CN112478592A - High inclination belt conveyor - Google Patents
High inclination belt conveyor Download PDFInfo
- Publication number
- CN112478592A CN112478592A CN202011529007.4A CN202011529007A CN112478592A CN 112478592 A CN112478592 A CN 112478592A CN 202011529007 A CN202011529007 A CN 202011529007A CN 112478592 A CN112478592 A CN 112478592A
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- Prior art keywords
- belt
- frame
- fixedly connected
- roller
- patterned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/12—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2063—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
- B65G23/30—Variable-speed gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
- B65G39/125—Arrangements of rollers mounted on framework for selectively adjusting troughing of the conveying belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
Abstract
The invention discloses a high-inclination-angle belt conveyor, which relates to the technical field of conveyors and comprises a fixing frame, wherein a belt conveyor body is arranged on the upper side of the fixing frame, the belt conveyor body comprises a high-inclination-angle section and a transition arc section, the high-inclination-angle section and the transition arc section respectively comprise a frame, a plurality of deep groove type carrier roller groups are arranged inside the frame, a plurality of return idler rollers are arranged on the lower side, close to the deep groove type carrier roller groups, inside the frame, the top end of the frame is rotatably connected with a head pulley, the bottom end of the frame is rotatably connected with a tail pulley, and pattern conveying belts are sleeved on the outer sides of the deep groove type carrier roller groups, the return idler rollers, the tail pulley and the head pulley. The driving conveyor can bend the angle of the side edge of the patterned conveyor belt into more than 60 degrees through the two groups of side rollers, and the main patterned conveyor belt and the side patterned conveyor belt are arranged on the surface of the patterned conveyor belt, so that the internal friction force between the patterned conveyor belt and materials can be increased, and the stacking angle of the materials is improved.
Description
Technical Field
The invention relates to the technical field of conveyors, in particular to a high-inclination-angle belt conveyor.
Background
The belt conveyor is also called as a rubber belt conveyor, is widely applied to various industries such as household appliances, electronics, electric appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food and the like, and the assembly, detection, debugging, packaging, transportation and the like of objects, and the line body conveying can be selected according to the process requirements: various control modes such as common continuous operation, beat operation, variable speed operation and the like; the line body is selected according to local conditions: the belt conveyer has the advantages of strong conveying capacity, long conveying distance, simple structure, easy maintenance, convenient programmed control and automatic operation, and can convey the objects below 100KG or powdery and granular objects by the continuous or intermittent motion of the conveyer belt, and the belt conveyer has high speed, stable operation, low noise and can convey the objects up and down slopes.
The Chinese patent discloses a long-distance high-power large-inclination downward-conveying middle-turning telescopic belt conveyor (publication number: CN108190361A), which comprises an unloading device, wherein the surface of a middle frame is provided with a core-adjusting flame-retardant conveying belt, the top of the middle frame is provided with a groove-shaped aligning carrier roller group at one side of the groove-shaped aligning carrier roller group away from a hydraulic belt winding device, a lower aligning carrier roller group is arranged at one side of a supporting leg below the groove-shaped aligning carrier roller group close to the groove-shaped aligning carrier roller group, and a turning device is fixedly connected to one side of the middle frame, which is located at a broken belt catcher and.
The transportation capacity of the existing belt conveyor at a high angle is weaker, when powdery materials are transported, the angle is higher, the materials are easy to splash and scatter, and when the materials are discharged, the discharge space of the belt conveyor at a higher inclination angle is smaller, so that a discharge device is inconvenient to install.
Disclosure of Invention
The invention aims to solve the technical problems that the existing belt conveyor is weak in conveying capacity at a high angle, the angle is high when powdery materials are conveyed, the materials are easy to splash and fall, and the discharging space of the belt conveyor with a high inclination angle is small when the materials are discharged, so that a discharging device is inconvenient to install.
The purpose of the invention can be realized by the following technical scheme:
a belt conveyor with high inclination angle comprises a fixing frame and a protective cover, wherein a belt conveyor body is installed on the upper side of the fixing frame, a feeder is fixedly connected to one side, close to the belt conveyor body, of the top of the fixing frame, a head hopper is fixedly connected to the lower surface of the feeder, the belt conveyor body comprises a high inclination angle section and a transition arc section, the high inclination angle section and the transition arc section respectively comprise a rack, a plurality of deep groove type carrier roller groups are installed inside the rack, a plurality of return idler wheels are installed on the lower side, close to the deep groove type carrier roller groups, inside the rack, a head wheel is rotatably connected to the top end of the rack, a tail wheel is rotatably connected to the bottom end of the rack, pattern conveying belts are sleeved outside the deep groove type carrier roller groups, the return idler wheels, the tail wheel and the head wheel, the top end of the rack extends to the inside of the feeder, and a splash, and the bottom fixedly connected with that the frame upper surface is close to the backplate that splashes along the line prevents material feed arrangement that rolls, the protection casing is installed in the outside of frame bottom, and the internally mounted of protection casing has tensioning ware, the one end embedding of tensioning ware is in the inside of decorative pattern conveyer belt, one side fixedly connected with passive brush sweeper that the frame top is close to the head pulley.
As a further scheme of the invention: deep trouth bearing roller group is including two sets of side arc boards, and is two sets of the side arc board respectively with the both sides fixed connection of frame, the inside two sets of first support frames of downside fixedly connected with that are close to the side arc board of frame, and the inside equal fixedly connected with second support frame in one side that is close to first support frame of frame, staggered arrangement between first support frame and the second support frame, it is connected with first side roller to rotate between side arc board and the first support frame, the inside middle part fixedly connected with a plurality of U type frame of frame, it is connected with the second side roller to rotate between U type frame and the second support frame, the decorative pattern conveyer belt is laid the upside at first side roller and second side roller, contained angle between decorative pattern conveyer belt side and the horizontal direction is greater than 60.
As a further scheme of the invention: the middle part of the upper surface of the pattern conveyor belt is provided with a main pattern, the two sides of the upper surface of the pattern conveyor belt, which are close to the main pattern, are symmetrically provided with side patterns, and the included angle between each side pattern and the main pattern is 30-40 degrees.
As a further scheme of the invention: the driven brush sweeper comprises two sets of first assembly frames and two sets of second assembly frames, the first assembly frames are fixedly connected with the inner walls of two sides of the rack, the driven roller is connected between the first assembly frames in a rotating mode, one side of the driven roller is connected with the patterned conveying belt in a transmission mode, one end of the driven roller extends to one side of the first assembly frames and is fixedly connected with a first gear, the second assembly frames are respectively connected with the inner walls of two sides of the feeder in a fixed mode, the brush roller is fixedly connected between the second assembly frames and is tightly attached to the lower side of the patterned conveying belt, one end of the brush roller extends to one side of the second assembly frames and is fixedly connected with a second gear, and the first gear is connected with the second gear in a transmission mode.
As a further scheme of the invention: anti-roll material feed arrangement includes the cell body, the both ends of cell body are provided with feed inlet and discharge gate respectively, and the inside adhesion of cell body discharge gate is connected with a plurality of and keeps off the curtain, the inside top of cell body is close to the first turning block of one side fixedly connected with a plurality of that keeps off the curtain, and the inside top of cell body is close to the equal fixedly connected with second turning block in one side of first turning block, the bottom of first turning block all rotates and is connected with one-way baffle, the bottom of second turning block all rotates and is connected with the connecting rod, the bottom of connecting rod is rotated and is connected with the gag lever post, the gag lever post is hugged closely in one side of.
As a further scheme of the invention: the connecting rod extends to one side and the fixedly connected with connecting gear of second turning block with the position of being connected of second turning block, one side that the frame side is close to the feed inlet is rotated through the damping pivot and is connected with the adjusting lever, the one end of adjusting lever extends to the inside of cell body, and the one end of adjusting lever is passed through synchronous belt drive with the one end that each connecting rod extends and is connected.
As a further scheme of the invention: tensioner includes two sets of pneumatic cylinders and tension roller, and is two sets of the pneumatic cylinder all with protection casing fixed connection, and two sets of the output of pneumatic cylinder all extends to the inside of protection casing, and is two sets of fixedly connected with equipment case between the output of pneumatic cylinder, the both sides of equipment case are all rotated and are connected with the runner, and are two sets of the runner respectively with the inner wall roll connection of protection casing both sides, the equal fixedly connected with link in both sides of equipment incasement portion, the tension roller embedding is in the inside of decorative pattern conveyer belt and hugs closely one side at the decorative pattern conveyer belt, the both ends of tension roller all extend to the outside of decorative pattern conveyer belt and rotate with two sets of links and be connected.
As a further scheme of the invention: the included angle between the high inclination angle section and the horizontal direction is not less than 35 degrees, and the included angle between the transition arc section and the horizontal direction is 15-25 degrees.
As a further scheme of the invention: the backplate that splashes is prevented along the line includes the base plate with frame fixed connection, the inside top spiro union of base plate has a plurality of assembled panels, the equal spiro union in both sides of assembled panel lower surface has the first riser, the spout has all been seted up to the inside of first riser, and one side of first riser all is provided with the second riser, the embedding of second riser one end is in the inside of spout, and passes through bolt fixed connection between second riser and the spout, the bottom setting of second riser is at the upside at decorative pattern conveyer belt edge.
As a further scheme of the invention: the use method of the belt conveyor comprises the following steps:
the method comprises the following steps: the adjusting rod is rotated through a tool, after the adjusting rod rotates, each connecting gear is driven to synchronously rotate through the synchronous belt, the connecting gear drives the connecting rod to synchronously swing after rotating, the connecting rod abuts against the unidirectional baffle after swinging, and the initial angle of the unidirectional baffle is changed;
step two: starting the belt conveyor body, driving the material to ascend by the aid of a patterned conveyor belt in the belt conveyor body, and ejecting the material after the material touches the one-way baffle and the check curtain;
step three: after the pattern conveying belt enters the transition arc section, the inclination angle of the pattern conveying belt is reduced, the materials are conveyed into the feeder, and fall down after reaching the inflection point of the pattern conveying belt and are discharged from the head hopper;
step four: the patterned conveyor belt drives the driven roller to rotate when working, the driven roller drives the second gear and the brush roller to rotate through the first gear and the transmission belt after rotating, and the patterned conveyor belt is cleaned after the brush roller rotates;
step five: the hydraulic cylinder in the tensioner is started, the hydraulic cylinder drives the assembly box to move in the protective cover through the rotating wheel, when the assembly box moves, the tension roller is driven to move synchronously through the connecting frame, and the tension of the patterned conveying belt is changed after the tension roller moves.
As a further scheme of the invention: the belt conveyor body is also provided with a variable frequency control system, the variable frequency control system comprises a variable frequency motor and an output roller, the output roller is arranged inside the belt conveyor body and used for driving the belt conveyor body, the output end of the variable frequency motor is fixedly connected with the output roller through a coupler, and the variable frequency control system is used for controlling a starting and stopping system of the belt conveyor body, so that starting and stopping impact is avoided, and the probability of material rolling is reduced.
The invention has the beneficial effects that:
1. the belt conveyor is provided with a high-inclination-angle section and a transition arc section, the inclination angle of the high-inclination-angle section reaches more than 35 degrees, the conveying height can be greatly improved, the occupied space is small, the inclination angle close to the head of the conveyor can be reduced by the transition arc section, the materials close to the unfolding position of the head conveyor are prevented from rolling off, and meanwhile, discharging devices such as a head funnel and the like are convenient to install.
2. The belt conveyor is provided with the anti-splashing guard plate along the line, the anti-splashing guard plate is provided with the second vertical plate, the first vertical plate and the assembling plate which are positioned on the upper side of the pattern conveyor belt, the problems of splashing and scattering of materials during transportation can be prevented, meanwhile, the anti-rolling material feeding device is arranged at the bottom end of feeding of the belt conveyor, and a plurality of one-way baffles are arranged inside the anti-rolling material feeding device, so that the materials are allowed to pass through one way, and the materials are prevented from leaking from the rear end of the device.
3. According to the belt conveyor, the driven brush cleaner is arranged at the top of the belt conveyor, the driven roller of the driven brush cleaner is in transmission connection with the patterned conveyor belt, the driven roller can be driven to rotate when the patterned conveyor belt works, the driven roller can be driven to rotate through the transmission belt when the driven roller rotates, the patterned conveyor belt is cleaned, the cleaning effect is improved under the condition that the power structure and measures are not increased, and meanwhile, the tensioning degree of the patterned conveyor belt can be adjusted through the tensioner.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;
FIG. 3 is a partial top view of the patterned belt of the present invention;
FIG. 4 is a front view of the passive brush cleaner of the present invention;
FIG. 5 is a view of the kinematic structure of the passive brush cleaner of the present invention;
FIG. 6 is a cross-sectional view of the roll-off prevention feeding device of the present invention;
fig. 7 is a front view of the tensioner of the present invention.
In the figure: 1. a fixed mount; 2. a belt conveyor body; 3. a high-inclination section; 4. a transition arc section; 5. a frame; 6. a return riding wheel; 7. a deep groove type carrier roller set; 8. a patterned conveyor belt; 9. a splash guard plate is arranged along the line; 10. a roll-resistant feeding device; 11. a tail wheel; 12. a head pulley; 13. a feeder; 14. a passive brush cleaner; 15. a head funnel; 16. a protective cover; 17. a tensioner; 71. a side arc plate; 72. a first support frame; 73. a first side roller; 74. a U-shaped frame; 75. a second support frame; 76. a second side roller; 91. a substrate; 92. assembling a plate; 93. a first vertical plate; 94. a second vertical plate; 141. a first assembly rack; 142. a driven roller; 143. a second assembly rack; 144. a brush roller; 145. a first gear; 146. a second gear; 147. a transmission belt; 101. a trough body; 102. a curtain; 103. a first rotating block; 104. a one-way baffle; 105. a second turning block; 106. a connecting rod; 107. a limiting rod; 108. a connecting gear; 109. an adjusting lever; 1010. a synchronous belt; 81. main patterns; 82. side patterns; 171. a hydraulic cylinder; 172. an assembly box; 173. a rotating wheel; 174. a connecting frame; 175. and a tension roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a high-inclination belt conveyor comprises a fixed frame 1 and a protective cover 16, a belt conveyor body 2 is installed on the upper side of the fixed frame 1, a feeder 13 is fixedly connected to one side of the top of the fixed frame 1 close to the belt conveyor body 2, a head funnel 15 is fixedly connected to the lower surface of the feeder 13, the belt conveyor body 2 comprises a high-inclination section 3 and a transition arc section 4, the high-inclination section 3 and the transition arc section 4 both comprise a frame 5, a plurality of deep groove type carrier roller sets 7 are installed inside the frame 5, a plurality of return idler rollers 6 are installed inside the frame 5 close to the lower sides of the deep groove type carrier roller sets 7, a head wheel 12 is rotatably connected to the top end of the frame 5, a tail wheel 11 is rotatably connected to the bottom end of the frame 5, a patterned conveyor belt 8 is sleeved on the outer sides of the deep groove type carrier roller sets 7, the return idler rollers 6, the tail wheel 11 and the head wheel 12, and, the upper surface of frame 5 is fixedly connected with along the line prevents backplate 9 that splashes, and the bottom fixedly connected with anti-roll material feed arrangement 10 that frame 5 upper surface is close to along the line prevents backplate 9 that splashes, and protection casing 16 installs in the outside of frame 5 bottom, and the internally mounted of protection casing 16 has tensioning ware 17, and the one end embedding of tensioning ware 17 is in the inside of decorative pattern conveyer belt 8, and one side fixedly connected with passive brush cleaner 14 that the frame 5 top is close to head pulley 12.
The contained angle between high inclination section 3 and the horizontal direction is 35, and the contained angle between transition segmental arc 4 and the horizontal direction is 20, and high inclination section 3 can increase substantially the height of carrying to less occupation space, transition segmental arc 4 can reduce the inclination of being close to the conveyer head, prevents to be close to the material roll that the head conveyer belt expandes the department, discharging device such as easy to assemble head funnel 15 simultaneously.
Meanwhile, the content which is not described in detail in the specification belongs to the prior art which is well known to those skilled in the art, on the other hand, each electric part in the device is electrically connected with the control switch, and the working logic and the working sequence among each electric part can be controlled by programming and manpower.
Referring to fig. 2-3, the deep groove carrier roller set 7 includes two sets of side arc plates 71, the two sets of side arc plates 71 are respectively and fixedly connected with two sides of the frame 5, two sets of first support frames 72 are fixedly connected with the lower side of the frame 5 close to the side arc plates 71, and one side of the frame 5 close to the first support frames 72 is fixedly connected with second support frames 75, the first support frames 72 and the second support frames 75 are arranged in a staggered manner, a first side roller 73 is rotatably connected between the side arc plates 71 and the first support frames 72, a plurality of U-shaped frames 74 are fixedly connected with the middle part of the frame 5, a second side roller 76 is rotatably connected between the U-shaped frames 74 and the second support frames 75, the pattern conveyer belt 8 is laid on the upper sides of the first side roller 73 and the second side roller 76, the included angle between the side of the pattern conveyer belt 8 and the horizontal direction is greater than 60 degrees, the main pattern 81 is arranged at, and the bilateral symmetry that the pattern conveyer belt 8 upper surface is close to main pattern 81 is provided with side pattern 82, and the contained angle between side pattern 82 and the main pattern 81 is 35, and the internal friction of pattern conveyer belt and material can be increased to the pattern, improves the pile up angle of material.
Prevent backplate 9 that splashes along the line include with frame 5 fixed connection's base plate 91, the inside top spiro union of base plate 91 has a plurality of assembled plate 92, the equal spiro union in both sides of assembled plate 92 lower surface has first riser 93, the spout has all been seted up to the inside of first riser 93, and one side of first riser 93 all is provided with second riser 94, the embedding of second riser 94 one end is in the inside of spout, and pass through bolt fixed connection between second riser 94 and the spout, through the spout, can make things convenient for the expansion length between two sets of risers, the bottom of second riser 94 sets up the upside at decorative pattern conveyer belt 8 edges.
Referring to fig. 4-5, the passive brush cleaner 14 includes two sets of first assembling frames 141 and two sets of second assembling frames 143, the two sets of first assembling frames 141 are fixedly connected to the inner walls of the two sides of the frame 5, a passive roller 142 is rotatably connected between the two sets of first assembling frames 141, one side of the passive roller 142 is in transmission connection with the patterned conveyor belt 8, and one end of the driven roller 142 extends to one side of a set of first assembling frames 141 and is fixedly connected with a first gear 145, two sets of second assembling frames 143 are respectively and fixedly connected with the inner walls of both sides of the feeder 13, and a brush roller 144 is fixedly connected between the two groups of second assembling frames 143, the brush roller 144 is clung to the lower side of the pattern conveying belt 8, and one end of the brush roller 144 extends to one side of a group of second assembly brackets 143 and is fixedly connected with a second gear 146, and the first gear 145 and the second gear 146 are in transmission connection through a transmission belt 147.
Referring to fig. 6, the anti-rolling material feeding device 10 includes a tank 101, a feeding port and a discharging port are respectively disposed at two ends of the tank 101, a plurality of curtains 102 are adhered and connected to the inside of the discharging port of the tank 101, a plurality of first rotating blocks 103 are fixedly connected to one side of the top end of the tank 101 close to the curtains 102, a second rotating block 105 is fixedly connected to one side of the top end of the tank 101 close to the first rotating blocks 103, a one-way baffle 104 is rotatably connected to the bottom of the first rotating blocks 103, a connecting rod 106 is rotatably connected to the bottom of the second rotating blocks 105, a limiting rod 107 is rotatably connected to the bottom of the connecting rod 106, the limiting rod 107 is tightly attached to one side of the one-way baffle 104, a connecting portion between the connecting rod 106 and the second rotating blocks 105 extends to one side of the second rotating blocks 105 and is fixedly connected to a connecting gear 108, and an adjusting rod 109 is rotatably connected to, one end of the adjusting rod 109 extends to the inside of the tank body 101, and one end of the adjusting rod 109 is in transmission connection with one end of each connecting rod 106 extending through a synchronous belt 1010.
Referring to fig. 7, the tensioner 17 includes two sets of hydraulic cylinders 171 and a tension roller 175, the two sets of hydraulic cylinders 171 are both fixedly connected to the shield 16, output ends of the two sets of hydraulic cylinders 171 extend into the shield 16, an assembly box 172 is fixedly connected between output ends of the two sets of hydraulic cylinders 171, two sides of the assembly box 172 are both rotatably connected to rotating wheels 173, the two sets of rotating wheels 173 are respectively connected to inner walls of two sides of the shield 16 in a rolling manner, two sides of the interior of the assembly box 172 are both fixedly connected to connecting frames 174, the tension roller 175 is embedded in the interior of the patterned conveyor belt 8 and tightly attached to one side of the patterned conveyor belt 8, and two ends of the tension roller 175 extend to the outside of the patterned conveyor belt 8 and are rotatably connected.
The belt conveyor body 2 is also provided with a variable frequency control system, the variable frequency control system comprises a variable frequency motor and an output roller, the output roller is arranged inside the belt conveyor body 2 and used for driving the belt conveyor, the output end of the variable frequency motor is fixedly connected with the output roller through a coupler, and the variable frequency control system is used for controlling a starting and stopping system of the belt conveyor body 2, so that starting and stopping impact is avoided, and the probability of material rolling is reduced.
The working principle of the invention is as follows:
the adjusting rod 109 is rotated through a tool, one end, located on the outer side of the anti-rolling material feeding device 10, of the adjusting rod 109 is of a hexagonal structure, the tool adopts a hexagonal socket wrench, the adjusting rod 109 rotates and then drives each connecting gear 108 to synchronously rotate through a synchronous belt 1010, the connecting gear 108 rotates and then drives the connecting rod 106 to synchronously swing, and after the connecting rod 106 swings, the unidirectional baffle 104 abuts against the unidirectional baffle 104, so that the initial angle of the unidirectional baffle 104 is changed;
the bolts connecting the second vertical plate 94 and the first vertical plate 93 through the sliding grooves are taken down, then the second vertical plate 94 slides along the sliding grooves, the top end of the second vertical plate 94 moves to the position 5mm above the pattern conveyor belt 8, then the two groups of vertical plates are fixed through the bolts, and the base plate 91 is installed on the upper side of the frame 5 through the bolts, so that the pattern conveyor belt can adapt to different pattern conveyor belts 8;
starting belt conveyor body 2, the inside decorative pattern conveyer belt 8 of belt conveyor body 2 drives the material and rises, and the material will be its back-up in proper order after touching one-way baffle 104 and check curtain 102, and one-way baffle 104 turns to the direction of transportation of material when transporting the material, and when the material spills, drives one-way baffle 104 and moves toward the gyration to stop rotating after touching gag lever post 107.
After the pattern conveying belt 8 enters the transition arc section 4, the inclination angle is reduced, materials are conveyed to a feeder 13, and the materials fall down after reaching the inflection point of the pattern conveying belt 8 and are discharged from a head funnel 15;
the patterned conveyor belt 8 drives the driven roller 142 to rotate during operation, the driven roller 142 drives the second gear 146 and the brush roller 144 to rotate through the first gear 145 and the transmission belt 147 after rotating, and the brush roller 144 cleans the patterned conveyor belt 8 after rotating;
the hydraulic cylinder 171 in the tensioner 17 is activated, the hydraulic cylinder 171 drives the assembly box 172 to move inside the protection cover 16 through the rotating wheel 173, when the assembly box 172 moves, the tension roller 175 is synchronously driven to move through the connecting frame 174, and the tension of the patterned conveyor belt 8 is changed after the tension roller 175 moves.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (10)
1. A high-inclination-angle belt conveyor comprises a fixing frame (1) and a protective cover (16), wherein a belt conveyor body (2) is installed on the upper side of the fixing frame (1), a feeder (13) is fixedly connected to one side, close to the belt conveyor body (2), of the top of the fixing frame (1), a head funnel (15) is fixedly connected to the lower surface of the feeder (13), the high-inclination-angle belt conveyor is characterized in that the belt conveyor body (2) comprises a high-inclination-angle section (3) and a transition arc section (4), the high-inclination-angle section (3) and the transition arc section (4) respectively comprise a rack (5), a plurality of deep groove type carrier roller sets (7) are installed inside the rack (5), a plurality of return idler rollers (6) are installed on the lower side, close to the deep groove type carrier roller sets (7), of the top end of the rack (5) is rotatably connected with a head roller (12), and the bottom end of the frame (5) is rotationally connected with a tail wheel (11), the outer sides of the deep groove type carrier roller group (7), the return idler (6), the tail wheel (11) and the head wheel (12) are sleeved with a pattern conveyer belt (8), the top end of the frame (5) extends to the interior of the feeder (13), the upper surface of the frame (5) is fixedly connected with a line-along anti-splashing guard plate (9), the bottom end of the upper surface of the frame (5) close to the line anti-splash guard plate (9) is fixedly connected with an anti-rolling material feeding device (10), the protective cover (16) is arranged at the outer side of the bottom end of the frame (5), and a tensioner (17) is arranged in the protective cover (16), one end of the tensioner (17) is embedded in the patterned conveying belt (8), one side of the top end of the frame (5) close to the head wheel (12) is fixedly connected with a passive brush cleaner (14).
2. The belt conveyor with high inclination angle as claimed in claim 1, wherein the deep groove type carrier roller group (7) comprises two groups of side arc plates (71), two groups of side arc plates (71) are respectively fixedly connected with two sides of the frame (5), two groups of first supporting frames (72) are fixedly connected with the lower sides of the inner parts of the frame (5) close to the side arc plates (71), one sides of the inner parts of the frame (5) close to the first supporting frames (72) are respectively fixedly connected with a second supporting frame (75), the first supporting frames (72) and the second supporting frames (75) are arranged in a staggered manner, a first side roller (73) is rotatably connected between the side arc plates (71) and the first supporting frames (72), a plurality of U-shaped frames (74) are fixedly connected with the middle parts of the inner parts of the frame (5), and a second side roller (76) is rotatably connected between the U-shaped frames (74) and the second supporting frames (75), the patterned conveyor belt (8) is laid on the upper sides of the first side roller (73) and the second side roller (76), and the included angle between the side edge of the patterned conveyor belt (8) and the horizontal direction is larger than 60 degrees.
3. The belt conveyor with high inclination angle as claimed in claim 2, characterized in that the central part of the upper surface of the patterned conveyor belt (8) is provided with a main pattern (81), and the upper surface of the patterned conveyor belt (8) is symmetrically provided with side patterns (82) close to two sides of the main pattern (81), and the included angle between the side patterns (82) and the main pattern (81) is 30-40 degrees.
4. The belt conveyor with high inclination angle as claimed in claim 1, characterized in that the passive brush cleaner (14) comprises two sets of first assembling frames (141) and two sets of second assembling frames (143), the two sets of first assembling frames (141) are fixedly connected with the inner walls of the two sides of the frame (5), a passive roller (142) is rotatably connected between the two sets of first assembling frames (141), one side of the passive roller (142) is in transmission connection with the patterned conveyor belt (8), one end of the passive roller (142) extends to one side of the set of first assembling frames (141) and is fixedly connected with a first gear (145), the two sets of second assembling frames (143) are respectively fixedly connected with the inner walls of the two sides of the feeder (13), and a brush roller (144) is fixedly connected between the two sets of second assembling frames (143), the brush roller (144) is closely attached to the lower side of the patterned conveyor belt (8), and one end of the brush roller (144) extends to one side of the group of second assembly racks (143) and is fixedly connected with a second gear (146), and the first gear (145) is in transmission connection with the second gear (146) through a transmission belt (147).
5. The high-inclination-angle belt conveyor as claimed in claim 1, wherein the anti-rolling material feeding device (10) comprises a tank body (101), a feeding port and a discharging port are respectively arranged at two ends of the tank body (101), a plurality of check curtains (102) are adhered and connected inside the discharge hole of the tank body (101), a plurality of first rotating blocks (103) are fixedly connected at one side of the top end inside the tank body (101) close to the check curtains (102), and one side of the top end in the tank body (101) close to the first rotating block (103) is fixedly connected with a second rotating block (105), the bottoms of the first rotating blocks (103) are rotatably connected with one-way baffles (104), the bottoms of the second rotating blocks (105) are respectively and rotatably connected with a connecting rod (106), the bottom of the connecting rod (106) is rotatably connected with a limiting rod (107), and the limiting rod (107) is tightly attached to one side of the one-way baffle (104).
6. The high-inclination belt conveyor as claimed in claim 5, wherein the connecting portion of the connecting rod (106) and the second rotating block (105) extends to one side of the second rotating block (105) and is fixedly connected with a connecting gear (108), one side of the side surface of the frame (5) close to the feed inlet is rotatably connected with an adjusting rod (109) through a damping rotating shaft, one end of the adjusting rod (109) extends to the inside of the trough body (101), and one end of the adjusting rod (109) is in transmission connection with one extending end of each connecting rod (106) through a synchronous belt (1010).
7. The belt conveyor with high inclination angle as claimed in claim 1, wherein the tensioner (17) comprises two sets of hydraulic cylinders (171) and a tension roller (175), the two sets of hydraulic cylinders (171) are fixedly connected with the protective cover (16), the output ends of the two sets of hydraulic cylinders (171) extend to the inside of the protective cover (16), an assembly box (172) is fixedly connected between the output ends of the two sets of hydraulic cylinders (171), rotating wheels (173) are rotatably connected to both sides of the assembly box (172), the two sets of rotating wheels (173) are respectively in rolling connection with the inner walls of both sides of the protective cover (16), connecting frames (174) are fixedly connected to both sides of the inside of the assembly box (172), the tension roller (175) is embedded in the inside of the patterned conveyor belt (8) and tightly attached to one side of the patterned conveyor belt (8), and both ends of the tension roller (175) extend to the outside of the patterned conveyor belt (8) and are rotatably connected with the two sets of connecting frames (174) And (6) connecting.
8. A high-inclination belt conveyor according to claim 1, characterized in that the angle between the high-inclination segment (3) and the horizontal is not less than 35 °, and the angle between the transition arc segment (4) and the horizontal is 15-25 °.
9. The high-inclination-angle belt conveyor as claimed in claim 1, wherein the anti-splashing guard plate (9) along the line comprises a base plate (91) fixedly connected with the frame (5), a plurality of assembling plates (92) are screwed at the top end inside the base plate (91), first vertical plates (93) are screwed at two sides of the lower surfaces of the assembling plates (92), sliding grooves are formed in the first vertical plates (93), second vertical plates (94) are arranged on one sides of the first vertical plates (93), one ends of the second vertical plates (94) are embedded in the sliding grooves, the second vertical plates (94) are fixedly connected with the sliding grooves through bolts, and the bottom ends of the second vertical plates (94) are arranged on the upper sides of the edges of the pattern conveyor belt (8).
10. The high-inclination belt conveyor according to claim 1, wherein the use method of the belt conveyor comprises the following steps:
the method comprises the following steps: the adjusting rod (109) is rotated through a tool, the adjusting rod (109) drives each connecting gear (108) to synchronously rotate through a synchronous belt (1010) after rotating, the connecting gear (108) drives the connecting rod (106) to synchronously swing after rotating, the connecting rod (106) pushes the unidirectional baffle (104) against after swinging, and the initial angle of the unidirectional baffle (104) is changed;
step two: starting the belt conveyor body (2), driving the materials to ascend by the aid of the patterned conveyor belt (8) in the belt conveyor body (2), and ejecting the materials after the materials touch the one-way baffle (104) and the check curtain (102);
step three: after the pattern conveying belt (8) enters the transition arc section (4), the inclination angle is reduced, materials are conveyed to a feeder (13), fall after reaching the inflection point of the pattern conveying belt (8), and are discharged from a head funnel (15);
step four: the patterned conveyor belt (8) drives the driven roller (142) to rotate when working, the driven roller (142) drives the second gear (146) and the brush roller (144) to rotate through the first gear (145) and the transmission belt (147) after rotating, and the brush roller (144) cleans the patterned conveyor belt (8) after rotating;
step five: a hydraulic cylinder (171) in the tensioner (17) is started, the hydraulic cylinder (171) drives an assembly box (172) to move in the protective cover (16) through a rotating wheel (173), when the assembly box (172) moves, a tension roller (175) is synchronously driven to move through a connecting frame (174), and the tension of the patterned conveyor belt (8) is changed after the tension roller (175) moves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011529007.4A CN112478592A (en) | 2020-12-22 | 2020-12-22 | High inclination belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011529007.4A CN112478592A (en) | 2020-12-22 | 2020-12-22 | High inclination belt conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN112478592A true CN112478592A (en) | 2021-03-12 |
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ID=74914291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011529007.4A Pending CN112478592A (en) | 2020-12-22 | 2020-12-22 | High inclination belt conveyor |
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| Country | Link |
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| CN (1) | CN112478592A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115465609A (en) * | 2022-11-03 | 2022-12-13 | 陕西神渭煤炭管道运输有限责任公司 | Coal slurry is dried and is used conveyor |
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| GB8917946D0 (en) * | 1989-08-04 | 1989-09-20 | Dudley Fabrications Limited | Conveyor belt |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115465609A (en) * | 2022-11-03 | 2022-12-13 | 陕西神渭煤炭管道运输有限责任公司 | Coal slurry is dried and is used conveyor |
| CN115465609B (en) * | 2022-11-03 | 2023-03-24 | 陕西神渭煤炭管道运输有限责任公司 | Conveying device for coal slurry drying |
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