromagnet is connected to the outer surface of the upper end of the processing platform in an embedded manner and is tightly attached to the rotating disc, one side of the first motor is fixedly connected with a, realize better will cooling and heat reduction, improve the life and the availability factor of device structure.

Description

Automatic processing equipment for insulating element for electrical equipment
Technical Field
The invention relates to the technical field of power equipment, in particular to automatic processing equipment for an insulating element for electrical equipment.
Background
An insulator is a device that can withstand the action of voltage and mechanical stress, mounted between conductors of different electrical potentials or between a conductor and a grounded member. Insulators are various in types and shapes. Although the structures and the shapes of different types of insulators are greatly different, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting. The rod-shaped porcelain insulator is one of a plurality of insulators, an insulating part of the rod-shaped porcelain insulator is a ceramic part, and the ceramic insulating part is formed into the most important ring by pug in the processing technology.
The existing patent (publication number: CN110808136B) is a column insulator production processing and forming device, relates to the technical field of mechanical manufacturing and processing, and comprises a base and a lifting plate, wherein the base is a square plate horizontally fixed on the ground, the top end of the base is fixed with a frame, the frame is a U-shaped structure with a downward opening, the inner wall of the top end of the frame is fixed with a hydraulic cylinder, the hydraulic cylinder downwardly extends to form a piston rod, the bottom end of the piston rod is fixed with the lifting plate, the bottom end of the lifting plate is fixed with a plurality of pressing heads, the distance between every two adjacent pressing heads is equal, and a bearing plate is arranged under each pressing head. According to the invention, the plurality of first dies are symmetrically arranged at the front and back of the top end of the base, the adjusting device is arranged at the bottom end of each first die, the adjusting devices drive the plurality of sets of dies to work simultaneously, a plurality of insulators are produced by one-time processing, and the working efficiency is improved.
In the process of implementing the invention, the inventor finds that at least the following problems in the prior art are not solved: the rod-shaped porcelain insulator manufacturing and processing system in the current market has the following problems in the operation process: a. when the traditional rod-shaped porcelain insulator manufacturing and processing system is used for shaping pug, a blank spinning forming mode is adopted for processing preliminarily, and blank spinning molds adopted in the traditional blank spinning forming mode are all in a single shape, so that real-time deformation can not be carried out according to the shape of an actual insulating part, and the overall practicability is low; b. because the traditional rod-shaped porcelain insulator manufacturing and processing system adopts the integrated design of all the dies when the blank is rotated and formed on pug, when the local part of the die is damaged, the die needs to be integrally replaced, and the maintenance cost of the whole system is higher
Therefore, the automatic processing equipment for the insulating element for the electrical equipment is provided.
Disclosure of Invention
The present invention is directed to an automatic processing apparatus for an insulating element for an electrical apparatus, which solves the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic processing device for an insulating element for electrical equipment comprises a processing platform, wherein an adjusting mechanism is arranged on one side of the outer surface of the upper end of the processing platform, a drying mechanism is arranged on the other side of the outer surface of the upper end of the processing platform, an operation plate is arranged between the drying mechanism and the adjusting mechanism and is distributed in an 8-shaped structure, a rotating disc is symmetrically arranged on the outer surface of the upper end of the operation plate, the rotating disc and the operation plate cannot be separated from each other, a first motor is fixedly connected to the position, corresponding to the rotating disc, in the processing platform, an upper end output shaft of the first motor is fixedly connected with an electromagnet, the electromagnet is connected to the outer surface of the upper end of the processing platform in an embedded mode and is tightly attached to the rotating disc, a second motor is fixedly connected to one side;
the adjusting mechanism comprises a fixed seat, a displacement groove, a sliding block, a sleeve, an extrusion plate, an air bag, a bearing seat, a limiting plate and a connecting seat, wherein the fixed seat is of a rectangular structure and is fixedly connected with the outer surface of the upper end of the processing platform, the position of the fixed seat corresponds to the position of the rotating disk, the cross-shaped displacement groove is formed in the fixed seat, a third motor is fixedly connected with the outer surface of the upper end of the fixed seat, an output shaft at the bottom end of the third motor penetrates through and extends to the inside of the displacement groove and is fixedly connected with a threaded rod, the bottom end of the threaded rod is provided with the bearing seat, a bearing is embedded in the bearing seat and is connected with a bearing, the bearing is sleeved at the bottom end of the threaded rod, the sleeve, the extrusion plate, the air bag and the limiting plate are, the sleeve and the extrusion plate are distributed in an annular structure, the annular side surfaces of the sleeve and the extrusion plate are symmetrically provided with sliding blocks, the sliding blocks are positioned in the cross-shaped displacement groove and are in sliding connection with the displacement groove, the connecting seat is fixedly connected with the sliding blocks close to the rotating disk, and the other side of the rotating disk is fixedly connected with a milling mechanism;
the milling mechanism comprises a fixed plate, milling cutters, an adjusting knob, a reset spring, a movable groove, an upper rack, a gear and a lower rack, wherein the fixed plate is fixedly connected with the connecting seat, four groups of milling cutters are arranged on one side of the fixed plate, which is far away from the connecting seat, at equal intervals, the front end outer surface of the fixed plate is provided with the adjusting knob at a position corresponding to the milling cutters, the inner part of the fixed plate is of a hollow structure, the upper rack is arranged at a position corresponding to the adjusting knob, the lower rack is arranged below the upper rack, the gear is meshed and connected between the upper rack and the lower rack, the left side of the lower rack is fixedly connected with the reset spring, the right side surface of the fixed plate is provided with the movable groove close to the right end of a single group of the upper rack, one end of each milling cutter extends to the inner part of the fixed plate through the movable groove and is fixedly connected, and the adjusting knob is rotatably connected with the fixing plate.
Preferably, the milling cutter includes blade, joint seat, elastic plate, skew groove, butt joint pole, connecting block and constitutes, wherein the connecting block is fixed with last rack left end, and connecting block right-hand member transverse cross-section is isosceles trapezoid structural design, and bilateral symmetry installation elastic plate around it, two the centre gripping sets up the joint seat between the elastic plate right-hand member, the right-hand member fixed connection blade of joint seat, and the left end fixed connection butt joint pole of joint seat, the skew groove is seted up to the one end that the connecting block is close to the butt joint pole, the one end of butt joint pole is located the inside articulated fixed in skew groove, the elastic plate with link up and all adopt the screw to punch between seat and the connecting block and be connected.
Preferably, drying mechanism includes storage bucket, screwed pipe, hot plate, grip block, connecting pipe, splash hole, the bottom and the processing platform fixed connection of storage bucket, and the annular side of storage bucket corresponds the articulated grip block that two structures are the same of position symmetry with the rotary disk, the inside embedded connection hot plate of grip block, and the inside of grip block sets up the splash hole, the outer fixed surface connecting pipe of grip block, and connecting pipe and splash jogged joint, the other end and the storage bucket internal connection of connecting pipe.
Preferably, the two clamping plates are folded to form an annular structure, the free movable ends of the two clamping plates are provided with self-locking devices, and the number of the splashing holes is a plurality of groups and is distributed in the clamping plates at equal intervals.
Preferably, the gasbag is the design of annular structure distribution cylindricality structure, and its lower extreme splices with the limiting plate, the gasbag constitutes for the latex material, and its annular side is provided with the venthole, and the quantity of venthole be four and correspond each other with cross structure displacement groove.
Preferably, the upper rack and the lower rack are both provided with a fixed station at the upper end and the lower end, the fixed station is used for supporting the upper rack and the lower rack in an accurate guiding manner, a sliding rail and a sliding component matched with the sliding rail are arranged between the fixed station and the upper rack and between the fixed station and the lower rack and are in sliding connection with the sliding rail, the left end and the right end of the upper rack and the lower rack are free movable ends, and the left end and the right end of the upper rack and the lower rack are connected with a cushion rubber pad.
Compared with the prior art, the invention has the beneficial effects that:
1. by adding the adjusting mechanism in the device, a user can further adjust the height of the milling mechanism according to the type and height of the insulator mud blank, the threaded rod rotates by controlling the operation of the third motor to force the sleeve and the extrusion plate which are in threaded connection with the threaded rod to accurately move up and down in the cross-shaped structure displacement groove through the guide of the sliding block, so that the height of the milling mechanism on a processing table is controlled to be further adjusted, the milling mechanism can meet the milling processing of the insulator mud blanks with different heights, the extrusion plate moves downwards in the downward height adjusting process of the milling mechanism, and the latex material air bag between the extrusion plate and the extrusion plate is further compressed by matching with the limiting plate to compress the air in the air bag and discharge the air into the displacement groove through the air outlet hole, the process aims at performing air blowing in the displacement groove, so as to further clean and remove impurities from internal dust or carelessly fallen impurities, meanwhile, the threaded rod, the sleeve and the extrusion plate are connected; the threaded connection rotates frequently, so that the temperature of the threaded connection part is possibly increased, metal fatigue is caused, threads of the threaded connection are broken, and the normal use of the adjusting mechanism is influenced;
2. through adding dry mechanism at the device, the user can carry out preliminary drying and spray the coating slip to milling insulator adobe surface after the shaping during use, not only realize the preliminary drying to the adobe surface through the hot plate structure, and can be timely heat the intensification to the slip, make its agreeing with better with the slip surface under the uniform temperature, can further solve mud base fracture under the natural drying compared with traditional coating mode, slip coating adhesion degree is low, the emergence of phenomenons such as drop, the user, through the insulator adobe centre gripping after the grip block is to milling, it is fixed to lock through self-lock device, at this moment, the hot plate conductive operation, the hot plate heats the grip block, thereby further heat the air between grip block and the adobe, realize the preliminary dry purpose to the mud base surface, after same grip block intensification heating, the user will be located the inside slip of storage bucket through the screwed pipe through pressure device and get into the connecting pipe through the connecting pipe and carry to spraying the slip of storage bucket And in the splashing holes, slowly pouring the mixture on the surface of the mud blank through the splashing holes, coating the surface of the mud blank, standing and heating for a period of time, drying and molding the mud glaze, preliminarily molding the mud blank at the moment, naturally airing the mud blank, and then putting the mud blank into a kiln for firing and molding.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is an overall structural view of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a combined view of the adjustment mechanism and milling mechanism of the present invention;
FIG. 4 is a structural view of the milling mechanism of the present invention;
FIG. 5 is a top view of the milling mechanism of the present invention;
FIG. 6 is an integrated view of the drying mechanism of the present invention;
fig. 7 is a structural view of the milling cutter of the present invention.
Description of reference numerals:
1. a processing platform; 11. a first motor; 12. a second motor; 13. a third motor; 131. a threaded rod; 2. an operation panel; 21. rotating the disc; 3. a drying mechanism; 31. a storage bucket; 32. a threaded pipe; 33. heating plates; 34. a clamping plate; 35. a connecting pipe; 36. a splash hole; 4. a milling mechanism; 41. a fixing plate; 42. milling a cutter; 421. a blade; 422. a linking seat; 423. an elastic plate; 424. an offset slot; 425. a docking rod; 426. connecting blocks; 43. adjusting a knob; 44. a return spring; 45. a movable groove; 46. an upper rack; 47. a fixed table; 48. a gear; 49. a lower rack; 5. an adjustment mechanism; 51. a fixed seat; 52. a displacement slot; 53. a slider; 54. a sleeve; 55. a pressing plate; 56. an air bag; 57. a bearing seat; 58. a limiting plate; 59. a connecting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 7, the present invention provides a technical solution:
an automatic processing device of an insulating element for electrical equipment comprises a processing platform 1, wherein one side of the outer surface of the upper end of the processing platform 1 is provided with an adjusting mechanism 5, the other side of the outer surface of the upper end of the processing platform 1 is provided with a drying mechanism 3, an operating panel 2 is arranged between the drying mechanism 3 and the adjusting mechanism 5, the operating board 2 is distributed in a 8-shaped structure, the outer surface of the upper end of the operating board 2 is symmetrically provided with rotating discs 21, the rotating disc 21 and the operating panel 2 can not be separated, the first motor 11 is fixedly connected with the position corresponding to the rotating disc 21 in the processing platform 1, an output shaft at the upper end of the first motor 11 is fixedly connected with an electromagnet, the electromagnet is connected to the outer surface of the upper end of the processing platform 1 in an embedded manner and is tightly attached to the rotating disc 21, one side of the first motor 11 is fixedly connected with a second motor 12, and the output shaft at the upper end of the second motor 12 is fixedly connected with the center of the outer surface of the lower end of the operating plate 2;
adjustment mechanism 5 includes fixing base 51, displacement groove 52, slider 53, sleeve 54, stripper plate 55, gasbag 56, bearing seat 57, limiting plate 58, connecting seat 59, fixing base 51 is the outer fixed surface in rectangle structure and 1 upper end of processing platform and is connected, and fixing base 51's position corresponds with the position of rotary disk 21, cruciform structure displacement groove 52 is seted up to fixing base 51's inside, and its upper end outer fixed surface is connected with third motor 13, third motor 13 bottom output shaft runs through and extends to displacement groove 52's inside and fixedly connected with threaded rod 131, the bottom of threaded rod 131 sets up bearing seat 57, and the inside embedded connection bearing of bearing seat 57, the bearing cup joints in threaded rod 131 bottom, the surface of threaded rod 131 down from last sleeve 54, stripper plate 55, gasbag 56 and limiting plate 58 of down cup jointing in proper order, wherein sleeve 54, stripper plate 55, gasbag 56 and limiting plate 58, The extrusion plate 55 is in threaded connection with the threaded rod 131, the extrusion plate 55 and the air bag 56 are not in contact with the threaded rod 131, the sleeve 54 and the extrusion plate 55 are distributed in an annular structure, the annular side surfaces of the sleeve 54 and the extrusion plate 55 are symmetrically provided with the sliding blocks 53, the sliding blocks 53 are positioned inside the cross-shaped displacement groove 52 and are in sliding connection with the displacement groove 52, the connecting seat 59 is fixedly connected with the sliding blocks 53 close to the rotating disk 21, and the other side of the rotating disk 21 is fixedly connected with the milling mechanism 4;
the milling mechanism 4 comprises a fixing plate 41, a milling cutter 42, an adjusting knob 43, a return spring 44, a movable groove 45, an upper rack 46, a gear 48 and a lower rack 49, wherein the fixing plate 41 is fixedly connected with a connecting seat 59, four groups of milling cutters 42 are equidistantly arranged on one side of the fixing plate 41 away from the connecting seat 59, the adjusting knob 43 is arranged on the outer surface of the front end of the fixing plate 41 corresponding to the milling cutter 42, the fixing plate 41 is hollow, the upper rack 46 is arranged on the position corresponding to the adjusting knob 43 and below the upper rack 46, the gear 48 is meshed and connected between the upper rack 46 and the lower rack 49, the return spring 44 is fixedly connected on the left side of the lower rack 49, the movable groove 45 is arranged on the right side surface of the fixing plate 41 close to the right end of the single group of the upper rack 46, one end of the milling cutter 42 extends into the fixing plate 41 through the movable groove 45 and is fixedly connected with the right side of the upper rack 46, the adjusting knob 43 is fixedly connected with the center of the outer surface of the front end of the gear 48, the adjusting knob 43 is rotatably connected with the fixing plate 41, when the device is used, a user manually twists and rotates the clockwise adjusting knob 43 according to the shape of a mud blank of the insulator, at the moment, the gear 48 rotates, the upper rack 46 and the lower rack 49 displace under the guiding action of the fixing table 47, the lower rack 49 operates to the left side to squeeze the return spring 44, the upper rack 46 operates to the right side, at the moment, the milling cutter 42 moves and extends out to the right side in the movable groove 45 to mill the surface of the mud blank, once the user loosens the adjusting knob 43, the milling cutter 42 rotates and resets under the action of the return spring 44, and milling processing can be carried out on different positions of the surface of the mud blank.
Specifically, milling cutter 42 includes blade 421, links up seat 422, elastic plate 423, skew groove 424, butt joint pole 425, connecting block 426 and constitutes, wherein connecting block 426 is fixed with last rack 46 left end, and connecting block 426 right-hand member transverse section is isosceles trapezoid structural design, and its front and back bilateral symmetry installation elastic plate 423, two the centre gripping sets up between the elastic plate 423 right-hand member links up seat 422, the right-hand member fixed connection blade 421 that links up seat 422, and the left end fixed connection butt joint pole 425 that links up seat 422, skew groove 424 is seted up to connecting block 426 one end that is close to butt joint pole 425, the one end that links up 425 is located the inside articulated of skew groove 424 is fixed, all adopt the screw connection of punching between elastic plate 423 and linking seat 422 and the connecting block 426.
By adopting the above technical scheme, during the milling process of the mud blank by the milling cutter 42, the mud blank is driven by the first motor 11 to rotate at a high speed, so that if the cutting edge of the milling cutter 42 is in large hard contact with the mud blank at the moment of contact, the cutting edge is easily broken, not only the mud blank is damaged, but even fatal injury is possibly caused to workers, meanwhile, for different insulator types, the shape of the milling cutter 42 needs to be changed in real time, therefore, on the basis of the milling mechanism 4, the blade 421 is clamped and fixed by the elastic plate 423 made of high-toughness metal material, the impact force can be buffered by the elastic deformation of the elastic plate 423 at the moment of contact of the tip of the blade 421 with the high-speed rotating mud blank, the hard collision and breakage of the blade is avoided, and once the blade 421 slightly deflects, the rear end connecting rod 425 rotates in the offset groove 424 to correspond to the deflection angle, because the design that the butt joint rod 425 and the offset groove 424 are in a spherical structure rotating connection type, the falling of the blade 421 can be further avoided, and the structure is convenient to detach and replace different types of blades 421 for processing mud blanks with different requirements.
Specifically, drying mechanism 3 includes bucket 31, screwed pipe 32, hot plate 33, grip block 34, connecting pipe 35, splash hole 36, bucket 31's bottom and processing platform 1 fixed connection, and bucket 31's annular side and rotary disk 21 correspond the articulated same grip block 34 of two structures of position symmetry, grip block 34's the embedded connection hot plate 33 in inside, and grip block 34's inside is seted up splash hole 36, grip block 34's external surface fixed connection pipe 35, and connecting pipe 35 is connected with splash hole 36, the other end and the bucket 31 internal connection of connecting pipe 35.
Through adopting above-mentioned technical scheme, through adding drying mechanism 3 at the device, the user can carry out the primary drying and spray the coating slip to milling insulator mud base surface after the shaping during use, not only realize the primary drying to mud base surface through the hot plate 33 structure, and can be timely heat the intensification to the slip, make its agree with better with on mud base surface under the uniform temperature, can further solve mud base fracture under the natural drying in comparison in traditional coating mode, slip coating adhesion degree is low, the emergence of phenomenons such as drop.
Specifically, the two clamping plates 34 are folded to form an annular structure, the free movable ends of the two clamping plates are provided with self-locking devices, and the number of the splashing holes 36 is a plurality of groups and is distributed in the clamping plates 34 at equal intervals.
By adopting the technical scheme, the milled insulator mud blank is clamped through the clamping plate 34 and is locked and fixed through the self-locking device.
Specifically, gasbag 56 is the design of annular structure distribution cylindricality structure, and its lower extreme splices with limiting plate 58, gasbag 56 constitutes for the latex material, and its annular side is provided with the venthole, and the quantity of venthole be four and correspond each other with cross structure displacement groove 52.
Through adopting above-mentioned technical scheme, to the stripper plate 55 downstream in milling mechanism 4 down height control process to cooperate limiting plate 58 to further compress the latex material gasbag 56 between the two and make the inside gas compression of gasbag 56 and discharge to inside the displacement groove 52 through the venthole, this process aim at carry out the gas blow to inside the displacement groove 52, thereby further clear up the edulcoration to inside dust or the debris that inadvertently fall into.
Specifically, go up rack 46 and lower rack 49 upper end and lower extreme and all be provided with fixed station 47, this fixed station 47 is for supporting rack 46 and the accurate direction use of lower rack 49, be provided with the slide rail between this fixed station 47 and last rack 46 and the lower rack 49 and with slide rail assorted sliding member sliding connection, and go up the left end and the right-hand member of rack 46 and lower rack 49 and be the free movable end to the cementing has cushion rubber pad.
Through adopting above-mentioned technical scheme, the cushion rubber pad can twist reverse adjustment mechanism 5 and appear rack 46, lower rack 49 and fixed plate 41 inner wall collision, buffering collision dynamics to the workman milling in-process energetically.
The working principle is as follows:
by adding the adjusting mechanism 5 in the device, a user can further adjust the height of the milling mechanism 4 according to the type and height of the insulator mud blank, and by controlling the operation of the third motor 13, the threaded rod 131 rotates to force the sleeve 54 and the extrusion plate 55 which are in threaded connection with the threaded rod 131 to precisely move up and down in the cross-shaped structure displacement groove 52 through the guide of the sliding block 53, so as to control the height of the milling mechanism 4 to further adjust on a processing table, so that the milling processing of the insulator mud blanks with different heights can be met, the extrusion plate 55 moves down in the downward height adjusting process of the milling mechanism 4, and the limiting plate 58 is matched to further compress the air bag 56 made of the latex material between the air bag 56 and discharge the air bag 56 into the displacement groove 52 through the air outlet, and the process aims at performing air blowing to the inside of the displacement groove 52, so as to further clean and remove the dust or the impurities which are accidentally dropped, and meanwhile, the threaded rod 131, the sleeve 54 and the extrusion plate 55; the threaded connection rotates frequently, so that the temperature of the threaded connection part is possibly increased, metal fatigue is caused to cause thread breakage of the threaded connection, the normal use of the adjusting mechanism 5 is influenced, the gas flow in the displacement groove 52 can be effectively increased through the structure, the cooling and heating alternation with the outside air is realized, the better cooling and heating are realized, the service life and the use efficiency of the device structure are improved, the drying mechanism 3 is added in the device, when in use, a user can preliminarily dry the surface of the milled and molded insulator mud blank and spray coating mud glaze, the preliminary drying of the surface of the mud blank is realized through the heating plate 33 structure, the mud glaze can be heated and heated in time, the mud blank is better matched with the surface of the mud blank at a certain temperature, and compared with the traditional coating mode, the mud blank cracking under natural drying can be further solved, the mud glaze coating adhesion degree is low, the emergence of phenomenons such as drop, the user, through the insulator mud base centre gripping after the grip block 34 is to milling, it is fixed to lock through self-lock device, at this moment, the electrically conductive operation of hot plate 33, hot plate 33 heats grip block 34, thereby further heat the air between grip block 34 and the mud base, the realization is to the preliminary dry purpose in mud base surface, same grip block 34 intensifies the heating back, the user will be located the inside mud glaze of storage bucket 31 through pressure device and pass through screwed pipe 32 and get into connecting pipe 35 and carry to the splash hole 36, and pour on mud base surface slowly through splash hole 36, to mud base surface coating, after the heating of stewing for a period, the dry shaping of mud glaze, the mud base primary molding at this moment, then put into the inside shaping of firing of kiln behind the natural sunning.
The using method comprises the following steps:
when the device is used, a user further adjusts the height of the milling mechanism 4 according to the type and height of an insulator mud blank, the threaded rod 131 rotates by controlling the operation of the third motor 13, the sleeve 54 and the extrusion plate 55 which are in threaded connection with the threaded rod 131 are forced to accurately move up and down in the cross-shaped structure displacement groove 52 through the guide of the sliding block 53, so that the height of the milling mechanism 4 on a processing table is controlled to be further adjusted, the milling mechanism can meet the milling processing of insulator mud blanks with different heights, the extrusion plate 55 moves downwards in the downward height adjusting process of the milling mechanism 4, the latex material air bag 56 between the two is further compressed by matching with the limiting plate 58, the air in the air bag 56 is compressed and discharged into the displacement groove 52 through the air outlet, the process aims at blowing the inside of the displacement groove 52, and further cleaning and removing impurities of dust or impurities accidentally fallen into the inside, while the threaded rod 131 is engaged with the sleeve 54 and the pressing plate 55; the threaded connection rotates frequently, so that the temperature of the threaded connection part is possibly increased, metal fatigue is caused, threads of the threaded connection are broken, and the normal use of the adjusting mechanism 5 is influenced; the milling process is realized by rotating the second motor 12, the position for supporting the mud blank rotating disc 21 is forced to be positioned right above an electromagnet at the upper end of the first motor 11, the rotating disc 21 made of metal materials is adsorbed by the conductive magnetic force of the electromagnet at the moment, then the rotating disc 21 is enabled to rotate with the mud blank, then a user controls the milling mechanism 4 to mill the mud blank, after the milling process is finished, the electromagnet is powered off again, the magnetic force disappears, the rotating disc 21 is separated from the electromagnet, the second motor 12 rotates at the moment, the formed mud blank is rotationally transported to the drying mechanism 3 to be extruded, the user clamps the milled insulator mud blank through the clamping plate 34 and is locked and fixed through the self-locking device, at the moment, the heating plate 33 is in conductive operation, the clamping plate 34 is heated by the heating plate 33, so as to further heat the air between the clamping plate 34 and the mud blank, the purpose of primarily, the user will be located the inside mud glaze of holding vessel 31 through pressure device and pass through screwed pipe 32 and get into connecting pipe 35 and carry to splash hole 36, and pour on the mud blank surface slowly through splash hole 36, to mud blank surface coating, after heating a period of time of stewing, the dry shaping of mud glaze, the mud blank primary forming this moment, then put into the inside shaping of firing of kiln behind the natural drying, the user can carry out primary drying and spray the coating mud glaze to the insulator mud blank surface after the shaping of milling during the use, not only realize the primary drying to mud blank surface through hot plate 33 structure, and can be timely heat up the mud glaze, make its agree with better with the mud blank surface under the uniform temperature, compared in traditional coating mode and can further solve mud blank fracture under the natural drying, the mud glaze coating adhesion degree is low, the emergence of phenomenon such as droing.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1. An insulating element automatic processing equipment for electrical equipment, includes processing platform (1), its characterized in that: one side of the outer surface of the upper end of the processing platform (1) is provided with an adjusting mechanism (5), the other side is provided with a drying mechanism (3), an operation plate (2) is arranged between the drying mechanism (3) and the adjusting mechanism (5), the operating board (2) is distributed in an 8-shaped structure, the outer surface of the upper end of the operating board (2) is symmetrically provided with a rotating disc (21), the rotating disc (21) and the operating plate (2) can not be separated, a first motor (11) is fixedly connected in the processing platform (1) at a position corresponding to the rotating disc (21), an output shaft at the upper end of the first motor (11) is fixedly connected with an electromagnet, the electromagnet is connected to the outer surface of the upper end of the processing platform (1) in an embedded manner and is tightly attached to the rotating disc (21), one side of the first motor (11) is fixedly connected with a second motor (12), an output shaft at the upper end of the second motor (12) is fixedly connected with the center of the outer surface of the lower end of the operating plate (2);
the adjusting mechanism (5) comprises a fixed seat (51), a displacement groove (52), a sliding block (53), a sleeve (54), a squeezing plate (55), an air bag (56), a bearing seat (57), a limiting plate (58) and a connecting seat (59), wherein the fixed seat (51) is of a rectangular structure and is fixedly connected with the outer surface of the upper end of the processing platform (1), the position of the fixed seat (51) corresponds to the position of the rotating disk (21), the cross-shaped displacement groove (52) is formed in the fixed seat (51), the outer surface of the upper end of the fixed seat is fixedly connected with a third motor (13), an output shaft at the bottom end of the third motor (13) penetrates through and extends to the inside of the displacement groove (52) and is fixedly connected with a threaded rod (131), the bearing seat (57) is arranged at the bottom end of the threaded rod (131), a bearing is embedded in the bearing seat (57, the outer surface of the threaded rod (131) is sequentially sleeved with a sleeve (54), an extrusion plate (55), an air bag (56) and a limiting plate (58) from top to bottom, wherein the sleeve (54), the extrusion plate (55) and the threaded rod (131) are in threaded connection, the extrusion plate (55) and the air bag (56) are not in contact with the threaded rod (131), the sleeve (54) and the extrusion plate (55) are distributed in an annular structure, sliders (53) are symmetrically arranged on the annular side surfaces of the sleeve (54) and the extrusion plate (55), the sliders (53) are located inside the cross-shaped displacement groove (52) and are in sliding connection with the displacement groove (52), the connecting seat (59) is fixedly connected with the sliders (53) close to the rotating disk (21), and the other side of the rotating disk (21) is fixedly connected with a milling mechanism (4;
the milling mechanism (4) comprises a fixing plate (41), milling cutters (42), an adjusting knob (43), a return spring (44), a movable groove (45), an upper rack (46), a gear (48) and a lower rack (49), wherein the fixing plate (41) is fixedly connected with a connecting seat (59), four groups of milling cutters (42) are arranged on one side of the fixing plate (41) far away from the connecting seat (59) at equal intervals, the adjusting knob (43) is arranged on the outer surface of the front end of the fixing plate (41) and corresponding to the milling cutters (42), the fixing plate (41) is of a hollow structure, the upper rack (46) is arranged on the position of the fixing plate corresponding to the adjusting knob (43), the lower rack (49) is arranged below the upper rack (46), the gear (48) is meshed and connected between the upper rack (46) and the lower rack (49), and the return spring (44) is fixedly connected to the left side of the lower rack (, the right side surface of the fixing plate (41) close to the right end of the single group of the upper racks (46) is provided with a movable groove (45), one end of the milling cutter (42) extends into the fixing plate (41) through the movable groove (45) and is fixedly connected with the right side of the upper racks (46), the adjusting knob (43) is fixedly connected with the center of the outer surface of the front end of the gear (48), and the adjusting knob (43) is rotatably connected with the fixing plate (41).
2. The automatic processing equipment of an insulating element for electric equipment according to claim 1, characterized in that: the milling cutter (42) comprises a blade (421), a connecting seat (422), an elastic plate (423), a deviation groove (424), a butt joint rod (425) and a connecting block (426), wherein the connecting block (426) is fixed with the left end of the upper rack (46), the transverse section of the right end of the connecting block (426) is designed into an isosceles trapezoid structure, elastic plates (423) are symmetrically arranged at the front side and the rear side of the blade, a connecting seat (422) is clamped between the right ends of the two elastic plates (423), the right end of the connecting seat (422) is fixedly connected with a blade (421), the left end of the connecting seat (422) is fixedly connected with a butt joint rod (425), one end of the connecting block (426) close to the butt joint rod (425) is provided with an offset groove (424), one end of the butt joint rod (425) is positioned inside the offset groove (424) and is fixedly hinged, the elastic plate (423), the connecting seat (422) and the connecting block (426) are connected through screw punching.
3. The automatic processing equipment of an insulating element for electric equipment according to claim 1, characterized in that: drying mechanism (3) are including storage bucket (31), screwed pipe (32), hot plate (33), grip block (34), connecting pipe (35), splash hole (36), the bottom and processing platform (1) fixed connection of storage bucket (31), and the annular side of storage bucket (31) corresponds articulated grip block (34) that two structures are the same of position symmetry with rotary disk (21), the embedded connection hot plate (33) of inside of grip block (34), and splash hole (36) are seted up to the inside of grip block (34), the external surface fixed connecting pipe (35) of grip block (34), and connecting pipe (35) are connected with splash hole (36), the other end and storage bucket (31) internal connection of connecting pipe (35).
4. The automatic processing equipment of an insulating element for electric equipment according to claim 1, characterized in that: the two clamping plates (34) are folded to form an annular structure design, the free movable ends of the two clamping plates are provided with self-locking devices, and the number of the splashing holes (36) is a plurality of groups and is distributed in the clamping plates (34) at equal intervals.
5. The automatic processing equipment of an insulating element for electric equipment according to claim 1, characterized in that: gasbag (56) are the design of annular structure distribution cylindricality structure, and its lower extreme splices with limiting plate (58), gasbag (56) constitute for the latex material, and its annular side is provided with the venthole, and the quantity of venthole be four and correspond each other with cross structure displacement groove (52).
6. The automatic processing equipment of an insulating element for electric equipment according to claim 1, characterized in that: go up rack (46) and lower rack (49) upper end and lower extreme and all be provided with fixed station (47), this fixed station (47) are for supporting rack (46) and the accurate direction use of lower rack (49), be provided with the slide rail between this fixed station (47) and last rack (46) and lower rack (49) and with slide rail assorted sliding member sliding connection, and go up the left end and the right-hand member of rack (46) and lower rack (49) and be the free movable end to the cementing has cushion rubber pad.
CN202011397944.9A 2020-12-04 2020-12-04 Automatic processing equipment for insulating element for electrical equipment Active CN112489903B (en)

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CN113345657A (en) * 2021-06-04 2021-09-03 黄有彩 Intelligent manufacturing equipment for electric insulator
CN113655434A (en) * 2021-09-28 2021-11-16 国网宁夏电力有限公司营销服务中心(国网宁夏电力有限公司计量中心) Automatic crimping device of single-phase electric energy meter

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CN113345657A (en) * 2021-06-04 2021-09-03 黄有彩 Intelligent manufacturing equipment for electric insulator
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CN113655434A (en) * 2021-09-28 2021-11-16 国网宁夏电力有限公司营销服务中心(国网宁夏电力有限公司计量中心) Automatic crimping device of single-phase electric energy meter

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