CN112479397A - Scale and corrosion inhibitor suitable for low-hardness water quality and preparation method thereof - Google Patents

Scale and corrosion inhibitor suitable for low-hardness water quality and preparation method thereof Download PDF

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Publication number
CN112479397A
CN112479397A CN202011341624.1A CN202011341624A CN112479397A CN 112479397 A CN112479397 A CN 112479397A CN 202011341624 A CN202011341624 A CN 202011341624A CN 112479397 A CN112479397 A CN 112479397A
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China
Prior art keywords
scale
corrosion inhibitor
parts
multipolymer
water
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CN202011341624.1A
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Chinese (zh)
Inventor
耿俊玲
郭翠娟
张留成
刘文峰
徐旭东
梁清雷
梁新新
郑萍
高云峰
范春燕
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SHANDONG TIANQING TECHNOLOGY DEVELOPMENT CO LTD
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SHANDONG TIANQING TECHNOLOGY DEVELOPMENT CO LTD
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Priority to CN202011341624.1A priority Critical patent/CN112479397A/en
Publication of CN112479397A publication Critical patent/CN112479397A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/14Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus
    • C02F5/145Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus combined with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/105Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances combined with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/02Acids; Metal salts or ammonium salts thereof, e.g. maleic acid or itaconic acid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a scale and corrosion inhibitor suitable for low-hardness water quality, which comprises the following raw materials in parts by weight: 8-15 parts of sodium gluconate, 5-15 parts of water-soluble zinc salt, 5-10 parts of 2-mercaptobenzothiazole, 5-15 parts of 2-hydroxyphosphinoacetic acid, 15-30 parts of multipolymer and 10-60 parts of water; the multipolymer consists of a structural unit provided by tetra allyl ammonium chloride, a structural unit provided by unsaturated carboxylic acid of C3-C10 and a structural unit provided by unsaturated sulfonic acid group compound of C2-C10. The prepared multipolymer has excellent scale and corrosion inhibition effects, the multipolymer has good synergistic effect with 2-mercaptobenzothiazole, 2-hydroxyphosphonoacetic acid, water-soluble zinc salt and sodium gluconate, and the scale and corrosion inhibitor obtained by compounding has the characteristics of excellent corrosion inhibition performance, small amount and high efficiency and is suitable for a low-hardness water quality system.

Description

Scale and corrosion inhibitor suitable for low-hardness water quality and preparation method thereof
Technical Field
The invention belongs to the technical field of industrial water treatment, and particularly relates to a scale and corrosion inhibitor suitable for low-hardness water quality and a preparation method thereof.
Background
Most of the medicaments used for treating domestic industrial circulating cooling water are phosphorus-based formulations, but with the development of society and the increasing perfection of environmental laws and regulations, the problems of water eutrophication, red tide and other ecological environment pollution caused by phosphorus emission as a nutrient source of microorganisms are found, so that the use of the formulations is more and more strictly limited, and people are prompted to turn attention to the development of low-phosphorus and phosphorus-free environment-friendly comprehensive medicaments. The primary discharge standard of the Integrated wastewater discharge Standard GB 8978 & 1996 for the highest allowable discharge concentration (in terms of P) of these phosphates is 0.5mg/L (for new, modified and expanded enterprises), and 1mg/L for existing enterprises, which is quite strict.
At present, the scale and corrosion inhibitor for low-hardness water in China is a high-phosphorus medicament or a large-dosage scale and corrosion inhibitor. Therefore, the preparation of the low-phosphorus, small-amount and high-efficiency scale and corrosion inhibitor for low-hardness water quality is of great significance.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a scale and corrosion inhibitor suitable for low-hardness water quality and a preparation method thereof, so as to solve the problems in the prior art.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a scale and corrosion inhibitor suitable for low-hardness water quality is prepared from the following raw materials in parts by weight: 8-15 parts of sodium gluconate, 5-15 parts of water-soluble zinc salt, 5-10 parts of 2-mercaptobenzothiazole, 5-15 parts of 2-hydroxyphosphinoacetic acid, 15-30 parts of multipolymer and 10-60 parts of water; the multipolymer consists of a structural unit provided by tetra allyl ammonium chloride, a structural unit provided by unsaturated carboxylic acid of C3-C10 and a structural unit provided by unsaturated sulfonic acid group compound of C2-C10.
As a further optimization, the unsaturated carboxylic acid is at least one of acrylic acid, methacrylic acid and itaconic acid.
Preferably, the unsaturated sulfonic compound is at least one of sodium allylsulfonate, sodium vinylsulfonate and styrene sulfonic acid.
As a further optimization, the water-soluble zinc salt is one or two of zinc chloride and zinc sulfate heptahydrate.
As a further optimization, the weight ratio of the tetraallylammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1 (1-4) to 0.5-3.
As a further optimization, the limiting viscosity of the multipolymer is 0.06-0.10 dL/g.
The invention also provides a preparation method of the multipolymer, which comprises the following steps:
s1: adding unsaturated carboxylic acid and water into a reaction vessel, stirring and heating to 60-90 ℃;
s2: and (3) slowly adding an ammonium persulfate solution, a sodium metabisulfite solution, tetraallylammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 20-60min after each addition of one component, keeping the temperature and reacting for 1-3h after all the components are added, and cooling to room temperature to obtain the multipolymer.
In order to solve the technical problems, the invention also provides a scale and corrosion inhibitor suitable for low-hardness water quality and a preparation method thereof, wherein the preparation method comprises the following steps:
s1: stirring and mixing water, 2-hydroxyphosphonoacetic acid and water-soluble zinc salt at normal temperature;
s2: and sequentially adding sodium gluconate, 2-mercaptobenzothiazole and multipolymer into the solution of S1, and stirring and uniformly mixing to obtain the scale and corrosion inhibitor.
The invention has the beneficial effects that:
the invention takes sodium pyrosulfite as a molecular weight regulator and ammonium persulfate as an initiator, and prepares a novel multipolymer consisting of a structural unit provided by tetraallylammonium chloride, a structural unit provided by unsaturated carboxylic acid and a structural unit provided by unsaturated sulfonic acid compound through copolymerization reaction of tetraallylammonium chloride, unsaturated carboxylic acid and unsaturated sulfonic acid compound, wherein the ultimate viscosity of the multipolymer is 0.06-0.10 dL/g. The prepared multipolymer has excellent scale and corrosion inhibition effects, the multipolymer has good synergistic effect with 2-mercaptobenzothiazole, 2-hydroxyphosphonoacetic acid, water-soluble zinc salt and sodium gluconate, and the scale and corrosion inhibitor obtained by compounding has the characteristics of excellent corrosion inhibition performance, small amount and high efficiency and is suitable for a low-hardness water quality system.
Detailed Description
The present invention will be further described with reference to the following examples, but the present invention is not limited to these examples.
The multipolymer consists of a structural unit provided by tetra allyl ammonium chloride, a structural unit provided by unsaturated carboxylic acid of C3-C10 and a structural unit provided by unsaturated sulfonic acid group compound of C2-C10. The preparation steps of the multipolymer are as follows:
s1: adding unsaturated carboxylic acid and water into a reaction vessel, stirring and heating to 60-90 ℃;
s2: and (3) slowly adding an ammonium persulfate solution, a sodium metabisulfite solution, tetraallylammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 20-60min after each addition of one component, keeping the temperature and reacting for 1-3h after all the components are added, and cooling to room temperature to obtain the multipolymer. The above materials are added slowly in a dropwise manner.
The weight ratio of the tetraallyl ammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1 (1-4) to (0.5-3), preferably 1 (2-3) to (1-2). The unsaturated carboxylic acid is at least one of acrylic acid, methacrylic acid and itaconic acid, the unsaturated sulfonic compound is at least one of sodium allylsulfonate, sodium vinylsulfonate and styrene sulfonic acid, and the water-soluble zinc salt is one or two of zinc chloride and zinc sulfate heptahydrate. The limiting viscosity of the prepared multipolymer is 0.06-0.10 dL/g.
Preparation of the multipolymer (A): the weight ratio of charging of the tetra-allyl ammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1:2.5:1.5, the charging amount of the tetra-allyl ammonium chloride is 20g, the unsaturated carboxylic acid is methacrylic acid, and the unsaturated sulfonic compound is styrene sulfonic acid.
S1: unsaturated carboxylic acid and water (25g) are added into a reaction vessel, stirred and heated to 80 ℃;
s2: and (2) slowly adding an ammonium persulfate solution (1.2g of ammonium persulfate is dissolved in 50g of water), a sodium metabisulfite solution (1.2g of sodium metabisulfite is dissolved in 35g of water), tetraallyl ammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 30min after adding one component, keeping the temperature and reacting for 2h after adding all the components, and cooling to room temperature to obtain the multipolymer A (the limiting viscosity at 30 ℃ is 0.076 dL/g).
Preparation of the multipolymer (B): the weight ratio of charging materials of the tetraallyl ammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1:2:1, the charging amount of the tetraallyl ammonium chloride is 20g, the unsaturated carboxylic acid is acrylic acid, and the unsaturated sulfonic compound is sodium vinylsulfonate.
S1: unsaturated carboxylic acid and water (20g) are added into a reaction vessel, stirred and heated to 70 ℃;
s2: and (2) slowly adding an ammonium persulfate solution (1.4g of ammonium persulfate is dissolved in 60g of water), a sodium metabisulfite solution (1.2g of sodium metabisulfite is dissolved in 35g of water), tetraallylammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 40min after adding one component, keeping the temperature and reacting for 1h after adding all the components, and cooling to room temperature to obtain the multipolymer B (the limiting viscosity at 30 ℃ is 0.081 dL/g).
Preparation of the multipolymer (C): the weight ratio of charging materials of the tetra-allyl ammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1:3:2, the charging amount of the tetra-allyl ammonium chloride is 20g, the unsaturated carboxylic acid is itaconic acid, and the unsaturated sulfonic compound is sodium allylsulfonate.
S1: unsaturated carboxylic acid and water (20g) are added into a reaction vessel, stirred and heated to 90 ℃;
s2: and (2) slowly adding an ammonium persulfate solution (1.2g of ammonium persulfate is dissolved in 60g of water), a sodium metabisulfite solution (1.3g of sodium metabisulfite is dissolved in 40g of water), tetraallyl ammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 20min after adding one component, keeping the temperature and reacting for 3h after adding all the components, and cooling to room temperature to obtain the multipolymer C (the limiting viscosity at 30 ℃ is 0.082 dL/g).
Example 1
At normal temperature, 35g of water, 10g of 2-hydroxyphosphonoacetic acid and 15g of zinc sulfate heptahydrate are stirred and mixed; then, 12g of sodium gluconate, 8g of 2-mercaptobenzothiazole and 20g of multipolymer A are sequentially added into the mixed solution and stirred and mixed evenly to obtain the scale and corrosion inhibitor.
Example 2
Stirring and mixing 45g of water, 5g of 2-hydroxyphosphonoacetic acid and 5g of zinc chloride at normal temperature; then, 15g of sodium gluconate, 5g of 2-mercaptobenzothiazole and 30g of multipolymer B are sequentially added into the mixed solution and stirred and mixed evenly to obtain the scale and corrosion inhibitor.
Example 3
Stirring and mixing 50g of water, 15g of 2-hydroxyphosphonoacetic acid and 12g of zinc sulfate heptahydrate at normal temperature; then 8g of sodium gluconate, 10g of 2-mercaptobenzothiazole and 10g of multipolymer C are sequentially added into the mixed solution and stirred and mixed evenly to obtain the scale and corrosion inhibitor.
Comparative example 1 a scale and corrosion inhibitor was prepared in the same manner as in example 1 except that the multipolymer a was not added.
Comparative example 2 the scale and corrosion inhibitor was prepared in the same manner as in example 1, except that sodium gluconate was not added.
Comparative example 3 a scale and corrosion inhibitor was prepared in the same manner as in example 1, except that 2-mercaptobenzothiazole was not added.
Comparative example 4 the scale and corrosion inhibitor was prepared in the same manner as in example 1, except that zinc sulfate heptahydrate was not added.
Comparative example 5 a scale and corrosion inhibitor was prepared in the same manner as in example 1, except that 20g of the multipolymer a was replaced with 20g of an acrylic acid/2-acrylamide-2-methylpropanesulfonic acid/hydroxypropyl acrylate terpolymer.
Comparative example 6 the scale and corrosion inhibitor was prepared in the same manner as in example 1 except that 20g of the multipolymer A was replaced with 20g of acrylic acid/2-acrylamide-2-methylpropanesulfonic acid/2-acrylamide-2-methylpropylphosphonic acid terpolymer.
It is noted that the water used in the present invention is deionized water and the total phosphorus content of 2-hydroxyphosphonoacetic acid is 42.4% (as PO 4)3-Meter).
A scale and corrosion inhibition performance comparison experiment is carried out on the product of the embodiment of the invention and the comparative example, a water sample is taken from a chemical industry enterprise, the main indexes of the water quality of the experiment are 97.51mg/L (calculated by calcium carbonate), 63.79mg/L (calculated by calcium carbonate) and 51.29mg/L (calculated by calcium carbonate), the corrosion inhibition performance test method is carried out according to the regulation of GB/T18175-.
Table 1 experimental result data of scale and corrosion inhibition performance
Item Scale inhibition Rate (%) Sustained release rate (mm/a)
Example 1 98.02 0.0155
Example 2 97.73 0.0166
Example 3 97.49 0.0183
Comparative example 1 61.37 0.0753
Comparative example 2 72.94 0.0548
Comparative example 3 79.47 0.0509
Comparative example 4 74.90 0.0520
Comparative example 5 85.93 0.0304
Comparative example 6 89.57 0.0293
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention; those skilled in the art can make various changes, modifications and alterations without departing from the scope of the invention, and all equivalent changes, modifications and alterations to the disclosed technology are equivalent embodiments of the present invention; meanwhile, any changes, modifications, and evolutions of the equivalent changes of the above embodiments according to the actual techniques of the present invention are still within the protection scope of the technical solution of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.

Claims (8)

1. The scale and corrosion inhibitor suitable for low-hardness water quality is characterized by comprising the following raw materials in parts by weight: 8-15 parts of sodium gluconate, 5-15 parts of water-soluble zinc salt, 5-10 parts of 2-mercaptobenzothiazole, 5-15 parts of 2-hydroxyphosphinoacetic acid, 15-30 parts of multipolymer and 10-60 parts of water;
the multipolymer consists of a structural unit provided by tetra allyl ammonium chloride, a structural unit provided by unsaturated carboxylic acid of C3-C10 and a structural unit provided by unsaturated sulfonic acid group compound of C2-C10.
2. The scale and corrosion inhibitor for low hardness water according to claim 1, wherein the unsaturated carboxylic acid is at least one of acrylic acid, methacrylic acid and itaconic acid.
3. The scale and corrosion inhibitor for low hardness water according to claim 1, wherein the unsaturated sulfonic compound is at least one of sodium allylsulfonate, sodium vinylsulfonate and styrene sulfonic acid.
4. The scale and corrosion inhibitor for low hardness water according to claim 1, wherein the water soluble zinc salt is one or two of zinc chloride and zinc sulfate heptahydrate.
5. The scale and corrosion inhibitor for low-hardness water quality as claimed in claim 1, wherein the weight ratio of the tetraallylammonium chloride, the unsaturated carboxylic acid and the unsaturated sulfonic compound is 1 (1-4) to 0.5-3.
6. The scale and corrosion inhibitor for low hardness water according to claim 1, wherein the limiting viscosity of the multipolymer is 0.06-0.10 dL/g.
7. The scale and corrosion inhibitor according to any one of claims 1 to 6, wherein the preparation method of the multipolymer comprises the following steps:
s1: adding unsaturated carboxylic acid and water into a reaction vessel, stirring and heating to 60-90 ℃;
s2: and (3) slowly adding an ammonium persulfate solution, a sodium metabisulfite solution, tetraallylammonium chloride and an unsaturated sulfonic compound into the solution of S1 in sequence, keeping the temperature and stirring for 20-60min after each addition of one component, keeping the temperature and reacting for 1-3h after all the components are added, and cooling to room temperature to obtain the multipolymer.
8. The method for preparing the scale and corrosion inhibitor according to any one of claims 1 to 7, which is characterized by comprising the following steps:
s1: stirring and mixing water, 2-hydroxyphosphonoacetic acid and water-soluble zinc salt at normal temperature;
s2: and sequentially adding sodium gluconate, 2-mercaptobenzothiazole and multipolymer into the solution of S1, and stirring and uniformly mixing to obtain the scale and corrosion inhibitor.
CN202011341624.1A 2020-11-26 2020-11-26 Scale and corrosion inhibitor suitable for low-hardness water quality and preparation method thereof Pending CN112479397A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4640793A (en) * 1984-02-14 1987-02-03 Calgon Corporation Synergistic scale and corrosion inhibiting admixtures containing carboxylic acid/sulfonic acid polymers
CN102452724A (en) * 2010-10-20 2012-05-16 中国石油化工股份有限公司 Composite corrosion and scale inhibitor and its application in water treatment
CN106478872A (en) * 2015-08-31 2017-03-08 中国石油化工股份有限公司 A kind of copolymer and preparation method and application
CN107522303A (en) * 2016-06-20 2017-12-29 中国石油化工股份有限公司 Non-Phosphorus composite anti incrustation eorrosion snhibiter and its application and the processing method of recirculated cooling water

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4640793A (en) * 1984-02-14 1987-02-03 Calgon Corporation Synergistic scale and corrosion inhibiting admixtures containing carboxylic acid/sulfonic acid polymers
CN102452724A (en) * 2010-10-20 2012-05-16 中国石油化工股份有限公司 Composite corrosion and scale inhibitor and its application in water treatment
CN106478872A (en) * 2015-08-31 2017-03-08 中国石油化工股份有限公司 A kind of copolymer and preparation method and application
CN107522303A (en) * 2016-06-20 2017-12-29 中国石油化工股份有限公司 Non-Phosphorus composite anti incrustation eorrosion snhibiter and its application and the processing method of recirculated cooling water

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