CN112481880A - Efficient textile printing and dyeing process - Google Patents
Efficient textile printing and dyeing process Download PDFInfo
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- CN112481880A CN112481880A CN202011328821.XA CN202011328821A CN112481880A CN 112481880 A CN112481880 A CN 112481880A CN 202011328821 A CN202011328821 A CN 202011328821A CN 112481880 A CN112481880 A CN 112481880A
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- dye
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- 238000004043 dyeing Methods 0.000 title claims abstract description 84
- 238000007639 printing Methods 0.000 title claims abstract description 77
- 239000004753 textile Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000007790 scraping Methods 0.000 claims abstract description 14
- 210000002268 wool Anatomy 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000001035 drying Methods 0.000 claims description 27
- 239000000243 solution Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 17
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 10
- 239000006185 dispersion Substances 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 241000931143 Gleditsia sinensis Species 0.000 claims description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 6
- 235000013871 bee wax Nutrition 0.000 claims description 6
- 239000012166 beeswax Substances 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 6
- 230000006978 adaptation Effects 0.000 abstract description 2
- 244000309464 bull Species 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 46
- 238000010438 heat treatment Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an efficient textile printing and dyeing process, wherein the printing and dyeing equipment in the third step comprises a base plate, a printing and dyeing box is fixedly connected to the top of the base plate, a vertical plate is fixedly connected to the left side of the top of the printing and dyeing box, a frame body is fixedly installed on the top of the vertical plate, and a wool removing unit is arranged at the bottom of the frame body. This high-efficient printing and dyeing technology of fabrics, bottom through at the support body sets up the unhairing material unit, utilize reciprocal carousel of scraping in the material mechanism to rotate, through projection and shifting chute adaptation, the cooperation pendulum is handled with the woollen of scraping the flitch to fabrics surface, simultaneously through the bull stick in actuating mechanism, the drive wheel, drive belt and driving motor transmission power, it is more even not only to make the cloth dye, work efficiency is high, and the woollen on cloth surface also gets rid of totally easily, the quality of whole cloth has been improved, the holistic aesthetic feeling of cloth has been strengthened.
Description
Technical Field
The invention relates to the technical field of textile printing and dyeing processing, in particular to a high-efficiency printing and dyeing process for textiles.
Background
Referring to Chinese patent, a textile printing and dyeing device (publication number: CN102896882B, published: 2014-09-24) comprises a fixed frame and a plate frame, wherein a scraper component slides on the fixed frame along the length direction of the plate frame, two ends of the plate frame are vertically and slidably mounted on the fixed frame, and elastic lifting devices for driving one side of the plate frame to vertically and elastically lift are mounted at two ends of the fixed frame, which are positioned on the plate frame;
referring to Chinese patent, the high-efficiency textile printing and dyeing device (publication number: CN210737108U, published: 2020-06-12) comprises a shell, wherein the lower surface of the inner wall of the shell is fixedly connected with the lower surface of a dye box, and the front surface and the back surface of the inner wall of the dye box are respectively and fixedly connected with one end of the front surface and one end of the back surface of a first rotating shaft.
In response to the problems noted in the above referenced patents, the prior art processes for the efficient printing and dyeing of textiles still suffer from the following drawbacks:
1. when the textile is printed and dyed, because more wools exist on the surface of the fabric, the fabric is not only dyed unevenly and has low working efficiency, but also the wools on the surface of the fabric are not easy to remove completely, the quality of the whole fabric is reduced, and the integral aesthetic feeling of the fabric is poor;
2. after the textile is printed and dyed, when the textile is dried, the uniformity is poor, the cloth is easily damaged due to overhigh local temperature, and the quality of the cloth is reduced;
3. after the textile is printed and dyed, the printed and dyed cloth cannot be drained, so that the dye on the surface of the cloth is excessively dripped to cause waste, and the environment is difficult to clean;
4. after the textile is printed and dyed, woollen in the dye is easily adhered to the cloth to influence the quality of the cloth, and the dye is easily precipitated to cause uneven dyeing of the cloth.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-efficiency textile printing and dyeing process, which solves the problems that wool on the surface of cloth is not easy to remove cleanly, the uniformity is poor during drying, the printed cloth cannot be drained, the wool is easy to adhere to the cloth, and dye is easy to form precipitate when the conventional textile is printed and dyed.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the efficient printing and dyeing process of the textile specifically comprises the following steps:
step one, dye liquor preparation: placing the dye into a dispersion liquid, uniformly stirring the dye and the dispersion liquid to prepare a dye liquid, wherein the bath ratio of the dye liquid is 1:15, the dispersion liquid comprises an alcohol organic solvent, gleditsia sinensis lam, beeswax, thiourea and water, and the proportion of the gleditsia sinensis lam, the beeswax and the thiourea is 4: 1: 2;
step two, color fixing solution preparation: placing the color fixing agent in a mixed solution of an alcohol organic solvent and water, and uniformly stirring to prepare a color fixing solution;
step three, printing and dyeing treatment: mixing the color fixing solution and the dye solution, then pouring the mixed color fixing solution and the dye solution into printing and dyeing equipment, and printing and dyeing the textile by using the printing and dyeing equipment;
the printing and dyeing equipment comprises a base plate, wherein the top of the base plate is fixedly connected with a printing and dyeing box, the left side of the top of the printing and dyeing box is fixedly connected with a vertical plate, the top of the vertical plate is fixedly provided with a frame body, the bottom of the frame body is provided with a wool removing unit, the top of the frame body is fixedly connected with a drying box, a drying mechanism is arranged inside the drying box, two sides of the edge of the top of the printing and dyeing box are respectively provided with a supporting mechanism, the inside of the printing and dyeing box is provided with a dye processing unit, the left side of the top of the base plate is fixedly provided with a discharging box, and the top and the left side of the discharging box; the fur removing unit comprises a reciprocating scraping mechanism and a driving mechanism, the reciprocating scraping mechanism comprises two first fixing plates which are symmetrically fixed on the front side and the rear side of the bottom of the frame body, the first fixing plates are connected with a rotating shaft in a rotating mode between one opposite side of the first fixing plate, the two ends of the rotating shaft penetrate through the first fixing plates and extend to the outside of the first fixing plates, a rotating disc is fixedly connected to the two sides of the surface of the rotating shaft, a convex column is fixedly connected to one side of the surface of the rotating disc, a rotating column is connected to the lower portion of the surface of the first fixing plate in a rotating mode, a pendulum bob is fixedly connected to the outer surface of the rotating column, a moving groove is formed in the inner portion of the pendulum bob in a penetrating mode, the inner surface of the moving groove is connected with the outer.
Preferably, the driving mechanism comprises two second fixing plates which are symmetrically fixed on the front side and the rear side of the bottom of the frame body and located on one side of the first fixing plate, a rotating rod is rotatably connected between one opposite sides of the second fixing plates, and the rotating rod and the outer surface of the rotating shaft are fixedly connected with a driving wheel.
Preferably, the outer surfaces of the two driving wheels are in transmission connection through a transmission belt, one end of the rotating rod penetrates through the second fixing plate and extends to the outside of the second fixing plate, a driving motor is fixedly mounted on the surface of the second fixing plate, and one end of an output shaft of the driving motor is fixedly connected with one end of the rotating rod through a coupler.
Preferably, the drying mechanism comprises a rack fixedly connected to the top of the inner wall of the drying box, guide rods fixedly connected to the two sides of the inner wall of the drying box are connected to the outer surface of the guide rods in a sliding manner, a moving motor is fixedly connected to the top of the sliding seat, a gear is fixedly connected to the output end of the moving motor, and one side of the gear is meshed with one side of the rack.
Preferably, two fixedly connected with stoving board between the bottom of sliding seat, and the fixed surface of stoving board installs the hot plate, logical groove has all been seted up to the both sides of stoving case, the equal integrated into one piece in both sides at support body top is provided with the seat of pulling, two fixedly connected with carry over pinch rolls between the inner wall of seat of pulling.
Preferably, the supporting mechanism comprises four fixing seats which are symmetrically and integrally formed on two sides of the edge of the top of the printing and dyeing box, a rotary drum is fixedly connected between the front fixing seat and the rear fixing seat in a rotating mode, cloth racks are fixedly mounted on two sides of the surface of the rotary drum through connecting rods, and one end of the rotary drum penetrates through the fixing seats and extends to the outside of the fixing seats.
Preferably, a ratchet wheel is fixedly mounted on the surface of the rotary drum, a limiting rod is rotatably connected to the surface of the printing and dyeing box, the outer surface of the limiting rod is clamped with the inner surface of the ratchet wheel, and a rotary sleeve is fixedly connected to one end of the rotary drum.
Preferably, the dyestuff processing unit includes dyestuff exchange mechanism and mobile mechanism, dyestuff exchange mechanism includes the box of fixed mounting in printing and dyeing incasement wall bottom, the fixed embedding piece that is provided with in right side of box inner wall, the inside fixed mounting of embedding piece has the filter pulp, the inside that the embedding piece and extend to the box is run through to one side of filter pulp, the standing groove has been seted up to the inside of embedding piece, the inside fixedly connected with water pump of standing groove.
Preferably, the water inlet intercommunication of water pump has the inlet tube, the one end of inlet tube runs through the box and extends to the outside of box, the delivery port intercommunication of water pump has the outlet pipe, the one end of outlet pipe runs through the embedding piece and extends to the inside of box.
Preferably, the flowing mechanism comprises a waterproof motor and a stirring blade, and the output end of the waterproof motor is fixedly connected with the inner surface of the stirring blade.
(III) advantageous effects
The invention provides a high-efficiency printing and dyeing process of textiles. Compared with the prior art, the method has the following beneficial effects:
(1) this high-efficient printing and dyeing technology of fabrics, through the bottom at the support body sets up the unhairing material unit, utilize reciprocal carousel rotation in scraping the material mechanism, through projection and shifting chute adaptation, the cooperation pendulum is handled with the woollen of scraping the flitch to fabrics surface, simultaneously through the bull stick in actuating mechanism, the drive wheel, drive belt and driving motor transmission power, not only make the cloth dye more evenly, work efficiency is high, and the woollen on cloth surface also gets rid of totally easily, the quality of whole cloth has been improved, the holistic aesthetic feeling of cloth has been strengthened.
(2) This high-efficient printing and dyeing technology of fabrics, through the top fixedly connected with stoving case at the support body, and the inside of stoving case is provided with stoving mechanism, utilize the removal motor among the stoving mechanism, the rack, the guide arm, sliding seat and gear drive, can drive the sideslip about stoving board is in the inside of stoving case, the cooperation hot plate provides heating power former, can be to the even stoving of fabrics after printing and dyeing, avoid because local high temperature causes the cloth to damage, promoted the quality of cloth.
(3) This high-efficient printing and dyeing technology of fabrics all sets up supporting mechanism through the both sides at printing and dyeing roof portion border, utilizes fixing base, rotary drum, connecting rod and the cloth frame among the supporting mechanism to pull the cloth, through the height of ratchet, gag lever post and the adjustment cloth frame of rotating sleeve, one adjusts the height of cloth, two come can conveniently to the cloth driping after printing and dyeing, avoid the dyestuff drippage on cloth surface too much to cause the waste to the environment is difficult to carry out the problem of clearing up.
(4) This high-efficient printing and dyeing technology of fabrics, through the inside dye processing unit that sets up at printing and dyeing case, utilize the water pump, the dyestuff suction box of inlet tube and outlet pipe with printing and dyeing incasement portion is internal, handle the back through filtering the cotton, the woollen in the dyestuff can easily be filtered, avoid the woollen adhesion in the dyestuff to influence the quality of cloth on the cloth, the waterproof motor and the stirring leaf that the cooperation set up, utilize the stirring leaf to form mobile liquid with printing and dyeing incasement portion, avoid the dyestuff to precipitate, lead to the inhomogeneous problem of cloth dyeing.
Drawings
FIG. 1 is a perspective view of the external structure from a first perspective of the present invention;
FIG. 2 is a perspective view of the outer structure from a second perspective of the present invention;
FIG. 3 is a schematic perspective view of the unhairing unit of the present invention;
FIG. 4 is an enlarged view of a portion of the structure of FIG. 3;
FIG. 5 is a schematic perspective view of the drying mechanism according to the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at B in accordance with the present invention;
FIG. 7 is a schematic perspective view of the supporting mechanism of the present invention;
FIG. 8 is a top view of the internal structure of the dye processing unit of the present invention.
In the figure, 1-bottom plate, 2-dyeing box, 3-vertical plate, 4-frame body, 5-unhairing unit, 51-reciprocating scraping mechanism, 51-1-first fixed plate, 51-2-rotating shaft, 51-3-rotating disc, 51-4-convex column, 51-5-rotating column, 51-6-pendulum, 51-7-moving groove, 51-8-scraping plate, 52-driving mechanism, 52-1-second fixed plate, 52-2-rotating rod, 52-3-driving wheel, 52-4-driving belt, 52-5-driving motor, 6-drying box, 7-drying mechanism, 71-rack, 72-guide rod, 73-sliding seat, 74-moving motor, 75-gear, 76-drying plate, 77-heating plate, 78-through groove, 79-traction seat, 710-traction roller, 8-supporting mechanism, 81-fixing seat, 82-rotary drum, 83-connecting rod, 84-cloth rack, 85-ratchet wheel, 86-limiting rod and 87-rotary sleeve, 9-dye processing unit, 91-dye exchange mechanism, 91-1-box, 91-2-embedded block, 91-3-filter cotton, 91-4-placing groove, 91-5-water pump, 91-6-water inlet pipe, 91-7-water outlet pipe, 92-flowing mechanism, 92-1-waterproof motor, 92-2-stirring blade, 10-discharging box and 11-discharging groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention provides a technical solution: the efficient printing and dyeing process of the textile specifically comprises the following steps:
step one, dye liquor preparation: placing the dye into a dispersion liquid, uniformly stirring to prepare the dye liquid, wherein the bath ratio of the dye liquid is 1:15, the dispersion liquid comprises an alcohol organic solvent, gleditsia sinensis lam, beeswax, thiourea and water, the gleditsia sinensis lam, and the proportion of the beeswax to the thiourea is 4: 1: 2;
step two, color fixing solution preparation: placing the color fixing agent in a mixed solution of an alcohol organic solvent and water, and uniformly stirring to prepare a color fixing solution;
step three, printing and dyeing treatment: mixing the color fixing solution and the dye solution, then pouring the mixed color fixing solution and the dye solution into printing and dyeing equipment, and printing and dyeing the textile by using the printing and dyeing equipment;
the printing and dyeing equipment comprises a base plate 1, wherein the top of the base plate 1 is fixedly connected with a printing and dyeing box 2, the left side of the top of the printing and dyeing box 2 is fixedly connected with a vertical plate 3, the top of the vertical plate 3 is fixedly provided with a frame body 4, the bottom of the frame body 4 is provided with a unhairing material unit 5, the top of the frame body 4 is fixedly connected with a drying box 6, the inside of the drying box 6 is provided with a drying mechanism 7, two sides of the top edge of the printing and dyeing box 2 are respectively provided with a supporting mechanism 8, the inside of the printing and dyeing box 2 is provided with a dye processing unit 9, the left side of the top of the base plate 1 is fixedly provided with a discharging box 10, the inside of the discharging box 10 is provided with a traction mechanism for providing driving force for drawing cloth, discharging grooves 11 are; the fluff removing unit 5 comprises a reciprocating scraping mechanism 51 and a driving mechanism 52, the reciprocating scraping mechanism 51 comprises two first fixing plates 51-1 symmetrically fixed at the front side and the rear side of the bottom of the frame body 4, a rotating shaft 51-2 is rotatably connected between the opposite sides of the two first fixing plates 51-1, both ends of the rotating shaft 51-2 penetrate through the first fixing plates 51-1 and extend to the outside of the first fixing plates 51-1, both sides of the surface of the rotating shaft 51-2 are fixedly connected with rotating discs 51-3, one side of the surface of the rotating discs 51-3 is fixedly connected with a convex column 51-4, a rotating column 51-5 is rotatably connected below the surface of the first fixing plate 51-1, the outer surface of the rotating column 51-5 is fixedly connected with a pendulum bob 51-6, and a moving groove 51-7 is formed in the pendulum bob 51-6, the inner surface of the moving groove 51-7 is connected with the outer surface of the convex column 51-4 in a sliding manner, a material scraping plate 51-8 is fixedly arranged between the opposite sides of the two pendulums 51-6, the material scraping plate 51-8 can be obtained by the existing fluff removing technology, the driving mechanism 52 comprises two second fixing plates 52-1 which are symmetrically fixed at the front side and the rear side of the bottom of the frame body 4 and are positioned at one side of the first fixing plate 51-1, a rotating rod 52-2 is rotatably connected between the opposite sides of the two second fixing plates 52-1, the outer surfaces of the rotating rod 52-2 and the rotating shaft 51-2 are both fixedly connected with a driving wheel 52-3, the outer surfaces of the two driving wheels 52-3 are in transmission connection through a transmission belt 52-4, one end of the rotating rod 52-2 penetrates through the second fixing plate 52-1 and extends to the, the surface of the second fixing plate 52-1 is fixedly provided with a driving motor 52-5, the driving motor 52-5 is electrically connected with an external power supply, and one end of an output shaft of the driving motor 52-5 is fixedly connected with one end of the rotating rod 52-2 through a coupler.
Referring to fig. 5-6, the drying mechanism 7 includes a rack 71 fixedly mounted on the top of the inner wall of the drying box 6, guide rods 72 fixedly connected to both sides of the inner wall of the drying box 6, sliding seats 73 slidably connected to the outer surfaces of the two guide rods 72, a moving motor 74 fixedly connected to the top of the sliding seat 73, the moving motor 74 being a three-phase asynchronous motor and electrically connected to an external power source, a gear 75 fixedly connected to the output end of the moving motor 74, one side of the gear 75 engaging with one side of the rack 71, a drying plate 76 fixedly connected between the bottoms of the two sliding seats 73, the drying plate 76 being made of a metal material, a heating plate 77 fixedly mounted on the surface of the drying plate 76, the heating plate 77 providing a heating power source for the drying plate 76, through slots 78 formed on both sides of the drying box 6, and traction seats 79 integrally formed on both sides of the top, the drawing roller 710 is fixedly connected between the inner walls of the two drawing seats 79, and the cloth can be conveniently drawn by the drawing seats 79 and the drawing roller 710.
Referring to fig. 7, the supporting mechanism 8 includes four fixing bases 81 symmetrically integrally formed on two sides of the top edge of the printing and dyeing box 2, a rotating drum 82 is fixedly connected between the front and rear fixing bases 81, a cloth holder 84 is fixedly mounted on two sides of the surface of the rotating drum 82 through a connecting rod 83, one end of the rotating drum 82 penetrates through the fixing bases 81 and extends to the outside of the fixing bases 81, a ratchet 85 is fixedly mounted on the surface of the rotating drum 82, a limiting rod 86 is rotatably connected to the surface of the printing and dyeing box 2, the outer surface of the limiting rod 86 is clamped with the inner surface of the ratchet 85, and a rotating sleeve 87 is fixedly connected to one.
Referring to fig. 8, the dye processing unit 9 includes a dye exchange mechanism 91 and a flow mechanism 92, the dye exchange mechanism 91 includes a box body 91-1 fixedly installed at the bottom of the inner wall of the printing and dyeing box 2, an embedded block 91-2 is fixedly installed at the right side of the inner wall of the box body 91-1, a filter cotton 91-3 is fixedly installed inside the embedded block 91-2, the filter cotton 91-3 penetrates through the embedded block 91-2 and the box body 91-1, so that liquid exchange between the filter cotton 91-3 and the box body 91-1 can be realized, one side of the filter cotton 91-3 penetrates through the embedded block 91-2 and extends to the inside of the box body 91-1, a placement groove 91-4 is formed inside the embedded block 91-2, a water pump 91-5 is fixedly connected inside the placement groove 91-4, and the water pump 91-5 is electrically connected with an external power supply, the water inlet of the water pump 91-5 is communicated with a water inlet pipe 91-6, one end of the water inlet pipe 91-6 penetrates through the box body 91-1 and extends to the outside of the box body 91-1, the water outlet of the water pump 91-5 is communicated with a water outlet pipe 91-7, one end of the water outlet pipe 91-7 penetrates through the embedded block 91-2 and extends to the inside of the box body 91-1, the flowing mechanism 92 comprises a waterproof motor 92-1 and a stirring blade 92-2, the waterproof motor 92-1 is electrically connected with an external power supply, and the output end of the waterproof motor 92-1 is fixedly connected with the inner surface of the stirring blade 92-2.
And those not described in detail in this specification are well within the skill of those in the art.
When the fabric dyeing machine is used, firstly, a textile is dragged by the fabric rack 84, then the driving motor 52-5 is started, the rotating rod 52-2 is driven to rotate by the driving motor 52-5, the rotating rod 52-2 rotates to drive the driving wheel 52-3 to rotate, the two driving wheels 52-3 synchronously rotate by the transmission of the transmission belt 52-4, the two driving wheels 52-3 synchronously rotate to drive the rotating shaft 51-2 to rotate, the rotating shaft 51-2 rotates to drive the rotating disc 51-3 to rotate, the rotating disc 51-3 rotates to drive the convex column 51-4 on the surface to rotate, the convex column 51-4 rotates to drive the pendulum bob 51-6 to rotate along the rotating column 51-5, the pendulum bob 51-6 rotates to drive the scraper plate 51-8 to rotate to remove rough materials on the surface of the fabric, so that the fabric is dyed more, the working efficiency is high, the wools on the surface of the cloth are easy to remove completely, the quality of the whole cloth is improved, the aesthetic feeling of the whole cloth is enhanced, at the moment, the rotating sleeve 87 is rotated, the rotating cylinder 82 is driven to rotate through the rotation of the rotating sleeve 87, the rotating cylinder 82 rotates to synchronously drive the connecting rod 83, the cloth frame 84 and the ratchet wheel 85 to rotate, at the moment, the cloth is pressed into the printing and dyeing box 2, at the moment, the limiting rod 86 is rotated to clamp the limiting rod 86 into the ratchet wheel 85, after the cloth is printed and dyed by the printing and dyeing box 2, at the moment, the operation is repeated to support the cloth, the height of the cloth is adjusted, at the moment, the printed and dyed cloth can be drained conveniently, the problems that the dye on the surface of the cloth drops too much to cause waste and the environment is difficult to clean are solved, at the draining is carried out through the traction of the traction seat 79 and the traction roller, the gear 75 is driven to rotate by the moving motor 74, the gear 75 rotates to drive the gear 75 to move on the surface of the rack 71, the gear 75 moves on the surface of the rack 71 to enable the sliding seat 73 to slide on the surface of the guide rod 72, the sliding seat 73 slides on the surface of the guide rod 72 to drive the drying plate 76 and the heating plate 77 to uniformly dry the cloth, the printed and dyed textiles can be uniformly dried, the cloth damage caused by overhigh local temperature is avoided, the quality of the cloth is improved, finally, the cloth is discharged by a traction mechanism arranged in the discharge box 10, when the dye in the printing and dyeing box 2 does not need to be frequently replaced, the water pump 91-5 is started at the moment, the water pump 91-5 drives the water inlet pipe 91-7 to pump the dye in the printing and dyeing box 2 out, and the pumped dye is introduced into the box body 91-1 through the water outlet pipe 91-7, at the moment, the wool in the dye is filtered through the filter cotton 91-3, the dye is discharged through the filter cotton 91-3 and enters the printing and dyeing box 2, the wool in the dye can be easily filtered, the phenomenon that the wool in the dye is adhered to the cloth to affect the quality of the cloth is avoided, meanwhile, the waterproof motor 92-1 is started, the stirring blade 92-2 is driven to rotate through the waterproof motor 92-1, flowing liquid is formed inside the printing and dyeing box 2 through the stirring blade 92-2, the problem that the dye is precipitated to cause uneven dyeing of the cloth is solved, and the working principle of the efficient printing and dyeing process of the textile is the above.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A high-efficiency textile printing and dyeing process is characterized by comprising the following steps: the method specifically comprises the following steps:
step one, dye liquor preparation: placing the dye into a dispersion liquid, uniformly stirring the dye and the dispersion liquid to prepare a dye liquid, wherein the bath ratio of the dye liquid is 1:15, the dispersion liquid comprises an alcohol organic solvent, gleditsia sinensis lam, beeswax, thiourea and water, and the proportion of the gleditsia sinensis lam, the beeswax and the thiourea is 4: 1: 2;
step two, color fixing solution preparation: placing the color fixing agent in a mixed solution of an alcohol organic solvent and water, and uniformly stirring to prepare a color fixing solution;
step three, printing and dyeing treatment: mixing the color fixing solution and the dye solution, then pouring the mixed color fixing solution and the dye solution into printing and dyeing equipment, and printing and dyeing the textile by using the printing and dyeing equipment;
the printing and dyeing equipment comprises a base plate (1), wherein the top of the base plate (1) is fixedly connected with a printing and dyeing box (2), the left side of the top of the printing and dyeing box (2) is fixedly connected with a vertical plate (3), the top of the vertical plate (3) is fixedly provided with a frame body (4), the bottom of the frame body (4) is provided with a wool removing unit (5), the top of the frame body (4) is fixedly connected with a drying box (6), a drying mechanism (7) is arranged inside the drying box (6), two sides of the top edge of the printing and dyeing box (2) are respectively provided with a supporting mechanism (8), the inside of the printing and dyeing box (2) is provided with a dye processing unit (9), the left side of the top of the base plate (1) is fixedly provided with a discharging box (10), and discharging grooves (11) are formed in the top and the left side of the discharging box (;
the wool removing unit (5) comprises a reciprocating scraping mechanism (51) and a driving mechanism (52), the reciprocating scraping mechanism (51) comprises two first fixing plates (51-1) which are symmetrically fixed on the front side and the rear side of the bottom of a frame body (4), a rotating shaft (51-2) is rotatably connected between the two opposite sides of the first fixing plates (51-1), two ends of the rotating shaft (51-2) penetrate through the first fixing plates (51-1) and extend to the outside of the first fixing plates (51-1), two sides of the surface of the rotating shaft (51-2) are fixedly connected with rotating discs (51-3), one side of the surface of each rotating disc (51-3) is fixedly connected with a convex column (51-4), and a rotating column (51-5) is rotatably connected below the surface of the first fixing plates (51-1), and the outer surface of the rotating column (51-5) is fixedly connected with a pendulum (51-6), a moving groove (51-7) penetrates through the interior of the pendulum (51-6), the inner surface of the moving groove (51-7) is connected with the outer surface of the convex column (51-4) in a sliding manner, and a scraper plate (51-8) is fixedly arranged between the opposite sides of the two pendulum (51-6).
2. The efficient textile printing and dyeing process according to claim 1, characterized in that: the driving mechanism (52) comprises two second fixing plates (52-1) which are symmetrically fixed on the front side and the rear side of the bottom of the frame body (4) and located on one side of the first fixing plate (51-1), a rotating rod (52-2) is rotatably connected between the two opposite sides of the second fixing plates (52-1), and transmission wheels (52-3) are fixedly connected to the outer surfaces of the rotating rod (52-2) and the rotating shaft (51-2).
3. A high efficiency textile printing and dyeing process according to claim 2, wherein: the outer surfaces of the two driving wheels (52-3) are in transmission connection through a transmission belt (52-4), one end of the rotating rod (52-2) penetrates through the second fixing plate (52-1) and extends to the outside of the second fixing plate (52-1), a driving motor (52-5) is fixedly installed on the surface of the second fixing plate (52-1), and one end of an output shaft of the driving motor (52-5) is fixedly connected with one end of the rotating rod (52-2) through a coupler.
4. The efficient textile printing and dyeing process according to claim 1, characterized in that: drying mechanism (7) are including top fixedly connected with rack (71) of fixed mounting at stoving case (6) inner wall, the equal fixedly connected with guide arm (72) in both sides of stoving case (6) inner wall, two the equal sliding connection of surface of guide arm (72) has sliding seat (73), the top fixedly connected with moving motor (74) of sliding seat (73), the output fixedly connected with gear (75) of moving motor (74), and one side meshing of one side of gear (75) and one side of rack (71).
5. The efficient textile printing and dyeing process according to claim 4, characterized in that: two fixedly connected with stoving board (76) between the bottom of sliding seat (73), and the fixed surface of stoving board (76) installs hot plate (77), logical groove (78) have all been seted up to the both sides of stoving case (6), the equal integrated into one piece in both sides at support body (4) top is provided with traction seat (79), two fixedly connected with carry over pinch rolls (710) between the inner wall of traction seat (79).
6. The efficient textile printing and dyeing process according to claim 1, characterized in that: the supporting mechanism (8) comprises four fixing seats (81) which are symmetrically and integrally formed and are arranged on two sides of the top edge of the dyeing box (2), a rotary drum (82) is fixedly connected between the front fixing seat and the rear fixing seat (81) in a rotating mode, cloth racks (84) are fixedly arranged on two sides of the surface of the rotary drum (82) through a connecting rod (83), and one end of the rotary drum (82) penetrates through the fixing seats (81) and extends to the outside of the fixing seats (81).
7. The efficient textile printing and dyeing process according to claim 6, characterized in that: the surface of the rotary drum (82) is fixedly provided with a ratchet wheel (85), the surface of the printing and dyeing box (2) is rotatably connected with a limiting rod (86), the outer surface of the limiting rod (86) is clamped with the inner surface of the ratchet wheel (85), and one end of the rotary drum (82) is fixedly connected with a rotary sleeve (87).
8. The efficient textile printing and dyeing process according to claim 1, characterized in that: the dye processing unit (9) comprises a dye exchange mechanism (91) and a flowing mechanism (92), the dye exchange mechanism (91) comprises a box body (91-1) fixedly installed at the bottom of the inner wall of the dyeing box (2), an embedded block (91-2) is fixedly arranged on the right side of the inner wall of the box body (91-1), filter cotton (91-3) is fixedly installed inside the embedded block (91-2), one side of the filter cotton (91-3) penetrates through the embedded block (91-2) and extends to the inside of the box body (91-1), a placing groove (91-4) is formed in the embedded block (91-2), and a water pump (91-5) is fixedly connected inside the placing groove (91-4).
9. A high efficiency textile printing and dyeing process according to claim 8, wherein: the water inlet of water pump (91-5) communicates with inlet tube (91-6), the one end of inlet tube (91-6) runs through box (91-1) and extends to the outside of box (91-1), the delivery port of water pump (91-5) communicates with outlet pipe (91-7), the one end of outlet pipe (91-7) runs through embedded block (91-2) and extends to the inside of box (91-1).
10. A high efficiency textile printing and dyeing process according to claim 8, wherein: the flowing mechanism (92) comprises a waterproof motor (92-1) and a stirring blade (92-2), and the output end of the waterproof motor (92-1) is fixedly connected with the inner surface of the stirring blade (92-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011328821.XA CN112481880A (en) | 2020-11-24 | 2020-11-24 | Efficient textile printing and dyeing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011328821.XA CN112481880A (en) | 2020-11-24 | 2020-11-24 | Efficient textile printing and dyeing process |
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| CN112481880A true CN112481880A (en) | 2021-03-12 |
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| CN202011328821.XA Withdrawn CN112481880A (en) | 2020-11-24 | 2020-11-24 | Efficient textile printing and dyeing process |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990820A (en) * | 2022-02-28 | 2022-09-02 | 杭州航民美时达印染有限公司 | Continuous printing and dyeing system and process for improving dyeing quality of woven fabric |
| CN115522343A (en) * | 2022-10-21 | 2022-12-27 | 绍兴南鹰纺织印染有限公司 | Efficient printing and dyeing process of fabric |
| CN115897099A (en) * | 2023-03-08 | 2023-04-04 | 仪征市山一防水布有限公司 | Printing and dyeing device of cloth |
| CN116103857A (en) * | 2023-01-30 | 2023-05-12 | 南通中邦丝织有限公司 | Environment-friendly printing and dyeing equipment with waste recycling device |
| CN116607310A (en) * | 2023-07-03 | 2023-08-18 | 河北亚奥纺织有限公司 | Water-free transfer printing equipment for textile printing and dyeing |
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2020
- 2020-11-24 CN CN202011328821.XA patent/CN112481880A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990820A (en) * | 2022-02-28 | 2022-09-02 | 杭州航民美时达印染有限公司 | Continuous printing and dyeing system and process for improving dyeing quality of woven fabric |
| CN114990820B (en) * | 2022-02-28 | 2023-10-03 | 杭州航民美时达印染有限公司 | Continuous printing and dyeing system and process for improving dyeing quality of woven fabric |
| CN115522343A (en) * | 2022-10-21 | 2022-12-27 | 绍兴南鹰纺织印染有限公司 | Efficient printing and dyeing process of fabric |
| CN115522343B (en) * | 2022-10-21 | 2024-06-04 | 绍兴南鹰纺织印染有限公司 | Efficient printing and dyeing process for fabric |
| CN116103857A (en) * | 2023-01-30 | 2023-05-12 | 南通中邦丝织有限公司 | Environment-friendly printing and dyeing equipment with waste recycling device |
| CN115897099A (en) * | 2023-03-08 | 2023-04-04 | 仪征市山一防水布有限公司 | Printing and dyeing device of cloth |
| CN116607310A (en) * | 2023-07-03 | 2023-08-18 | 河北亚奥纺织有限公司 | Water-free transfer printing equipment for textile printing and dyeing |
| CN116607310B (en) * | 2023-07-03 | 2023-10-03 | 河北亚奥纺织有限公司 | Water-free transfer printing equipment for textile printing and dyeing |
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Application publication date: 20210312 |
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