CN112476791A - Processing equipment and processing method for mica sheet component of water level meter - Google Patents
Processing equipment and processing method for mica sheet component of water level meter Download PDFInfo
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- CN112476791A CN112476791A CN202011240145.0A CN202011240145A CN112476791A CN 112476791 A CN112476791 A CN 112476791A CN 202011240145 A CN202011240145 A CN 202011240145A CN 112476791 A CN112476791 A CN 112476791A
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- plate
- mica sheet
- semicircular
- sliding
- support frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
- B28D1/146—Tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/32—Methods and apparatus specially adapted for working materials which can easily be split, e.g. mica, slate, schist
- B28D1/325—Methods and apparatus specially adapted for working materials which can easily be split, e.g. mica, slate, schist for making holes in easily splittable working materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a processing device and a processing method for a mica sheet component of a water level gauge, the device comprises a workbench, the upper surface of the workbench is fixedly provided with a support plate, the support plate is provided with a strip-shaped through groove, the workbench is fixedly provided with a first support frame, one side of the first support frame is movably provided with a sliding plate, the bottom of the sliding plate is fixedly provided with a push block, the workbench is fixedly provided with a material clamping mechanism, the top of a third support frame is provided with a punching cylinder, the bottom end of an output rod of the punching cylinder is fixedly provided with a punching cutter head, the upper surface of the workbench is fixedly provided with a feeding mechanism and a polishing mechanism, the invention can drive the mica sheet component to move above the support plate through the feeding mechanism, can automatically feed materials, reduces the labor intensity, guides the punching cutter head through a semicircular through hole of the semicircular clamp block, and ensures the, thereby ensure die-cut precision, guaranteed the effect of polishing.
Description
Technical Field
The invention relates to the technical field of mica sheet component processing, in particular to a processing device and a processing method for a mica sheet component of a water level meter.
Background
The mica sheet of the water level gauge is mainly used for observing holes of the water level gauge of a high-temperature and high-pressure steam boiler of a thermal power plant, and has the characteristics of transparency, wave transmission, high temperature resistance, corrosion resistance, scouring resistance, insulation, smoothness, clearness, low high-frequency dielectric loss and the like. The middle part of a current water level meter mica plate assembly needs to be subjected to tapping treatment before the current water level meter mica plate assembly is installed; traditional fluviograph mica sheet subassembly processing equipment needs artifical material loading at the during operation, and intensity of labour is big, and traditional fluviograph mica sheet subassembly processing equipment adds the tool bit unstability man-hour moreover, and the machining precision is low, can't polish mica sheet subassembly hole.
Disclosure of Invention
The invention aims to provide a processing device and a processing method for a mica sheet component of a water level meter, wherein the mica sheet component is placed at one end of the upper surface of a supporting plate, a screw rod is driven to rotate by a moving motor and a push block is driven to move, the mica sheet component is pushed between two feeding clamping plates by the push block, two moving seats are driven to move oppositely by two feeding cylinders and drive the two feeding clamping plates to move oppositely, the mica sheet component is clamped by the two feeding clamping plates, a moving motor II is started and drives the screw rod II to rotate, the screw rod II drives a moving plate to move, the moving plate drives the two feeding clamping plates to move and drives the mica sheet component to move between the two semicircular clamping plates, the mica sheet component can be driven to move above the supporting plate by a feeding mechanism, the automatic feeding can be realized, the labor intensity is reduced, the problem that the traditional processing device for the mica sheet component of the water level meter needs manual feeding, the labor intensity is high;
according to the mica sheet assembly locating device, the clamping cylinder drives the two semicircular clamping blocks to move oppositely, so that the mica sheet assembly is clamped, the mica sheet assembly is located in the semicircular mounting grooves of the two semicircular clamping blocks, the punching cylinder is started, the punching cylinder drives the punching tool bit to descend, the punching tool bit penetrates through the semicircular through hole and punches and perforates the middle of the mica sheet assembly, the punching tool bit is guided through the semicircular through hole of the semicircular clamping block, the stability of the punching tool bit is guaranteed, and the technical problems that the tool bit is unstable and the machining precision is low when the traditional water level meter mica sheet assembly machining equipment is used for machining are solved;
the invention sends the mica sheet component with the hole to the lower part of the fan through the feeding mechanism, blows off the residual scraps on the mica sheet component through the fan, the mica sheet assembly is driven to move between the two semicircular supporting rings by the feeding mechanism, the two semicircular supporting rings are driven to move in opposite directions by the two clamping cylinders, so that the mica sheet assembly is clamped and fixed in the semicircular supporting grooves, the polishing motor is started, the polishing motor drives the polishing tool bit to rotate, the lifting cylinder is started, the lifting cylinder drives the polishing motor to descend, the grinding tool bit is driven to descend and grind the inner hole of the mica sheet assembly, and the residual scraps on the mica sheet assembly are blown off before grinding, so that the scrap interference is avoided, the grinding effect is ensured, and the technical problem that the inner hole of the mica sheet assembly cannot be ground when the mica sheet assembly is processed by the traditional processing equipment for the mica sheet assembly of the water level meter is solved.
The purpose of the invention can be realized by the following technical scheme:
a processing device for a mica sheet component of a water level gauge comprises a workbench, wherein a supporting plate is fixedly arranged on the upper surface of the workbench, a strip-shaped through groove is formed in the supporting plate, a first supporting frame is fixedly arranged on the workbench, a sliding plate is movably arranged on one side of the first supporting frame, a pushing block is fixedly arranged at the bottom of the sliding plate, and the pushing block is positioned above one end of the supporting plate;
the material clamping mechanism is fixedly arranged on the workbench and comprises a support frame II, the support frame II is fixedly connected with the upper surface of the workbench, a clamping cylinder I is fixedly arranged at the top of one side of the support frame II, the clamping cylinder I is a double-head cylinder, semicircular clamping blocks are fixedly arranged at two ends of the clamping cylinder I, and the two semicircular clamping blocks are positioned above the supporting plate;
a third support frame is arranged on one side of the second support frame and fixedly mounted on the upper surface of the workbench, a punching cylinder is mounted at the top of the third support frame, a punching tool bit is fixedly mounted at the bottom end of an output rod of the punching cylinder, a fourth support frame is fixedly mounted on the workbench, a height adjusting cylinder is movably mounted at one side of the top of the fourth support frame, and a fan is fixedly mounted at the bottom end of the output rod of the height adjusting cylinder;
the feeding mechanism is fixedly arranged on the upper surface of the workbench and comprises an installation bottom plate, the installation bottom plate is fixedly arranged on the upper surface of the workbench, a movable plate is movably arranged on the installation bottom plate, two movable seats are movably arranged on the movable plate, feeding clamping plates are fixedly arranged at the tops of the two movable seats, a plurality of clamping grooves are formed in the opposite sides of the two feeding clamping plates, and the two feeding clamping plates are symmetrically distributed;
the polishing mechanism comprises a fixed lower plate, the fixed lower plate is fixedly arranged on the upper surface of the workbench, a fixed upper plate is horizontally arranged above the fixed lower plate, two longitudinal rods are vertically fixed between the fixed upper plate and the fixed lower plate, a lifting plate is movably arranged between the fixed upper plate and the fixed lower plate along the vertical direction, a polishing motor is fixedly arranged on the lifting plate, a polishing tool bit is fixedly arranged at the end part of an output shaft of the polishing motor, a lifting cylinder is fixedly arranged at the top part of the fixed upper plate, the bottom end of an output rod of the lifting cylinder is fixedly connected with the top part of the polishing motor, the lifting plate is positioned above the other end of a supporting plate, two jacking cylinders are slidably arranged on the upper surface of the fixed lower plate, and semicircular supporting rings are fixedly arranged at the top ends of the output rods of the two jacking cylinders, the two semicircular support rings are symmetrically distributed, the semicircular support grooves are formed in the upper surfaces of the two semicircular support rings, the two clamping cylinders II are fixedly installed on the upper surface of the fixed lower plate, and the end parts of output rods of the two clamping cylinders II are fixedly connected with the two jacking cylinders respectively.
Further, a second screw rod is rotatably installed on the bottom surface of the installation bottom plate, a second moving motor is fixedly installed on the bottom surface of the installation bottom plate, the end part of an output shaft of the second moving motor is fixedly connected with one end of the second screw rod, the second screw rod is in threaded connection with the bottom of the moving plate, feeding cylinders are fixedly installed at two ends of the upper surface of the moving plate, the two feeding cylinders are symmetrically distributed, the end parts of output rods of the two feeding cylinders are respectively and fixedly connected with two moving seats, two first sliding rails are fixedly installed on the upper surface of the installation bottom plate, two pairs of first sliding blocks are fixedly installed on the bottom surface of the moving plate, the moving plate is in sliding connection with the installation bottom plate through the first sliding blocks and the first sliding rails, the two second sliding rails are fixedly installed on the upper surface of the moving plate, the second sliding rails are perpendicular, the moving seat is connected with the moving plate in a sliding mode through a second sliding block and a second sliding rail.
Further, top one side of support frame four is rotated and is installed two belt pulleys, connects through belt transmission between two belt pulleys, one side fixed connection of altitude mixture control cylinder and belt, top opposite side fixed mounting of support frame four has the moving motor three, the output shaft of moving motor three and one of them belt pulley fixed connection, top one side fixed mounting of support frame four has slide rail three, one side fixed mounting of altitude mixture control cylinder has slider three, the altitude mixture control cylinder passes through slider three, slide rail three and four sliding connection of support frame.
Furthermore, one side of the first support frame is rotated to be provided with a first screw rod, one side of the first support frame is fixedly provided with a first moving motor, the end part of an output shaft of the first moving motor is fixedly connected with one end of the first screw rod, the first screw rod is in threaded connection with the sliding plate, one side of the first support frame is transversely fixed with a sliding rod, the sliding rod penetrates through the sliding plate, and the sliding plate is in sliding connection with the sliding rod.
Further, two semicircle clamp splice are the symmetric distribution, all have seted up the semicircle through-hole along vertical direction on the opposite face of two semicircle clamp splice, the semicircle through-hole runs through the upper surface of semicircle clamp splice, and the semicircle mounting groove has all been seted up to the bottom of two semicircle clamp splice, the bottom and the semicircle mounting groove of semicircle through-hole are linked together.
Furthermore, two vertical poles vertically run through the lifter plate, the lifter plate is connected with two vertical poles in a sliding manner.
Furthermore, a rectangular through groove is formed in the supporting plate, and the two semicircular supporting rings are located in the rectangular through groove.
Furthermore, the outer peripheral surface of the punching cutter head is in sliding fit with the inner peripheral surface of the semicircular through hole.
A processing method for a mica sheet component of a water level gauge specifically comprises the following steps:
placing a mica sheet assembly at one end of the upper surface of a supporting plate, starting a first moving motor, driving a first screw rod to rotate by the first moving motor and driving a push block to move, pushing the mica sheet assembly between two feeding clamping plates by the push block, starting two feeding cylinders, driving two moving seats to move oppositely by the two feeding cylinders and driving the two feeding clamping plates to move oppositely, clamping the mica sheet assembly by the two feeding clamping plates, starting a second moving motor, driving a second screw rod to rotate by the second moving motor, driving a moving plate to move by the second screw rod, driving the two feeding clamping plates to move by the moving plate and driving the mica sheet assembly to move between the two semicircular clamping plates, and then positioning the mica sheet assembly right below a punching tool bit;
step two, starting a clamping cylinder I, driving two semicircular clamping blocks to move oppositely by the clamping cylinder I, clamping the mica sheet assembly, enabling the mica sheet assembly to be located in the semicircular mounting grooves of the two semicircular clamping blocks, starting a punching cylinder, driving a punching tool bit to descend by the punching cylinder, enabling the punching tool bit to penetrate through a semicircular through hole and punching and perforating the middle part of the mica sheet assembly, sending the perforated mica sheet assembly to the lower part of a fan through a feeding mechanism, and blowing away residual debris on the mica sheet assembly through the fan;
step three, drive the mica sheet subassembly through feeding mechanism and remove between two semicircle backing rings, start two centre gripping cylinders two, two centre gripping cylinders two drive two semicircle backing rings and remove in opposite directions, make the mica sheet subassembly press from both sides the clamp to fix in the semicircle holds in the palm the groove, start grinding motor, grinding motor drives the tool bit rotation of polishing, start the lift cylinder, the lift cylinder drives grinding motor and descends, and drive the tool bit of polishing and descend and polish the hole of mica sheet subassembly, it removes the other end of backup pad upper surface to collect to drive the mica sheet subassembly through feeding mechanism after polishing the completion.
The invention has the beneficial effects that:
according to the invention, a mica sheet assembly is placed at one end of the upper surface of a supporting plate, a first screw rod is driven to rotate by a moving motor, a push block is driven to move, the mica sheet assembly is pushed between two feeding clamping plates by the push block, two moving seats are driven to move oppositely by two feeding cylinders, the two feeding clamping plates are driven to move oppositely, the mica sheet assembly is clamped by the two feeding clamping plates, a second moving motor is started, the second moving motor drives a second screw rod to rotate, the second screw rod drives a moving plate to move, the moving plate drives the two feeding clamping plates to move, and the mica sheet assembly is driven to move between the two semicircular clamping blocks;
according to the mica sheet assembly punching device, the clamping cylinder drives the two semicircular clamping blocks to move oppositely to clamp the mica sheet assembly, the mica sheet assembly is located in the semicircular mounting grooves of the two semicircular clamping blocks, the punching cylinder is started, the punching cylinder drives the punching tool bit to descend, the punching tool bit penetrates through the semicircular through hole and punches and perforates the middle part of the mica sheet assembly, and the punching tool bit is guided through the semicircular through hole of the semicircular clamping block, so that the stability of the punching tool bit is ensured, and the punching precision is ensured;
according to the invention, the perforated mica sheet assembly is conveyed to the lower part of the fan through the feeding mechanism, the residual debris on the mica sheet assembly is blown off through the fan, the mica sheet assembly is driven to move between the two semicircular support rings through the feeding mechanism, the two semicircular support rings are driven to move in opposite directions through the two clamping cylinders, so that the mica sheet assembly is clamped and fixed in the semicircular support grooves, the polishing motor is started, the polishing motor drives the polishing tool bit to rotate, the lifting cylinder is started, the lifting cylinder drives the polishing motor to descend, and drives the polishing tool bit to descend and polish the inner hole of the mica sheet assembly.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a perspective view of a processing device for a mica sheet assembly of a water level gauge according to the present invention;
FIG. 2 is a perspective view of the material clamping mechanism of the present invention;
FIG. 3 is a perspective view of the feed mechanism of the present invention;
FIG. 4 is a perspective view of the grinding mechanism of the present invention;
fig. 5 is a schematic structural view of the grinding mechanism of the present invention.
In the figure: 1. a work table; 2. a support plate; 201. a strip-shaped through groove; 3. a first support frame; 4. a slide plate; 5. a push block; 6. a second support frame; 7. a semicircular clamping block; 71. a semicircular through hole; 72. a semicircular mounting groove; 8. a first clamping cylinder; 9. mounting a bottom plate; 10. moving the plate; 11. a movable seat; 12. a feeding cylinder; 13. feeding clamping plates; 131. a clamping groove; 14. a third support frame; 15. punching a cylinder; 16. punching a cutter head; 17. a fourth support frame; 18. a height adjusting cylinder; 19. a fan; 20. fixing the lower plate; 21. fixing the upper plate; 22. a longitudinal bar; 23. a lifting plate; 24. a lifting cylinder; 25. jacking a cylinder; 26. a second clamping cylinder; 27. a semicircular supporting ring; 271. a semicircular bracket; 28. a first lead screw; 29. moving a first motor; 30. a second screw rod; 31. a second moving motor; 32. moving a motor III; 33. polishing the motor; 34. and (5) polishing the cutter head.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-5, a processing device for a mica sheet component of a water level gauge comprises a workbench 1, wherein a support plate 2 is fixedly installed on the upper surface of the workbench 1, a strip-shaped through groove 201 is formed in the support plate 2, a first support frame 3 is fixedly installed on the workbench 1, a sliding plate 4 is movably installed on one side of the first support frame 3, a push block 5 is fixedly installed at the bottom of the sliding plate 4, and the push block 5 is located above one end of the support plate 2;
the material clamping mechanism is fixedly arranged on the workbench 1 and comprises a second support frame 6, the second support frame 6 is fixedly connected with the upper surface of the workbench 1, a first clamping cylinder 8 is fixedly arranged at the top of one side of the second support frame 6, the first clamping cylinder 8 is a double-head cylinder, semicircular clamping blocks 7 are fixedly arranged at two ends of the first clamping cylinder 8, and the two semicircular clamping blocks 7 are positioned above the supporting plate 2;
a third support frame 14 is arranged on one side of the second support frame 6, the third support frame 14 is fixedly installed on the upper surface of the workbench 1, a punching cylinder 15 is installed at the top of the third support frame 14, a punching tool bit 16 is fixedly installed at the bottom end of an output rod of the punching cylinder 15, a fourth support frame 17 is fixedly installed on the workbench 1, the fourth support frame 17 is located on one side of the third support frame 14, a height adjusting cylinder 18 is movably installed on one side of the top of the fourth support frame 17, and a fan 19 is fixedly installed at the bottom end of the output rod of the height adjusting cylinder 18;
the feeding mechanism is fixedly arranged on the upper surface of the workbench 1 and comprises an installation bottom plate 9, the installation bottom plate 9 is fixedly arranged on the upper surface of the workbench 1, a movable plate 10 is movably arranged on the installation bottom plate 9, two movable seats 11 are movably arranged on the movable plate 10, feeding clamping plates 13 are fixedly arranged at the tops of the two movable seats 11, a plurality of clamping grooves 131 are formed in the opposite sides of the two feeding clamping plates 13, and the two feeding clamping plates 13 are symmetrically distributed;
the polishing machine is characterized in that a polishing mechanism is fixedly arranged on the workbench 1 and comprises a fixed lower plate 20, the fixed lower plate 20 is fixedly arranged on the upper surface of the workbench 1, a fixed upper plate 21 is horizontally arranged above the fixed lower plate 20, two longitudinal rods 22 are vertically fixed between the fixed upper plate 21 and the fixed lower plate 20, a lifting plate 23 is movably arranged between the fixed upper plate 21 and the fixed lower plate 20 along the vertical direction, a polishing motor 33 is fixedly arranged on the lifting plate 23, a polishing tool bit 34 is fixedly arranged at the end part of an output shaft of the polishing motor 33, a lifting cylinder 24 is fixedly arranged at the top of the fixed upper plate 21, the bottom end of the output rod of the lifting cylinder 24 is fixedly connected with the top of the polishing motor 33, the lifting plate 23 is positioned above the other end of the supporting plate 2, and two jacking cylinders 25 are slidably arranged on the upper surface of the fixed lower plate 20, two semicircle support rings 27 are all fixedly mounted at the output rod top end of the jacking cylinders 25, the two semicircle support rings 27 are symmetrically distributed, a semicircle support groove 271 is respectively arranged on the upper surfaces of the two semicircle support rings 27, two clamping cylinders 26 are fixedly mounted on the upper surface of the fixed lower plate 20, and the output rod end parts of the two clamping cylinders 26 are respectively fixedly connected with the two jacking cylinders 25.
The bottom surface of the mounting bottom plate 9 is rotatably provided with a second screw rod 30, the bottom surface of the mounting bottom plate 9 is fixedly provided with a second moving motor 31, the end part of an output shaft of the second moving motor 31 is fixedly connected with one end of the second screw rod 30, the second screw rod 30 is in threaded connection with the bottom of the moving plate 10, two ends of the upper surface of the moving plate 10 are fixedly provided with feeding cylinders 12, the two feeding cylinders 12 are symmetrically distributed, the end parts of output rods of the two feeding cylinders 12 are respectively and fixedly connected with two moving seats 11, the upper surface of the mounting bottom plate 9 is fixedly provided with a first sliding rail, the bottom surface of the moving plate 10 is fixedly provided with two pairs of first sliding blocks, the moving plate 10 is slidably connected with the mounting bottom plate 9 through the first sliding block and the first sliding rail, the upper surface of the mounting bottom plate 10 is fixedly provided with two sliding rails II, the sliding rail II is, the moving seat 11 is connected with the moving plate 10 in a sliding mode through a second sliding block and a second sliding rail.
The utility model discloses a high-lift air cylinder, including support frame four 17, two belt pulleys are installed in top one side rotation of support frame four 17, connect through belt transmission between two belt pulleys, one side fixed connection of high adjusting cylinder 18 and belt, the top opposite side fixed mounting of support frame four 17 has three moving motor 32, three moving motor 32's output shaft and one of them belt pulley fixed connection, top one side fixed mounting of support frame four 17 has three slide rails, one side fixed mounting of high adjusting cylinder 18 has three sliders, high adjusting cylinder 18 passes through three, three and four 17 sliding connection of slide rails and support frame.
One side of the first support frame 3 is rotated and is installed a first lead screw 28, one side fixed mounting of the first support frame 3 has a first moving motor 29, the output shaft end of the first moving motor 29 is fixedly connected with one end of the first lead screw 28, the first lead screw 28 is in threaded connection with the sliding plate 4, one side of the first support frame 3 is transversely fixed with a sliding rod, the sliding rod penetrates through the sliding plate 4, and the sliding plate 4 is in sliding connection with the sliding rod.
Two semicircle clamp splice 7 are the symmetric distribution, have all seted up semicircle through-hole 71 along vertical direction on the opposite face of two semicircle clamp splice 7, semicircle through-hole 71 runs through the upper surface of semicircle clamp splice 7, and semicircle mounting groove 72 has all been seted up to the bottom of two semicircle clamp splice 7, the bottom and the semicircle mounting groove 72 of semicircle through-hole 71 are linked together.
The two vertical rods 22 vertically penetrate through the lifting plate 23, and the lifting plate 23 is connected with the two vertical rods 22 in a sliding mode.
A rectangular through groove is formed in the supporting plate 2, and the two semicircular supporting rings 27 are located in the rectangular through groove.
The outer peripheral surface of the punching head 16 is in sliding fit with the inner peripheral surface of the semicircular through hole 71.
A processing method for a mica sheet component of a water level gauge specifically comprises the following steps:
step one, placing a mica sheet assembly at one end of the upper surface of a supporting plate 2, starting a first moving motor 29, driving a first lead screw 28 to rotate by the first moving motor 29, driving a push block 5 to move, pushing the mica sheet assembly between two feeding clamping plates 13 by the push block 5, starting two feeding cylinders 12, driving two moving seats 11 to move oppositely by the two feeding cylinders 12, driving the two feeding clamping plates 13 to move oppositely, clamping the mica sheet assembly through the two feeding clamping plates 13, starting a second moving motor 31, driving a second lead screw 30 to rotate by the second moving motor 31, driving a moving plate 10 to move by the second lead screw 30, driving the two feeding clamping plates 13 to move by the moving plate 10, driving the mica sheet assembly to move between the two semicircular clamping blocks 7, and positioning the mica sheet assembly right below a punching tool bit 16 at the moment;
step two, starting the clamping cylinder I8, driving the two semicircular clamping blocks 7 to move oppositely by the clamping cylinder I8, clamping the mica sheet assembly, positioning the mica sheet assembly in the semicircular mounting grooves 72 of the two semicircular clamping blocks 7, starting the punching cylinder 15, driving the punching tool bit 16 to descend by the punching cylinder 15, enabling the punching tool bit 16 to penetrate through the semicircular through hole 71 and punching and tapping the middle part of the mica sheet assembly, conveying the punched mica sheet assembly to the lower part of the fan 19 through the feeding mechanism, and blowing off residual scraps on the mica sheet assembly through the fan 19;
and step three, driving the mica sheet assembly to move between the two semicircular supporting rings 27 through the feeding mechanism, starting the two clamping cylinders two 26, driving the two semicircular supporting rings 27 to move oppositely by the two clamping cylinders two 26, enabling the mica sheet assembly to be clamped and fixed in the semicircular supporting groove 271, starting the polishing motor 33, driving the polishing tool bit 34 to rotate by the polishing motor 33, starting the lifting cylinder 24, driving the polishing motor 33 to descend by the lifting cylinder 24, driving the polishing tool bit 34 to descend and polish the inner hole of the mica sheet assembly, and driving the mica sheet assembly to move to the other end of the upper surface of the supporting plate 2 to be collected through the feeding mechanism after polishing is completed.
According to the invention, a mica sheet assembly is placed at one end of the upper surface of a supporting plate 2, a first screw 28 is driven to rotate through a first moving motor 29, a pushing block 5 is driven to move, the mica sheet assembly is pushed between two feeding clamping plates 13 by the pushing block 5, two moving seats 11 are driven to move oppositely through two feeding cylinders 12, the two feeding clamping plates 13 are driven to move oppositely, the mica sheet assembly is clamped through the two feeding clamping plates 13, a second moving motor 31 is started, the second moving motor 31 drives the second screw 30 to rotate, the second screw 30 drives a moving plate 10 to move, the moving plate 10 drives the two feeding clamping plates 13 to move, and the mica sheet assembly is driven to move between the two semicircular clamping blocks 7;
according to the mica sheet assembly punching device, the clamping cylinder I8 drives the two semicircular clamping blocks 7 to move oppositely to clamp the mica sheet assembly, the mica sheet assembly is located in the semicircular mounting grooves 72 of the two semicircular clamping blocks 7, the punching cylinder 15 is started, the punching cylinder 15 drives the punching tool bit 16 to descend, the punching tool bit 16 penetrates through the semicircular through hole 71 and punches and perforates the middle part of the mica sheet assembly, the semicircular through hole 71 of the semicircular clamping block 7 is used for guiding the punching tool bit 16, the stability of the punching tool bit 16 is guaranteed, and the punching precision is guaranteed;
according to the invention, the perforated mica sheet assembly is sent to the lower part of the fan 19 through the feeding mechanism, the residual scraps on the mica sheet assembly are blown off through the fan 19, the mica sheet assembly is driven to move between the two semicircular support rings 27 through the feeding mechanism, the two semicircular support rings 27 are driven to move oppositely through the two clamping cylinders 26, so that the mica sheet assembly is clamped and fixed in the semicircular support groove 271, the polishing motor 33 is started, the polishing motor 33 drives the polishing tool bit 34 to rotate, the lifting cylinder 24 is started, the lifting cylinder 24 drives the polishing motor 33 to descend, and drives the polishing tool bit 34 to descend and polish the inner hole of the mica sheet assembly.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. The processing equipment for the mica sheet component of the water level meter is characterized by comprising a workbench (1), wherein a supporting plate (2) is fixedly arranged on the upper surface of the workbench (1), a strip-shaped through groove (201) is formed in the supporting plate (2), a first supporting frame (3) is fixedly arranged on the workbench (1), a sliding plate (4) is movably arranged on one side of the first supporting frame (3), a pushing block (5) is fixedly arranged at the bottom of the sliding plate (4), and the pushing block (5) is positioned above one end of the supporting plate (2);
the material clamping mechanism is fixedly installed on the workbench (1) and comprises a second support frame (6), the second support frame (6) is fixedly connected with the upper surface of the workbench (1), a first clamping cylinder (8) is fixedly installed at the top of one side of the second support frame (6), the first clamping cylinder (8) is a double-head cylinder, semicircular clamping blocks (7) are fixedly installed at two ends of the first clamping cylinder (8), and the two semicircular clamping blocks (7) are located above the supporting plate (2);
a third support frame (14) is arranged on one side of the second support frame (6), the third support frame (14) is fixedly installed on the upper surface of the workbench (1), a punching cylinder (15) is installed at the top of the third support frame (14), a punching tool bit (16) is fixedly installed at the bottom end of an output rod of the punching cylinder (15), a fourth support frame (17) is fixedly installed on the workbench (1), a height adjusting cylinder (18) is movably installed on one side of the top of the fourth support frame (17), and a fan (19) is fixedly installed at the bottom end of the output rod of the height adjusting cylinder (18);
the feeding mechanism is fixedly arranged on the upper surface of the workbench (1) and comprises an installation bottom plate (9), the installation bottom plate (9) is fixedly arranged on the upper surface of the workbench (1), a movable plate (10) is movably arranged on the installation bottom plate (9), two movable seats (11) are movably arranged on the movable plate (10), feeding clamping plates (13) are fixedly arranged at the tops of the two movable seats (11), a plurality of clamping grooves (131) are formed in the opposite sides of the two feeding clamping plates (13), and the two feeding clamping plates (13) are symmetrically distributed;
the polishing machine is characterized in that a polishing mechanism is fixedly mounted on the workbench (1), the polishing mechanism comprises a fixed lower plate (20), the fixed lower plate (20) is fixedly mounted on the upper surface of the workbench (1), a fixed upper plate (21) is horizontally arranged above the fixed lower plate (20), two longitudinal rods (22) are vertically fixed between the fixed upper plate (21) and the fixed lower plate (20), a lifting plate (23) is movably mounted between the fixed upper plate (21) and the fixed lower plate (20) along the vertical direction, a polishing motor (33) is fixedly mounted on the lifting plate (23), a polishing tool bit (34) is fixedly mounted at the end part of an output shaft of the polishing motor (33), a lifting cylinder (24) is fixedly mounted at the top of the fixed upper plate (21), and the bottom end of an output rod of the lifting cylinder (24) is fixedly connected with the top of the polishing motor (33), lifter plate (23) are located the other end top of backup pad (2), the upper surface slidable mounting of fixed hypoplastron (20) has two jacking cylinders (25), two equal fixed mounting in output pole top of jacking cylinder (25) has semicircle filler ring (27), and two semicircle filler ring (27) are the symmetric distribution, and semicircle bracket (271) have all been seted up to the upper surface of two semicircle filler ring (27), the upper surface fixed mounting of fixed hypoplastron (20) has two centre gripping cylinders two (26), the output pole tip of two centre gripping cylinders two (26) respectively with two jacking cylinders (25) fixed connection.
2. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein a second screw rod (30) is rotatably installed on the bottom surface of the installation bottom plate (9), a second moving motor (31) is fixedly installed on the bottom surface of the installation bottom plate (9), the end part of an output shaft of the second moving motor (31) is fixedly connected with one end of the second screw rod (30), the second screw rod (30) is in threaded connection with the bottom of the moving plate (10), feeding cylinders (12) are fixedly installed at both ends of the upper surface of the moving plate (10), the two feeding cylinders (12) are symmetrically distributed, the end parts of output rods of the two feeding cylinders (12) are respectively and fixedly connected with the two moving seats (11), two first sliding rails are fixedly installed on the upper surface of the installation bottom plate (9), and two first pairs of sliding blocks are fixedly installed on the bottom surface of the moving plate (10), the movable plate (10) is connected with the mounting bottom plate (9) in a sliding mode through a first sliding block and a first sliding rail, two second sliding rails are fixedly mounted on the upper surface of the movable plate (10) and are perpendicular to the first sliding rail, two second sliding blocks are fixedly mounted at the bottom of the movable seat (11), and the movable seat (11) is connected with the movable plate (10) in a sliding mode through the second sliding blocks and the second sliding rails.
3. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein two belt pulleys are rotatably installed on one side of the top of the support frame four (17), the two belt pulleys are connected through belt transmission, the height adjusting cylinder (18) is fixedly connected with one side of a belt, the moving motor three (32) is fixedly installed on the other side of the top of the support frame four (17), an output shaft of the moving motor three (32) is fixedly connected with one of the belt pulleys, a slide rail three is fixedly installed on one side of the top of the support frame four (17), a slide block three is fixedly installed on one side of the height adjusting cylinder (18), and the height adjusting cylinder (18) is slidably connected with the support frame four (17) through the slide block three and the slide rail three.
4. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein a first lead screw (28) is rotatably installed on one side of the first support frame (3), a first moving motor (29) is fixedly installed on one side of the first support frame (3), the end part of an output shaft of the first moving motor (29) is fixedly connected with one end of the first lead screw (28), the first lead screw (28) is in threaded connection with the sliding plate (4), a sliding rod is transversely fixed on one side of the first support frame (3), the sliding rod penetrates through the sliding plate (4), and the sliding plate (4) is in sliding connection with the sliding rod.
5. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein the two semicircular clamping blocks (7) are symmetrically distributed, semicircular through holes (71) are formed in the opposite surfaces of the two semicircular clamping blocks (7) along the vertical direction, the semicircular through holes (71) penetrate through the upper surfaces of the semicircular clamping blocks (7), semicircular mounting grooves (72) are formed in the bottoms of the two semicircular clamping blocks (7), and the bottom ends of the semicircular through holes (71) are communicated with the semicircular mounting grooves (72).
6. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein two longitudinal rods (22) vertically penetrate through the lifting plate (23), and the lifting plate (23) is connected with the two longitudinal rods (22) in a sliding manner.
7. The processing equipment for the mica sheet component of the water level gauge according to claim 1, wherein the support plate (2) is provided with a rectangular through groove, and the two semicircular support rings (27) are positioned in the rectangular through groove.
8. The processing equipment for the mica sheet component of the water level gauge as recited in claim 1, wherein the outer peripheral surface of the punching head (16) is in sliding fit with the inner peripheral surface of the semicircular through hole (71).
9. The processing method for the water level gauge mica sheet assembly as recited in any one of claims 1 to 8, characterized in that the method comprises the following steps:
step one, placing the mica sheet assembly at one end of the upper surface of the supporting plate (2), starting a first moving motor (29), driving a first screw rod (28) to rotate by the first moving motor (29), and drives the push block (5) to move, the push block (5) pushes the mica sheet assembly between the two feeding clamping plates (13), the two feeding cylinders (12) are started, the two feeding cylinders (12) drive the two moving seats (11) to move in opposite directions and drive the two feeding clamping plates (13) to move in opposite directions, the mica sheet component is clamped by the two feeding clamping plates (13), the second moving motor (31) is started, the second moving motor (31) drives the second screw rod (30) to rotate, the second screw rod (30) drives the moving plate (10) to move, the moving plate (10) drives the two feeding clamping plates (13) to move, the mica sheet assembly is driven to move between the two semicircular clamping blocks (7), and the mica sheet assembly is positioned right below the punching cutter head (16);
step two, starting a clamping cylinder I (8), driving two semicircular clamping blocks (7) to move in opposite directions by the clamping cylinder I (8), clamping the mica sheet assembly, positioning the mica sheet assembly in the semicircular mounting grooves (72) of the two semicircular clamping blocks (7), starting a punching cylinder (15), driving a punching tool bit (16) to descend by the punching cylinder (15), enabling the punching tool bit (16) to penetrate through a semicircular through hole (71) and punching and perforating the middle part of the mica sheet assembly, conveying the perforated mica sheet assembly to the lower part of a fan (19) through a feeding mechanism, and blowing off residual debris on the mica sheet assembly through the fan (19);
step three, drive the mica sheet subassembly through feeding mechanism and remove between two semicircle filler rings (27), start two centre gripping cylinders two (26), two centre gripping cylinders two (26) drive two semicircle filler rings (27) and remove in opposite directions, make the mica sheet subassembly press from both sides the clamp to fix in semicircle support groove (271), start grinding motor (33), grinding motor (33) drive tool bit (34) of polishing and rotate, start lift cylinder (24), lift cylinder (24) drive grinding motor (33) descend, and drive tool bit (34) of polishing and descend and polish the hole of mica sheet subassembly, drive the other end that the mica sheet subassembly removed backup pad (2) upper surface through feeding mechanism after polishing and collect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011240145.0A CN112476791A (en) | 2020-11-09 | 2020-11-09 | Processing equipment and processing method for mica sheet component of water level meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011240145.0A CN112476791A (en) | 2020-11-09 | 2020-11-09 | Processing equipment and processing method for mica sheet component of water level meter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112476791A true CN112476791A (en) | 2021-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011240145.0A Withdrawn CN112476791A (en) | 2020-11-09 | 2020-11-09 | Processing equipment and processing method for mica sheet component of water level meter |
Country Status (1)
| Country | Link |
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| CN (1) | CN112476791A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909905A (en) * | 2021-10-22 | 2022-01-11 | 东海县广润农业机械有限公司 | Punching equipment for producing and processing gear of agricultural machine and punching method thereof |
| CN114905637A (en) * | 2022-05-28 | 2022-08-16 | 江西中一建工集团有限公司 | Building engineering makes up side fascia pressure equipment device |
-
2020
- 2020-11-09 CN CN202011240145.0A patent/CN112476791A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909905A (en) * | 2021-10-22 | 2022-01-11 | 东海县广润农业机械有限公司 | Punching equipment for producing and processing gear of agricultural machine and punching method thereof |
| CN114905637A (en) * | 2022-05-28 | 2022-08-16 | 江西中一建工集团有限公司 | Building engineering makes up side fascia pressure equipment device |
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Application publication date: 20210312 |